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Operating Weight : 22,610 kg (49,846 lb)

Bucket capacity (SAE) : 3.9~4.7 m3 (5.1~6.2cu.yd)
Engine Power :
- Gross (SAE J1995) :
Rated : 210kW, 281HP, 286ps / 2,100rpm
- Net (SAE J1349) :
Rated : 206kW, 276HP, 280ps / 2,100rpm

Photo may include optional equipment

 Anything’s Possible with You and
P

CONTENTS
Performance
Comfort
Maintenance
Reliability
Standard Equipment &
Optional Equipment
Specifications
Operational data
d
Powerful Wheel Loader
 Performance
The Mega 400-V is a machine that delivers a powerful, highly effective force, offering superior
penetration of the hardest materials. The exceptional drawbar pull at the wheels, is reinforced further
by providing limited-slip differentials as standard equipment. The engine offers high power and torque
characteristics. As a result, the hydraulic system is able to multi-function with power and speed.

ZF Axle 100

Improved internal oil flow greatly reduced the temperature difference between the

DEL TA-T TEMPERATURES

80
hub and the differential, as well as prevents premature disc wear due to overheating
of the internal hub components. 60

40

Differential
20 Hub

LSD (Limited Slip Differential)

The standard equipment LSD allows easy driving 0 50 100 150 200 250 300 350

RUNNING TIME (min)

through soft and swampy grounds.
This result may change according to test condition

Increased Axle durability

The brake discs have been repositioned to the rear part of the reduction
gear where the rotation speed is lower. As a result, the discs are
exposed to lower rpm’s and heat generation is reduced and the life
span of the discs is greatly extended. Automatic disc clearance
regulator has been integrated into the design and the disc clearance is
maintained at the optimum level at all times as the discs wear out. This
prevents any lag in brake response. Another convenient feature is that
brake disc wear can easily be measured without disassembling the hub.

The brake piping has been redesigned into the axle housing and is
protected from damage from external shock as the machine drives over
rough terrain.

5
Turbo Charge Air Cooled Intercooler Engine
DE 12TIS, turbo charge air cooled intercooler engine
provides competitive power output and high-efficiency in its
class. This 6 cylinder turbocharged diesel offers optimal
combustion in all conditions far superior to those stated in
the emissions regulations.
Full Auto Transmission
The transmission is particularly smooth and gear ratios perfectly
spaced to give optimal speed. That gives comfort at the same
time that it delivers excellent traction in every working conditions.
All of these characteristics, combined, provide a machine that
makes good shovel penetration.

Electro Hydraulic Power steering

Works with a flow amplifier and priority valve. And the
emergency steering system is equipped as an option
to secure a safety against a malfunction of steering
system during traveling.

Axle Oscillation Outstanding Work Safety (oscillation)

The center pin support system rear axle can maintain
the machine in the horizontal position even in rough terrain achieving the
maximum safe operating and driving performance.

6
 Comfort
From the beginning, Doosan has had great concern for machine operators.
People need to work in a well-designed and comfortable environment. The work area is spacious, with
several places for storage. The checking and monitoring devices are comprehensive. There is an open
view of the work area. For night work, operators are provided with powerful front and rear lighting.

The steering Column Central Monitor Panel

The steering column features both tilting and telescopic functions. The compact central monitor panel is
ergonomically designed and allows the
operator to monitor the status and
warning lights at a single glance.

