Вы находитесь на странице: 1из 16

Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 1

Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

Klaus Reinhardt, Th. Goldschmidt AG, Essen, Federal Republic of Germany

Herwig Winkler, Treibacher Chemische Werke AG, Treibach, Austria

1. Introduction . . . . . . . . . . . . . . . 1 3.1. Cerium – Iron Alloy – Flint Alloy . . 9


2. Cerium Mischmetal . . . . . . . . . . 2 3.2. Cerium – Cobalt Alloys – Permanent
2.1. Preparation of the Raw Materials . 2 Magnets . . . . . . . . . . . . . . . . . . 10
2.1.1. Wet Chemical Attack . . . . . . . . . . 2 3.3. Cerium – Nickel Alloys – Hydrogen
2.1.2. High-Temperature Chlorination . . . . 3 Storage . . . . . . . . . . . . . . . . . . . 11
2.2. Fused-Salt Electrolysis . . . . . . . . 4 4. Cerium Compounds . . . . . . . . . . 12
2.2.1. Iron and Graphite Cells . . . . . . . . . 4 4.1. Production . . . . . . . . . . . . . . . . 12
2.2.2. Ceramic Cells . . . . . . . . . . . . . . . 5
4.2. Uses . . . . . . . . . . . . . . . . . . . . . 12
2.2.3. Oxide Process . . . . . . . . . . . . . . . 6
5. Analysis . . . . . . . . . . . . . . . . . . 14
2.3. Properties . . . . . . . . . . . . . . . . . 6
2.4. Use of Cerium and Cerium Misch- 6. Economic Aspects . . . . . . . . . . . . 14
metal . . . . . . . . . . . . . . . . . . . . 7 7. Toxicology and OccupationalHealth 14
3. Cerium Alloys . . . . . . . . . . . . . . 8 8. References . . . . . . . . . . . . . . . . . 15

The authors thank I. S. Hirschhorn of Lan- or light rare-earth elements, includes lanthanum
thanide Research Corporation, West Orange, through europium inclusively.
New Jersey, United States, previously with Ron- The presence of the rare-earth elements lan-
son Metals Corporation, for reading the English thanum to lutetium at the position of lan-
manuscript and for his helpful suggestions. thanum (atomic number 57) in the periodic ta-
ble is due to the fact that, starting with cerium
(Xe 4 f 1 5 d 1 6 s2 ), 14 electrons are able to enter
1. Introduction the inner 4 f orbital. Lanthanum, which has an
empty 4 f level (4 f 0 ), represents the stable elec-
Cerium is the most abundant rare-earth element tronic configuration. This configuration is also
and exceeds in abundance such well-known el- attained by tetrapositive cerium, which explains
ements as tin, cobalt, and lead. The following why cerium has not only the normal rare-earth
article treats pure cerium and rare-earth mix- + 3 oxidation state, but also a + 4 state. This ex-
tures in which cerium content either exceeds the ceptional oxidation state simplifies separation of
naturally occurring composition or determines cerium from the other rare-earth elements.
the overall properties or economics. Other rare- Cerium was discovered in 1814 by
earth elements are treated under a separate key- Berzelius and named after the asteroid Ceres,
word (→ Rare Earth Elements). which had been discovered in 1800/1801.
The term rare-earth elements includes the
elements scandium, yttrium, and the lan-
thanides lanthanum, cerium, praseodymium,
neodymium, promethium, samarium, europium,
2. Cerium Mischmetal
gadolinium, terbium, dysprosium, holmium, er-
Cerium mischmetalor more simply mischmetal
bium, thulium, ytterbium, and lutetium, all of
(MM) [8049-20-5] is a mixture of rare-earth
which belong to group 3 of the periodic ta-
metals of the ceriumgroup with cerium as the
ble (definition of lanthanides → Rare Earth El-
major constituent. Mischmetal is the lowest
ements). In this article the symbol R is used for
priced rare-earth metal because no expensive
any rare-earth element. The term cerium group,

c 2005 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim


10.1002/14356007.a06 139
2 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

chemical separation is needed to produce it. It is


RPO4 (s) + 3 NaOH  R (OH)3 (s) + Na3 PO4
produced predominantly by fused-salt electroly-
sis of rare-earth chlorides. Pure rare-earth metals Th3 (PO4 )4 (s) + 12 NaOH  3 Th (OH)4 (s) + 4 Na3 PO4
of the cerium group are produced by fused-salt The attack is carried out in an autoclave [13].
electrolysis of a mixture of chlorides and flu- More concentrated sodium hydroxide solutions
orides. The electrolytic reduction of rare-earth (> 70 wt %) react at lower temperature [14].
oxides of the cerium group dissolved in a flu- The rare-earth hydroxides are dissolved in hy-
oride electrolyte has been put into production. drochloric acid. The thorium does not dissolve
Metallothermic reduction of rare-earth chlorides if the pH is kept close to 4. Trisodium phosphate
of fluorides is also employed (→ Rare Earth El- [7601-54-9] is a saleablebyproduct after recrys-
ements). tallization.
Mischmetal was first produced industrially in
1908 by Auer von Welsbach, who succeeded Bastnaesite. The carbonates are attacked by
in finding an outlet for surplus rare earth in the hydrochloric acid. The residue of rare-earth
production of lighter flints. At that time, mon- fluorides is converted by alkaline treatment
azite was used exclusively as the source of tho- into rare-earth hydroxides, which can be used
rium needed for the manufacture of incandescent to neutralize the acid solution resulting from
mantles. the hydrochloric acid attack [15]. Concentrated
sodium hydroxide solution attacks bastnaesite to
2.1. Preparation of the Raw Materials form rare-earth hydroxides, which are dissolved
in hydrochloric acid [16].
Rare-earth minerals in which cerium predom-
inates over lanthanum, praseodymium, and 3 RFCO3 (s)+6 HCl −→ 2 RCl3 +RF3 (s) + 3 CO2 + 3 H2 O
neodymium (the other elements in the cerium RF3 (s)+3 NaOH  R (OH)3 (s) + 3 NaF
group) are monazite [1306-41-8], (R,Th)PO4 , RFCO3 (s)+3 NaOH  R (OH)3 (s) + NaF + Na2 CO3
from beachplacers of India, Southeast Asia, R (OH)3 (s)+3 HCl −→ RCl3 +3 H2 O
Australia, South Africa, and Brazil, associ-
atedwith cassiterite, rutile, ilmenite, and zir- The rare-earth chloride solution obtained by
con and bastnaesite [1299-84-9], [12172-82-6], these various processes is evaporated to form the
RFCO3 , from the carbonatitic deposit of the hexahydrates (mp 120 – 130 ◦ C), which solidify
Mountain Pass mine in California andfrom the on cooling. The rare-earth chloride hexahydrates
iron ore deposit of Bayan Obo in Inner Mongolia must be dehydrated for fused-salt electrolysis.
(People’s Republic of China). Dehydration is carried out under conditions that
Monazite and bastnaesite are generally con- avoid excessive formation of rare-earth oxide
centrated by physical methods such as gravity chlorides by hydrolysis:
concentration, flotation, and magnetic separa-
tion [1, B 1, pp. 60 – 67]. The rare-earth concen- RCl3 · 6 H2 O  ROCl + 2 HCl + 5 H2 O
trates are converted into rare-earth chloride hy-
drates by wet chemical methods or into anhy- The dehydration is carried out either in vacuo or
drous rare-earth chlorides by high-temperature by adding salts like CaCl2 , NaCl, or NH4 Cl that
chlorination. reduce hydrolysis.
Oxide chlorides increase the viscosity of the
electrolyte and cause reoxidation of the rare-
2.1.1. Wet Chemical Attack earth metals that are formed. However, rare-
earth oxide chloride content near 5 wt % is not
After being ground (50 µm – 1 mm), the concen- detrimental, perhaps even desirable, for one spe-
trates are attacked by acids or caustic soda [1, cial type of electrolytic cell, the ceramic cell.
B 1, pp. 67 – 104]. Dehydration can then be carried out in metal
ovens or on heated rotating steel plates, at tem-
Monazite. At temperatures between 140 and peratures between 170 and 600 ◦ C, depending
170 ◦ C, concentrated sodium hydroxide solution on the process. In modern plants, spray drying
(50 – 70 wt %) reacts with the phosphates:
Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 3

