Вы находитесь на странице: 1из 82

Document No.

:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 1
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

CHAPTER 1

PROBLEM AND IT’S BACKGROUND

1.1 Introduction and Background of the study

Concrete failures at site are associated to several reasons; right from concrete mix

design, properties of materials used, mixing, placing, compaction, curing procedures and

many more. There are many misconceptions about the duration of curing of concrete,

especially when we refer to site conditions. On many occasions, it is found that the curing

period of concrete elements, plasters, brickwork, is left to the carefulness of the site staff.

Improper curing is considered as one of the significant reasons for concrete failures in

columns, beams, slabs, pavements and others, evident in the form of cracks, which are

easily noticeable by the naked eyes. The vertical member like a column, in particular, is

one of the most victimized reinforced concrete elements which must be carefully cured,

as the entire load from the slabs and beams are supported by columns and transferred to

the foundations. Unfortunately, adequate curing is not given much importance at most of

the sites leading to reduction in the durability of the structure.

Curing plays an important role on strength development and durability of concrete.

Curing takes place immediately after concrete placing and finishing, and involves

maintenance of desired moisture and temperature conditions, both at depth and near the

surface, for extended periods of time. Properly cured concrete has an adequate amount of
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 2
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

moisture for continued hydration and development of strength, volume stability,

resistance to freezing and thawing, and abrasion and scaling resistance.

The importance of curing is for controlling the rate and extent of moisture loss from

concrete to ensure an uninterrupted hydration of Portland cement after concrete has been

placed and finished in its final position. Curing also ensures to maintain an adequate

temperature of concrete in its early ages, as this directly affects the rate of hydration of

cement and eventually the strength gain of concrete or mortars.

There are several important reasons why concrete should be cure. The first one is the

concrete strength gain. Concrete strength increase with age as moisture and a convenient

temperature is present for hydration of cement. The second one is to improved durability

of concrete. The durability of concrete is affected by a number of factors including its

permeability or the ability of the substance to allow gases or liquids to go through,

porosity and absorptivity or the degree of the concrete to absorbs water or other

substances. Well cured concrete can minimize thermal, plastic & drying shrinkage cracks,

making concrete more water tight, thus preventing moisture and water borne chemicals

from entering into the concrete and thereby increasing its durability. And lastly is the

enhanced serviceability, or to allow the concrete to dry out quickly undergoes

considerable early age shrinkage. Poor curing contributes to weak and dusty surfaces

having a poor abrasion resistance.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 3
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Seawater, water that makes up the oceans and seas, covering more than 70 percent of

earth’s surface. Seawater is a complex mixture of 96.5 percent water, 2.5 percent salts,

and 1 percent of other substances, including dissolved inorganic and organic materials,

particulates, and a few atmospheric gases.

Seawater constitutes a rich source of various commercially important chemical

elements. Much of the world’s magnesium is recovered from seawater, as are large

quantities of bromine. In certain parts of the world, sodium chloride or known as table

salt is still obtained by evaporating seawater. In addition, water from the sea, when

desalted, can furnish a limitless supply of drinking water. Many large desalination plants

have been built in dry areas along seacoasts in the Middle East and elsewhere to relieve

shortages of fresh water.

Concrete has an excellent structural performance and durability, but is affected by

early failure when subjected to a marine environment. The most common cause of failure

is corrosion of the steel reinforcement, with coming sapling of concrete. Therefore the

selection of materials, mix design, and proper detailing of reinforcement are essential

parameters in producing a durable concrete structure.

The durability of concrete is generally regarded as its ability to resist the effects and

influences of the environment, while performing its desired function. The chemical

deterioration of concrete subjected to seawater has been a topic of interest to concrete


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 4
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

researchers in the last few decades, and the findings have revealed some very important

facts, but still it remains to be a dynamic subject for further study and research. The

primary chemical constituents of seawater are the ions of chloride, sodium, magnesium,

calcium and potassium. In seawater containing up to 35,000 ppm of dissolved salts,

sodium chloride is by far the predominant salt about 88% by weight of salts. The

potential value of seawater varies between 7.4 and 8.4. Corrosion of reinforcing steel

occurs below a potential of hydrogen value of 11. Therefore, in cases where concrete is

subjected to a highly severe environment, the cement must supply alkalinity.

The chemical reactions of seawater on concrete are mainly due to the attack by

magnesium sulphate. The mode of attack is crystallization. Potassium and magnesium

sulphate present in salt water can cause sulphate attack on concrete because they can

initially react with calcium hydroxide, which is present in the set cement formed by the

hydration of dicalcium silicate and tricalcium silicate. The attack of magnesium sulphate

is particularly damaging, forming soluble magnesium hydroxide, which forces the

reaction to form gypsum. Chloride ions can penetrate into the concrete and cause

accelerated corrosion of the reinforcement. The chemical reaction of the cement paste

with the high-chloride content of seawater is generally slight and not a primary cause of

concern. Sodium and potassium ions may produce or intensify the alkali aggregate

reaction if reactive types are used, and sulphate and magnesium ions cause a weakening

action on the cement paste . According to the American Concrete Institute Building Code
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 5
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

318-83, sulphate exposure to seawater is classified as moderate, while sulphate attack is

classified as severe, when the sulphate ion concentration is higher than 1500 mg/l.