7
Switch & Wrist rest
The ergonomically laid out switch panel
in line with the natural movements of the
body allows for very convenient
operation. The spare switch cut-outs
allows easy installation of additional
electric accessories. The tilting and
telescopic wrist rest allows the operator
to work more comfortably.
Various Control Lever
The jotstick installed in compliance with various needs and preferences of
operators ensures more convenient work.
- Left : Mono lever and 3rd function. (option)
- Right : Two hydraulic levers with 3rd function electric s/w. (option)
Air Seat
The air suspended seat is adjustable to match
each operator’s weight and shape.
3 Safety belt
- Retractable seat belt
Sunvisor(std.)
Room mirror(std.)
Air Conditioning & Defroster System
Double filtered air cab, air ducts are properly
placed all around the cab with proportional
sensitive controls and air re-circulation facility.
CCTV monitor(option)
We offer the same comfort as a passenger car.
Various Comfort Features
8
 Maintenance
A liquid crystal display conveys information to the operator relative to the ZF transmission.
At the same time, it reports the nature of a problem (if one exists). When servicing the loader,
a specialised apparatus can be used to adjust the clutch disks to compensate for their wear.
Additionally, by connecting a lap top computer, a complete transmission diagnostic can be performed.

Large Capacity Swing Out Cooling Fan

Transmission Oil Cooler Our fan assembly has been designed
The large capacity transmission oil with the one touch swing out mechanism
cooler ensures durable and stable and cleaning the radiator core is very
operation of transmission. easy.

Transmission Diagnosis
The transmission can be diagnosed
using a laptop computer to interface
with the diagnostic system.

9
Remote Engine oil &
Coolant Drain
Remote drain valves have
been installed in an easily
accessible location for
convenient draining of fluids.
(Coolant - upper, Engine oil
- lower)
Central Remote
Hydraulic Check Port
The centralized remote
hydraulic check ports allow
main, steering, brake
charge, pilot, unloading and
transmission clutch pressures
to be checked at a convenient
central location.
Remote Greasing
Lubrication Ports
The front pins can be
lubricated from the outside
of the machine without
crawling under the machine
or in awkward positions
through the lubrication ports.
Propeller Shaft
A protective cover has been
installed to protect the oil
seal from dust, foreign
objects and premature wear.

Reinforced Bucket
The lower and side panels of the bucket have been reinforced
with additional plates (opt).
- Reinforcement : At both sides - 1 point each
At lower panel - 3 point
A good accessibility at the articulation joint is
essential for an easy maintenance.

Oil Gauge
An oil level indicator at the
centre of the machine is
clearly visible.
Transmission Filter
The transmission filters are
within easy reach and like
the rest of the machine’s
service components, can be
checked from ground level.
Air- cleaner Filter
The high capacity air cleaner
eliminates harmful particles
from the air and extends the
life of the engine and
replacement intervals.
Brake & Pilot Filter
The pilot filter is easy to
replace and a clogged filter
warning system has been
added for extra protection.

10
 Reliability
Every morning, when the operators commence work, they know that things will go smoothly- because
Doosan has taken care of it. The product is soild. Operators know that they have significant reserves at
hand and that they won’t have to push the machine to its limit. The Doosan Daewoo Mega 400-V wheel
loader is designed and built to last. For Doosan, ‘reliable’means availability, accessibility and simplicity.

Anechoic chamber Climate Chamber Test Rolling Road Chassis 24/7 Ware house
Test Within the chamber, capable Dynamometer Testing operation
For absolutely accurate of accommodating the largest Road travelling performance Quick responding parts
noise measurements-mainly excavator, machines are of articulated wheel loaders system secures your
of engines and hydraulic tested in extremes of heat, is measured and assessed reliability in running our
components which generate cold and humidity. in this facility. Acceleration product.
noise. These conditions simulate the braking, tractive effort, heat
Noise reduction test worst to be found anywhere in dissipation and gearing are
programmers are conducted the world. all studied under controlled
here which contribute to conditions in this modern
quieter finished products. facility.