and fluidized-bed drying are employed for the 2.2. Fused-Salt Electrolysis
dehydration process. Special materials like tita-
nium and Hastelloy can be used to avoid corro- For proprietary reasons, there are no modern de-
sion by the hydrochloric acid generated in the tailed publications on the process technology for
off-gas during drying. production of mischmetal by fused-salt electrol-
ysis. The know-how of the producers covers op-
timization of electrolytic cell construction for
2.1.2. High-Temperature Chlorination continuous operations, special refractories re-
sistant to the aggressive salt and metal melt, and
The chlorination of rare-earth ores [17] in a shaft maximization of current efficiency by the choice
furnace at 900 – 1100 ◦ C produces anhydrous of the composition of the electrolyte, with a view
rare-earth chlorides that can be used directly for to the viscosity, temperature, oxygen content,
fused-salt electrolysis. The reaction proceeds as and solubility of deposited metal in the melt.
follows: The kind of electrolytic-cell refractory char-
acterizes the two main processes for the pro-
3 RFCO3 + 6 C + 3 Cl2 −→ 2 RCl3 + RF3 + 9 CO duction of mischmetal: (1) iron/graphite and (2)
RPO4 + 3 C + 3 Cl2 −→ RCl3 + POCl3 + 3 CO ceramic [18], [19].
Independent of the type of cell, the amperage,
Bastnaesite yields a mixture of rare-earth chlo- voltage, electrode distance, and current density
rides and fluorides; monazite yields the chlo- are chosen to reach the reduction potentials of
rides. In the case of monazite, the radioactiv- the rare-earth metals and to avoid an excessive
ity, caused mainly by radium, a disintegration electrolyte temperature, which may cause vapor-
product of thorium, remains with the rare-earth ization of the electrolyte, attack of the refractory
chlorides. In addition, ThCl4 must be recovered lining by the electrolyte and metal, and forma-
from the off-gas to avoid environmental pollu- tion of metal fogs.
tion. Therefore, thorium-free monazite should Cerium deposits at a lower voltage than
be used if available. The recovery of POCl3 praseodymium, neodymium, and especially lan-
[10025-87-3] is an economic necessity. thanum. Samarium and europium are reduced
Typical analyses of rare-earth chlorides from at the cathode only to the + 2 oxidation state.
various sources are listed in Table 1. Stirring by the chlorine liberated at the anode
or diffusion allows both elements to migrate to
the anode, where they are reoxidized [20]. Metal
fogs reduce current efficiency similarly.

Table 1. Typical analyses of rare-earth chlorides from various sources

RCl3 · 6 H2 O from wet chemical treatment, wt % ∗ RCl3 from high-temperature


Element, as oxide
chlorination, wt % ∗

Brazil China France India Malaysia United Germany, Fed. Rep.


States

R2 O3 45.8 45.8 47 46 46.1 46 65 – 67


RF3 6 – 10
CeO2 /TRO ∗∗ 47.2 50.0 49 46 50.3 50 48 – 50
Na2 O 1 0.66 < 0.2
MgO 1 0.2 < 0.3
CaO 0.63 0.5 1 0.59 0.4 <2
BaO < 0.1 <3
Fe2 O3 0.03 0.005 0.02 < 0.1
PbO 100 ppm 22 ppm 230 ppm 10 ppm 15 ppm < 50 ppm
P2 O5 trace trace 0.02 0.01 < 0.2
SO3 0.1 0.06 0.14 0.05 < 0.1
SiO2 0.05 < 0.1

∗ Unless otherwise stated.


∗∗ The cerium(IV) oxide content divided by the total rare-earth oxide content (see 5).
4 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

Added rare-earth fluorides and alkali and As a result of the higher heat losses by the iron
alkaline-earth chlorides and fluorides having and graphite cathode, the so-called cooled cath-
decomposition voltages higher than those of the ode, the mischmetal is electrodeposited in the
rare-earth chlorides lower viscosity, increase the form of dendritic sponge or droplets, together
conductivity, and improve the metal yield. with solidified electrolyte, at the bottom of the
cell. The deposition of solid mischmetal dimin-
ishes the damage to the refractory lining.
2.2.1. Iron and Graphite Cells Toward the end of the electrolysis, the metal
is melted by increasing voltage and amperage
The iron or graphite crucible or pot serves di- or by external heating via gas or resistance heat-
rectly as the cathode. Iron crucibles made of ing. Before tapping, the temperature of the metal
spheroidal cast iron are directly connected as the must be 850 – 950 ◦ C. The temperature of the
cathode, whereas graphite crucibles, which are electrolyte at the surface may be 100 ◦ C higher.
protected by an iron housing against air oxida- Addition of iron scrap lowers the melting point,
tion, are connected via this iron housing. making the melt easier to handle. The total con-
Graphite-lined iron pots are connected di- tent of the cell is cast into molds by tipping
rectly. Crucibles up to an electrolyte volume of or bottom pouring; reoxidation of the molten
50 L are round; larger crucibles are rectangular. metal is prevented by the residual electrolyte.
The schematic design of a rectangular graphite- The mischmetal settles to the bottom of the mold
lined iron cell is shown in Figure 1. The anodes and is covered by the electrolyte, which can be
consist of graphite or special carbon and can be removed after solidification with an air chisel.
moved vertically to adjust the amperage and cur- The separation of the residual electrolyte from
rent density. the liquid metal can be accomplished via a mold
that acts as part of a siphon: the metal collects
at the bottom, while the electrolyte overflows.
Mischmetal may be recast more cleanly.
Immediately after tapping, the electrolysis is
restarted by feeding fresh rare-earth chlorides,
which melt instantly in the hot cell.
The residual electrolyte, in which europium
and samarium are enriched, especially when
rare-earth fluorides are involved, may be recy-
cled for further enrichment and later used for
winning those two elements [21].
The cells are covered with a hood. The chlo-
rine formed at the anode is removed from the
exhaust gases by alkaline scrubbing: the result-
ing hypochlorite is either reduced to chloride or
sold. Recovery of the chlorine itself is normally
Figure 1. Schematic design of a rectangular graphite-lined uneconomical because of dilution by air.
iron cell (Th. Goldschmidt AG) In modern plants, direct current is supplied
a) Graphite anodes; b) Insulated housing; c) Graphite lin- by thyristor-controlled silicon rectifiers; in older
ing (cathode); d) Iron crucible; e) Hood; f) Seal; g) Feeding plants, it is supplied by transformer-controlled
chute and chlorine suction; h) Bottom tap; i) Electrolyte
melt; j) Mischmetal deposit selenium rectifiers. The rectifiers are connected
in parallel, series, or individually to the cells.
The electrolysis is started via short-circuit Cell voltage ranges between 6 and 15 V, depend-
heating by melting rare-earth chlorides and ing on the radiative loss of heat. The amperage
mischmetal down until a sufficient amount of may be as high as 50 kA. The current density
melt is obtained for electrolysis. Already molten depends on the cell design: in large rectangular
chloride, for example, from the chlorination pro- cells it is ≤ 2 A/cm2 , in smaller ones it is much
cess, also may be used. Fresh rare-earth chlo- higher. The current efficiency can reach 75 %.
rides are fed as solids.
Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 5