A number of studies have shown the effects of the mixing and curing of seawater on

the compressive strength of cement–sand mortars and corresponding concrete. One of

this research made by Olufunke Olanike Akinkurolere, an Nigerian engineer, indicates

that seawater is not suitable for the mixing and curing of both plain and reinforced

concrete in marine conditions . However, concrete made with the seawater may have a

higher early strength than normal concrete and the reduction in strength with age can be

compensated by reducing the water–cement ratio and that the microstructural

examination of concrete detected chloroaluminate salts in some cracks reported that

adding loam to a concrete mix can increase the compressive strength of the concrete

under normal conditions and enhance the performance of hardened concrete to resist the

aggressive mediums of salty seawater. Also a study made by Hsien-KuangLiu, a Chinese

engineering educator, showed that composites have ever proved to be resistant to marine

environment and that the level of fine aggregate replacement by ground blast furnace slag

and ground basaltic pumice had a beneficial effect on the compressive strength loss due

to seawater attack and abrasion value reported on the influence of different

concentrations of chemical solutions, the quality class of concretes, the load level of

applied stress on the strengths of concrete, and the mechanism of steel reinforcement

corrosion.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 6
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Bertil Persson studied the sulphate resistance of self-compacting concrete at ages of

28 and 90 days. The investigation shows that the concrete cured in a solution with sodium

sulphate suffered from a larger loss of concrete mass due to the limestone filler content in

the concrete mixes. More recent study observed the performance of concrete under

sulphate attack. The research shows that performance needs to be divided into several

phenomena: absorption and diffusion of sulphate and the influence of environmental

conditions. A study conducted affirms the importance of controlling the water–cement

ratio and permeability of concrete in maximizing concrete durability. The study

confirmed the importance of the proper ratio of water to total cementitious materials and

the resulting permeability as the primary factors determining performance in outdoor

exposures. Furthermore, the use of low water–cement ratios provides the greatest

resistance to sulphate attack on concrete, and the composition of Portland cement is less

important as it relates to performance in sulphate solutions. In addition, the salt

crystallization process of concrete is a major cause for concern as compared to the

chemical reaction of aluminates from cement hydration and sulphate from external

sources. In effect, concrete can deteriorate by stresses caused by the crystallization of

salts in the pores.

A study made by C.F Ferraris show that the cement content can mitigate the

aggressive effect of low water–cement ratios, giving more workability to the mix as well

as enhancing the bond strength among concrete components. With high cement contents,
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 7
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

the action of micro-cracking works together with the action of crystallization, resulting in

strength loss at earlier ages than is supposed to happen if the crystallization action is the

only governing factor judgement concerning the possible sulphate aggression should be

passed on the basis of the prediction of the hydrochemistry of the water that washes

against the structure during its service.

Further investigation and work is recommended on this subject of using seawater for

concrete mixes, as the planet earth is experiencing noticeable shortage of pure clean

water as per World Health Organization. Sources for future construction work, and the

use of seawater to develop durable concrete of lasting performance will be greatly

beneficial.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 8
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

1.2 STATEMENT OF THE PROBLEM

Specifically, this study aims to answer the following:

1. What are the characteristics of saltwater in terms of physical and chemical

properties that can affect the strength and durability of concrete?

2. How the use of saltwater in curing of concrete affects its compressive strength

compared to the use of tap water?

3. What are the possible advantages and disadvantages of using saltwater instead of

freshwater for curing?

4. Is there a possibility of using saltwater in curing of concrete?

1.3 OBJECTIVES

The main objective of the study is to compare series of cylinders cured with saltwater

as well as tap water.

Specifically, this study aims:

1. To be able to study the different properties of saltwater that can affect the strength

and durability of concrete.

2. To study the effects of using saltwater in curing of concrete.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 9
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

3. To discuss and elaborate the advantages and disadvantages of using saltwater in

curing of concrete.

4. To suggest the possibility of using saltwater in curing of concrete.

1.4 SIGNIFICANCE OF THE STUDY

The significance of this study is to know and discuss what are the effects and benefits

of using saltwater instead of freshwater in concrete curing process.

We all know that the primary need of a community is clean and potable water, in this

study, the community and environment can benefit through reducing the use of potable

water by using seawater as a substitute to normal water in curing process of concrete

specifically immersion method. The government and industry can also benefit in this

study by introducing the use of saltwater for there future projects in curing process of

concrete. This study also have a significance to the future researchers because they may

be encourage to conduct more studies to improve this idea.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 10
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

1.5 SCOPE AND LIMITATION OF THE STUDY

This research study is entitled “Comparative Study of Using Saltwater and Tap

Water in Concrete Curing”. The study will be conducted by the researchers in Manuel L.

Quezon University, Quezon City during the second semester of Academic Year

2018-2019.

The purpose of the study is to know the capability of concrete when the water used in

curing is seawater as the concrete hardened and gained its compressive strength.

The researchers gathered seawater that would be sufficient for the research study. It

was then followed by mixing concrete to a desired ratio and made samples in comparing

the effect of tap water and seawater in curing of concrete.

The researchers choose to compare saltwater and tap water in curing of concrete to

be able to introduce alternate method which result into the possibility of using saltwater

which is abundant in the country.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 11
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

1.6 DEFINITION OF TERMS

For purposes of clarity, the following terms are defined within the context of their

use in the study.

