Q 12 y

XQ140/12Y Hydraulic power tong
Manual
Production license No.:XK14-002-00008

API 7K-0186
江苏申利达机械制造有限公司
JiangSu Shenlida Machinery Manufacture Co.,ltd.
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Hydraulic Power Tong Operation Manual
Copyright
Copyright by Jiangsu Shenlida Machinery Manufacture Co.,ltd.
All rights reserved. No part of this manual may be transmitted or
copied in any form whatever without the prior written permission.
Declaration
Though we have collated carefully,there might be s-ome bugs in
this manual.You are welcome to give us any comments and
sugestions.We will improve this manual in time.
Is our company's registered trade mark.
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SLD SAFETY INSTRUCTION AND LEGEND
Safety Instruction
1. Operator must read and know this manual well.
2. Tie the back guy according to the instruction. Don’t tie it in the wrong direction.
3. The safety door must be closed as making-up or breaking-out.
4. Don’t touch the running parts by hands when the tong is running.
5. Any sundries mustn’t be placed in the working area.
6. The pump should be off or the hydraulic tong power shut down as maintaining or changing the
jaw plates, dies seats or tong ties.
7. Over-pressure and over-torque are forbidden.
8. Don’t add or dismount any parts to the tong.
9. The parts should be used which are made by SLD.
Legend
Warning Seriously
Warning
Recommendation or Suggestion
SAFETY FIRST
SOME PROBLEMS WILL BE CREATED
IF ANY STOPPAGE CANNOT BE RESOLED
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SLD TABLE OF CONTENTS
TABLE OF CONTENTS
1. Summary ----------------------------------------------------------------------------------------------1
2. Structure Characteristics And Working Principle------------------------------------------------5
2.1 Transmission System---------------------------------------------------------------------------------5
2.2 Tong Head Assembly---------------------------------------------------------------------------------8
2.2.1 Clamping Mechanism--------------------------------------------------------------------------------8
2.2.2 Braking Mechanism----------------------------------------------------------------------------------8
2.2.3 Resetting Mechanism--------------------------------------------------------------------------------8
2.2.4 Centralizing Mechanism-----------------------------------------------------------------------------9
2.3 Hydraulic System------------------------------------------------------------------------------------10
2.3.1 Hydraulic Source-------------------------------------------------------------------------------------11
2.3.2 Bucket Valve------------------------------------------------------------------------------------------11
2.3.3 Hydraulic Bucket-------------------------------------------------------------------------------------11
2.3.4 Hand Control Valve-------------------------------------------------------------------------------11
2.3.5 Hydraulic Motor--------------------------------------------------------------------------------------11
2.3.6 Hydraulic Cylinder-----------------------------------------------------------------------------------14
2.3.7 Hydraulic Oil------------------------------------------------------------------------------------------14
3. Main Technical Parameters--------------------------------------------------------------------------16
4. Installing, Testing and Requirement----------------------------------------------------------------17
4.1 Inspection Before Installation-----------------------------------------------------------------------17
4.2 Lifting--------------------------------------------------------------------------------------------------17
4.3 Installing Hydraulic Pipelines-----------------------------------------------------------------------19
4.4 Installing Torque Control System-------------------------------------------------------------------20
4.5 Leveling------------------------------------------------------------------------------------------------20
4.6 The Back Guy------------------------------------------------------------------------------------------20
4.7 Preliminary Operation---------------------------------------------------------------------------------21
4.8 Making-up and Breaking-out------------------------------------------------------------------------ 22
4.9 Treatment After Using---------------------------------------------------------------------------------22
5. Actual Usage And Operation Methods--------------------------------------------------------------23
5.1 Jaw Plate, Die Seats, Tong Dies Selection And Mounting And Dismounting-----------------23
5.1.1 Jaw Plate Selection---------------------------------------------------------------------------------23
5.1.1.1 Size And Parts Numbers of Jaw Plate-----------------------------------------------------------23
5.1.1.2 Jaw Plate Assembly And Mounting And Dismounting---------------------------------------23
5.1.2 Die Seats And Tong Dies Selection And Mounting And Dismounting---------------------24
5.1.2.1 Specification And Parts Numbers For Die Seats And Tong Dies----------------------------24
5.1.2.2 Recommendation Table For Selection Die Seats And Tong Dies----------------------------24
5.1.2.3 Die Seats Assembly And Mounting And Dismounting ---------------------------------------24
5.1.2.4 Tong Dies Mounting And Dismounting ---------------------------------------------------------24
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SLD TABLE OF CONTENTS
5.2 Adjusting the Braking Torque---------------------------------------------------------------------26
5.3 Adjusting The Space Between Master Tong And Backup Tong----------------------------------27
5.4 Making-Up Operation---------------------------------------------------------------------------------27
5.5 Breaking-Out Operation-------------------------------------------------------------------------------28
5.6 Filling Oil Into Sensing Cylinder---------------------------------------------------------------------29
5.7 Installing Rack Plunger--------------------------------------------------------------------------------30
5.8 Adjusting Mechanism of Engagement Gear--------------------------------------------------------30
5.9 Shafting Operation-------------------------------------------------------------------------------------30
5.10 Testing Torque------------------------------------------------------------------------------------------30
6. Maintenance ---------------------------------------------------------------------- ---------------------31
7. Ordinary Troubles And Troubles Shooting --------------------------------------------------------32
8. Trucking, Storage And After Service----------------------------------------------------------------33
8.1 Trucking-------------------------------------------------------------------------------------------------33
8.2 Storage---------------------------------------------------------------------------------------------------33
8.3 Box Opening--------------------------------------------------------------------------------------------33
8.4 Unpacking ----------------------------------------------------------------------------------------------33
9. Attachment And Consumable Parts------------------------------------------------------------------34
9.1 Option Parts---------------------------------------------------------------------------------------------34
9.2 Consumable Parts--------------------------------------------------------------------------------------34
10 Accompanying Figure And Parts List---------------------------------------------------------------35
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SLD SUMMARY, STRUCTURE CHARACTERISTICS AND WORKING PRINCIPLE
1 Summary
Model XYQ12A hydraulic power tong is a mouth opening power tong which can soon make-up or
break-out joints of pipe strings in well service. It is used in making-up or breaking-out tubing,
small drilling pipe and small casing, their diameter are from 27/8 ″-51/2 ″(73mm to 140mm). It
has follow advantages matching with the same kind of tongs, which is simple structure,
convenient operation, reliable performance, long life and large torque. It is widely used on shore
or off shore oilfields. It can reduce workload, enhance working efficiency and improve the well
service.
2 Structure Characteristics And Working Principle
Hydraulic power tong consists of two main parts--master tong and backup tong. The backup tong
clips coupling or joints, (It can also clips the pipe body by extending the front and back guide
arms as required.) and the master tong clips pipe string with turning in clockwise or
counter-clockwise, by this way, it completes making-up or breaking-out.
2.1 Transmission System
Hydraulic power tong has four shifts to reduce speed, as figure 1.
Low Gears: Z2, Z1, Z3, Z5, Z6, Z7, Z11, Z12, Z13
Second Low Gears: Z2, Z1, Z3, Z5, Z10, Z11, Z12, Z13
Second High Gears: Z2, Z4, Z6, Z7, Z11, Z12, Z13
High Gears: Z2, Z4, Z8, Z9, Z10, Z11, Z12, Z13
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SLD STRUCTURE CHARACTERISTICS AND WORKING PRINCIPLE
HYDRAULIC MOTOR HAND CONTROL VALVE
Fig1. Transmission Diagram
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2.2 Tong Head Assembly (Fig.2, Fig.3, Fig.4)
2.2.1 Clamping Mechanism (Fig.2, Fig.3)
The clamping mechanism is double direction clipping by an inner curved roller for climbing. It
consists of ramp, roller, roller axle, jaw plate, die seats, tong dies and jaw plate frame assembly.
The jaw plate frame assembly is fixed in the inner of open gear. The spline on the board is
matched with another spline on connection plate of braking mechanism. When the transmission
system starts to drive the open gear turning, the jaw plate frame assembly doesn’t turn first at all
under the braking force from the braking mechanism, the curved ramp turns together with the
open gear, the roller on the jaw plate climbs along the curve surface of the ramp, it makes jaw
plate assembly towards the center, then it clips the pipe string at the first step. As the torque
extends and over the braking moment, the open gear drives all the ramp parts in the braking
mechanism turning together with the pipe string which are connection plate, braking disc, jaw
plate frame assembly and the jaw plate. The backup tong clamping mechanism is the same as the
master tong. Hydraulic oil pushes rack plunger reciprocating action and also drives the duplex
gear and the jaw plate frame turning inside the main body of the back tong, then drives the roller
climbing, finally clips or looses the pipe string.
2.2.2 Braking Mechanism (Fig.2)