From 2 to 2.5 kg of rare-earth chlorides are pots and covered with melt. Electrolysis can
consumed to produce 1 kg of mischmetal. The be started immediately. The ceramic cells op-
metal yield is between 85 and 95 %, depending erate continuously. Anhydrous rare-earth chlo-
on the extent the residues are recycled. rides are added as required.
For a 50-kA cell, the daily production is Between metal at the bottom of the cell and
nearly 1 t. The d.c. power consumption per kilo- the electrolyte is built up a diaphragm of rare-
gram of mischmetal produced is 10 – 15 kW h. earth oxide chlorides, which operates as an elec-
trical resistance, generating the heat that keeps
the deposited metal in liquid form.
2.2.2. Ceramic Cells One or two times a day, molten mischmetal
is tapped, sucked, or ladled from the bottom of
Figure 2 shows the construction of a ceramic cell the crucible.
[19]. Electrolysis takes place in a ceramic cru- During the process the anode is consumed
cible. The crucibles of small, simple cells have a by oxidation. For this reason, the electrode must
diameter of ca. 30 cm and a height of ca. 50 cm. be adjusted from time to time. Oxidation results
Further development resulted in the bigger ce- from contact with atmospheric oxygen or the
ramic cells now in operation. chlorine produced or from reaction with oxide
chlorides in the electrolyte. Therefore, a high ox-
ide chloride content in the rare-earth chlorides
causes considerable anode consumption.
The amount of molten electrolyte increases
during operation. Enrichment of europium and
samarium takes place. To maintain a constant
level of electrolyte, a part, the so-called slag,
is ladled out at regular intervals. This slag can
be treated chemically to recover Eu2 O3 and
Sm2 O3 . A typical composition of slag is pre-
sented in Table 2.
Table 2. Analyses of mischmetal slag, Treibacher Chemische
Figure 2. Ceramic cell [19] Werke AG, Austria
a) Graphite anode; b) Insulation; c) Ceramic crucible;
d) Iron housing; e) Current supply for cathode; f) Cath- Element, as oxide Relative content, wt %∗
ode; g) Mischmetal; h) Electrolyte melt; i) Rare-earth oxide La2 O3 26.6
chloride diaphragm CeO2 31.9
Pr6 O11 4.1
A block of graphite or iron at the bottom of the Nd2 O3 19.8
crucible serves as the cathode. If iron cathodes Sm2 O3 14.3
Eu2 O3 0.4
are used, contamination of mischmetal with iron Total 97.1
cannot be avoided. Mischmetal at the electrol-
ysis temperature of ca. 900 ◦ C attacks most of Total rare-earth oxide content (TRO) is 41.9 wt %

the construction materials in the electrolytic cell. ∗ The element oxide content divided by total rare-earth oxide
The working life of the ceramic cells is limited content (see chap. 5).

to a maximum of 1 year.
The current density and voltage are controlled
2.2.3. Oxide Process
by raising or lowering an anode of amorphous
carbon. Service life of the anode is between 30 On the basis of a process developed by the U.S.
and 50 d. Bureau of Mines [22], [23] and further improved
The electrolytic process in ceramic cells is by Santoku Metal Industries, Japan, Santoku
started by short-circuit heating. The cells are now produces mischmetal from rare-earth ox-
filled with anhydrous rare-earth chlorides and ides. The process is similar to aluminum elec-
short-circuited with an iron or carbon rod. If trolysis (Hall – Héroult process). It avoids emis-
molten electrolyte from other cells is available, sion of chlorine and the consequent expensive
mischmetal lumps are placed in the melting purification of off-gas.
6 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

Rare-earth oxides are dissolved in an elec-


trolyte consisting of alkali fluorides (to improve
conductivity), alkaline-earth fluorides (to reduce
melting point), and rare-earth fluorides (to im-
prove the solubility of rare-earth oxides) and
are reduced electrolytically to the rare-earth
metals. The electrolysis cell (Fig. 3) consists
of a graphite crucible with graphite anode and
molybdenum cathode, working under an inert-
gas atmosphere to prevent oxidation of the con-
struction materials. The electrolyte is initially
melted by resistance heating. Electrolyte and
electrodeposited rare-earth metals are kept liq-
uid by the joule heat. A cell produces ca. 500 kg
of metal per day. If bastnaesite is a raw material,
it must be specially purified prior to electrolysis.

Figure 3. Electrolysis cell for the production of mischmetal


2.3. Properties from oxides [23]
a) Graphite anodes; b) Molybdenum cathode; c) Graphite
Table 3 shows typical analyses of mischmetal crucible; d) Liquid electrolyte; e) Molybdenum crucible;
from various producers. f) Tapping pipe; g) Molten mischmetal
The physical and chemical properties of
mischmetal are determined by the properties of Mischmetal is ductile. The freshly cut sur-
its four main constituents – cerium, lanthanum, face has a metallic gray appearance. In air, the
neodymium, and praseodymium [1], [24]. There surface oxidizes to form yellow to greenish-
can be no exact values for mischmetal because gray rare-earth hydroxide carbonates or oxide
the composition depends on the type of raw ma- hydrates. Some types of oil may protect the sur-
terial and treatment. However, the values cor- face against corrosion, but only for a limited pe-
respond most closely to those of the main con- riod of time. Alloying with 1 – 2 wt % of mag-
stituent, cerium. Table 4 lists several properties nesium increases corrosion resistance. Massive
for the four main rare-earth metals.
Table 3. Typical analyses of mischmetal from various producers, weight percent unless otherwise stated

Metal Producer

Treibacher Ronson Santoku Corona Fluminense Former Minmetals


(Austria) (United States) (Japan) (Brazil) (Brazil) (USSR) (China)

Total rare-earth metals 99.5 > 95 97.8 97.4 96.0 97 98.6

Relative content∗

La 23 18 – 28 22.9 17.5 17.9 25.1 19.6


Ce 49.8 50 – 55 51.9 54.2 55.3 53.2 54.9
Pr 5.6 4–6 5.4 5.6 7.3 5.2 6.1
Nd 18.6 12 – 18 16.2 16.0 17.4 14.0 17.1
Sm 0.2 < 0.1 0.4
Others 2.8 <2 3.6 6.7 4.8 2.8 1.9

Al 0.05 0.14 0.05 0.1


Pb 50 ppm 343 ppm 90 ppm 227 ppm 4600 ppm
Fe 0.05 <5 1 2.0 2.3 1.7 0.28
Si 0.20 0.1 0.54 0.1 0.05
Mg 0.03 < 0.5 0.20 0.20 0.2 0.033 0.35
Ca < 0.1 0.02 0.1 0.013

∗ The content of rare-earth metal divided by total rare-earth metals.


Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 7
Table 4. Properties of lanthanum, cerium, praseodymium, and neodymium [1], [2], [4]

Property Unit La Ce Pr Nd

Atomic number z 57 58 59 60
Atomic mass Ar 138.9055 140.115 140.90765 144.24
Crystal structure at 293 K dhcp ∗ fcc dhcp ∗ dhcp∗
a0 nm 0.3774 0.51612 0.36725 0.36579
c0 nm 1.2159 1.18354 1.17992
Density  g/cm−3 6.146 6.770 6.773 7.008

Melting point mp C 918 798 931 1021
Heat of fusion ∆H kJ/mol−1 6.2 5.5 6.9 7.1

Boiling point bp C 3464 3433 3520 3074
Temperature at a vapor pressure of

133 Pa C 2208 2174 1968 1741
0.133 Pa 1581 1581 1360 1197
Specific heat at 298 K J mol−1 K−1 26.2 27.0 27.0 27.5
Coefficient of linear thermal expansion at 298 K 10−6 K−1 4.9 8.5 6.79 9.98
Thermal conductivity at 300 K J s−1 cm−1 K−1 0.135 0.114 0.125 0.165
Electrical resistivity at 273 K µΩ cm 61 77 71 64

∗ Double hexagonal closest packed in the direction of the c axis.

metal burns above 150 ◦ C in pure oxygen; how- precipitate as globular particles uniformly dis-
ever, chips, turnings, and powder burn at this persed, which, unlike manganese sulfides, are
temperature even in air. Mischmetal dissolves in not deformable during rolling and do not form
dilute mineral acids with evolution of hydrogen. stringers. This is called sulfide shape control
The ingots may be easily machined. How- and is used in microalloyed or HSLA (high-
ever, the pyrophoric character of mischmetal strength low-alloy) steels to reduce anisotropy
may cause autoignition of the turnings. Misch- in toughness, notch toughness, and bend forma-
metal may be easily extruded at temperatures bility. This is especially important for pipeline
just below its melting point. Rollability is ad- steels used at subzero temperature in the Arctic.
versely effected by oxygen content. Nearly all Mischmetal may entrap hydrogen and dimin-
of the alloying elements cause brittleness. ish hydrogen-induced cracking.
Hot shortness in stainless steels can be re-
duced by removal of tramp elements (As, Bi,
2.4. Use of Cerium and Cerium Sb) together with deoxidation and sulfide shape
Mischmetal control. Heat and oxidation resistance can be
increased by mischmetal, which forms protec-
The most important uses of mischmetal or tive surface layers of rare-earth oxides together
cerium are metallurgical. The metallurgical im- with oxides of the steel components, for exam-
portance of rare-earth metals is based on reac- ple, Cr2 O3 , that are resistant to scaling.
tions to form solids with oxygen, hydrogen, ni- Mischmetal or cerium-containing master al-
trogen, sulfur, arsenic, bismuth, and antimony, loys are added to cast iron to improve ductil-
reducing the effects of these elements on the ity, toughness, and the microstructure. Cerium
properties of the metals [25]. To avoid the for- allows graphite to form nodules, causing nucle-
mation of harmful rare-earth oxide inclusions ation in spheroidal and vermicular cast iron, and
by secondary reactions of the mischmetal with neutralizes the harmful effect of the tramp ele-
refractories, slag, and atmospheric oxygen, the ments [28].
mischmetal is plunged into the molten metal The addition rate depends on the applica-
or added under an inert-gas atmosphere. Met- tion and preparation of the steel or iron melt.
allurgical mischmetal can also be clad with alu- For sulfide shape control and nodularization of
minum or steel. Mischmetal is added as lumps, graphite, up to 1 kg of mischmetal is added per
rods, doughnuts, or wire [26]. tonne. Other effects require even larger addi-
tions, up to 8 kg per tonne.
Iron and Steel [27]. Rare-earth sulfides and
oxide sulfides are formed in liquid steel and
8 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

Nonferrous Metals [29]. Addition of In the molten state the main constituents of
mischmetal to copper alloys improves tensile mischmetal are completely miscible with nearly
strength and deep-drawing properties. The heat all non-rare-earth metals. Their large atomic
resistance and ductility of aluminum conductor radii and their low electronegativities are the
cables are improved without any significant de- reasons why there are only a few cases of their
crease in electrical conductivity. Titanium alloys solid solubility in other metals. One such case,
show a higher grade of grain refinement, better however, is the limited solid solubility of misch-
mechanical properties, and improved corrosion metal in magnesium [32]. As solids they do not
resistance as a result of mischmetal additions. dissolve other metals; instead, they form inter-
The need for improved galvanizing compo- metallic phases. With elements of the groups 4,
sitions (increased corrosion resistance, fluidity, 5, and 6 they do not form intermetallic phases
wettability, and freedom from intergranular cor- [32], [33].
rosion) without affecting formability, weldabil- The intermetallic phases, with a degree of
ity, and paintability led to the development of heteropolar bonding, may be brittle. Therefore,
Galfan, which is the classical zinc – aluminum rare-earth metals and alloys are unsuitable as
eutectic alloy (95 wt % Zn, 5 wt % Al) with construction materials. Cerium phase diagrams
0.05 wt % mischmetal [30]. are generally used in place of mischmetal phase
In nickel- and cobalt-based superalloys for diagrams [32], [34], [35].
turbine engines, cerium (yttrium is even better) Depending on the purity desired, alloying is
increases oxidation and sulfidation resistance at done in crucibles made of tantalum, molybde-
high temperature. Similar effects are achieved in num, boron nitride, graphite, or clay graphite.
chromium-based alloys, and by removing gases An inert-gas atmosphere, vacuum, or inert slag
cerium prevents embrittlement of niobium- and cover are necessary.
tantalum-based alloys.

Other Uses. Cerium and mischmetal are 3.1. Cerium – Iron Alloy – Flint Alloy
used as getters to absorb traces of gases in evac-
uated devices. The cerium – iron phase diagram is shown in
Mischmetal is said to increase the efficiency Figure 4.
of fuel consumption and to decrease CO and
NOx contents in the exhaust of internal combus-
tion engines if steam is passed through misch-
metal spirals before injection into the carburetor
[31].
In some of these uses, mischmetal (= MM)
can be replaced by CeSi [12014-84-5], MMSi,
or MMFeSi alloys produced directly frombast-
naesite by reduction in an arc furnace.
The pyrophoric character of mischmetal al-
loyed with iron and magnesium is used for flints
(see Section 3.1) and pyrotechnics.

3. Cerium Alloys
The atomic radii of lanthanum, cerium,
praseodymium, and neodymium differ only
slightly so that miscibility is complete in the
liquid state and close to the solidus curve. The
liquidus curves correspond to those of ideal mix-
tures. Figure 4. Ce – Fe phase diagram [35]
Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 9

Pyrophoric Properties. None of the numer- Magnesium and cerium form an intermetallic
ous developments of cerium-free pyrophoric al- compound that ensures a high heat of combus-
loys of the last decades has been able to replace tion. The temperature of the spark is also in-
the cerium – iron alloy invented and patented by creased by alloying with aluminum, which in
Auer von Welsbach in 1903. Lighter flint al- addition produces a spiky spark. Zinc and cop-
loy consists basically of mischmetal and iron. per improve fluidity during extrusion.
Some other metals are added in small amounts to
modify the pyrophoric properties and to improve Manufacture of Lighter Flints. Lighter
processing. Typical analyses of lighter flint al- flint alloy is produced by melting mischmetal,
loys are shown in Table 5. iron, and the other metals in clay graphite or
The frictional pyrophoric properties of other suitable crucibles heated in induction fur-
cerium – iron are based on a combination of mi- naces at 1000 – 1200 ◦ C under a protective salt
crostructure and mechanical and chemical prop- layer (CaCl2 , BaCl2 ). After removal of the salt
erties of the alloy. The typical crystal structure of layer, the alloy is cast into preheated molds.
commercial alloy consists of tough, brittle pri- For better shape control of the CeFe2 crys-
mary crystals of Ce2 Fe17 enclosed by a peritec- tallites, the melt is cooled slowly. The as-cast
tic layer of CeFe2 embedded in a soft matrix of products are billets of 3 – 6 cm diameter. Aver-
CeFe2 and Ce (Fig. 4). age yield of alloy, based on raw material input,
Mechanical friction generates primary cracks is 95 – 98 %. Losses arise from air oxidation and
in the intermetallic compound, initially leading reaction with the crucible material.
small particles with adherent matrix to break After preheating at 400 – 500 ◦ C, the flint bil-
away. Residual frictional and deformation heat lets are extruded to rods on horizontal or verti-
in the small particles heats them adiabatically cal extrusion presses at pressures between 20
to ignition temperature. On ignition, these parti- and 50 MPa. Alloying with aluminum, magne-
cles burn totally. Heat is emitted predominantly sium, zirconium, titanium, and copper lowers the
by radiation, particle temperature reaching ca. amount of pressure required. Extrusion pressure
2000 ◦ C. The size of these particles, which de- is also affected by impurities in the mischmetal,
pends on the hardness of the lighter flint, in- the rare-earth distribution, and the iron content
fluences the ignition behavior. Smaller particles of the alloy. During extrusion, the eutectic ma-
ignite rapidly, resulting in quick adiabatic heat- trix liquifies. After extrusion, the rods are cooled
ing, whereas larger particles emit a higher local rapidly in air or cooling oil. The diameter of the
output of reaction heat. rods usually ranges between 2 and 6 mm.

