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CNIM Energy Efficiency Systems

We value your waste energy


French industrial contractor & manufacturer
International group exposure
160 years of History
A stable familly owned industrial group with an international & long term vision

CNIM’s Latest workshop set up for Nuclear Program Research


CNIM’s workshop in the 1900’s, at La Seyne-sur-Mer in 2014

2015 revenue: A stable Listed on the stock 3,000


€727 million family shareholding exchange since 1986 Employees
 61,3% from exports  Family shareholders (56,6%)  Euronext Paris
 Including 1,500 engineers with
 Involved both in the management and
multidisciplinary technological expertise
development of the company
 15% of the workforce is dedicated to
R&D and design

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CNIM Group Organisation: 2 sectors with important synergies

Innovation & Systems


34% of the 2015 revenue
• Engineering & Expertise
• Turnkey equipment & systems
• Industrial subcontracting

Environment & Energy


66% of the 2015 revenue
• EPC Contractor
• Energy Management Solutions
• Services

To discover all our offers, go on www.cnim.com


Value proposition of CNIM Energy Efficiency Systems
District Heating/Cooling

Recover energy, reduce your CO2 impact


& optimize your operational process
 Improve environmental & energy performance

Geothermal Plants WTE/Biomass Plants  Manage environmental risks


 Reconcile sustainability & profitability
 Optimize energy production & consumption

Airports Hospital Buildings

Chemical Processing Oil & Gas Maritime Industrial Manufacturing


Our offer: recover & value your energy

T°C

Cooling water Steam


Liquid Cooling water
For High temperature condensate
Compressors or scrubbers
parts, foundry molds or boiler purge

Hot Air Hot Air Mist Process Steam


Gas Combustion Gas
Compressors (HVAC,…) Industrial furnace Drying processes or flash steam

Insulation and
closure of walls* Natural Cool-down*
Radiant Heat*
furnace and dryer Of parts
Diffuse

* Under development

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CNIM Energy Efficiency Systems: a global offer

Systems Products Services


 Turnkey systems  Absorption Chillers  Audit & Expertise
 Absorption Heat Pumps  Formation, Operation
 Thermal Energy Storage  Worldwide Maintenance &
 Heat Exchangers Aftersales
Turnkey SYSTEMS
Turnkey systems for efficient energy recovery & value
From design to installation

We can recover Valuable


HEAT from CNIM Turnkey Systems Energy

Absorption
Heat Pump
Heat
Solar Fields
Liquid / Liquid
Gas / Gas Absorption
Exchangers Gas / Liquid Machine

Scrubber
Absorption
Chiller
Cold
Furnace

Dryer

Turbine Energy Storage


Power Block
Engine High T°C Heat Storage
Steam Accumulator Power
Water Accumulator

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Chemical Processing : A system to cool down ethylene using process energy
Client Sector Key Benefits

Chemical Processing - Malaysia


No need to install several
compressors. Energy savings.

Better productivity.
At equal consumption of ethylene,
the yield is better.

Project Scope
6MW Cooling
Design & build of a system that Absorption Chiller Energy
optimizes the ethylene chemical Hot water
reaction yield, to lower the Generator Condenser
power consumption of the
compressor. Ethylene
Reactor Evaporator Absorber

Technologies & solutions included :


 Absorption chiller (6MW) driven Cooling towers
by 180°C hot water 5MW
Heat Exchanger
 Liquid/liquid Heat Exchanger
(5MW) x3
Ethylene
x2
 Heat rejection to cooling tower Ethylene
Compressor

Valuable Cold
Industrial Manufacturing : Energy reduction with a brick furnace preheating system
Client Sector Key Benefits

Industrial Manufacturing

Energy savings
and lower CO2 emissions

Project Scope Gas burners

A complete system in order to


pre-heat the hot air at the
Air
entrance of the oven and the Oven Tunnel
dryer tunnels.
The system uses available 95°C
1,2 MW Heat Pump
energy within the process, to Air
Condenser Generator Air
reduce energy cost which is our
client’s first expense.
Absorber Evaporator
Technologies & solutions included : Scrubber

 Absorption Heat Pump (1,2MW)


driven directly by hot air
 Scrubber Dryer Tunnel
Products Absorption Chillers & Heat Pumps • Thermal Energy Storage • Heat Exchangers
Absorption Chillers
Absorption Heat Pumps
Products: Premium & High Value absorption machines Thermal Energy Storage
Heat Exchangers

High Performance Standards Tailored Made Options


Long life time Materials
• Integrated System for Crystallization prevention • Noble materials (Duplex, Titanium, …)
• Automatic Purge without vacuum pump • Commonly used materials (steel, …)
• Fully sealed unit, including the pumps

Very low electric power consumption Cold & Heat power production
• ~ 1% of cooling power • From 2 to 15 MW / unit