ROPS Cabin FOPS Cabin The hoses and cylinders

(Rollover Protective Structure) (Falling Objects Protective The hoses and cylinders that are
ROPS Meets The Following Structure) exposed are especially well protected.
Criteria FOPS Meets The Following Criteria
- SAE J 394 - SAE J 231
- SAE 1040 - ISO 3449
- ISO 3471

11
Standard equipment &
Optional equipment

Standard Equipment Optional equipment

Engine Steering system Some of these optional equipments may

• Two stage air cleaner with
pre-cleaner and external plugging
indicator as at the dashboard
• External drains for engine oil and cooling
liquid changes
• Maintenance warning lamp
• Hydraulic fan with adjustable speed for
extreme temperatures
Electric System
• Alternator 60A / 24 V
• Working lights: 2 at the front and 2 at the
rear (4 x 70 W)
• Driving lights: low and high beams
• Tail, indicators, stop, reversing lights
• Reversing alarm
Drive line
• Gear box which can be de clutched when
braking
• Gear box with diagnosis and monitoring
indicator, and electronic plug for a fast
adjustment
• Selection of Manual or Automatic mode
• Starting safety system
• Kickdown and travelling direction
selection: lever at left of the steering
wheel or on the joystick
• Limited slip differential on front and rear
axles
• Dual braking circuit with pump and
accumulator
• Tyres 26.5-25-20PR L3
Lifting and Hydraulic system
• Robust Z bar lifting system
• Standard general purposes 3.9m3 bucket
• Single lever joystick
• Hydraulic control valve with two sections
• Boom adjustable lift Kick out
• Bucket kick out
• Fast couplers for hydraulic check
• Load sensing steering system
Cab
• Air-conditioning / heating with re-
circulation function
• Double Filtered air cab
• Air Suspended seat with safety belt
• Adjustable steering column
• Compartment for cans
• Floor mat
• Tinted glasses
• Left and right sliding windows
• Front and rear wiper
• Front and rear washers
• Sun visor
• Interior cab light
• Interior rear view mirrors (1)
• Exterior rear view mirrors (2)
• Machine monitoring (condition, control &
maintenance indicators in front of the
driver by gauges and lamps)
• Main switches in front of the driver
• Switches for the general functions in the
right console
• Electrical horn
• Cigarette lighter
• Cassette radio AM / FM
External equipments
• Lower protection plates
• Lifting hooks
• Articulation lock in the transport position
• Towing hitch
• Tools compartment
• Fender
be standard in some markets.
Some of these optional equipments
cannot be available on some markets.
You must check with the local Doosan
dealer to know about the availability or to
release the adaptation following the needs
of the application.
Ground engaging tools
• Various types of buckets, fork frame,
timber grapples and accessories
Tyres
• L3, L4, L5 following various types of
manufacturers
Hydraulic
• Hydraulic valve with 3 sections
• FNR mono lever and 3rd function lever
for third hydraulic
• Two hydraulic levers with 3rd function
electric s/w for the third hydraulic
• Two hydraulic levers with 3rd function
electric s/w for the third hydraulic with
FNR function
• Load isolation system (LIS)
• Emergency steering pump driven by
electric motor
• External cooling system for front axle
Electric system
• Rotating beacon
• Additional lighting
Cab
• Special filtration against polluted
environment
• Rear Camera (CCTV) and monitor
Various
• Additional counterweight
• Fuel filling pump
• Tool Kit
• Mudguard

External equipments
• Full fender
• Wheel chocks

12
 Specifications

Engine Axles Transmission

General description
The High performance Doosan DE12TIS
6 cylinders, direct injection, turbo charged,
air–air intercooler engine offers low fuel
consumption and low exhaust emissions,
which are well below the requirements of
the Phase II legislation.
(Phase I Area : Doosan DE12TIA Engine)
The front and rear axles with planetary hub
reductions are built on the base of very
reputed components.
Fitted as standard, the front and rear limited
slip differentials, ensure the traction is
optimal in all circumstances.
The front axle is also equipped with an
external oil cooling system with circulation
pump and cooler (option).
“Full Power Shift “ transmission. It can be
used in manual or automatic modes.
This transmission is based on components
having excellent worldwide reputations. It is
equipped with a modulation system
allowing soft gear shifting and inversion of
travel direction. Safety devices also protect
the transmission of bad operations.