Table 5. Analyses of lighter flints of different producers, weight percent

Metal Producer

Treibacher Santoku Electro Centre Ronson


(Austria) (Japan) (France) (United States)

Total rare-earth metals 76.2 78.3 76.7 77.0


Relative content∗
Ce 51 52.3 53.3 51.5
La 22.7 24.7 19.2 23.1
Nd 16.6 14.3 16.5 16.5
Pr 5.4 5.0 6.4 5.8
Sm 0.3 0.4 0.4 0.3

Fe 20.6 19.3 20.4 20.0


Mg 2.2 1.8 2.1 1.5
Al 0.09 0.28 0.04 0.05
Cu 0.02 0.03
Si 0.22 0.29 0.22 0.2
Zn 0.54 0.03 0.34 0.5
C 0.02 0.08 0.06 0.01

∗ The content of rare-earth metal divided by total rare-earth metals.


10 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

These rods are cut on horizontal or vertical


dies to the length of the lighter flint, usually
between 4 and 12 mm. A subsequent heat treat-
ment between 350 and 450 ◦ C improves the py-
rophoric properties considerably [36] by conver-
sion of Ce – Fe mixed crystals, formed through
rapid solidification during extrusion, into CeFe2
and Ce.
The lighter flints are sized on sorting ma-
chines, generally with sorting sieves. These
mechanically presorted flints are checked care-
fully by mechanical and optical sorting ma-
chines. Some producers make a final inspection
by eye: flints are moved over a conveyor belt and
imperfect flints are picked out by hand. Flints are
checked for length, diameter, and straightness,
as well as to see if the area of cut is circular as
desired and if cavities or burrs are absent from
the cut surface.
Durability of lighter flints is limited to 4 – 5
years normally. Humid air and a warm cli-
mate, such as prevails in the tropics, cause quick Figure 5. Ce – Co phase diagram [35]
decomposition of the flint, visible as a dusting
at the beginning of the decomposition process. The classic RCo5 [12017-68-4] permanent
For protection of the flint surface against corro- magnet alloys are based on samarium, which
sion, flints are normally coated and colored with gives the best hard magnetic properties. Re-
lacquer. placement of samarium, an expensive rare-earth
Generally, there is a distinction between the metal, by cerium or even by inexpensive misch-
normal lighter flints (most commonly 2.4 mm metal reduces the hard magnetic properties, es-
in diameter and 4 mm in length) and the lighter pecially because of the lower crystal anisotropy
flints for disposable lighters. Flints for dispos- field [37]. However, adding small amounts of
able lighters are manufactured in a length from samarium to the mischmetal and/or changing the
7 to 12 mm and a diameter from 2.3 to 2.5 mm, composition of the mischmetal [38] or partial
depending on the amount of gas filling in the replacement of cobalt [39], [40] makes magnets
lighter. Such flints should ignite at least 1000 with sufficient coercivity and energy product for
times before 50 % of the flint is used up. less sophisticated uses and increases the range
Accuracy of size is important for flints for of uses because of the lower costs.
disposable lighters because filling is carried out These alloys are manufactured by melting the
by machines and each faulty flint stops produc- metals or by calciothermic reduction of oxide
tion. Maximum tolerances of ± 0.1 mm in length and metal-powder mixtures [41].
and in diameter are acceptable. One kilogram of These magnets are used for electronic
lighter flints contains from 3000 to 10 000 flints. watches, microwave amplifier tubes, loudspeak-
ers, headphones and microphones, magnetic
coupling, bearings, sensors, clamp systems,
3.2. Cerium – Cobalt Alloys – Permanent switches, d.c. motors, servomotors, and step mo-
Magnets (→ Magnetic Materials) tors, mainly to achieve miniaturization.
Some magnetic properties are listed in
The cerium – cobalt phase diagram is shown in Table 6.
Figure 5.
Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 11

Table 6. Intrinsic magnetic properties of RCo5 compounds at MMNi5 H6.3 , the nickel must be partially re-
room temperature [40]
placed [44] by aluminum [45], calcium [46],
Property SmCo5 CeCo5 MMCo5 ∗ cobalt [47], chromium [48], copper [49], iron
Saturation magnetization Bs , [50], or manganese [51]. Pressure – composition
T 1.07 0.77 0.89 isotherms are shown in Figure 7. Alloys of the
Anisotropy constant K, type CeMg11 M (M = Ni, Cu, Zn) also absorb hy-
106 J/m3 9.6 5.6 6.6 drogen [52].
Anisotropy field HA ,
MA/m 20 15.1 14.7
Curie temperature TC ,

C 724 347 520
Theoretical energy product B2s /4,
kJ/m3 228 118 158

∗ The values for MMCO5 are only approximate, for composition


varies.

3.3. Cerium – Nickel Alloys – Hydrogen


Storage
The cerium – nickel phase diagram is shown in
Figure 6.

Figure 7. Pressure – composition isotherms for des-


orption in the LaNi5 – H, MMNi5 – H, and modified
MMNi5−x Mx – H systems at 293 K [44] MM represents
mischmetal, and M represents a metal (here Al, Co, Cr, or
Mn).

These systems may be used for hydrogen


transportation and storage; vehicular and sta-
tionary fuel supply, an ideal fuel from the eco-
logical point of view; air conditioning; refriger-
ation; heat pumps; storing and regaining waste
heat; and hydrogen-storage electrodes in alka-
line batteries. These systems may also be used
for purification [53] and isolation [54] of hydro-
gen and H2 /D2 separation.

4. Cerium Compounds
Figure 6. Ce – Ni phase diagram [35]
Cerium is the most abundant rare-earth element.
LaNi5 [12196-72-4] has a high storage ca- Nearly 50 % of the available rare-earth raw ma-
pacityfor hydrogen gas [42], up to the for- terial consists of cerium oxide. Cerium is also
mula LaNi5 H6.7 . To decrease costs, lanthanum the only rare-earth element that can be easily
can be replaced by mischmetal [43]. How- separated from a mixture of rare-earth elements
ever, to lower the higher hydrogen equilibrium by simple chemical methods, for cerium has a
pressure and form hydrides up to the formula tetravalent state.
12 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