American Society for Testing and Materials (ASTM) Standards - It is an international

standards organization that develops and publishes voluntary consensus technical

standards for a wide range of materials, products, systems, and services.

Cement - is a binder, a substance used for construction that sets hardens, and adheres to

other materials to bind them together. Cement is seldom used on its own, but rather to

bind sand and gravel together. Cement mixed with fine aggregate produces mortar for

masonry, or with sand and gravel, produces concrete. Cement is the most widely used

material in existence and is only behind water as the planet's most-consumed resource.

Compressive Strength - The resistance of any material to failure under the action of

compressive forces.

Concrete Cylinder Molds - Are used to create cylinder test specimens. The cylinder

molds are constructed of plastic or steel.

Concrete Curing Age - It refers to the process of achieving the desired strength and

hardness of concrete to withstand load application.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 12
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Curing - Curing of concrete is defined as providing adequate moisture, temperature, and

time to allow the concrete to achieve the desired properties for its intended use.

Design mix - It means the standard concrete mix base on American Society for Testing

and Material.

Gravel - is a loose aggregation of rock fragments. Gravel is classified by particle

size range and includes size classes from granule to boulder-sized fragments.

Tap water - water from a piped supply.

Testing - is a procedure used to determine the development and compressive strength of

concrete using the Universal Testing Machine.

Sand - is a granular material composed of finely divided rock and mineral particles. It is

defined by size, being finer than gravel and coarser than silt. Sand can also refer to

a textural class of soil or soil type; for example a soil containing more than 85 percent

sand-sized particles by mass.

Seawater – or also known as saline water is water with salt in it. It often means the

water from the seas (sea water) and oceans.

Universal Testing machine (UTM) - refers to an equipment where compressive strength

of concrete is being tested.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 13
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

CHAPTER 2

REVIEW OF RELATED LITERATURES

This chapter provides information, evidences and rationale of the study from various

literature and studies.

2.1 Related Literature

Seawater

Seawater constitutes a rich source of various commercially important chemical

elements. Much of the world’s magnesium is recovered from seawater, as are large

quantities of bromine. In certain parts of the world, sodium chloride (table salt) is still

obtained by evaporating seawater. In addition, water from the sea, when desalted, can

furnish a limitless supply of drinking water. Many large desalination plants have been

built in dry areas along seacoasts in the Middle East and elsewhere to relieve shortages of

fresh water.

Chemical And Physical Properties Of Seawater

The six most abundant ions of seawater are chloride (Cl−), sodium (Na+), sulfate

(SO24−), magnesium (Mg2+), calcium (Ca2+), and potassium (K+). By weight these

ions make up about 99 percent of all sea salts. The amount of these salts in a volume of

seawater varies because of the addition or removal of water locally (e.g., through
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 14
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

precipitation and evaporation). The salt content in seawater is indicated by salinity (S),

which is defined as the amount of salt in grams dissolved in one kilogram of seawater and

expressed in parts per thousand. Salinities in the open ocean have been observed to range

from about 34 to 37 parts per thousand (0/00 or ppt), which may also be expressed as 34

to 37 practical salinity units (psu).

Inorganic carbon, bromide, boron, strontium, and fluoride constitute the other major

dissolved substances of seawater. Of the many minor dissolved chemical constituents,

inorganic phosphorus and inorganic nitrogen are among the most notable, since they are

important for the growth of organisms that inhabit the oceans and seas. Seawater also

contains various dissolved atmospheric gases, chiefly nitrogen, oxygen, argon, and

carbon dioxide. Some other components of seawater are dissolved organic substances,

such as carbohydrates and amino acids, and organic-rich particulates. These materials

originate primarily in the upper 100 metres (330 feet) of the ocean, where dissolved

inorganic carbon is transformed by photosynthesis into organic matter. Many of the

characteristics of seawater correspond to those of water in general, because of their

common chemical and physical properties. For example, the molecular structure of

seawater, like that of fresh water, favours the formation of bonds among molecules. Some

of the distinctive qualities of seawater are attributable to its salt content. The viscosity

(i.e., internal resistance to flow) of seawater, for example, is higher than that of fresh

water because of its higher salinity. The density of seawater also is higher for the same
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 15
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

reason. Seawater’s freezing point is lower than that of pure water, and its boiling point is

higher.

Chemical composition

The chemical composition of seawater is influenced by a wide variety of chemical

transport mechanisms. Rivers add dissolved and particulate chemicals to the oceanic

margins. Wind-borne particulates are carried to mid-ocean regions thousands of

kilometres from their continental source areas. Hydrothermal solutions that have

circulated through crustal materials beneath the seafloor add both dissolved and

particulate materials to the deep ocean. Organisms in the upper ocean convert dissolved

materials to solids, which eventually settle to greater oceanic depths. Particulates in

transit to the seafloor, as well as materials both on and within the seafloor, undergo

chemical exchange with surrounding solutions. Through these local and regional

chemical input and removal mechanisms, each element in the oceans tends to exhibit

spatial and temporal concentration variations. Physical mixing in the oceans

(thermohaline and wind-driven circulation) tends to homogenize the chemical

composition of seawater. The opposing influences of physical mixing and of

biogeochemical input and removal mechanisms result in a substantial variety of chemical

distributions in the oceans. (https://www.britannica.com/science/seawater)


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 16
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Significance of curing of concrete for durability of structures

Concrete failures at site are associated to several reasons; right from concrete mix

design, properties of materials used, mixing, placing, compaction, curing procedures and

many more. There are many misconceptions about the duration of curing of concrete,

especially when we refer to site conditions. On many occasions, it is found that the curing

period of concrete elements, plasters, brickwork, etc is left to the discretion of the site

staff. Improper curing is considered as one of the significant reasons for concrete failures

in columns, beams, slabs, pavements, etc, evident in the form of cracks, which are easily

noticeable by the naked eyes. The vertical member like a column, in particular, is one of

the most victimized RCC elements which must be carefully cured, as the entire load from

the slabs and beams are supported by columns and transferred to the foundations.