Jaw plate must be forced to braking to drive roller and ramp moving in the opposite (i.e.
climbing slop and reset). The braking mechanism consists of braking disc, braking steel plate,
splint connection plate, upper and lower friction plates, adjusting screw, spring and lock nut. It can
change braking torque by adjusting the compress force from the spring.
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Fig. 2 Tong Head Assembly Main View
1.Stopper 2. Reset Knob Axle 3.Cylindrical Pin 4.Reset Knob 5.Spline Connection Plate
6.Braking Disc 7.Slotted countersunk Head Screw 8.Countersunk Screw 9.Friction Plate
10.Spring 11.Braking Plate 12. Lock Nut 13. Hexagon Socket Cylindrical Head Screw
14.Steel Ball 15.Spring 16.Roller Support Frame 17.Centrolizing Roller 18.Centrolizing
Roller Axle 19.Open Gear 20.Jaw Plate Frame 21.Open Gear Cover 22.Spline Plate
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2.2.3 Reset Mechanism (Fig.2)
It is the initial state of hydraulic power tong that the master tong jaw plate frame, the open gear
and the opening of the shell body align with the back-up tong jaw plate frame and the opening of
backup tong main body. After once making-up and breaking-out ends, the hand control valve
makes hydraulic power tong back to initial state, then the pipe string goes in or out through
hydraulic power tong easily. As making-up and breaking-out, the directions of the reset konb on
the master and backup tongs should be same.
Fig.3 Tong Head Assembly A-A Cutaway View
1.Jaw Plate Frame 2.Die Seat 3.Dies 4.Ramp Plate 5.Jaw Plate 6.Roller Axle 7.Roller
8.Cone Point Setting Screw 9.Cylindrical Pin 10.Screw Stopper 11.Hex Socket Cylindrical
Head Screw 12. Setting Screw
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2.2.4 Centralizing Mechanism (Fig.2 and Fig.4)

The centralizing mechanism centralizes from up and down, inside and outside. It consists of roller
support frame, centralizing roller, centralizing roller axle and roller, which are installed on the
shell and the head cover of the tong. They match with the open gear and the groove on cover
of the open gear, so they are sure to drive the open gear turns along the original axle central line to
avoid deflection and axial running-out.
Fig.4 Tong Head Assembly C-Side View
1.Pin Axle 2.Roller 3.Cotter Pin
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2.3 Hydraulic System (Fig.5)

Hydraulic system consists of hydraulic source, bucket valve, hydraulic bucket, hand control valve,
hydraulic motor, hydraulic cylinder, pressure gauge, snap joint, pipe line. Show as Fig.5.
Fig.5 Hydraulic System
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1.Hydraulic Station (1.1 Oil Pump; 1.2 Filter; 1.3 Anti-shock Pressure Gauge; 1.4 Overflow Valve)
2.Anti-shock Pressure Gauge 3.Bucket Valve 4.Hydraulic Bucket 5.hand control valve
6.hydraulic motor 7.Backup Tong Oil cylinder 8.Snap Joint
Corresponding relationship between input pressure and output torque from tong head. (Fig.6)
A: Low Gear
B: Second Low Gear
D: Second High Gear
C: Higher Gear
Fig.6 Corresponding Table Between Pressure and Torque
2.3.1 Hydraulic Source

It mainly provides high-pressure oil for power tong. Customer should prepare the high-pressure oil
by themselves.
2.3.2 Bucket Valve (Fig.7)
It consists of main body, chock valve core, valve cap, handle, plug valve core, retaining ring,
handle, oil passage bolt, etc. It’s main function is controlling the piston rod up or down.
2.3.3 Hydraulic Bucket (Fig.8)

It consists of bucket body, cylinder, spring, piston rod, piston, chock valve, joints, ect. Its main
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function is adjusting the hanging height of the hydraulic power tong. The stroke of the piston rod
is 20 inches (0-508mm.).
2.3.4 Hand Control Valve (Fig.9)

It consists of valve body, valve core, spring and handle, etc. Its main function is controlling the
hydraulic motor turning direction and the rack inside the hydraulic oil cylinder reciprocating
motion.
2.3.5 Hydraulic motor

It is a low speed and big torque cycloid hydraulic motor. The model is 6K-625.
Fig.7 Bucket Valve
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1. Retaining Ring Using for Axle 2. O-Ring 3.Valve Core (2) 4.Valve Main Body
5.Handle 6.O-Ring 7. Flat Washer 8. Spring Washer 9. Nut 10. Valve Core(1) 11.
O-Ring 12. O-Ring 13. Valve Cap 14. Spring Washer 15.Nut
16. Plain Washer 17.Handle.
Fig.8 Hydraulic Bucket Assembly
1.Hydraulic Bucket (1.1 Bolt 1.2 Nut 1.3 Hanging Head 1.4 Cotter Pin 1.5 Nipple
1.6 O-Ring 1.7 Choke Valve Core 1.8 Spring 1.9 Cylinder End Adapter
1.10 Bucket Body 1.11 Spring 1.12 Cylinder Body 1.13 Piston Rod 1.14 O-Ring
1.15 Cylinder End Adapter 1.16 O-Ring 1.17 Piston 1.18 Retaining Ring Using for Hole
1.19 Bucket End Joint 2. Copper Shim 3. High Pressure Hose 4. Bucket Valve
5. Snap Joint 6. Copper Shim
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Fig. 9 Hand Control Valve
1. Valve Body 2. Hex Socket Cylindrical Head Screw 3. Combination Valve Core
4. O-Ring 5. Valve Tail Seat 6. Spring Seat(1) 7. Spring
8. Spring Seat(2) 9. Locked Plate 10. Support Seat 11. Hex Socket Cylindrical Head
Screw 12. Pin Axle 13. Fork 14. Pin Axle 15. Spring Washer 16. Hex Nut
17. Handle Lever 18. Ball Shape Handle
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2.3.6 Hydraulic Oil Cylinder (Fig.10)
It consists of cylinder liner, rack plunger, cover plate, Yx-sealing ring, cylinder cover etc. High
pressure oil drives rack plunger through cylinder cover into cylinder liner, then pushes the rack
plunger and drives the duplex gear and the backup tong jaw plate frame turning.
2.3.7 Hydraulic Oil

The hydraulic oil used for power tong must be efficient filtration to prevent sand, scrap iron
entering with, influence on the oil efficient usage. Oil filtration accuracy mustn’t be lower
0.025mm (10m in).
Recommendation hydraulic oil is following.
(1) YC-N46 low temperature solidification hydraulic oil, the suitable environmental temperature is
–20 oC +-40 oC;
(2) YB-N46 abrasion resistance hydraulic oil, the suitable environmental temperature is -10 oC
+-40 oC ;
(3) YA-N46 hydraulic oil, the suitable environmental temperature is 0 oC +-40 oC .
Fig. 10 Hydraulic Oil Cylinder
1. Backup Tong Main Body Tail Part 2. Duplex Gear 3. Turning Axle 4. Hex Socket
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Cylindrical Head Screw 5. O-ring 6. Cylinder Liner 7. Type-Yx Sealing Ring Using for
Hole 8. Cylinder Cover 9. Cover Plate 10.Hex Socket Cylindrical Head Screw
11.Rack Plunger 12. Hose Adapter 13. Oil Passage Bolt 14. Joint 15. O-Ring
16. Snap Joint 17. Joint
SLD MAIN TECHNICAL PARAMETERS
3. Main Technical Parameters