4.1. Production Cerium oxide is used for polishing glass mir-


rors, plate glass, television tubes, ophthalmic
Cerium is separated from other rare-earth ele- lenses, and precision optics. However, the ad-
ments by oxidation of solutions resulting from vent of the Pilkington float process (→ Glass) in
attack of bastnaesite or monazite. The oxidiz- the early 1970s significantly reduced the use of
ing agent can be H2 O2 , hypochlorite, or atmo- cerium oxide in the manufacture of plate glass.
spheric oxygen, or anodic oxidation can be used. Cerium oxide polishing powder is produced
Cerium precipitates as cerium(IV) oxide hydrate by calcining oxidic cerium mineral concentrates
[63394-44-5], [67285-52-3]. in rotary kilns or other furnaces at temperatures
For example, cerium(III) rare-earth oxide hy- of ca. 1000 ◦ C. Calcined concentrates are milled
drate is dried and oxidized by air to cerium(IV) and cleaned by sieving or sifting afterwards. The
rare-earth oxide hydrate. The oxidized hydrate impurities (CaO, SrO, non-rare-earth elements)
is dissolved in nitric acid, and the solutions are must not exceed a certain level in the raw ma-
neutralized slowly. Cerium(IV) oxide hydrate is terial; otherwise, cerium oxide will agglomerate
collected by filtration. Initially, of the total rare- during calcining and lose polishing capacity.
earth oxides 45 – 50 wt % is CeO2 . This is in- Polishing powders production can also start
creased to 95 wt % in the product. from cerium salt solutions. Cerium carbonates
In a process of Molycorp [55], ground bast- or hydroxides are precipitated and then calcined
naesite ore concentrates are roasted, and cerium in rotary kilns or muffle furnaces to oxide at tem-
is oxidized with atmospheric oxygen. Roasted peratures of ca. 1000 ◦ C. The calcined oxides are
material is treated with hydrochloric acid to dis- milled and screened or sifted to get the desired
solve lanthanum, neodymium, praseodymium, grain size distribution and to remove scratching
etc. The pH is adjusted to 4, and a cerium-rich impurities.
residue (≈ 90 wt % CeO2 ) is collected by filtra- Polishing powders made from mineral con-
tion. This residue has high fluoride content and centrates polish more slowly and less cleanly
poor solubility. To get soluble cerium salts out than precipitated products. The former are
of this material a subsequent digestion with sul- cheaper but are not used for high-performance
furic acid or caustic soda is necessary. polishing processes (precision optics).
Cerium salts are produced by liquid – liquid Additives improve suspension properties of
extraction from rare-earth –cerium-containing polishing powders in aqueous solutions and in-
solutions (→ Rare Earth Elements). Cerium can crease polishing rate, for instance, preventing
be extracted out of cerium nitrate – nitric acid so- foaming (antifoaming) and settling of cerium
lutions in a few steps in the form of a cerium(IV) oxide (anticaking) in tanks and pipes.
nitrate complex in tributyl phosphate and there- Pure cerium oxide is yellowish white. Small
fore separated from the accompanying trivalent amounts of Pr6 O11 in combination with other
rare-earth elements, which form less stable ni- rare-earth oxides give a brown oxide. The color
trate complexes. Purities of 99.99 % and better does not appear to affect the polishing properties
can be achieved easily. for fixed CeO2 content. Standard concentrations
are 50, 70, 90, and 100 %. The polishing rate
increases with CeO2 content. The average grain
4.2. Uses size of polishing powders is normally 0.5 – 5 µm.
A narrow grain size distribution is advantageous.
The principal uses for cerium compounds are as There are many theories about the mecha-
polishing agents and as a component in glass. nism of the polishing process [56]. According
to these theories, both a chemical and a physical
Cerium Oxide Polishing Compounds. component, among others, are effective during
Cerium-(IV) oxide [1306-38-3], CeO2 , has now polishing [57]. The glass surface is hydrolyzed
replaced other polishing oxides like iron oxide by reaction with water (chemical theory) and
(red rouge), silica(white rouge), and zirconium the silica gel layer formed is removed mechan-
dioxide almost completely. The special merits ically by the polishing compound. Another the-
of cerium oxide are its 100 % faster polishing ory states that glass is removed mechanically
speed and its cleanliness.
Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 13

(wear theory) and to some extent by chemical In zeolitic cracking catalysts, cerium is a ther-
reaction [58]. mal and hydrothermal stabilizer to extend the
life and increase the activity of the catalysts [64].
Cerium Oxide as a Glass Constituent. The following uses of cerium in noncracking cat-
Cerium oxide can be used to decolorize alysts are listed by Peters and Kim [65]:
soda – lime glasses for bottles, jars, etc. [59]. The ammonia synthesis
Ce4+ oxidizes Fe2+ impurities, which are al- hydrogenation
ways present in the raw materials and therefore dehydrogenation
in glasses, to Fe3+ . A change from the blue- polymerization
green color of Fe2+ to the 10 times weaker yel- isomerization
low Fe3+ takes place. Arsenic, zinc selenite, or oxidation
manganese are used for the same purpose. The automobile emissions control
combination of these materials with cerium re-
duces costs. Presently, cerium oxide has been
replaced by less expensive decolorizers.
Cerium protects glass against solarization 5. Analysis
and browning, a discoloration caused by irradi-
ation. It is therefore a constituent of glass for the Mischmetal and cerium oxide can be analyzed
faceplates of television screens, which are un- for total rare-earth content (TRO) and for indi-
der constant bombardment by an electron beam vidual rare-earth elements [6], [66].
[60]. Radiation-shielding windows for nuclear The determination of the total rare-earth con-
and radiochemical uses consist of lead glass tent is carried out by dissolving the rare-earth-
stabilized by CeO2 . Since maximum transmis- containing material with acids or by alkaline fu-
sion is necessary for these thick windows, only sion. The rare-earth elements are precipitated as
99.99 % cerium oxide (15 ppm Fe max.) can be hydroxides by adding NH3 , dissolved in HCl or
used. HNO3 , and reprecipitated as oxalates, which are
For phototropic glasses, as in phototropic eye ignited to the oxides, R2 O3 , with the exception
glasses, windshields, and window glasses that of cerium, which forms CeO2 .
darken in the sunlight and lighten in the shade, The individual rare-earth elements are deter-
cerium is a sensitizer. mined by X-ray fluorescence (La), atomic ab-
sorption spectrometry (Y), and spectrophotom-
etry (Nd, Pr, Sm). Analysis by means of optical
Other Uses. Cerium rare-earth fluorides im- plasma emission spectroscopy is a new, efficient
prove the brightness of carbon arcs. Cerium flu- method. Cerium can be determined by titration
oride oxide mixtures are mixed with carbon for because it can be oxidized to the tetrapositive
electrodes. These electrodes are used on movie state.
sets and as military searchlights to increase
brightness as much as tenfold [61]. Cerium ox-
ide (99.9 %) is used as white pigment in enamels
for tiles.
6. Economic Aspects
Basic oil-soluble cerium salts of organic Total rare-earth production in the Western world
acids, such as cerium alkylsulfonates, alkyl sul- is 20 000 – 25 000 t of rare-earth oxides per year
fates, and alkyl phosphates, as well as cerium in 1986, of which 45 – 50 % is cerium. Raw ma-
octoates, serve as driers in paints and varnishes. terial prices have stabilized for bastnaesite at $ 1
Cerium compounds that are soluble in organic per pound TRO FAS Los Angeles, for monazite
liquids find use as combustion additives in fuels at A$ 450 per tonne FOB Australia, and rare-
[62]. Particle emission in exhaust gases is re- earth chlorides (RCl3 · 6 H2 O) at ca. $ 0.70 per
duced by 60 %. Diesel oil savings in the range pound delivered.
2 – 3 % are achieved. Cerium compounds added The growing production of rare-earth raw
to silicones increase the thermal stability. material and products from the People’s Repub-
Cerium oxide is used in self-cleaning ovens lic of China should only stabilize the market and
as a catalyst [63]. not sensationally affect prices.
14 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

