Document No: ITP-C-006

Revision :0
Arabtec Construction (L.L.C) Date : 14.07.04
Page No : 1/6

JUMEIRAH BEACH RESIDENCE

JBR-3 MAIN CONSTRUCTION WORKS
MAIN CONTRACT # 3505

INSPECTION AND TEST PLAN

CAST-IN-PLACE
CONCRETE POUR FOR SLIPFORM WORKS

ITP–C–006
 Document No: ITP-C-006
Revision :0
Arabtec Construction (L.L.C) Date : 14.07.04
Page No : 2/6

1.0 Revision Status

Revision Date Prepared Reviewed Approved Revision

No By By By Description

00 14.07.04 QA/QC Engr QA/QC Mngr Sr.CM / PM Issued for Approval

Note:
 Inspection and Test Plan: Document No: ITP-C-006
Arabtec Construction (L.L.C)
Rev. :0
JBR-3, MAIN CONSTRUCTION WORKS CAST-IN-PLACE CONCRETE Date : 14/07/2004
MAIN CONTRACT # 3505 POUR FOR SLIP FORM WORKS Page No : 3/6
ITP Inspection Points Verifying /
Clause Inspection Description Type of Reference Testing Requirement/ SIL ATC ARENCO ITA Control
No Inspection Document. Acceptance Criteria Data Forms.

1.0 Relevant Drawings, ITP’s, and Review of Contract Spec. - All the documents to have min: status of- (B) -- H R -- Drawings/
Method statements, QCP’ & Docu. All Submittals No Objection with Comments, incorporate & Documents/
Tech./Material are submitted and Proceed Submittal logs
approved
- All the materials to have min. status of-(B). MARs,
1.1 Check material approvals while Review of Section-2 in - All reinforcement shall be delivered in clearly -- H R -- Certificate,
receive on site, incl. Docu. Cont.Spec identified, tagged bundles, mats or Suppliers
Reinforcement Vol-II prefabricated, stored on site raised up from the documentation
ground.
Cl-3 of Sect.-2 - Spacers shall be sufficiently rigid to support
1.2 Fixing of reinforcement bars Visual 100% in Cont.Spec. reinforcement without deformation. S W S --
Vol-II - Cover at sides for walls & col.s – 40 mm. Checklist
General Notes - Lap length / couplers shall be verified. 17025
drawings - Prior to fix steel the existing conc. Surface
to be roughen to receive fresh conc.
- All Embedded items ie; conduits, sleeves, box
1.3 MEP Embedded items Visual Sect.-2 in openings, bolts, etc,. are in place. S W W -- Approved
Cont.Spec. Vol- - Request For Witness shall be verified. IR-17001A
II - Welding for lightening protection. (From MEP)
- Obtain approval from Arenco’s MEP for
clearance

1.4 CLEARENCE FOR Visual Sect.-2 in - Construction team, MEP S/C, MEP QA/QC, H H H -- Approved
SLIPFORM WORK 100% Cont.Spec. ARENCO representative to sign-off IR-17001
Vol-II inspection for release for formwork.

LEGENDS: H-hold point, W- Witness Point, R- Review Documents only, ARABTEC – Arabtec Construction. (LLC.) MACE - M/s. MACE International Ltd
S- Surveillance Inspection P- Progressive Inspection, ARENCO- M/s. Arenco Architectural & Engineering ITA – Independent Testing Laboratory
DM – Dubai Municipality SIL – Slipform International Ltd
 Inspection and Test Plan: Document No: ITP-C-006
Arabtec Construction (L.L.C)
Rev. :0
JBR-3, MAIN CONSTRUCTION WORKS CAST-IN-PLACE CONCRETE Date : 14/07/2004
MAIN CONTRACT # 3505 POUR FOR SLIP FORM WORKS Page No : 4/6
ITP Inspection Points Verifying /
Clause Inspection Description Type of Reference Testing Requirement/ SIL ATC ARENCO ITA Control
No Inspection Document. Acceptance Criteria Data Forms.
2.0 Concrete pre-pour checks.
- As per approved MS, drawings-correct lines,
2.1 Slip Formwork Visual 100% Clause 7.10 of in plumb and levels. H W W -- IR-PS/17001
Sect-2&Sect-3 - The acceptable verticality as Checklist
in Cont.Spec - Ht. upto 1.5 mtr – 5 mm 17025
Vol-II - Ht. over 1.5 mtr upto 2.5 mtr – 10 mm Log sheet for
- Ht. over 2.5 mtr upto 4.0 mtr – 15 mm reading for
- Ht. over 4.0 mtr upto 8.0 mtr – 20 mm from SIL
- Ht. over 8.0 mtr – 20 mm+1mm per metre or
part or part thereof (with a max. of 50mm)

2.2 Conformity checks on arrival- Visual Section-2 in - Confirm to Specification /Approval. -- H R -- Suppliers
Structural Concrete mix, Slump, 100% Cont.Spec documentation,
Temp, Cube, and associated Vol-II MARs
materials.
- Availability of finishing crew, Equipment -
2.3 Availability of concreting Visual Clause 4 of pump, crane, vibrators, pokers, standbys, -- S S -- Checklist
materials. Sect.-2 in Cubes, slump cone, thermometer, absorptive 17025
Cont.Spec.Vol-II mat, polythene, water.