XYQ12A Hydraulic Power Tong Main Technical Parameter
mm Ø73-140
1 Pipe string diameter suitable to main tong inch 2 7/8″-5 1/2
KN•m 12
2 The biggest torque at low gear Ft-1bs 8843
3 The biggest torque at the second low gear KN•m 7.8
Ft-1bs 5748
4 The biggest torque at the second high gear KN•m 4.2
Ft-1bs 3095
5 The biggest torque at high gear KN•m 2.6
Ft-1bs 1916
6 The highest speed at low gear rpm 14
7 The highest speed at the second low gear rpm 24
8 The highest speed at the second high gear rpm 42
9 The highest speed at high gear rpm 72
MPa 12
10 The biggest pressure of oil source psi 1740
bar 122
11 The biggest quantity of oil source Lpm 120
gpm 32
12 Transport weight (including backup tong) kg 480
1bs 1057
13 All over size (including backup tong) (long× mm 1024×582×539
wide×high) inch 40.3×22.9×21.2
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SLD INSTALLING, TESTING AND REQUIREMENT
4. Installing, Testing and Requirement
Installing procedures are following when hydraulic power tong is used in well site.
4.1 Checking before installation
 Checking power tong was broken or not during trucking. If it was broken, it should be
repaired.
 Checking the fasten parts are loosen or not, fixed any loosed parts.
 Checking jaw plate, die seats and dies are visible or not. (Fig.5.1)
4.2 Lifting
Lifting at the drilling rig or work-over rig is showing as Fig.11.
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Fig. 11 Lifting Showing
4.2.1 Connecting hydraulic bucket with the hanging rod of master tong together by bolts.
4.2.2 Installing a pulley on the mast, which can load 2 tones or more.
4.2.3 Lifting hydraulic power tong by a soft steel wire ø12mm or bigger, putting this wire through
the pulley on the mast, one end connecting hydraulic bucket and another end fixing at the mast.
4.2.4 Making dies of backup tong towards the pipe string coupling or the drilling pipe tool joint by
hydraulic bucket.
4.2.5 Adjusting methods of lifting height of hydraulic power tong.
4.2.5.1 Lifting power tong
Closing the chock valve in the bucket valve firstly, then opening it’s plug valve, power tong
SLD INSTALLING, TSETING AND REQUIREMENT
should be lifted slowly.(See Fig.17)
4.2.5.2 Putting down power tong
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Opening the chock valve in the bucket valve firstly, then opening it’s plug valve, power tong will
be put down slowly.(See Fig. 18)
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The support point of the pulley must be installed above the well head 15 meters.
Central line of the power tong head is located at 0.6 m far away the vertical line of the well head
in free hanging state.
The hose may be wrapped to be broken during operation.
The direction of the piston rod should be down, when installing the bucket.
When the backup tong is towards the pipe string coupling or the drilling pipe tool joint, the piston
rod of the bucket should be located at the half stroke.
The piston rod should be contracted back to inner bucket, to avoid to be crashed.
4.3 Installing hydraulic pipeline
4.3.1 The connection of oil inlet and outlet of high pressure hoses shows as Fig.20
4.3.2 Connecting the hoses between master tong and backup tong (See Fig. 21)
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4.3.3 Connecting the hoses of the hydraulic bucket. (Fig. 22)

4.3.4 Connecting the hose of torque meter. (Fig. 23)
4.4 Installing the torque control system (Option)
 Placing master device in a place where is dry, no severe shock and suitable temperature.
 Solenoid flowing valve should be series connection in the system oil circuit, P inlet
connecting to entering line, D outlet connecting to return line. (Fig. 24)
 Removing the plug under the base of the torque meter, screwing on the pressure sensor. (Fig.
23)
 Connecting each conducting wire following symbols on the backside show board of master
device. (Fig.25)
4.5 Leveling (Fig.13)
 Pushing hydraulic power tong to the clamp position.
 Checking tong head whether on level or not. If it is not on level, keeping master tong on
leveling by adjusting four screws on the hanging pole.
 Checking the backup tong parallel to the master tong whether or not, if it is not parallel,
adjusting them parallel following the procedure in 5.6.
It is very important that adjusting hydraulic power tong parallel if it is not parallel, the
tong head clamping will not effect. Four screws should be adjusted.
4.6 Tie Back Guy (See Fig.12)

 Back guy should be tied well after adjusting the tong. One end of back guy should be tied to
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SLD INSTALLING, DEBUGGING AND DEMANDING
the pin at the tail of the tong; another end should be tied to the mast.
 The height of one end of back guy ting up to the mast should be same as tong. The back guy
should be vertical with the center line of tong and also be pulled tightly.
Break-out Direction
Make-up Direction
 Paying attention to the direction of the guy, the back guy should be tied to the right side of
the tong as making-up operation, but it should be in left as breaking-out operation when you
watch standing in front of the tong head. Don’t tie it in wrong direction.
Back guy must load over 3 tons, it is usually soft wire line.
4.7 Preliminary Operation
 Provide oil to hydraulic power tong.
 Control the lifting bucket; adjust the height of power tong.
 Keep free-load running at low gear for 1 or 2 minutes; pressure should be 2Mpa lower.
Adjusting braking torque smaller if the pressure is over 2Mpa, the adjusting procedure shows
at 5.5.
 Keep free-load running at high gear for 1 or 2 minutes; pressure should be 4Mpa lower.
Adjust braking torque smaller if the pressure is over 4Mpa. The adjusting procedure shows at
5.5.
 Test tong head running in clockwise and counter clockwise direction and check
direction-changing mechanism, watch master tong and backup tong being synchronous
whether or not. Adjust the direction of reset knob if they are not synchronous. The procedure
shows at 5.4 and 5.5.
 Open the safety door, put tong to the well head, watch the space between master tong and
backup tong is suitable whether or not. Adjust the space between them if the space is not
suitable. See 5.3.
 Try to clamp the pipe string at high gear, adjust system providing oil pressure by adjusting
the overflow valve in the hydraulic system according to the making-up torque parameter,
shifts, torque, pressure parameter table (See Fig. 6) from API recommendation.
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Don’t disassemble hydraulic pipe at high pressure, otherwise someone will be hurt or died and the
equipment will be broken.
Don’t approach the running part of hydraulic power tong by your body or clothes.
Don’t approach hydraulic tong who is not operators to avoid handing the operating lever to make
any trouble
One hand operates one handle only, don’t operate one more handles at the same time.
4.8 Making-up or Breaking-out Operation

See 5.7; 5.8.
The temperature of the system hydraulic oil should not be over 65 oC. Over heating can make
hydraulic system seal failure and the running speed of tong slowly.
4.9 Treatment After Using

Operate as following procedures after the work is finished.
 Cut off power source.
 Remove the high-pressure hose.
 Protect oil inlet and outlet, to prevent sand or scrap iron going through.
 Check fastener, fasten the loosen parts.
 Put down power tong, place it on an even place, it will be damaged if the place is not even.
 Clean and maintain power tong as (6).
Proper treatment is useful for extending the life of power tong after it is used.
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SLD ACTUAL OPERATION METHODS
5. Actual Operation Methods
5.1 Dismounting
5.1.1 Jaw plate selection
5.1.1.1 Jaw plate specification and parts numbers show in table 1.
Table 1 Jaw Plate Specification Table
Serial No. Parts No. Part Names Notes
1 Jaw Plate Used For Master Tong, Suitable to all specify pipes
diameters
2 Jaw Plate 1 Used For Backup Tong, Suitable to the diameter
pipe within 140mm (51/2〃)
3 Jaw Plate 2 Used For Backup Tong, Suitable to the casing
coupling Ø 140mm only
5.1.1.2 Jaw Plate Assembly And It’s Mounting And Dismounting