Power The gear and direction shifting is operated

- GROSS SAE J1349 by a single lever to the left of the steering
Rated: Maker and model: wheel. A travel direction control is also
210 kW ZF MT-L3000 Series mounted on the hydraulic joystick.
281 HP @ 2,100 rpm
286 ps Max torque transfer at the front and The transmission is remote mounted from
at the rear: the engine for better accessibility.
- NET SAE J 1349 45 %
Rated: With a special electronic device, the
206 kW Oscillation angle: transmission can be tested and adjusted
276 HP @ 2,100 rpm +/- 12 ° easily for optimum performance and
280 ps efficiently.
Max vertical movement of the rear
Max Torque: wheel: The transmission can be de-clutched by the
130 kgf.m 124 mm operation of brake pedal to increase the
1,275 Nm @ 1,200 rpm power available to the hydraulic pumps.
941 lbf.ft Brake:
Dual circuit multi-plate wet discs. Hydraulic A safety device prevents the starting of the
Displacement: actuation with pump and accumulator. engine when not in neutral.
11,051 cc (674cu.in)
A Spring applied and hydraulically released
Bore x stroke: parking brake is mounted on the
123 x 155 mm (4.8" x 6.1") transmission shaft. Torque converter:
Single stage, one phase
3 stages Air cleaner including a very Max Torque ratio
efficient pre-cleaner, main and safety 2.99
elements.
Gear box:
Hydraulically driven puller type fan with Maker and model
possibility of adjustment, pivoting fan for ZF 4 WG 260
easier cleaning
Speed Forward / Rearward:
Battery (Tyres 26.5-25- 20PR-L3)
System voltage : 24 V 1 8.3 / 8.3 km/h
Quantity : 12 V x 2 (5.2/5.2 mph)
Capacity(AMP) : 150 Ah 2 13.6 /13.6 km/h
(8.5/8.5 mph)
Starter power: 3 29.0 / 29.0 km/h
6.6 kW (8.8 Hp) (18.0/18.0 mph)
4 42.0 km/h
Alternator output: (26.1 mph)
60 A
Max traction force:
21.5 tons

13
 Hydraulic System Operators’ Cab Lifting System

The hydraulic system uses tandem vane The modular cab allows excellent visibility in The lifting system with two cylinders and Z
pumps with automatic wear compensation. all directions. The optimal ventilation is configuration is designed for the toughest
obtained by numerous ventilation outlets. jobs. It ensures powerful breakout force
Pilot actuation with standard single lever. Touch buttons control the air re-circulation (22ton with a 3.7m3 bucket) and the bucket
air conditioning and heating systems. movement are fast.
Automatic and adjustable systems for The air of the cab is filtered.
bucket kick out and boom stop at top The bucket angles are well kept in good
position are standard. All necessary information for the operator positions on all the range of bucket
are centralized in front of him. movement.
The leveling function is also mounted on the
wheel loader. The main functions are actuated via
switches located on a console at the right of Lifting cylinders (2)
Major hydraulic lines are equipped with the operator. bore x stroke : 180 x 928 mm (7.1" x 3'1")
special seals (ORFS)
Generous storage places are well located. Bucket cylinders (1)
The cab, mounted on viscous element and bore x stroke : 200 x 600 mm (7.9" x 2')
Max flow main: equiped with an air suspended seat, offers a
(With steering) better comfort for the operator.
240 / min (63.4g / min)
(Without steering) Access door: 1
434 / min (114.7g / min)
Emergency exits: 2
Relief Pressure: The cab conforms ROPS ISO 3471 and
200 bars FOPS:ISO 3449 Maintenance
Pressure of the pilot circuit: Guaranteed external noise level Lwa:
Maintenance is easy due to excellent
28 bars (following 2000/14/EC) 109 dB(A)
access.

