Alfaiz Momin

● Address: Shikrapur, Pune, Maharashtra ●Phone: +91 8551863313 ●E-mail: momin.alfaiz@outlook.com

Production Engineer
Offering 2.5+ years of experience in Production field. Right now, looking for a suitable position with a
company that wants to recruit proven and capable production person & full-time position in an
environment that offers a greater challenge, increased benefits for my family, and the opportunity to help
the company.
Profile
• Result oriented, proactive and technically astute, with experience in end to end production, Scheduling and
20+ Manpower handling with leading company in the Heavy Machine & Cutting tool and inserts sector
• An articulate professional with Mechanical engineering with vast exposure across handling overall
production operations in CNC machines (VMC & HMC) of Siemens, Fanuc, Hass & Mazatrol controller
• Hands on experience in production planning and control, resource management and manpower
supervision in the manufacturing environment also handling 20+ VMC, SPM machines in shop
• A skilled team leader capable of managing high strength, multiskilled workforce action & interpersonal
skills and technical process to achieve stated productivity targets
Job responsibility
• Production Supervisor of Cylinder Head machining line, PVD dept & parallelly working as PPC Engineer
• Good command on Machine Tools, CNC programming & Fixture Setting
• Good exposure in machining of cylinder block, cylinder head & connecting rods
• Worked on following machines i.e. Mazak, Toyoda, Doosan, LML, Alfing, PVD, UCM
• Good knowledge of Cutting tools, ISO and NON-ISO Inserts, Cutters & Tool holders
• Worked in CFT to resolve customer complaints & making improvements
• Good command on following design software’s i.e. Auto-CAD, Catia-V5R20
• Good exposure in Production Planning, Scheduling & Process Improvement
• Working on following ERP systems like Raps, M-3, Movex & Probus software’s
• Excellent communication, problem solving and relationship management skill
• Preparing daily, weekly & monthly production performance reports (i.e.WPR & MPR)
• Preparing MIS, monitoring machine utilization, fixture calibration, process validation
• Training enhancement to New Operators in shop floor, Teaching Product Knowledge & 5S
• Actively Participating in New Product Development, Cycle time Reduction & Line Balancing
• Monitoring production output, costs and adjusting processes and resources to minimize costs
• Overseeing production related tasks including planning, control and troubleshooting & bottlenecks
• Preparing & contributing in documents such as APQP, PPAP, FMEA, CAPA, Process validation and SPC chart
• Assisting to Implement ISO-TS16949, IATF 16949 & AS9100(D) and maintaining the relevant
documentation
• Participating in internal audits for improving Quality/Productivity/Reliability with continual improvement
to ensure compliance with statutory norms
• Participated in Preparation of process charts like Work standard and work instruction sheets, outline
process charts & Setup change and control procedures
• Planning the production activities in terms of output quality and quantity, cost, time available and labor
requirements
• Undertaking Gap analysis report preparation, finding the root causes and preparation of action plan using
7QC tools
• Rejection and rework analysis on daily basis using core tools & Tool cost reduction, improve OEE with the
help of performance, quality and availability & responsible for rejection control and consumable cost
control
• Actively participating in process planning, process improvement, capability calculation, new product
development, time motion study, TPM and lean manufacturing also Exposure to design and development of
jig, fixture and machine tooling.

Professional Experience
Seco Tools Ind Pvt Ltd, Pune (Sept 2018 – Present)
Production Engineer
Achievements:
• Created vendors for Wire cut material & ball crater unit
• Reduced lead time by 4 days by proper planning & scheduling
• Saved 1.5 lacs by providing sub-option to ball crater unit’s paste
• Increased production by 30% by designing new fixture for PVD machine
• Changed layout of m/c to reduce material handling and reduce wait time
• Reduced 2 head counts by implementing automation in inserts tip-setting area
• Saved manpower utilization by creating supplier for shot blasting of PVD sheets
• Increased machine utilization by 15% with optimum process planning and scheduling
• Increased production norm by 500 pcs per shift by making ergonomic improvement on workplace
• Improves OTD by 3% & DP by 4% by utilization of strategic planning techniques & process control as per
Forecast & available capacity.

Lokesh Machines Ltd, Pune (May 2017- Sept 2018)

Graduate Engineer Trainee
Achievements:
• Increased production by 5% by merging cutting tool in m/c
• Saved tool breakage cost by re-arranged machining process
• Reduced rejection on leak check m/c by installing poka-yoke
• Saved 2 lacs/month by proper arrangements for honing sticks
• Increased production 18% per shift by reducing m/c idle time
• CNC machine installation, commissioning and productionization
• Reduced rejection by 2% by providing arrangement on fixture in m/c
• Customer complaint regarding burr issue reduced by developing new program in m/c
• Installed online statistical process control and part checking method (Paperless work)
• Reduced process time by 8% by combining ID drilling and chamfering processes by modifying tools.
Education

• BE Mechanical, Shivaji University, secured 71% [2014-2017]

• Diploma Mechanical, Government Polytechnic, Kolhapur, secured 74% [2011-2014]
• SSC, Parashar High school, Kolhapur, secured 90% [2010-2011].

Academic project & achievements

• BE Project: Design & Mfg. of Fixture for Fettling of Intermediate Frame [Parvati Foundry Ltd, Kolhapur]
• Diploma Project: Design and Mfg. of Fixture for Head of Gearbox [R.M.S. Industries, Kolhapur]
• Industrial Training: 15 days training completed [Venkateshwara Metallics, Kolhapur]
• Certificate for ‘A’ grade of NCC by Ministry of Defense, Govt. of India
• Certificate of Merit from NCC for selection to the Guard of Honor
• Certificate of ATC at Kolhapur from NCC.

Personal Details

• Date of Birth 22 December 1995

• Languages Known English, Hindi, Marathi
• Marital Status Unmarried
• Native Place Kolhapur, Maharashtra.