 Jaw plate consists of jaw plate, roller, roller axle and stopper etc.
 When you dismount jaw plate, turn tong head firstly, make the controlling location screw on
the jaw plate frame expose from the opening tong head, loose the controlling location screw,
then you can take out the jaw plate from the center of tong head.
 Mounting operation procedure is just on the contrary .(See Fig.14)
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5.1.2 Die Seats And Dies Selection And Its Mounting Or Dismounting
5.1.2.1 Die Seats And Dies Specification And Parts Numbers
Clamp different pipe strings by selecting different specification die seats and dies to this power
tong. The die seats and dies of the master and backup tongs are common useful to clamp the same
diameter pipe string. Select die seat and dies following the stamp marks and part numbers on their
back .
Die seats specification and part numbers show in table 2.
Dies specification and part numbers show in table 3.
5.1.2.2 Die Seats and Dies Recommendation Selection Table (See Table 4)
5.1.2.3 Die Seats Assembly And Mounting Or Dismounting.
Die seats assembly consists of die seats, dies and screw stopper. (See Fig.15)
Hydraulic tong will be broken when different die seats and dies are used together.
Dismounting Die Seat Assembly: Pull one die seat assembly to the center of tong head, remove it
out of tong head, take out another one by the same way. Mounting operation is on the contrary.
(See Fig.16)
5.1.2.4 Dies Mounting Or Dismounting

Take out die seat and loose the screw pin on one end, then take out dies. Mounting operation is on
the contrary, tighten the screw. See Fig.15.
Must cut off the power source when you change jaw plate, die seat and dies.
Must change in pair of die seats and dies.

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Table 4 Die Seats and Dies Recommendation Selection

Pipe String type O.D Die Seat (stamp mark) Dies (stamp mark on the
Mm(inch) backside)
Master Tong Backup Tong Master Tong Backup Tong
Tubing 73(27/8″) 70-73 86-93 70-73 89-114
Tubing 89(3 1/2″) 86-93 102-107 89-114 89-114
Tubing 102 (4″) 102-107 116-121 89-114 89-114
Tubing 114(41/2″) 109-114 128-132.5 89-114 121-156
Tubing (EU) 73(27/8″) 70-73 86-93 70-73 89-114
Tubing (EU) 89(31/2″) 86-93 109-114 89-114 89-114
Tubing (EU) 102(4″) 102-107 122-127 89-114 121-156
Tubing (EU) 114(41/2″) 109-114 128-132.5 89-114 121-156
Casing 114(41/2″) 109-114 128-132.5 89-114 121-156
Casing 127(5″) 122-127 138-143 121-156 121-156
Casing 140(51/2″) 138-143 151-156 121-156 121-156
Drilling Pipe 105(Tool 102-107 102-107 89-114 89-114
27/8″ Joint)
Drilling Pipe 121(Tool 116-121 116-121 121-156 121-156
31/2″ Joint)
Note:
 Diameter is the outside diameter to tubing and casing, master tong clamps the pipe body, and
backup tong clamps the coupling.
 Drilling pipe diameter is the tool joint outside diameter, both master tong and backup tong
clamp the tool joint.
 Using long guide pole, select die seat and dies according the pipe body diameter when master
tong and backup tong clamp the body of the pipe.
 It is not suitable to the pipe string surface hardness degree ≥350HB.
 Special die seat and dies can be made as order.
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Table 2 Die Seat Specification
Serial Part Number Part Name Mark Note
NO. (Stamp Mark)
1 Die Seat 1 143-138
2 Die Seat 2 132.5-128
3 Die Seat 3 127-122
4 Die Seat 4 121-116
5 Die Seat 5 114-109
6 Die Seat 6 107-102
7 Die Seat 7 93-86
8 Die Seat 8 73-70
9 Die Seat 9 78
10 Die Seat 10 60
11 Die Seat 156-151 For Backup tong Only
Table 3 Dies Specification

Serial Part No. Part Name Mark Note
No. (Steel Mark)
1 Die 1 73-78
2 Die 2 89-114
3 Die 3 121-156
5.2 Adjusting Braking Torque
Loose lock nut (ZQ-67), wrench each screw evenly (ZQ-66), press braking spring (ZQ-32) and
turn 3600 counterclockwise, finally tighten the lock nut. (See Fig.26)
It is in direct proportion between braking torque and racing pressure. Braking torque is more big
and the racing pressure of hydraulic power tong more high.
The preliminary clamping from backup tong to the pipe string depends on racing pressure. Backup
tong cannot expose dies if racing pressure is too low.
Too big braking torque is not suitable, it is very good that master tong and backup tong can
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expose dies properly. Don’t press the braking spring to the bottom.
5.3 Adjusting The Space Between Master Tong And Backup Tong
 Master tong clamps pipe string body, backup tong clamps the coupling (Both master tong and
backup tong clamp drilling pipe tool joints) by using common pole (Standard Disposition).
The method of adjusting the space between master tong and backup tong is to adjust the
screws on the front and back guide poles. (See Fig. 27)
 Adopt long guide pole (Requirement is needed in order.) when master tong and backup tong
clamp pipe body. The method of adjusting the space between master tong and backup tong is
to insert the pin to proper hole on the guide pole, and use cotter pin locking them.(See Fig.28
The space between the guide pole under the support base and the guide bucket mustn’t be smaller
than the biggest length for screw engagement.
5.4 Making-up Operation (This manual is suitable for making-up or breaking-out direction with
right hand thread, but the left hand thread is on the contrary.)
 Hydraulic power tong does racing, make it back to preliminary working state. Select proper
gear according to actual requirement.
 Put the reset knob of the master tong and backup tong to making-up direction, be sure the
direction is in the same with indicating sign. (Fig.29)
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Open the safety door, push hydraulic power tong towards the pipe string, and be sure the clamping
location by master tong and backup tong is right.
 Close the safety door.
 Push the tong end to make tong turning around the center and to tighten the guy.
 Push hand control valve lever beginning to make-up operation.
 Continue making-up operation until power tong stops and releases the lever.
 Pull the hand control valve lever to make tong back to the initial state.
 Open the safety door, push tong back to the start location. This is one time making-up
operation.
 Over torque can damage tubing.
Please make-up following API recommendation torque value.
5.5 Breaking-out Operation (Basis On Right Hand Thread, Left Hand Thread Is on The Contrary.)
 Hydraulic power tong does racing, make it back to preliminary working state. Select proper
gear according to actual requirement.
 Put the reset knob of the master tong and backup tong to breaking-out direction, be sure the
direction is in the same as indicating sign. (Fig.30)
 Open the safety door, push hydraulic power tong towards the pipe string, and be sure the
clamping location of master tong and backup tong is right.
 Close the safety door.
 Pull the tong end to make tong turning around the center and to tighten the guy.
 Pull the hand control valve operating lever to start breaking-out operation.
 Continue breaking-out operation till all screw thread out, then release operating lever.
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32
Push hand control valve operating lever to make tong back to the preliminary working state.
 Open the safety door, push tong back to the start location. This is one time breaking-out
operation
Over torque can damage hydraulic power tong.