Compliance with Codes & Standards


• PED or ASME design and manufacturing,
according to CODAP, AD2000, EN 13445
• ATEX 95 Equipment (explosion proof)

To best fit your process


Programmable logic controller
• Possible choice of PLC & communication protocol if needed
• Direct integration with the plant DCS without PLC

Special & Off-the-shell parts


• Tubes fouling prevention with on-line cleaning
• CNIM spare parts ensuring easy and cost effective maintenance
Absorption Chillers
Absorption Heat Pumps
The Absorption Cycle Thermal Energy Storage
Heat Exchangers

LiBr Solution

Driving Heat*
The GENERATOR is the “discharge” side of the thermal
 Hot Water
Vapor compression system. The refrigerant is boiled off the
 Steam solution at higher pressure and temperature.
 Thermal Oil
 Hot Air
Generator Condenser The CONDENSER, where the compressed refrigerant
*Minimum 70°C vapor is condensed. The liquid refrigerant then flows
back to the evaporator
Cooling
Water
The ABSORBER is the “suction” side of the thermal
compression system. The refrigerant vapor is
absorbed by a strong solution ( approx. 60% salt )
Vapor
Chilled Water The EVAPORATOR, where the refrigerant evaporates
at low pressure (approx. 9 mbar absolute) and low
temperature
Evaporator Absorber

Main Cold production: from 3 to 20°C Simple effect → COP > 0,8
characteristics Heat production: ~ 50 to 80°C Double effect → COP: 1 – 1,7
Absorption Chillers
Absorption Heat Pumps
Absorption vs Compression Thermal Energy Storage
Heat Exchangers

Compression Chiller Absorption Chiller

Energy Source Electricity/mechanical Usually Waste Heat > 100°C Advantages of Absorption
Turndown Need of Multi-compressor Very good Chiller:
or on-off regulation Constant COP from 30-100%  Low energy consumption
Min. load < 10%
 Discreet
Energy Consumption  Environmental friendly
Heat None 120 to 130% of cooling capacity
Electricity 30% of cooling capacity < 1% of cooling capacity

Rotating Machines 1 compressor or more 3 small pumps (a few kW)

Vibrations Considerable None

Noise Very important Low

Working fluids HFCs Water & LiBr (non-toxic)

Harm to the Important Minimal


Environement Most refrigerants have ODP & No ODP* no GWP**
-GWP
*ODP: Ozone Depletion Potential
**GWP: Global Warming Potential
Absorption Chillers
Absorption Heat Pumps
Examples out of the 150 MW of installed absorption machines Thermal Energy Storage
Heat Exchangers

1 x 3 MW Heat Pump
for Paper Mill

2 x 5 MW Chiller Pulp & Paper


for Chemistry Plant 1 x 2 MW Chiller for Austrian Biomass Plant

2 x 5 MW Chiller Oil & Gas Combined Heat &


for Refining Plant Power Plants

2 x 10 MW Heat Pump for Sweedish


Waste-to-energy Plant
2 x 1 MW Chiller for
150
Offshore Supply Vessel Maritime MW
2 x 5 MW Chiller
for Vienna
Industrial
1 x 0,5 MW Manufacturing
Heat Pump
for Brick Industry District Heating &
Cooling
2 x 2 MW Chiller
for Cologne
Airport
District Heating & Cooling: Chilled water for the Municipal Cooling District in summer
Client Sector Key Benefits

District Heating/Cooling - Helsinki

Recycle & use wasted


energy from district heat

Project Scope

A full set of 10 absorption


refrigeration units (2+8) to 80°C 32°C
provide chilled water to 4,4 MW
Helsinki’s district cooling. 70°C 100 kg/s
Waste heat is transformed into a
Generator Condenser
valuable product: chilled water
for the consumers throughout 7,9 MW
COP: 0,8 140 kg/s
the city of Helsinki.
8°C
Technologies & solutions included: 3,5 MW
16°C 105 kg/s
 10 x 3500 kW absorption chiller
driven by 80°C hot water Evaporator Absorber 18°C
 Heat rejection to Baltic sea
(use of noble materials to
prevent corrosion)
Chemical Processing: Chilling of the hypercompressor on a large processing site
Client Sector Key Benefits

Chemical Processing – Arya Sasol


Chilling precision in an
explosion proof
equipment for very severe
ambient conditions

Project Scope

A reliable chilling solution for the


intercoolers of the 180°C 48°C
hypercompressor of a large 7,2 MW
processing complex. 20 kg/s
Generator Condenser
Technologies & solutions included:
12,9 MW
 2 x 5700 kW absorption heat COP: 0,8 310 kg/s
pumps driven by 180°C process 20°C
water 5,7 MW
 Units with redundant pumps & 26°C 230 kg/s
instruments Evaporator Absorber 38°C
 180°C superheated water from
process used as driving heat
Oil & Gaz / Marine : Engines wasted heat recovered & valued to cool on-board process
Client Sector Key Benefits