Rhône-Poulenc (France, compounds) and The damage to the lung that was assessed by
Molycorp-Union Oil (United States, bastnaesite X-ray did not seem to be attributable to the rare
and compounds) are the leading producers; other earths, but to thorium and its disintegration prod-
producers are Treibacher (Austria, metals, al- ucts. Continual progress in rare-earth processing
loys, and compounds), Santoku (Japan, metals, has reduced the radioactive impurities in rare-
alloys, and compounds), Ronson and Reactive earth products substantially, so they are practi-
Metals (United States, metals and alloys), Indian cally free of radioactivity today. Intravenous in-
Rare Earths (India, compounds), and Corona and jections of rare-earth salts damage the liver; oral
Fluminense (Brazil, metals and alloys). In Ger- administration has no pathological effect on an-
many, Goldschmidt specializes in magnet alloys. imals [1, B 2, pp. 282 – 283], [67].
Further magnet alloy producers are Hitachi and
Research Chemicals (United States) and Sumit-
omo and Shin-Etsu (Japan). 8. References
Important producers of lighter flints in the
Western world are Treibacher, Electro Centre General References
(France), Santoku, and Ronson. Total world 1. Gmelin, system no. 39, Seltene Erden, A 1
market for lighter flints is estimated at ca. 700 t/a. (1938); A 2 – A 5, A 7, A 8, B 1 – B 7, C 1 – C 9,
The share of flints for disposable lighters is more D 1 – D 6 (1973 to date).
than 60 %. 2. K. A. Gscheidner, Jr., L. Eyring (eds.):
Modern steel technology has decreased de- Handbook on the Physics and Chemistry of
mand for mischmetal substantially. The met- Rare Earths, vol. 1 (1978), vols. 2 – 4 (1979);
allurgical uses of rare-earth metals consume vol. 5 (1982), vols. 6 and 7 (1984), vol. 8
less than 15 % of the total rare-earth produc- (1986) North Holland Publ., Amsterdam.
tion. The production capacity for mischmetal is 3. L. Eyring (ed.): Progress in the Science and
4 000 – 5 000 t/a, but less than 50 % is in oper- Technology of the Rare Earths, vol. 1 (1964),
ation (1986). Mischmetal is sold at $ 4 – 5 per vol. 2 (1966), vol. 3 (1968), Pergamon Press,
pound, depending on quantity, shape, and size. Oxford.
4. J. A. Gibson, G. S. Harvey: Properties of the
Total world demand for cerium-based pol-
Rare Earth Metals and Compounds, Technical
ishing powders, the biggest consumer of
Report AFML-TR-65-430, 1966.
cerium oxide at present, is estimated to be 5. F. H. Spedding, A. H. Daane: The Rare Earths,
3 0000 – 4 0000 t/a. The price for cerium polish- J. Wiley & Sons, New York 1961.
ing compounds depends on the cerium content 6. F. Trombe, J. Loriers, P. Gaume-Mahn, C.
and ranges between $ 2 per pound for 50 % CeO2 Henry La Blanchetais:
and $ 5 per pound for 99.9 % CeO2 . “Scandium-Yttrium-Éléments des Terres
The market for more sophisticated uses – Rares-Actinium,” in P. Pascal (ed.): Nouveau
electronics, magnets, etc. – is expected to grow. Traité de Chimie Minérale, vol. VII, Fascicule
The production of rare earths is profitable 1 + 2, Masson, Paris 1959.
only if the market for all the rare-earth elements, 7. J. Helgorsky, A. Lévêque, T. Petzel, K.
which are produced in the relative amounts oc- Reinhardt: “Seltene Erden,” in Ullmann, 4th
curring in their minerals, is reasonably balanced. ed., 21, 235 – 271.
8. E. Greinacher, K. Reinhardt: “Seltene Erden,”
in Winnacker-Küchler, 4th ed., vol. 2,
7. Toxicology and pp. 678 – 707.
9. K. A. Gschneidner, Jr. (ed.): Industrial
OccupationalHealth Application of Rare Earth Elements, ACS Ser.
The rare-earth elements and compounds are con- no. 164, Washington, D.C., 1981.
sidered to be only slightly toxic. No toxic effects 10. I. H. Jolly, R. P. Smith: “Availability of Rare
Earths to Industry,” in Proc. Rare Earth Res.
during production or use have been reported in
Conf., 12th, 1976.
the rare-earth industry.
11. C. R. Neary, D. E. Highley: “The Economic
Progressive lung retention was observed af- Importance of the Rare Earth Elements,” Dev.
ter inhalation of dust containing rare-earth ox- Geochem. 2 (1984) 423 – 466.
ides and fluorides from carbon arc electrodes.
Cerium Mischmetal, Cerium Alloys, and Cerium Compounds 15

12. J. Griffiths, Ind. Min. (London) 199 (1984) 28. B. Zao, E. W. Langer, Scand. J. Metall . 13
April, 19 – 37. (1984) no. 1, 15 – 22, 23 – 31. H. F. Linebarger,
T. K. McLuhan: “The Role of the Rare Earth
Specific References Elements in the Production of Nodular Iron,”
13. Soc. Prod. Chim. Terres Rares, FR 995 112, [9] pp. 19 – 42.
1949 (C. de Rhoden, M. Peltier). 29. A. Raman, Z. Metallkd. 68 (1977) 163 – 172.
14. A. E. Bearse, G. D. Calkins, J. W. Glegg, R. B. 30. S. F. Radtke, D. C. Herrschaft, J.
Filbert, Chem. Eng. Prog. 50 (1954) 235 – 239. Less-Common Met. 93 (1983) 253 – 259. F. E.
15. P. R. Kruesi, G. Duker, J. Met. 17 (1965) Goodwin, S. F. Radtke: Galfan Galvanizing
847 – 849. Alloy and Technology, 2nd ed., Int. Lead and
16. D. J. Bauer, V. E. Shaw, Rep. Invest. U.S. Bur. Zinc Res. Org., ILZRO, New York 1983.
Mines no. 6381, Washington, D.C., 1964. 31. Manassa, DE-OS 2 551 350, 1975.
17. W. Brugger, E. Greinacher, J. Met. 19 (1967) 32. K. A. Gschneidner, Jr.: Rare Earth Alloys, Van
32 –35. Th. Goldschmidt AG, DE 956 993, Nostrand, Princeton-London 1961.
1954 (W. Brugger). 33. H. R. Kirchmayr, Z. Metallkd. 60 (1969)
18. I. S. Hirschhorn, J. Met. 20 (1968) 19 – 22. 699 – 708, 778 – 784. W. E. Wallace: Rare
BIOS Final Rep. no. 22 (file no. XXXIII-31), Earth Intermetallics, Academic Press, New
1947, p. 133. York-London 1973.
19. BIOS Final Rep. no. 400 (item no. 21), 1945, 34. K. H. J. Buschow, Rep. Prog. Phys. 42 (1979)
p. 36. 1373 – 1477. M. Hansen, K. Anderko:
20. D. Tang, R. Song, S. Du. M. Zao, Y. Minshou, Constitution of Binary Alloys, 2nd ed.,
W. Yu, Proc. Int. Symp. Molten Salt Chem. McGraw-Hill, New York 1958. R. P. Elliot:
Technol., 1st, 1983, 103 – 106. Constitution of Binary Alloys, First
21. Th. Goldschmidt AG, DE 2 254 245, 1974 (E. Supplement, 1965. T. A. Shunk: Constitution
Greinacher). of Binary Alloys, Second Supplement, 1969.
22. T. A. Henrie, J. Met. 16 (1964) 978 – 981. W. G. Moffart: The Handbook of Binary Phase
23. E. S. Shedd, J. D. Marchant, M. M. Wong, Rep. Diagrams, General Electric, Schenectady,
Invest. U.S. Bur. Mines no. 7398, Washington, N.Y., 1978. K. A. Gschneidner, Jr., F. W.
D.C., 1970. Calderwood: Critical Evaluation of Binary
24. B. J. Beaudry, K. A. Gschneidner, Jr. L. Eyring Rare Earth Phase Diagrams, IS-RIC-PR
(eds.): Handbook on the Physics and 1 – 10 (to be continued), Rare Earth
Chemistry of Rare Earths, vol. 1 North Information Center, Iowa State University,
Holland Publ., Amsterdam 1978, pp. 173 – 232 Ames, Iowa, 1981 on.
D. C. Koskenmaki, K. A. Gschneidner, Jr. L. 35. K. A. Gschneidner, Jr., M. E. Verkade: Selected
Eyring (eds.): Handbook on the Physics and Cerium Phase Diagrams, IS-RIC-7, Rare
Chemistry of Rare Earths, vol. 1 North Earth Information Center, Iowa State
Holland Publ., Amsterdam 1978, University, Ames, Iowa, 1974.
pp. 337 – 378. 36. Treibacher Chemische Werke AG, AT
25. K. A. Gschneidner, Jr., N. Kippenhan: 342 323, 1977 (H. Zeiringer).
Thermochemistry of the Rare Earth Carbides, 37. H. R. Kirchmayr, C. A. Poldy, in [2] vol. 2,
Nitrides, and Sulfides, IS-RIC-5, Rare Earth pp. 55 – 230, especially pp. 197 – 230. Proc.
Information Center, Iowa State University, Int. Workshop Rare Earth-Cobalt Perm.
Ames, Iowa, 1972. K. A. Gschneidner, Jr., N. Magnets Their Appl., 5th, 1981. Proc. Int.
Kippenhan, O. D. McMasters: Workshop Rare Earth-Cobalt Perm. Magnets
Thermochemistry of the Rare Earths, Their Appl., 6th, 1982. Proc. Int. Symp. Magn.
IS-RIC-6, Rare Earth Information Center, Anisotropy Coercivity in Rare
Iowa State University, Ames, Iowa, 1973. Earth-Transition Met. Alloys, 3rd, 1982. Proc.
26. K. Reinhardt: “Addition Techniques of Rare Int. Workshop Rare Earth-Cobalt Perm.
Earth Metals for the Treatment of Special Magnets Their Appl., 7th, 1983.
Steels with Rare Earths,” in Proc. Rare Earth 38. K. Bachmann, J. Magn. Magn. Mater. 4
Res. Conf., 12th, 1976. (1977) 8 – 12. Ugimag Recoma AG, DE
27. A. Raman, Z. Metallkd. 67 (1976) 780 – 789. 2 449 361, 1976 (S. Gaiffi, A. Menth, H.
L. A. Luyckx: “The Rare Earth Metals in Nagel). Ugimag Recoma AG, DE 2 543 916,
Steel,” [9] pp. 43 – 78. 1977 (S. Gaiffi, A. Menth, H. Nagel).
16 Cerium Mischmetal, Cerium Alloys, and Cerium Compounds

