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MAIAC 400NT
All safety regulations and warnings on the ma- No claims against the manufacturer, especially
chine must be legible and replaced as re- regarding design and structure of the machine
quired. may be derived from statements made in the
operating instructions.
!
potential risk to the life and
tion, maintenance and repair of the ma-
health of people.
chine has been received. The minimum
WARNING age for machine operators is 18 years.
2. In accordance with use as prescribed, the
Non-observance of these directions can cause machine may only be started if the manu-
serious damage to health and even lethal inju- facturer’s operating instructions are ob-
ries. served.
CAUTION: this symbol means a 3. Only trained and instructed personnel may
work with the machine. The responsibilities
! potentially dangerous situation.
for set-up, operation and maintenance
must be clearly defined.
CAUTION
4. Trainee personnel may only work on the
machine under the supervision of an expe-
Non-observance of these directions can cause rienced person.
slight injury or damage to property.
5. The machine controls may only be operat-
ed by trained personnel.
Start-up
Operation
Trouble-
shooting
Remedying
mechanical
faults
Remedying
electrical
faults
Mainte-
nance
Repair
HAZARDS OF ELECTRICITY
1. Work on the electrical supply may only be
carried out by authorized electricians. In-
spect the machine’s electrical system regu-
larly. Obvious defects, such as loose con-
nections, singed cables etc. must be recti-
fied immediately.
!
the power supply before re-
moving the screen or carrying
out any cleaning and repair
WARNING work
Yellow button
Starts the main motor in „REVERSE“ direc-
tion for depressurizing the hoses before
opening the quick-change-coupling
(when needed).
PLUG-IN CONNECTIONS
Drive unit
~3x400V/60Hz/6kW outlet.
~3x440-480V/60Hz/6kW
2. Prerequisite for reaching the listed figures is the use of machine
~3x200-220V/50-60Hz processable dry materials.
6kW
Connection Electricity ~3x400V/50Hz 3. These figures can only be reached in exceptional cases with
special materials.
~3x400V/60Hz
~3x480V/60Hz
5. The water pump is not included in the standard scope of delivery
~3x200-220V/50-60Hz
(i. e. available as an optional extra).
~3x400V/60Hz/
0,53kW
~3x220V/60Hz/
0,53kW
Function
All MAI International GmbH products feature
Only one main motor is required to mix the ma-
diverse application options and MAI’s re-
terial in one pass and to pump the quantity
nowned quality, making the MAI®grout pump
which is required without any problems.
MAI®400NT cost-effective to purchase and
The volume to be mixed and pumped can be economical to use.
varied by using different types of worm pumps.
Long service life, minimal susceptibility to faults,
For particularly large volumes the MAI®grout low maintenance and running costs keep your
pump MAI®400NT can also be fitted with the expenses down and ensure that you benefit
MP 12 conversion kit. from these efficient, economical solutions.
The MAI®grout pump MAI®400NT is successfully
in use all over the world – in tunneling, engi-
neering and mining applications, and for secur-
ing pits and slopes. The proven mixing and
pumping technology is especially suitable for:
o injection work
o grouting
Pumping volume, distance,
o
o
filling in bore holes
backfillings
i
NOTE
pressure and wear depend on
the material (type, consistency,
grain and grading curve) and
worm pump used.
800
775
750
725
700
675
650
[ l/h ]
625
600
575
550
525
500
475
450
425
400
375
350
325
300
275
250
225
200
0,40
0,45
0,50
0,55
0,60
0,65
0,70
FILTER PARTS
!
removed when the machine is
running or ready for operation.
WARNING
i
NOTE
known materials, experience
has proved that it is better to
start with a relatively fluid con-
sistency and then slowly reduce
the water volume with the ma-
chine running until the required
consistency is reached (un-
Connect the quick release coupling on the
known materials: water flow
mortar hose to the male union on the pump
meter setting: approx. 600 li-
outlet.
tre/hour).
Make sure that the mode switch “REMOTE C – Make sure that the mode switch “REMOTE C –
HAND - INJECTION” is set to “HAND”. HAND - INJECTION” is set to “REMOTE C”.
Start the machine by pressing the green Press the green “START” button. The machine is
“START” button. now ready for operation with the remote con-
trol
To switch off the machine at any time, press Start the machine by turning the switch on the
the “STOP” button. remote control.(Switch shines green)
At this stage the pressure in the hose may rise After disconnecting the mortar hoses, leave
considerably. If slight fluctuations in the con- the machine running until water comes out of
sistency occur after work is restarted again, the material discharge opening on the pump
there is no need to alter the water setting right outlet.
away.
Ensure that the machine does
If interruptions or downtimes last longer, clean not run dry during this process.
the machine thoroughly, following the instruc-
tions in the section “Termination of work and
cleaning” described below.
When only water comes out of the worm
pump, the machine can be turned of by press-
ing the red “STOP” button.
o spray pump lubricant on rotor and sta- Turn the main switch to pos. “0” and unplug the
tor electricity cable.
The mechanical and electrical condition of the Drain any residual water from the mortar hoses
machine must be inspected by qualified per- and all other components.
sonnel at least once a year.
Assemble the machine again.
CAUTION
Transport checklist:
Press the water injection button until all water
has run out of the valves and fittings. o disconnect all electrical connections
L1
L2
A
L3
A 1 3 5
FU4
1,6A
2 4 6
Q2 1 3 5 1 3 5 1 3 5 1 3 5
B
B
2 4 6 2 4 6 2 4 6 2 4 6
25A
97 95 97 95
2 4 6 98 96 2 4 6 98 96 400V 42V
T1
c Q1
2 4 6 13 33 23
C
0V 0V
1 3 5 14 34 24
31 32 33
X0
D
Q1 MAIN SWITCH
M1 Q2 SHORT-CIRCUIT PROTECTION
M2 M3 FA1 MOTOR THERMAL RELAY
3 3 3 FA3 WATERPUMP THERMAL RELAY
FU4 CONTROL CIRCUITS PROTECTION SWITCH
K1M MOTOR CONTACTOR "FORWARD"
K2M MOTOR CONTACTOR "REVERSE"
K3M WATERPUMP CONTACTOR "FORWARD"
K4M WATERPUMP CONTACTOR "REVERSE"
E
E
K7 PHASE CONTROL AUXILIARY RELAY
S7 VIBRATOR SWITCH
T1 TRANSFORMER
F
drawn SCZ
F project: manufactured drawing number page
verify SCZ 1
152783.00.00
resp. alteration date name norm DIN first replace for replace through of 1
1
8
7
4
5
3
1 2
1
FA1
A
FA3 P1
FA3 FA1
5
B1 2
K5 S6 X5
S5
K6
S1
X5
Inj FB Inj S8
K6
S2
K0 S6
S3 K5
A1
A2
K0 7
S4
3
K0 H1
H2 H2
8 4
MAI M400NT
M400NT INTERNATIONAL
CONTROL CIRCUIT
1