Don’t make-up or break-out before the safety door is closed well.
Keep power tong operating area clean and no any sundries inside. Tidy the hydraulic line, power
line and signal line to avoid them twisting and cut off.
5.6 Filling Oil Into Sensor Cylinder
5.6.1 There are two meters on hydraulic power tong, one is pressure meter which indicates system
pressure, another one is torque meter which indicates output torque from tong head. (Fig. 31)
5.6.2 Filling Oil Operation Procedure

 Must fill oil into the sensor cylinder when it is shortage of oil.
 Loose hex-screw as filling oil into the hole, while retracing the piston and so filling the
hydraulic oil into the cylinder. (Fig 32)
 After filling oil full of the cylinder, put the piston into the cylinder and screw the back cap,
and be sure the air was exhausted outside and the torque meter points 0 location. (Fig. 33)
 The filling oil must be same as the power tong using oil.
Don’t damage the seal under the torque meter, when loose the torque meter to exhaust air.
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33
5.7 Installing Rack Plunger
Remove the upper cover of the backup tong (BQ-1), duplex gear (BQ-9) and cylinder cover
(BQ-9), push out the rack plunger, install Yx seals at two ends of the cylinder liner, then push rack
plunger to the center of cylinder liner, finally Install duplex gear and other parts when the jaw
plate opening to match the backup tong. (Fig. 34)
5.8 Adjusting the Mechanism of Gear Shifting

Must adjust the mechanism of gear when the gear shifting is disengaged. The method is following.
Dismount location seat (ZQ-39) or tail seat (ZQ-29), take out location block (ZQ-38) and spring
from the location block or tail seat, install a proper shim at the positions between the location seat
and the spring, then remounting is OK.
Note: The shim is not too thick, it is 0.5 to 1mm generally. It is difficult to shift gear or cannot do
it if the shim is too thick. (Fig. 35)
5.9 Putting into Gear Operation
There are two shifting handles, upper-handle and lower handle. Changing handles location can get
four speeds and four torque. Each shifting handle location is below as Fig. 13.
Fig. 13 Shifting Gear Digraph

second high
Grade title low gear second low gear higher gear
gear
The maximum
14 24 42 72
speed
Handle
position
Shifting Gear at low speed for the power tong, to avoid break the gear.
5.10 Testing Torque

 The torque meter indicates torque.
Torque Controlling System (Customer’s Option) is used for controlling, indicating and recording
each biggest torque figure of making-up or breaking-out operation. It has outside memory and
related software, storage the operation data of making-up or breaking-out and bring them back
office, input the data into the computer by COM1 inlet to analysis and process. The actual
function and operation method in the Torque Controlling System Using Guide Book. (as customer
requirement)
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34
Maintenance and Lubrication
5.11Daily Maintenance And Lubrication
 Fill grease to grease nipple of the master axle, idle gear-axle, and duplex gear axle.
(Grease nipple shows in Fig. 36 and Fig 37.)
 Fill engine oil to trans-pin, friction plate, and centralizing roller.

 Clean sundries from dies by wire brush.
 Clean up water and dirty oil inside the tong.
 Check all parts (including jaw plate, die seat, dies and ramp plate), change or repair
them if some of them have been worn, damaged, rusted or leaked.
5.12 Monthly Maintenance And Lubrication

 Clean master tong and backup tong head by kerosene or diesel oil after one month or one
well finished. (Including ramp plate, roller, jaw plate, jaws plate frame, open gear), then
cover one layer of grease.
 Dismount power tong, clean up dirty oil, sand and clay, change too worn or damaged parts,
fill grease or lubrication oil to each sliding and rotating part, finally mount it carefully.
Don’t clean bearing by steam, if not can make bearing oil lost to rust.
Don’t clean pressure sensor by steam, if not can damage it.
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35
SLD ORDINARY TROUBLES AND SHOOTING GUIDE
7. Ordinary Troubles And Troubles Shooting Guide
Ordinary Reason Treatment
Troubles
1. Die Seat Selection Not Right Change One Pair Of Die Seats
2. Hard Goods Full In The Dies Groove Clean Them
Master 3. Dies Selection Not Right Change Dies
Tong And 4. Dies Too Worn Change New Dies
Backup 5. Power Tong Body Not In Level Adjusting As 4. 5. 3. And 4.5.4
Tong 6. Jaw Plate Roller Or Roller Bearing Damaged Or Chucked Clean, Grind Or Change
Slippage 7. Ramp Plate Worn Or Damaged Change Ramp Plate
8.Pipe String Hardness is ≥340 HB Purchasing Special Dies
Master Tong Braking Force From Tong Head Is Small. Change Worn Friction Plate Or Parts
Is OK But Adjust Or Change Braking Spring
Backup Tong Hose Between Master And Backup Tongs Connected Re-connect As 5. 3. 2.
Slippage Wrong
Oil Passage Of Master and Backup Tongs Blocked. Clean Oil Channel and Filling Core
8 Reasons for Master and Backup Tongs slippage Shooting as Above Method
Opening of Direction of reset knob is wrong. Turn the Knob 1800 Then Reset
Master and
Backup Tong Jaw Plate Frame Deform or Damaged Change or Repair It
Cannot align Reset Lock Pin was Broken Change The Reset Lock Pin
Speed is Displacement of Hydraulic Pump Is Low. Adjust Providing Oil Quantity to
slow. 120L/min
Check Valve of Snap Joints Opens Partly or the Change the Snap Joints or Clean
Pipe Is Blocked. the Pipe.
Master Tone Hydraulic Pump Suction Inefficacy, Air Is Clean the filter core or Fill
Turns
Sometime Inside the circuit. Enough Oil.
Quick
Sometime
Slow.
Motor turns but Trans axle or gear was broken. Change the broken parts.
tong head
doesn’t work
Backup tong The rack plunger is not in the central position Dismount backup tong then
clamps in
single direction when the opening of jaw plate frame matches install it as 5.10.
only. the main body of backup tong.
Shifting is not The press from ZQ-32 spring to the ZQ-38 Add a shim under the spring or
fixed, easy to
loose position seat is not enough. change the spring.
The output System pressure is low. Adjust system pressure as Fig. 6
torque is small.
Oil leaks 1. System pressure is bigger than 12Mpa. Adjust the pressure
from the 2. Back pressure is bigger than 4Mpa. Check the return oil line, make the
sealing part pipe unblocked
of hydraulic 3. Oil temperature is higher than 65 0c. Cooling and make temperature lower
system. 4. Sealing part is broken. Change the sealing part
Torque meter Oil is shortage in the sensor cylinder. Add oil into the sensor cylinder.
doesn’t Torque meter is damaged. Change the torque meter.
work.
Torque The signal line connecting with hydraulic tong is broken.
Change the signal line
system See the torque control system manual to resolve other problems.
doesn’t work
Please contact our company as 8.4, if you cannot resolve other problems.
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36
SLD TRUCKING, STORAGE AND CUSTOMER SERVICE
8. Trucking, Storage and After Service
8.1 Trucking:
When you move hydraulic power tong, you should move it smoothly and keep it from wet, and
don’t put it upside to downside and also keep it from damage. When it is lifted, use steel wire rope
with the diameter 12mm or bigger, and to keep it in balance. Don’t incline and swing it too much,
to keep it from attacking other things avoiding damaged.
8.2 Storage:
XYQ12A hydraulic power tong should be placed in where is no sunshine, prevent rain, wet proof,
good airing and the environment temperature below 45 0c. Don’t storage it in a muddy place or
outdoors. Protect oil inlet and outlet well to prevent some sundries in. The storage period is
general one year for new hydraulic power tong. It can be used after one-year storage but all the
sealing parts and hoses must be changed.
8.3 Unpacking
Check the appearance of hydraulic power tong and check and accept it as packing list.
8.4 After Service

Our company has special professional service team and customer service Internet.
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37
SLD ATTACHMENT AND CONSUMABLE ACCESSORY
9. Attachment And Consumable Accessory
9.1 Selecting Accessory
9.1.1 High Pressure Hose
9.1.2 Snap Joints
9.1.3 Torque Control System (Fig.25)
9.1.4 Hydraulic Source
9.2 Consumable Accessory (Advising one set consumable accessory for one tong)
Table 5 Consumable Accessory List