39. G. Schaefer, H. H. Wiegand, Metall (Berlin) 53. Shin-Etsu Chemical, DE-OS 2 623 213, 1976
29 (1975) no. 2, 113 – 121. J. W. Walkiewicz, (Z. Hagiwara, S. Matsui, S. Sakaguchi, Y.
E. Morrice, M. M. Wong, IEEE Trans. Magn. Yamanaka).
MAG-19 (1983) 2053 – 2055. 54. U.S. Atomic Energy Commission, US
40. M. G. H. Wells, K. S. V. L. Narasimhan: 3 825 418, 1973 (J. J. Reilly, R. H. Wiswall,
“Developments in Mischmetal-Cobalt5 and Jr.).
Low-Samarium Magnet Materials,” 55. H. W. Harrah: Deco Trefoil, Denver
“Goldschmidt informiert...” no. 48 (1979) Equipment Co., Denver, Colorado, 1967, p. 9.
pp. 15 – 22. 56. R. V. Horrigan: “Rare Earth Polishing
41. Th. Goldschmidt AG, DE 2 303 697, 1974 Compounds,” [9] pp. 95 – 100.
(H.-G. Domazer). 57. A. Kaller, Silikattechnik 31 (1980) 208 – 214.
42. E. L. Huston, J. J. Sheridan III: “Applications 58. T. Izumitani, S. Harada, Wiss. Z.
for Rechargeable Metal Hydrides,” [9] Friedrich-SchillerUniv., Jena,
pp. 223 – 250. K. H. J. Buschow, [2] vol. 6, Math.-Naturwiss. Reihe 28 (1979) no. 2 – 3,
pp. 1 – 111. 389 – 413.
43. J. Liu, E. L. Huston, J. Less-Common Met. 90 59. A. P. Herring, R. W. Dean, J. L. Drobnick:
(1983) 11 – 20. “Use of Cerium Concentrate for Decolorizing
44. Y. Osumi, H. Suzuki, A. Kato, K. Oguro, M. Soda-Lime Glasses,” Glass Ind. 51 (1970)
Nakane, J. Less-Common Met. 74 (1980) 316 – 322, 350 – 356, 394 – 399.
271 – 277. 60. L. W. Riker: “The Use of Rare Earths in Glass
45. G. D. Sandrock, US 4 152 145, 1979.
Compositions,” [9] pp. 81 – 94.
Y. Osumi, A. Kato, H. Suzuki, M. Nakane, Y.
61. Molycorp-Union Oil: “Cerium,” Overview of
Miyake, J. Less-Common Met. 66 (1979)
Application Information and Possibilities,
67 – 75. V. K. Sinha, W. E. Wallace, J. Phys.
no. 58.
Chem. 88 (1984) 102 – 105.
62. Gulf Research & Development Co., US
46. G. D. Sandrock, Proc. World Conf. Hydrogen
4 264 335, 1981 (C. Bello, R. J. Hartle, G. M.
Energy Systems. 2nd, Zuerich 1978, vol. 3,
Singerman).
pp. 1625 – 1656. International Nickel Co., US
63. E. I. Du Pont de Nemours & Co., US
4 161 402, 1979 (G. D. Sandrock).
47. R. A. Guidotti, G. B. Atkinson, M. M. Wong, J. 3 266 477, 1966; US 3 271 322, 1966 (A. B.
Less-Common Met. 52 (1977) 13 – 28. Agency Stiles).
of Industrial Science and Technology, US 64. D. N. Wallace: “The Use of Rare Earth
4 147 536, 1979 (Y. Osumi, H. Suzuki, A. Elements in Zeolite Cracking Catalysts,” [9]
Kato, M. Nakane, Y. Miyake). pp. 101 – 116.
48. Agency of Industrial Science and Technology, 65. A. W. Peters, G. Kim: “Rare Earths in
US 4 347 082, 1982 (Y. Osumi, H. Suzuki, A. Noncracking Catalysts,” [9] pp. 117 – 131.
Kato, M. Nakane). Y. Osumi, H. Suzuki, A. 66. A. Brusdeylins, Chem. Ztg. 97 (1973)
Kato, K. Oguro, M. Nakane, J. Less-Common 343 – 347. O. B. Michelsen (ed.): Analysis and
Met. 79 (1981) 207 – 214. Application of Rare Earth Materials,
49. F. Pourarian, W. E. Wallace, J. Less-Common Universitetsforlaget, Oslo 1973. Cheng
Met. 87 (1982) 275 – 281. Jai-Kai, Inorg. Chim. Acta 94 (1984)
50. International Nickel Co., US 4 249 940, 1981 249 – 258. P. Melard: “Quality Control on an
(G. D. Sandrock, S. L. Keresztes). Industrial Scale at the LaRochelle Rare Earth
51. C. E. Lundin, F. E. Lynch, Altern. Energy Plant,” Rare Earths Mod. Sci. Technol. 2
Sources Proc. Miami Int. Conf. 1977, 8 (1978) (1980) 517 – 526.
3803 – 3820. 67. T. J. Healey, [2] vol. 4, pp. 553 – 585. P. Arvela:
52. B. Darriet, A. Hbika, M. Pezat, J. “Toxicity of Rare Earths,” Prog. Pharmacol.
Less-Common Met. 75 (1980) 43 – 50. 2 (1979) no. 3, 69 – 114.

Вам также может понравиться