2.4 FINAL PRE-POUR Visual Sect.-2 in - Production, MEP S/C, MEP QA/QC, H H H -- Approved
INSPECTION CLEARENCE 100% Cont.Spec. ARENCO & DM (for Horizontal pour) IR-17001
Vol-II representative to sign-off inspection for Log sheet for
release. reading for
from SIL

LEGENDS: H-hold point, W- Witness Point, R- Review Documents only, ARABTEC – Arabtec Construction. (LLC.) MACE - M/s. MACE International Ltd
S- Surveillance Inspection P- Progressive Inspection, ARENCO- M/s. Arenco Architectural & Engineering ITA – Independent Testing Laboratory
DM – Dubai Municipality SIL – Slipform International Ltd
 Inspection and Test Plan: Document No: ITP-C-006
Arabtec Construction (L.L.C)
Rev. :0
JBR-3, MAIN CONSTRUCTION WORKS CAST-IN-PLACE CONCRETE Date : 14/07/2004
MAIN CONTRACT # 3505 FOR RAFT FOUNDATION Page No : 5/6
ITP Inspection Points Verifying /
Clause Inspection Description Type of Reference Testing Requirement/ SIL ATC ARENCO ITA Control
No Inspection Document. Acceptance Criteria Data Forms.

4.0 Checks During Concreting.

4.1 Fresh concrete checks done Review of Clause 4 of - Computer generated batching ticket- mix design ref, S W R -- Delivery Report
on arrival. delivery note Section-2 in batching time, slump, temp. ref. etc,. (Note) from concrete
Cont.Spec. Vol- supplier
II

4.2 Sampling & Testing. Cube sample Clause 4 of - Slump – 150 mm + 60 mm shall be monitored as S H W H IR-PS/17001
Slump, Temp. Section-2 in an each sample. Checklist 17025
Cont.Spec Vol- - 3 cube samples to be taken for one time pour or
II each 25 m3 at least for Compressive strength test.
- 10 Samples for Durability test per 200 Cum
- Concrete temp. shall be controlled to 300 C in hot
weather conditions for every truck.

4.3 Placing and consolidation of Visual Clause 4 of - Concrete shall be placed in layers between 150mm W W S -- Checklist 17025
concrete. Sect.-2 in -300 mm thk.
Cont.Spec Vol- - Concrete shall be compacted so as to avoid cold
II joints, honeycombing and segregation.
- Ensure full compaction of the concrete all the
locations.
- Check the pouring height not more than 1.5 Mtr.

LEGENDS: H-hold point, W- Witness Point, R- Review Documents only, ARABTEC – Arabtec Construction. (LLC.) MACE - M/s. MACE International Ltd
S- Surveillance Inspection P- Progressive Inspection, ARENCO- M/s. Arenco Architectural & Engineering ITA – Independent Testing Laboratory
DM – Dubai Municipality SIL – Slipform International Ltd
 Inspection and Test Plan: Document No: ITP-C-006
Arabtec Construction (L.L.C)
Rev. : 0
JBR-3, MAIN CONSTRUCTION WORKS CAST-IN-PLACE CONCRETE Date : 14/07/2004
MAIN CONTRACT # 3505 FOR RAFT FOUNDATION Page No : 6/6
ITP Inspection Points Verifying / Control
Clause Inspection Description Type of Reference Testing Requirement/ SIL ATC ARENCO ITA Data Forms.
No Inspection Document. Acceptance Criteria

5.0 Checks After Concreting.

5.1 Concrete curing. Visual Clause 4 & 7 of - The surface of the concrete shall be cured to -- S S -- Checklist 17025
Section-2 in avoid premature drying out. Daily QC report-
Cont.Spec. Vol-II - Curing shall be carried out for 7 days after 17030
placing of the concrete.
- Continuous water spray shall be done.

5.2 Formwork Slipping Visual Clause 2 of Section- - 50 mm increments W W S -- IR-PS/17001

2 in Cont.Spec - Controlled by Experienced supervisor from SIL Checklist 17025
Vol-II - Based on concrete trail mix results (Intial
setting etc,.)

5.3 Check concrete structure for Visual Clause 4 of Section- - If defects are found, agree with Arenco on W W S -- Checklist 17025
defects- Blowholes, 2 in Cont.Spec remedies.
Honeycombs, Segregation Vol-II - Surface cracks width up to 0.3 mm will be
and Cracks if any. accepted.
- If water resisting structure, water penetration
shall be carried out agree with Arenco.

LEGENDS: H-hold point, W- Witness Point, R- Review Documents only, ARABTEC – Arabtec Construction. (LLC.) MACE - M/s. MACE International Ltd
S- Surveillance Inspection P- Progressive Inspection, ARENCO- M/s. Arenco Architectural & Engineering ITA – Independent Testing Laboratory
DM – Dubai Municipality SIL – Slipform International Ltd