Serial No. Accessory No. Accessory Name Storage Quantity
1 12AZ-32 Braking Spring 12
2 12AZ-54 Friction Plate 2
3 12AZ-58/59/70etc Reset Knob Assembly 1 set
4 12AZ-61/63 Centralizing Roller Assembly 20 sets
5 ZQ-74 O-Ring ø32×3.5 2
6 ZQ-75 O-Ring ø22×2.4 2
7 12AZ-101 Stopper Pin 1
8 12AZ-109 Screw Stopper 8
9 12AZ-110 Dies(1) (2) (3) Each 50
10 ZQ-124 O-Ring ø50×3.5 2
11 12AB-3/12/13 etc. Backup Tong Reset Knob Assembly 1 set
12 12AB-4 Stopper Pin 1
13 12AB-37 O-Ring ø56×3.5 2
14 12AB-40 Type Yx Sealing Ring D45 2
15 12AB-43 Rack Plunger 1
16 12AB-47 O-Ring ø24×2.4 9
17 12AB-53 O-Ring ø18×2.4 7
18 12AB-67 O-Ring ø16×2.4 1
19 12AB-69 O-Ring ø44×3.5 7
20 12AZ-216 O-Ring ø26×2.4 1
21 12AZ-74 O-Ring ø32×3.5 3
22 12AY-1.16 O-Ring ø45×3.5 3
23 12AZ-124 O-Ring ø50×3.5 3
24 12AB-37 O-Ring ø56×3.5 3
25 12AZ-114 Jaw roller 4
26 12AZ-
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38
SLD FIGURES AND PARTS LIST
10. Figures And Parts List
Fig 11 Safety door

Table for safety door parts
Amoun
No. Purchase code Code Name and specifications
t
Spring for Bike
1 12AZ-94
Model 18
Pulling spring (diameter Φ17, long 95) 1
2 12AZ-96 XYQ12.Z-55 Door axle 2
3 12AZ-95 GB71-85 Slotted Cone Point Fastening Screw M8× 20 2
4 12AZ-93 XYQ12.Z-51.00A Safe door 1
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39
Fig Tong shell
Shell component parts Schedule
N
O.
Purchase code Code Name and specifications Amount
Hexagon socket head screw
1 12AZ-76 GB70-85 4
M12 × 15
2 12AZ-79 GB93-87 Spring washer M12 6
3 12AZ-98 XYQ12.Z-59 Front support seat 2
4 12AZ-1 XYQ12-02A Shell 1
5 12AZ-91 GB70-85 Hexagon socket head screw M10×20 4
6 12AZ-92 XYQ3B.Z-34 Rear handle 2
7 12AZ-85 XYQ12.Z-46 baffle (2) 2
8 12AZ-82 GB68-85 Slotted cylinder head Screw M6 × 10 12
XYQ12.Z-61
9 12AZ-267 Torque Indicating Plate 1
A
XYQ12.Z-56
10 12AZ-268 Products Mark plate 1
A
11 12AZ-38 XYQ12.Z-21 Positioning block 1
12 12AZ-32 XYQ12.Z-6 Brake spring 1
13 12AZ-30 XYQ12.Z-62 Guy pin 1
14 12AZ-31 GB91-86 Cotter Pin 5 × 35 1
15 12AZ-29 XYQ12.Z-54 Tail seat 1
17 12AZ-34 XYQ12.Z-58 flat key 2
Slotted countersunk screw M5 ×
18 12AZ-26 GB68-85 2
16
19 12AZ-24 XYQ12.Z-20 Bottom cover 1
21 12AZ-20 XYQ12.Z-17 End Plate 1
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40
Fig 13 Main clamp clamp head
The main component parts clamp clamp the first schedule
Amoun
t
1 12AZ-105 GB70-85
M10×45
17
XYQ12.Z-01.01
2 12AZ-103
A
Open gear cover 1
3 12AZ-115 XYQ12.B-10 Positioning Screw 2
XYQ12.Z-01.04
4 12AZ-104
A
Jaw plate Frame 1
XYQ12.Z-01.05
5 12AZ-106
A
Open Gear 1
XYQ12.Z-01.02
6 12AZ-101
A
Stopper Pin 1
12AZ-110.1 dies(1) 4
XYQ12.Z-01.12
7 12AZ-110.2
A
dies (2) 4
12AZ-110.3 dies (3) 4
8 12AZ-107.1 XYQ12.Z-01.10 Die seat (1) 2
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41
12AZ-107.2 Die seat (2) 2
12AZ-107.3 Die seat (3) 2
12AZ-107.4 Die seat (4) 2
Amoun
t
12AZ-107.5 Die seat (5) 2
12AZ-107.6 Die seat (6) 2
12AZ-107.7 Die seat (7) 2
8 XYQ12.Z-01.10
12AZ-107.8 Die seat (8) 2
12AZ-107.9 Die seat (9) 2
12AZ-107.10 Die seat (10) 2
9 12AZ-109 XYQ12.Z-01.11 Screw Bumper Pin 8
10 12AZ-112 XYQ12.Z-01.08 Roller axle 2
Slotted cone point fastening Screw
11 12AZ-113 GB71-85
M8 × 12
4
12 12AZ-114 XYQ12.Z-01.06 Roller 2
13 12AZ-111 XYQ12.Z-01.09 Jaw plate 2
14 12AZ-108 GB119-86 Cylindrical pin M6 × 18 4
XYQ12.Z-01.07
15 12AZ-116
B
Ramp plate 4
16 12AZ-91 GB70-85
M10×20
12
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42
Fig 14 Fuzheng agencies
Fuzheng body parts Parts Schedule
Amoun
NO. Purchase code Code Name and specifications
t
1 12AZ-63 XYQ12.Z-05 Centralizing roller axle 20
2 12AZ-61 XYQ12.Z-03 Centralizing roller 20
3 12AZ-119 XYQ12.Z-48 Roller 18
4 12AZ-120 XYQ12.Z//-04 Roller supper frame 2
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43
5 12AZ-121 GB91-86 Cotter pin M3 × 20 18
6 12AZ-118 XYQ12.Z-49 Pin axle 18
7 12AZ-55 GB68-85 Slotted countersunk screw M6 × 15 20
8 12AZ-65 XYQ12.Z-06 Washer 10
9 12AZ-64 GB5781-86 Hexagon socket head screw M10 × 15 10
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44
Fig 15 Brake、reset agencies
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45
Brake、 reset body parts Parts Schedule
Amoun
t
1 12AZ-58 GB119-86 Cylindrical pin 5 × 20 1
2 12AZ-59 XYQ3B.Z.1-7 Reset knob 1
3 12AZ-53 XYQ12.Z-35 Brake disc 1
4 12AZ-54 XYQ12.Z-36 friction plate 2
6 12AZ-57 XYQ12.Z-38 Brake steel Disc 1
7 12AZ-60 XYQ12.Z-37A Connection board 1
8 12AZ-55 GB68-85 slotted countersunk screw M5×20 7
9 12AZ-52 XYQ12.Z-33A Tong head cover 1
11 12AZ-92 XYQ12.Z-34 Front handle 2
12 12AZ-66 GB5781-86 Hexagon socket head screw M10 × 45 10
14 12AZ-67 XYQ12.Z-34 Lock nut 10
15 12AZ-56 GB68-85 Slotted countersunk screw M5×6 7
16 12AZ-68 XYQ3B.Z.1-21 Spring 2
17 12AZ-69 GB308-89 Steel Ball S5 2
18 12AZ-70 XYQ12.Z-39A Reset knob axis 1
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46
Fig 16 Idle gear axle
Idle gear axle components schedule
Purchase Amou
NO. Code Name and specifications
code nt
1 12AZ-84 XYQ12.Z-45 Positioning plate 2
2 12AZ-122 XYQ12.Z-53 Idle gear Axle 2
3 12AZ-123 XYQ12.Z-42 sleeve 2
4 12AZ-125 XYQ12-41 Water proof cover 2
5 12AZ-124 GB1235-76 o- ring￠ 50×3.5 2
6 12AZ-127 GB893.1-86 Circlip for hole 100 4
7 12AZ-129 XYQ12.Z-43 Idle gear 2
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47
8 12AZ-126 GB283-87 Cylindrical roller bearings 42309 4
9 12AZ-128 XYQ12.Z-52 Supporting plate 2
Fig 17 suspension pole
Suspension polecomponents schedule
Purchase Amoun
code t
1 12AZ-51 XYQ12.Z-32.00 Suspension bar 1
2 12AZ-89 XYQ12.Z-65 Top screw 4
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48
4 12AZ-86 XYQ12.Z-47 Suspension seat 2
5 12AZ-99 GB1152-89 Grease Nipple M6×1 2
6 12AZ-87 GB91-86 Cotter pin M4 × 30 2
7 12AZ-88 XYQ12.Z-63 Suspension pin axle 2
Fig 18 Duplex Gear (upper)
Duplex Gear (upper)components schedule
Purchase Amou
code nt
1 12AZ-8 GB1152-89 Grease NippleM10×1 1
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49
2 12AZ-48 XYQ12.Z-27 Support ring (2) 2
3 12AZ-5 GB308-89 Ball S6 58
4 12AZ-16 Roller Φ10 × 24.8 28
5 12AZ-47 XYQ12.Z-29 Spacer ring 1
6 12AZ-49 XYQ12.Z-30 Duplex Gear (upper) 1
7 12AZ-46 XYQ12.Z-47 stem 1
Fig 19 Duplex Gear (Lower)
Duplex Gear (Lower)components schedule
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50
NO. Purchase code Code Name and specifications Amount
1 12AZ-7 XYQ12.Z-10 Spindle 1
2 12AZ-5 GB308-89 Steel Ball S6 68
3 12AZ-6 XYQ12.Z-09 Support ring 2
4 12AZ-3 XYQ12.Z-08 Duplex Gear (Lower) 1
5 12AZ-4 Roller Φ10×30 34
6 12AZ-2 XYQ12.Z-07 Distance collar 1
Fig 20 Hydraulic motors
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51
Hydraulic motors components schedule
Amoun
t
1 12AZ-73 Hydraulic motors 1
3 12AZ-72 GB93-87 Spring washers 16 4
4 12AZ-80 XYQ12.Z-50 Transition Connection plate 1
5 12AZ-43 XYQ12.Z-26 Splined shaft 1
6 12AZ-50 XYQ12.Z-31A Tong body 1
Fig 21 Manual valve
Manual valve components schedule
Amoun
t
1 12AZ-200 XYQ3B.Z-5-1 Valve body 1
2 12AZ-201 GB1235-76 o-seal ring 36×3.5 2
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52
3 12AZ-202 XYQ12.Z-5.1 Combination Valve Core 1
4 12AZ-203 XYQ12.Z.5-7 Support seat 1
6 12AZ-205 XYQ12.Z.5-8 Fork 1
7 12AZ-206 GB91-86 Cotter Pin3.2 × 20 2
8 12AZ-207 GB882-86 Pin Axle B10 × 40 1
9 12AZ-208 GB882-86 Pin Axle B12×45 1
11 12AZ-210 GB6170-86 Hexagon head nut M12 1
12 12AZ-211 XYQ12.Z.5-9 Control lever 1
13 12AZ-212 XYQ12.Z.5-10 Ball knob 1
14 12AZ-213 XQ12.Z.5-12 Plug 1
15 12AZ-214 Copper gasket 14 × 2 1
17 12AZ-216 GB1235-76 o-seal ring O 26×2.4 2
12AZ-217.1 XQ12Y.Z-24 Tail connector (1) R 3 / 4
18
12AZ-217.2 Tail connector(2)M36×2 2
19 12AZ-218 XQ12Y.Z.5-2 Valve Tail seat 1
20 12AZ-219 XQ12Y.Z.5-6 Retaining ring 1
21 12AZ-220 XQ12Y.Z.5-5 Spring seat (2) 1
Hand control valve(without pressuring
22 12AZ-221 XQ12Y.Z.5-4 1
adjusting valve)
Hand control valve(with pressuring
23 12AZ-222 XQ12Y.Z.5-3 1
adjusting valve)
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53
Fig 22 Tong body
1 12AZ-50 XYQ12.Z-31A Tong body 1
3 12AZ-27 GB93-87 Spring washers12 4
4 12AZ-85 XYQ12.Z-46 Hole Covering plate (2) 2
5 12AZ-82 GB68-85 Slotted cylindrical head screw M6 × 10 8
6 12AZ-262 XYQ12.Z-57 Gear Indicting plate 1
8 12AZ-39 XYQ12.Z-60 Positioning Block 1
10 12AZ-38 XYQ12.Z-21 Positioning block 1
11 12AZ-263 XYQ12.Z-61A Certification 1
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54
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55
Fig 23 Spindle
Spindle components schedule
Amoun
t
1 12AZ-42 XYQ12.Z-23A washer 1
2 12AZ-45 GB276-89 Deep groove ball bearings 111 1
3 12AZ-43 XYQ12.Z-26 Spline shaft 1
4 12AZ-44 XYQ12.Z-25 Inner spline gear (1) 1
5 12AZ-41 GB276-89 Deep groove ball bearings208 1
6 12AZ-40 XYQ12.Z-24 Master axle gear 1
8 12AZ-36 GB895.2-86 Circlip for shaft 80 1
9 12AZ-10 GB895.2-86 Axle-purpose Wire ring 60 1
10 12AZ-11 GB309-84 Needle Φ4 × 25.8 50
11 12AZ-9 XYQ12.Z-11 Shifting gear 1
12 12AZ-18 XYQ12.Z-16 Master axle 1
13 12AZ-14 XYQ12.Z-14 Inner spline gear (2) 1
14 12AZ-12 XYQ12.Z-12 Inner gear sleeve 1
15 12AZ-13 XYQ12.Z-13 Clutch Gear 1
16 12AZ-16 RollerΦ10×24.8 16
17 12AZ-21 XYQ12.Z-18 Supporting plate 1