Unfortunately, adequate curing is not given much importance at most of the sites leading

to reduction in the durability of the structure.

Curing of concrete plays a major role in developing the microstructure and pore

structure of concrete. Curing of concrete means maintaining moisture inside the body of

concrete during the early ages and beyond in order to develop the desired properties in

terms of strength & durability. A good curing practice involves keeping the concrete

damp until the concrete is strong enough to do its job. However, good curing practices

are not always religiously followed in most of the cases, leading to a weak concrete. This
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 17
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

article summarizes various aspects of curing of concrete which can be of valuable

assistance in adopting good construction practices at site.

Importance of Curing

Curing is the process of controlling the rate and extent of moisture loss from concrete

to ensure an uninterrupted hydration of Portland cement after concrete has been placed

and finished in its final position. Curing also ensures to maintain an adequate temperature

of concrete in its early ages, as this directly affects the rate of hydration of cement and

eventually the strength gain of concrete or mortars.

Curing of concrete must begin as soon as possible after placement & finishing and

must continue for a reasonable period of time as per the relevant standards, for the

concrete to achieve its desired strength and durability. Uniform temperature should also

be maintained throughout the concrete depth to avoid thermal shrinkage cracks. Also

protective measures to control moisture loss from the concrete surface are essential to

prevent plastic shrinkage cracks.

In a nut shell, curing process is designed primarily to keep the concrete moist by

controlling the loss of moisture from the body of concrete, during the given period in

which it gains strength.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 18
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Reasons to Cure Concrete

There are several important reasons why one should cure concrete:

FIGURE 2.1: Effect of duration of water curing on strength of concrete(CCAA, data

sheet, April 2006)

Concrete strength gain - Concrete strength increase with age as moisture and a favorable

temperature is present for hydration of cement. An experimental investigation was

conducted by "Cement, Concrete & Aggregates Australia" (CCAA) and the same was

published in their data sheet on "Curing of Concrete," which has been included in this

article for reference. Figure-1 illustrates a comparison of the strength of concrete at 180

days of moist curing with various periods of moist curing (0, 3, 7, 14 & 28 days) and then

allowing it to dry out. From the graph below, it can be observed that concrete allowed to

dry out immediately, achieves only 40% of the strength of the same concrete water cured

for the full period of 180 days.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 19
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Improved durability of concrete – The durability of concrete is affected by a number of

factors including its permeability, porosity and absorptivity. Well cured concrete can

minimize thermal, plastic & drying shrinkage cracks, making concrete more water tight,

thus preventing moisture and water borne chemicals from entering into the concrete and

thereby increasing its durability.

Enhanced serviceability - Concrete that is allowed to dry out quickly undergoes

considerable early age shrinkage. Inadequate curing contributes to weak and dusty

surfaces having a poor abrasion resistance.

Improved microstructure - Material properties are directly related to their microstructure.

Curing assists the cement hydration reaction to progress steadily and develops calcium

silicate hydrate gel, which binds the aggregates leading to a rock solid mass, makes the

concrete denser, decreases the porosity and enhances the physical and mechanical

properties of concrete.

Methods to Cure Concrete

Methods of curing concrete broadly fall into the following categories:

Water curing - preventing the moisture loss from the concrete surface by

continuously wetting the exposed surface of concrete.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 20
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Membrane curing- minimizing moisture loss from the concrete surface by covering it

with an impermeable membrane.

Steam curing- keeping the surface moist and raising the temperature of concrete to

accelerate the rate of strength gain.

Water Curing - is done by spraying or sprinkling water over the concrete surface to

ensure that the concrete surface remains continuously moist. This prevents the moisture

from the body of concrete from evaporating and contributes to the strength gain of

concrete.

Ponding - This is the most common and inexpensive method of curing flat surfaces

such as floor slabs, flat roofs, pavements and other horizontal surfaces. A dike around the

edge of the slab, which may be sub-divided into smaller dikes, is erected and water is

filled to create a shallow pond. Care must be taken to ensure that the water in the pond

does not dry up, as it may lead to an alternate drying and wetting condition.

Sprinkling, fogging & mist curing - Using a fine spray or fog or mist of water can be

an efficient method of supplying water to the concrete surface especially during hot

weather, which helps to reduce the temperature of concrete, eventually conserving

moisture inside the body of concrete.

Wet coverings - Water absorbent fabrics such as hessian, burlaps, cotton mats, rugs

etc. may be used to maintain water on the concrete surface by completely covering the
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 21
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

surface immediately after the concrete has set. They must be continuously kept moist to

prevent the fabric from absorbing water from the body of concrete, due to capillary action.