Filtration capacity on the return line:

The radiator fan swivels to aid cleaning.
10 microns
The transmission is electronically
Loading cycles time:
controlled. An error coding system allows
Lifting speed (loaded):
easy diagnosis of the systems and proper
6.2 seconds
Steering intervention.
Dumping speed (loaded):
1.2 seconds
The steering system is a load sensing type Engine (oil): 25 6.6 gal)
Lowering speed (empty): with a flow amplifier and a priority valve.
3.7 seconds Radiator
Steering angle: (cooling liquid): 50 13.2 gal)
40°
Fuel: 365 96.4 gal)
Oil flow:
194 /min (51.2g / min) Hydraulic oil: 265 70 gal)

Relief pressure: Gear box and

185 bars torque converter: 54 14.3 gal)

Steering cylinders (2): Front axle: 45 11.9 gal)

bore x stroke: 100 x 450 mm (3.9" x 1'6")
Rear axle: 42 11.1 gal)
Emergency steering system with hydraulic
pump driven by electric motor.

14
 Operational data

Bucket type Rock General purpose Heavy duty Ligth material

V type teeth &
Configuration Unit Straight Straight Straight
segments
Bucket code (equipped with tooths) M400-R35-D-T M400-GP39-D-T M400-HD39-D-T M400-L45-D-T
Bucket code (Equipped with Extra blade) M400-GP41-D-B M400-HD41-D-B M400-L45-D-B
Capacity heaped ISO/SAE (with teeth) m3 (cu.yd) 3.5 (4.6) 3.9 (5.1) 3.9 (5.1) 4.5 (5.9)
Capacity heaped ISO/SAE (with extra blade) m3 (cu.yd) - 4.1 (5.4) 4.1 (5.4) 4.7 (6.2)
Bucket width A mm (ft in) 3,230 (10'7") 3,280 (10'9") 3,280 (10'9") 3,434 (11'3")
Breakout force kN 190 216 216 190
Static tipping load (straight position) kg (lb) 17,777 (39,190) 18,180 (40,079) 18,180 (40,079) 17,753 (39,138)
Static tipping load (articulated position 40°) kg (lb) 15,372 (33,888) 15,880 (35,008) 15,880 (35,008) 15,348 (33,836)

Variations Dump height (at 45°, with teeths) J mm (ft in) 2,892 (9'6") 2,985 (9'10") 2,985 (9'10") 2,844 (9'4")
according bucket Dump reach (at 45 °/ under teeths ) I mm (ft in) 1,480 (4'10") 1,370 (4'6") 1,370 (4'6") 1,500 (4'11")
equipment (teeths Dump height (at 45°, without teeths, with extra blade) J' mm (ft in) - 3,080 (10'1") 3,080 (10'1") 2,949 (9'8")
or with extra blade)
Dump reach (at 45 °/ under teeths, with extra blade ) I" mm (ft in) - 1,265 (4'2") 1,265 (4'2") 1,393 (4'7")
Digging depth H mm (ft in) 97 (4") 130 (5") 130 (5") 125 (4.9")
Height at bucket pivot point K mm (ft in) 4,300 (14'1") 4,300 (14'1") 4,300 (14'1") 4,300 (14'1")
Max angle at carry position 47 47 47 47
Max angle at fully raised 59 59 59 59
External radius at tire side R mm (ft in) 6,642 (21'9") 6,642 (21'9") 6,642 (21'9") 6,642 (21'9")
External radius at bucket edge D mm (ft in) 6,889 (22'7") 7,062 (23'2") 7,062 (23'2") 7,025 (23'0")
Wheel basis G mm (ft in) 3,500 (11'6") 3,500 (11'6") 3,500 (11'6") 3,500 (11'6")
Width at tyres B mm (ft in) 2,983 (9'9") 2,983 (9'9") 2,983 (9'9") 2,983 (9'9")
Thread V mm (ft in) 2,300 (7'7") 2,300 (7'7") 2,300 (7'7") 2,300 (7'7")
Tyres 26.5-25 VMT 26.5-25 VMT 26.5-25 VMT 26.5-25 VMT
Ground clearance C mm (ft in) 510 (1'8") 510 (1'8") 510 (1'8") 510 (1'8")
Overall length F mm (ft in) 8,720 (28'7") 8,600 (28'2") 8,600 (28'2") 8,758 (28'8")
Overall height E mm (ft in) 3,556 (11'7") 3,556 (11'7") 3,556 (11'7") 3,561 (11'8")
Operating weigth kg (lb) 22,631 (49,892) 22,610 (49,846) 22,387 (49,354) 22,642 (49,916)