Oil & Gas


Absorption chiller
“stamped” for maritime
applications in severe
working environment
© PETROFAC JSD 6000

Project Scope

A set of 2 absorption chillers


coupled to diesel engine cooling 170 °C 46°C
fluid (thermal oil) as driving 1,4 MW
source. 130 °C 15 kg/s
It uses sea water as cooling
Generator Condenser
energy to provide very precise
20°C cold in order to chill the 2,4 MW
pipe welding process.
COP: 0,73 50 kg/s
20°C
1 MW
Technologies & solutions included: 25 kg/s
30°C
 2 x 1 000 kW absorption heat Evaporator Absorber 34°C
pump driven by 130°C thermal
oil
 Sea Water Cooling Energy
Biomass plants: Flue gas heat recovery for district heating
Client Sector Key Benefits

WTE/Biomass Plants
Emission reduction
6 000 tCO2/year
Primary Energy Saving
15 850 MWh

Project Scope

A single absorption heat pump


coupled to a flue gas scrubber to 165°C 90°C
increase the network temperature 4,3 MW
from 50°C to 90°C. 2 kg/s
Steam bleed (165°C) from the
Generator Condenser
biomass plant is used as driving
heat. 7,3 MW
COP: 0,7 40 kg/s
Cooling water of the scrubber is
recovered. 30°C
3 MW
Technologies & solutions included: 40 kg/s
50°C
 1 x 7300 kW absorption heat Evaporator Absorber 50°C
pump driven by 165°C steam
 Heat recovery from flue gas
treatment
Absorption Chillers
Absorption Heat Pumps
Product line: Thermal Energy Storage Thermal Energy Storage
Heat Exchangers

 Large scale sensible heat storage solutions

 Work fluid pair: Water or thermal oil


Commonly used in many thousands of units installed worldwide

 Typical storage temperature range


 Up to 180°C: Water Accumulators
 Up to 240°C: Steam Accumulators
 Up to 350°C: Thermstock® Oil storage

Heat Storage benefits for our clients

Renewable Thermal Plants Combined Cycle Power Station


Waste recovery, biomass, solar Gas power stations
• Save gas • Saving gas at low demand
• Optimize plant size and operation • Reducing the maintenance costs of the gas
• Provide maximum energy to the tip turbine
Renewable Energy Farms
Industries Solar PV, Wind, Offshore Wind
Cement, Iron and Steel, Petrochemicals, etc. • Sell surplus energy when demand is high or
• Provide a stable temperature to efficiently use energy production is low
• Closing energy demand to reduce the annual bill
Absorption Chillers
Absorption Heat Pumps
Thermstock® Oil storage for high operating temperatures Thermal Energy Storage
Heat Exchangers

High temperature heat storage solution

Thermstock® optimizes the heat


consumption and production of high
operating temperature industrial sites.
CNIM has developed a robust solution to
store a large quantity of thermal energy so
that it can be used at the most appropriate
and valuable time
KEY FIGURES :
• 10 MWh of storage
• 4h stable discharge
• 350°C max temperature
• <1°C Heat loss per day

Operating Small Scale Demonstrator


Absorption Chillers
Absorption Heat Pumps
Product line: Specific Heat Exchangers Thermal Energy Storage
Heat Exchangers

 Design & manufacturing of high added value heat exchangers

 Typical technologies:
 Liquid / Liquid: Plate Heat Exchangers
 Gas / Gas: Tubular or plate Heat Exchangers
 Gas / Liquid: Fin tube Exchangers
Absorption Chillers
Absorption Heat Pumps
Chemical Processing: Reheater replacement for methanol production line Thermal Energy Storage
Heat Exchangers
Client Sector Key Benefits

Chemical Processing – Statoil

Reliable quality, cost and


lead time for a key heat
exchanger

Project Scope

Replacement of a coiled
superheater (580°C) on a gas to
methanol production line in
Norway.
Very High quality needed by our
client requiring high
manufacturing control and
testing.

Technologies & solutions


included :
 1 x 82T/128 bar Coiled
Superheat
 Full Inconel 601 & Inox 304
SERVICES
Aftersales & Maintenance
 Short & Long term contracts
 Revamping & modernization of existing machines (CNIM or other brands).
 We thrive to always find a solution to keep improving your existing facilities
 CNIM Spare Parts provide easy & cost effective maintenance
Consulting & Engineering

 Our experts accompany you through all the phases of your project:
from preliminary expertise and studies to turnkey project

Process Optimization Expertise Feasability Studies Preliminary & Detailed Design Product Turnkey Project

 To improve your environmental & energy performance,


we offer consulting & support to your teams.

 Energy Audit
 Energy Management of your global installation & processes
CNIM Providing Services Worldwide

Offices
Industrial Sites
François-Xavier CATELAN
Managing Director of the Energy Efficiency Business Line
françois-xavier.catelan@cnim.com

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