In rural areas, straw sprinkled with water regularly can be used to cure concrete. Care

must be taken when using straw, as dry straw can fly away if the wind velocity is very

high and it can also cause fire hazards. Moist earth, sand or saw dust can be used to cure

horizontal surfaces. However, staining of the surface can occur due to certain organic

matter, if present.

(https://www.nbmcw.com/tech-articles/concrete/25057-significance-of-curing-of-concret

e-for-durability-of-structures.html)
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 22
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Compressive strength of concrete after 7 and 28 days

Strength of hardened concrete measured by the compression test. The compression

strength of concrete is a measure of the concrete's ability to resist loads which tend to

compress it. The compressive strength of concrete is measured by crushing cylindrical

concrete specimens in compression testing machine.

TABLE2.1: Compressive Strength of Different Concrete Mixes

The compressive strength of concrete can be calculated by the failure load divided

with the cross sectional area resisting the load and reported in pounds per square inch in

US customary units and mega pascals (MPa) in SI units. Concrete's compressive strength

requirements can vary from 2500 psi (17 MPa) for residential concrete to 4000psi (28

MPa) and higher in commercial structures. Higher strengths up to and exceeding 10,000

psi (70 MPa) are specified for certain applications.

Importance of Determining the Compressive Strength:

Compressive strength results are primarily used to determine that the concrete

mixture as delivered on site meets the requirements of the specified strength, fc', in the
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 23
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

job specification. Cylinders tested for acceptance and quality control are made and cured

in accordance with procedures described for standard-cured specimens in ASTM C-31,

Standard Practice for Making and Curing Concrete Test Specimens in the Field. For

estimating the in place concrete strength, ASTM C-31 provides procedures for

field-cured specimens. Cylindrical specimens are tested in accordance with ASTM C-39,

standard Test Method for Compressive Strength of Cylindrical Concrete Specimens.

A test result is the average of at least two standard-cured strength specimens made

from the same concrete batch and tested at the same age. In most cases strength

requirements for concrete are at 28 days.

(https://www.aboutcivil.org/compressive-strength-of-concrete.html )

ASTM C31 - Making and Curing Concrete Test Specimens in the Field

Concrete cylinder samples are made for your lab technician to break in a hydraulic

press machine and find the compressive strength of the concrete that is being poured for a

specific part of a structure. You will get a representative sample of freshly mixed

concrete from the truck or mixer, perform slump, temperature, and air content tests on it,

and then make cylinders that will be taken back to the lab.

These samples provide quality control for architects and engineers and allow them to

determine if they will be able to put that concrete into service for their structure, or if they
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 24
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

need to remove what they have poured. The cylinders' curing process will help those in

charge of the project determine how to best protect the concrete in the structure as it cures

and gives them a set of limits for form and shoring removal time. While you are out on

site making cylinders, you can keep lookout for errors in the mixing and pouring of the

concrete; field technicians are expected to report things that go wrong to the site

superintendent, project manager, or other point of contact for that job.

(https://owlcation.com/humanities/ASTM-C31-Making-Concrete-Cylinders-For-Compre

ssive-Strength-Test)

ASTM C39 Concrete Cylinder Compression Testing

ASTM C39 determines the compressive strength of cylindrical concrete specimens

such as molded cylinders and drilled cores. It is limited to concrete having a unit weight

in excess of 50 lb/ft3 (800 kg/m3).

A compressive axial load is applied to molded cylinders or cores until failure occurs.

The compressive strength of the specimen is calculated by dividing the maximum load

achieved during the test by the cross-sectional area of the specimen. The results of this

test method are used as a basis for quality control of concrete.

A testing machine, capable of providing the load rates as prescribed in the standard

should be equipped with two steel bearing blocks, one of which is a spherically seated
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 25
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

block that will bear on the upper surface of the specimen, and the other a solid block on

which the specimen will be placed on. Before conducting ASTM C39, it is important to

read the entire specification in the relevant ASTM publication.

(https://www.admet.com/testing-applications/testing-standards/astm-c39-concrete-cylind

er-compression-testing)

Galvanized iron sheets

Galvanization is the process of applying a protective zinc coating to steel or iron in

order to prevent it from rusting. The term is derived from the name of Italian scientist

Luigi Galvani. Galvanized iron (GI) sheets are steel sheets which are basically coated

with zinc and include a range of hot dip galvanized and electro-galvanized steel sheets.

Zinc weathers at a very slow rate, so the coating generally has a long life. Zinc has a

greater electro-negativity than iron and hence provides cathodic (or sacrificial) protection

to the steel. This results in the zinc corroding in preference to the steel if the coating is

chipped or damaged to expose the base metal.

The galvanized iron (GI) sheets are produced as plain coils / sheets (GP) and

corrugated sheets (GC). Corrugated sheets are also known as corrugated galvanized iron

(CGI) sheets. These are value added steel products which are tough, sturdy, light weight,

bright, corrosion resistant and easy to transport. These are usually produced in the
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 26
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The

weight of zinc coating varies from 100 grams square meter (gsm) to 750 grams square

meter. The weight of zinc coating varies with the thickness of the steel sheet and the

application of the GI sheet. (http://ispatguru.com/galvanized-iron-sheets/)

Role of concrete curing

Curing plays an important role on strength development and durability of concrete.