slotted countersunk head screw M8 ×
19 12AZ-19 GB68-85 1
10
------------------------------------------------------------------------------------------------------------------------
56
Fig 24 Gear shifting Mechanism Ass (upper)
1 12AZ-131 XYQ12.Z-22.02 Shifting Fork 1
2 12AZ-138 XYQ12.Z-22.03 Shifting ring 1
3 12AZ-137 XYQ12.Z.6-7 Shifting Fork-axis 1
4 12AZ-212 XYQ12.Z.5-10 Ball knob 1
5 12AZ-130 XYQ12.Z-22.01 Axle sleeve 2
6 12AZ-133 XYQ12.Z.6-4 Roller axis 1
7 12AZ-134 GB91-86 Cotter Pin 2 × 10 1

------------------------------------------------------------------------------------------------------------------------
57
8 12AZ-132 XYQ12.Z.6-3 Roller 1
9 12AZ-135 XYQ12.Z.6-5 Roller support seat 1
10 12AZ-136 XYQ12.Z.6-6 Flat key 1
Fig 25 Gear shifting Mechanism Ass (Lower)
1 12AZ-145 XQ12Y.Z-19.04 Bolt axle 2
2 12AZ-143 GB276-89 ball bearing 100 2
3 12AZ-144 GB848-85 Washer 10-200 HV 2
4 12AZ-140 XQ12Y.Z-19.02 Fork 1
6 12AZ-147 GB6170-86 nut M10 2
7 12AZ-142 XQ12Y.Z-19.03 Fork-axis 1
8 12AZ-212 XYQ12.Z.5-10 Ball knob 1
9 12AZ-139 XQ12Y.Z-19.01 Axle sleeve 2
------------------------------------------------------------------------------------------------------------------------
58
10 12AZ-133 XYQ12.Z.6-4 Roller-axis 1
11 12AZ-134 GB91-86 Open Pin 2 × 10 1
12 12AZ-132 XYQ12.Z.6-3 Roller 1
13 12AZ-135 XYQ12.Z.6-5 Roller support seat 1
14 12AZ-141 GB1096-79 Flat key 6×6×40 1
------------------------------------------------------------------------------------------------------------------------
59
Fig 26 Backup tong head
------------------------------------------------------------------------------------------------------------------------
60
Back clamp clamp head components schedule
Amoun
t
2 12AB-19 ZQ.B-34 Rear handle 2