Specification changes according tyres changes

VSDL (L5) 800/65 R29
Operating weigth kg (lb) 1,040 (2,292) 920 (2,028)
Static tipping load (articulated position 40°) kg (lb) 600 (1,322) 510 (1,124)
Vertical dimensions changes (J/H/K/C/E) mm (ft in) 20 (0.7") 34 (1")

15
 Dimensions
45

I
I"
K

E
J’
J

C
H

G
F
A

V
B
R

The specific weight of material largely depends on moisture rate, compacting value, The bucket filling factor depends also of the nature of material, the working conditions
percentage of various components etc... This chart is given only for information. and the operator ability.

16
www.doosaninfracore.com

Seoul Office
Doosan Tower 26TH FL. 18-12, Euljiro-6Ga,
Jung-Gu, Seoul, korea 100-730
Tel : +82-2-3398-8114 Fax : +82-2-3398-8117
Website : www.doosaninfracore.com
Doosan Infracore Europe S.A.
1A, Rue Achille Degrace, 7080 Frameries, Belgium
Tel : +32-65-61-3231 Fax : +32-65-61-3238
Doosan Infracore U.K., Ltd.
Doosan House, Unit 6.3, Nantgarw Park, Cardiff CF47QU, U.K.
Tel : +44-1443-84-2273 Fax : +44-1443-84-1933
Doosan Infracore Germany GmbH.
Hans-Böeckler strasse 29, D-40764, Langenfeld-Fuhrkamp, Germany
Tel : +49-2173-8509-20 Fax : +49-2173-8509-60
Doosan Infracore France
(Doosan Infracore Europe S.A. France Office)
2Eme Etage, 1/3 Avenue Pavlov, Z.A.I. Des Bruyeres,
78190 Trappes France
Tel : +33-1-3016-2140 Fax : +33-1-3016-2144
Doosan Infracore America Corporation
2905 Shawnee Industrial Way, Suwanee, Georgia 30024, U. S. A
Tel : +1-770-831-2200 Fax : +1-770-831-0480
Doosan Infracore (China) Co., Ltd.
#28, Wuzhishan Road, Eco & Tech, Development Zone,
Yantai, Shandong, China
Tel : +86-535-638-2000 Fax : +86-535-638-2004
Doosan Infracore Xinjiang Machinery Co., Ltd.
No. 178, Hetanbei Road, Wurumuqi, Xinjiang, China
Tel : +86-991-469-7217 Fax : +86-991-469-8641
Doosan Infracore Liaoning Machinery Co., Ltd.
No.32 DongLing Road, DongLing District, ShenYang, Liaoning, China
Tel : +86-24-8841-1407 Fax : +86-24-8841-1404
Doosan Infracore South Africa Pty Ltd.
60C Electron Road, Isando 1600, Johannesburg, South Africa
Tel : +27-11-974-2095 Fax : +27-11 -974-2778

Distributed By:
Nationwide Equipment Company
11950 New Kings Road
Jacksonville, Florida USA 32219
Ph: (904) 924-2500 Email: sales@nwe-usa.com
www.NationwideEquipment.com
PBP M400W5YT 0507

Specifications are subject to change without prior notice