Curing takes place immediately after concrete placing and finishing, and involves

maintenance of desired moisture and temperature conditions, both at depth and near the

surface, for extended periods of time. Properly cured concrete has an adequate amount of

moisture for continued hydration and development of strength, volume stability,

resistance to freezing and thawing, and abrasion and scaling resistance.

The length of adequate curing time is dependent on the following factors:

 Mixture proportions

 Specified strength

 Size and shape of concrete member

 Ambient weather conditions


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 27
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

 Future exposure conditions

Slabs on ground (e.g. pavements, sidewalks, parking lots, driveways, floors, canal

linings) and structural concrete (e.g. bridge decks, piers, columns, beams, slabs, small

footings, cast-in-place walls, retaining walls) require a minimum curing period of seven

days for ambient temperatures above 40 degrees Fahrenheit1.

American Concrete Institute (ACI) Committee 301 recommends a minimum curing

period corresponding to concrete attaining 70 percent of the specified compressive

strength2. The often specified seven-day curing commonly corresponds to approximately

70 percent of the specified compressive strengths. The 70 percent strength level can be

reached sooner when concrete cures at higher temperatures or when certain

cement/admixture combinations are used. Similarly, longer time may be needed for

different material combinations and/or lower curing temperatures.

For this reason, ACI Committee 308 recommends the following minimum curing

periods:

 ASTM C 150 Type I cement seven days

 ASTM C 150 Type II cement ten days

 ASTM C 150 Type III cement three days

 ASTM C 150 Type IV or V cement 14 days


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 28
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

 ASTM C 595, C 845, C 1157 cements variable

Effect of curing duration on compressive strength development is presented in Figure 1.

FIGURE 2.2. Moist Curing Time and Compressive Strength Gain

Higher curing temperatures promote an early strength gain in concrete but may

decrease its 28-day strength. Effect of curing temperature on compressive strength

development is presented in Figure 2.

Figure 2. Effect of Curing Temperature on Compressive Strength


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 29
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

There are three main functions of curing:

1) Maintaining mixing water in concrete during the early hardening process

Ponding and immersion - Ponding is typically used to cure flat surfaces on smaller

jobs. Care should be taken to maintain curing water temperature at not more than 20

degrees Fahrenheit cooler than the concrete to prevent cracking due to thermal stresses.

Immersion is mainly used in the laboratory for curing concrete test specimens.

Spraying and fogging - Spraying and fogging are used when the ambient

temperatures are well above freezing and the humidity is low. Fogging can minimize

plastic shrinkage cracking until the concrete attains final set.

Saturated wet coverings - Wet coverings saturated with water should be used after

concrete has hardened enough to prevent surface damage. They should be kept constantly

wet.

Left in Place Forms - Left in place forms usually provide satisfactory protection

against moisture loss for formed concrete surfaces. The forms are usually left in place as

long as the construction schedule allows. If the forms are made of wood, they should be

kept moist, especially during hot, dry weather.

2) Reducing the loss of mixing water from the surface of the concrete

Covering concrete with impervious paper or plastic sheets


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 30
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Impervious paper and plastic sheets can be applied on thoroughly wetted concrete.

The concrete surface should be hard enough to prevent surface damage from placement

activities.

Applying membrane-forming curing compounds

Membrane-forming curing compounds are used to retard or reduce evaporation of

moisture from concrete. They can be clear or translucent and white pigmented.

White-pigmented compounds are recommended for hot and sunny weather conditions to

reflect solar radiation. Curing compounds should be applied immediately after final

finishing. Curing compound shall comply with ASTM C3094 or ASTM C13155.

3) Accelerating strength gain using heat and additional moisture

Live steam - Live steam at atmospheric pressure and high-pressure steam in

autoclaves are the two methods of steam curing. Steam temperature for live steam at

atmospheric pressure should be kept at about 140 degrees Fahrenheit or less until the

desired concrete strength is achieved.

Heating coils - Heating coils are usually used as embedded elements near the surface

of concrete elements. Their purpose is to protect concrete from freezing during cold

weather concreting.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 31
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Electrical heated forms or pads - Electrical heated forms or pads are primarily used

by precast concrete producers.

Concrete blankets - Concrete insulation blankets are used to cover and insulate

concrete surfaces subjected to freezing temperatures during the curing period. The

concrete should be hard enough to prevent surface damage when covering with concrete

blankets.

Other forms of curing include internal moist curing with lightweight aggregates or

absorbent polymer particles. For mass concrete elements (usually thicker than 3 feet), a

thermal control plan is usually developed to help control thermal stresses. Additional

information can be found in ACI Committee 308 report Guide to Curing Concrete3. For

specialty concretes, it is recommended to refer to other ACI reports as follows:

 Refractory concrete ACI 547.1R

 Refractory concrete ACI 547.1R

 Insulating concrete ACI 523.1R

 Expansive cement concrete ACI 223

 Roller-compacted concrete ACI 207.5R

 Architectural concrete ACI 303R


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 32
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

 Shotcrete ACI 506.2

 Fiber-reinforced concrete ACI 544.3R

 Vertical slipform construction ACI 313

Curing in either cold or hot weather requires additional attention. In cold weather,

some of the procedures include heated enclosures, evaporation reducers, curing

compounds, and insulating blankets. The temperature of fresh concrete shall be above 50

degrees Fahrenheit. The curing period for cold weather concrete is longer than the

standard period due to reduced rate of strength gain. Compressive strength of concrete

cured and maintained at 50 degrees Fahrenheit is expected to gain strength half as quickly

as concrete cured at 73 degrees Fahrenheit. In hot weather, curing and protection are

critical due to rapid moisture loss from fresh concrete. The curing actually starts before

concrete is placed by wetting substrate surfaces with water. Sunscreens, windscreens,

fogging, and evaporation retardants can be used for hot weather concrete placements.