3 12AB-1 XYQ12.B-01 Backup tong upper cover 1
4 12AB-3 XYQ12.B-02 Backup tong reset knob axle 1
5 12AB-72 XYQ12.B-35 Roller 1
6 12AB-4 XYQ12.B-03 Bumper pin 1
7 12AB-24 XYQ12.B-10 Positioning screw 2
8 12AB-5 XYQ12.B-04 jaw plate frame of backup tong 1
9 12AB-21 XQ12Y.B-08.1 Main body of backup tong 1
10 12AB-17 XYQ12.B-07 Front support seat 2
11 12AB-18 GB70-85 Hexagon socket head screw M12×25 6
12 12AZ-27 GB93-87 Spring washers12 4

13 12AB-12 XYQ12.B-2 Back clamp reset knob 1
15 12AB-11 XYQ12.B-20 Spring 2
16 12AZ-69 GB308-89 Ball S5 2
17 12AB-71 XYQ12.B-34 Axis 1
20 12AZ-110.3 XQ12.Z-01.12 Dies(3)R65 4

21 12AB-29 XYQ12.B-12 Die seat(156-151) 2
22 12AB-31 XQ12.Z-01.11 Screw Bumper pin 8
23 12AB-27 XQ12.Z-01.08 Roller axis 2
Slotted cone point fastening screw M8 ×

24 12AZ-113 GB71-85 4
12
25 12AB-25 XQ12.Z-01.06 RollerWheel 2
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61
26 12AB-28.1 XQ12.B-11 Jaw plant (1) 2
12AB-28.2 Jaw plant (2) 2
28 12AB-23 XQ20.B-09A Ramp plate 4
Fig 27 Back clamp Tailstock
Back clamp Tailstock components schedule

1 12AB-35 XYQ12.B-08.3 Flat key 2
2 12AB-38 XYQ12.B-13 Cylinder liner 1
3 12AB-40 JB/ZQ4264-86 Hole Yx-ring D45 2
4 12AB-41 XYQ12.B-15 Cover Flat 2
6 12AB-37 GB1235-76 o-seal ring O 56×3.5 2
7 12AB-39 XYQ12.B-14 Cylinder cover 2
8 12AZB-5 GB70-85 Hexagon socket head screw M12×30 8
------------------------------------------------------------------------------------------------------------------------
62
9 12AB-264 XYQ3B.B-9 Oil passage bolt 2
10 12AZB-265 GB1235-76 o-seal ring O 22×2.4 4
11 12AB-46 XYQ12.B-17 Joints 1 each
12 12AZB-44 JB/ZQ4427-86 Hose connector 10 Ⅱ -900/1000 1 each
13 12AB-266 XYQ12.B-12 Prolonged joints 1
14 12AB-43 XYQ12.B-16 Rack plunger 1
15 12AB-32 XYQ12.B-08.2 Tail part of backup tong main body 1
16 12AB-32 GB93-87 Sping washer 20 2
17 12AB-14 Positioning screw M12*12 2

19 12AB-72 GB93-87 Spring washers16 4
20 12AB-9 XYQ12.B-8 Doplex gear 1
21 12AB-8 XYQ12.B-7 Turning axle 1
22 12AB-6 XYQ12.Z-20 Positioning block 1
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63
Fig 30 Spring hanging tube assembly
Spring hanging tube assemblycomponents schedule
Amoun
t
1 12AZT-01 XYQ12.QT-01 Nut M20 2
2 12AZT-02 XYQ12.QT-02 Joints 1
3 12AZT-03 XYQ12.QT-03 Suspension 1
4 12AZT-04 XYQ12.QT-04 Spring 1
5 12AZT-05 XYQ12.QT-05 Cover 1
6 12AZT-06 XYQ12.QT-06 Open sell 4×40 1
7 12AZT-07 XYQ12.QT-07 Working tube 1
8 12AZT-08 XYQ12.QT-08 suspension 1
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9 12AZT-09 XYQ12.QT-09 Bolt M20 × 70 2
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XQ140/12Y Hydraulic power tong

Production license No.:XK14-002-00008

Copyright by Jiangsu Shenlida Machinery Manufacture Co.,ltd.

All rights reserved. No part of this manual may be transmitted or

copied in any form whatever without the prior written permission.

this manual.You are welcome to give us any comments and

sugestions.We will improve this manual in time.

Is our company's registered trade mark.

2 Structure Characteristics And Working Principle

2.2.2 Braking Mechanism (Fig.2)

Fig. 2 Tong Head Assembly Main View

Fig.3 Tong Head Assembly A-A Cutaway View

2.2.4 Centralizing Mechanism (Fig.2 and Fig.4)

Fig.4 Tong Head Assembly C-Side View

1.Pin Axle 2.Roller 3.Cotter Pin

2.3 Hydraulic System (Fig.5)

SLD STRUCTURE CHARACTERISTICS AND WORKING PRINCIPLE

Fig.6 Corresponding Table Between Pressure and Torque

2.3.1 Hydraulic Source

2.3.3 Hydraulic Bucket (Fig.8)

2.3.4 Hand Control Valve (Fig.9)

2.3.5 Hydraulic motor

Fig.7 Bucket Valve

SLD STRUCTURE CHARACTERISTICS AND WORKING PRINCIPLE

Fig.8 Hydraulic Bucket Assembly

Fig. 9 Hand Control Valve

2.3.7 Hydraulic Oil

Fig. 10 Hydraulic Oil Cylinder

SLD MAIN TECHNICAL PARAMETERS

3. Main Technical Parameters

SLD INSTALLING, TESTING AND REQUIREMENT

rod of the bucket should be located at the half stroke.

4.3.3 Connecting the hoses of the hydraulic bucket. (Fig. 22)

4.6 Tie Back Guy (See Fig.12)

4.8 Making-up or Breaking-out Operation

4.9 Treatment After Using

5.1.1.2 Jaw Plate Assembly And It’s Mounting And Dismounting

5.1.2.4 Dies Mounting Or Dismounting

Must change in pair of die seats and dies.

Table 4 Die Seats and Dies Recommendation Selection

Table 3 Dies Specification

 Over torque can damage tubing.

Please make-up following API recommendation torque value.

Over torque can damage hydraulic power tong.

5.6 Filling Oil Into Sensor Cylinder

5.6.2 Filling Oil Operation Procedure

5.8 Adjusting the Mechanism of Gear Shifting

Fig. 13 Shifting Gear Digraph

5.10 Testing Torque

 Fill engine oil to trans-pin, friction plate, and centralizing roller.

5.12 Monthly Maintenance And Lubrication

8.4 After Service

Table 5 Consumable Accessory List

Fig 11 Safety door

2 12AZ-96 XYQ12.Z-55 Door axle 2

3 12AZ-95 GB71-85 Slotted Cone Point Fastening Screw M8× 20 2

4 12AZ-93 XYQ12.Z-51.00A Safe door 1

Fuzheng body parts Parts Schedule

2 12AZ-61 XYQ12.Z-03 Centralizing roller 20

3 12AZ-119 XYQ12.Z-48 Roller 18

4 12AZ-120 XYQ12.Z//-04 Roller supper frame 2

6 12AZ-118 XYQ12.Z-49 Pin axle 18

7 12AZ-55 GB68-85 Slotted countersunk screw M6 × 15 20