Since concrete strength gain in hot weather is faster, curing period may be reduced.

Additional information can be found in ACI 306.1, Standard Specification for Cold

Weather Concreting, ACI 306R, Cold Weather Concreting, ACI 305.1, Specification for

Hot Weather Concreting, and ACI 305R, Hot Weather Concreting


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 33
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Curing Concrete Test Specimens

Curing of concrete test specimens is usually different from concrete placed during

construction. American Society for Testing and Materials (ASTM) has developed two

standards for making and curing concrete specimens. ASTM C1926 is intended for

laboratory samples while ASTM C317 is intended for field samples. Both documents

provide standardized requirements for making, curing, protecting, and transporting

concrete test specimens under field or laboratory conditions, respectively.

ASTM C192 provides procedures for evaluation of different mixtures in laboratory

conditions. It is usually used in the initial stage of the project, or for research purposes.

ASTM C31 is used for acceptance testing and can also be used as a decision tool for form

or shoring removal. Depending on its intended purpose, the standard defines two curing

regimes: standard curing for acceptance testing and field curing for form/shoring removal.

Variation in standard curing of test specimens can dramatically affect measured concrete

properties. According to the National Ready Mix Concrete Association8 (NRMCA),

strength for concrete air cured for one day followed by 27 days moist cured will be

approximately 8 percent lower than for concrete moist cured for the entire period. The

strength reduction is 11 percent and 18 percent for concrete specimens initially cured in

air for three days and seven days, respectively. For the same air/moist curing

combinations, but 100 degrees Fahrenheit air curing temperature, the 28-day strength will
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 34
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

be approximately 11 percent, 22 percent, and 26 percent lower, respectively.

(https://www.cement.org/learn/concrete-technology/concrete-construction)

2.2 SYNTHESIS

Curing of cement in construction industry is one of important factor to maintain its

strength condition. This process remain constant in every construction site. In this case ,

we are going to compare the strength capability in curing of concrete by using salt water

and normal water. Base on the research and conceptual literature, the researchers came up

with the different ideas that could helped the thesis be possible.

The literature about the saltwater and curing of concrete helped the researchers came

up with an idea about curing process and how the saltwater will helped strengthen the

concrete. In the early ages, structures are so durable because they usually use saltwater.

More likely in the seaside like ports and harbor the foundation is stronger than other

because its exposed to the saltwater. In that case the researchers conclude that the

seawater can help the structure be stronger.

The researchers will test if the idea what they came up if possible to change the

normal way of curing the concrete by using the saltwater than the normal water. The

researchers will expose the sample ( cylindrical concrete molds ) in the saltwater and

normal water then cure it in the curing stages of 7 days, 14 days, 21 days and 28 days.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 35
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

After curing, the researchers will test all the sample in the Universal Testing Machine and

when the result is collected, the researchers will compare the result of the saltwater and

normal water. And when the comparison of the result shows that the saltwater is more

effective than normal water in concrete curing and make the concrete more stronger, it

can be an option of the companies who is in the construction to use saltwater in concrete

curing. This study can help future researchers if they wish to improve this idea.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 36
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

2.3 FRAMEWORK OF THE STUDY

The overall concept of the study, is to identify the effectiveness of saltwater in

concrete curing, and if makes the concrete more stronger than normal water.

PROCESS:
INPUT: OUTPUT:
 Making of improvised
Sand cylindrical molds Effectiveness of
saltwater in
Gravel  Mixing of raw materials
concrete curing
Cement  Pouring of concrete mix into
the molds
Saltwater
 Let the sample dry before
Normal water
removing the molds
GI Sheet
 Soak the samples in
saltwater and normal water

 Test the samples for


compressive strength

 Date and Results

 Conclusion and
recommendation

FIGURE 1.1 RESEARCH PARADIGM

After the process of mixing, molding, drying and soaking, the samples were tested

for compressive strength. Among physical properties of cement, compressive strength is

the most important property. When cement is used for important structures, Compressive
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 37
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Strength Test always carried out to a certain quality of cement, strength test is not made

on plain cement due to excess shrinkage and cracking of plain cement test.

Thus, the researchers will know how effective saltwater is in concrete curing. The

saltwater we used was tested for us to know its properties and for us to know how this

properties will affect the concrete.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 38
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

CHAPTER III

RESEARCH METHODOLOGY

This chapter discussed the presentation, analysis, and interpretation of the data. It

include design results.

3.1 Research Method

In this research, the experimental method of research was used in comparing

saltwater and tap water used in curing of concrete within the ages of 7, 14 and 28 days.

The researchers also include the material used in the experiment.

3.2 Methodology

1. Analyzing the Project Title.

2. Study of the Properties of Materials.

3. Material Collection and Equipment used.

4. Mix Design.

5. Casting of Specimens.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 39
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

6. Curing Process.

7. Testing of Specimens.

8. Results.

3.3 Materials

There are many types of concrete available, created by main ingredients varying the

proportion of fine and coarse aggregate bonded together with cement that hardens into

concrete and gains strength in time to form the rock-like mass known as concrete.

Saltwater

Saltwater is water with salt in it. It often means the water from the seas (sea water)

and oceans. Almost all the water on Earth is saline.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 40
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Gravel

Gravel, aggregate of more or less rounded rock fragments coarser than sand. Gravel

beds in some places contain accumulations of heavy metallic ore minerals, such as

cassiterite (a major source of tin), or native metals, such as gold, in nuggets or flakes.

Gravels are widely used building materials.

Sand

Sand is a granular material composed of finely divided rock and mineral particles. It

is defined by size, being finer than gravel and coarser than silt.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 41
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Cement

Cement is a binder, a substance used in construction that sets, hardens and

adheres to other materials, binding them together. Cement is seldom used solely, but is

used to bind sand and gravel (aggregate) together. Cement is used with fine aggregate to

produce mortar for masonry, or with sand and gravel aggregates to produce concrete.

Material Mix Design: IS10262-2009

Size of Mold: 152.40 mm x 300 mm

Volume of Materials required for 21 molds

Cement: 0.03192 cu.m

Sand: 0.04788 cu.m

Aggregates: 0.09576 cu.m

Water Cement Ratio: 0.50


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 42
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

3.4 PROCEDURE:

Collecting

 Collecting of sea water and normal water of curing in Tanza, Cavite around 3:00

pm, February 17, 2019.

FIGURE 3.1: Collected sea water sample.

Making of improvised molds

 Making of an improvised molds using galvanized iron sheet to form a cylindrical

shape and a rivets to attach both side of it, measuring 15cm diameter and 30cm

height.

FIGURE 3.2: Creating improvise cylindrical molds.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 43
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Mixing

 Adding quantity of sand and cement in the platform and mix it by a shovel until

it’s color became uniformly even. Add the coarse aggregates and make a crater

like a volcano so that the water will not break through the crater. Then, shovel

the edge to mix the water with the dry mixture. Eventually the mixture will

became more distributed.

FIGURE 3.3: Mixing sand, gravel, cement, and water.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 44
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Molding

 Filling of mixed fresh concrete in the cylindrical molds for test samples to be

cured in sea water and normal water.

FIGURE 3.4: Creating a cylindrical concrete samples.

Drying

 Removing of molds in the cylindrical samples after 48 hours of initial curing, to

be placed in the final curing.

FIGURE 3.5: Removing of molds to the hardened concrete.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 45
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Curing

 After 48 hours of initial curing, storing of samples in sea water and normal water

for 7, 14, and 28 days respectively.

FIGURE 3.6: Placing the concrete samples for curing.

Testing

 The specimens were tested using Universal Testing Machine for compressive

strength.

FIGURE 3.7: Testing of specimens.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 46
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

3.5 STATISTICAL TREATMENT OF DATA

After collecting the data needed, the researchers analyzed the gathered data with the

help of statistical tools used in this study together with the corresponding formula.

 The data gathered determined by using mean.

∑P
M=

Where:

P = percentage

n = number of treatment

M = Mean
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 47
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

CHAPTER IV

RESULT AND DISCUSSION

This chapter contains the result and discussion of data gathered from the experiment

conducted at the Department of Public Works and Highways, regarding various testing of

material used in the study and from the responses of the saltwater as substitute to

concrete curing.

4.1 RESULTS

After gathering all the data, information and details of the three concrete samples in

water curing and concrete samples in salt water curing, the following results were

tabulated according to the curing period days.

AGE OF MAXIMUM COMPRESSIVE


AREA
SAMPLE CURING LOAD STRENGTH Psi
(m2)
(days) (KN) (MPa)

TW 1.1 7 18241.51 321.620 17.6 2552

TW 1.2 7 18241.51 339.145 18.6 2697

TW 1.3 7 18241.51 330.619 18.1 2624.50

TABLE 4.1: Results of cylindrical samples for 7 days curing in tap water.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 48
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

AGE OF MAXIMUM COMPRESSIVE


AREA
SAMPLE CURING LOAD STRENGTH Psi
(m2)
(days) (KN) (MPa)

SW 1.1 7 18241.51 393.970 21.6 3132

SW 1.2 7 18241.51 360.262 19.7 2856.50

SW 1.3 7 18241.51 375.796 20.6 2987

TABLE 4.2: Results of cylindrical samples for 7 days curing in salt water.

AGE OF MAXIMUM COMPRESSIVE


AREA
SAMPLE CURING LOAD STRENGTH Psi
(m2)
(days) (KN) (MPa)

TW 2.1 14 18241.51 344.092 18.9 2740.50

TW 2.2 14 18241.51 341.713 18.7 2711.50

TW 2.3 14 18241.51 14.329 0.80 116

TABLE 4.3: Results of cylindrical samples for 14 days curing in tap water.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 49
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

AGE OF MAXIMUM COMPRESSIVE


AREA
SAMPLE CURING LOAD STRENGTH Psi
(m2)
(days) (KN) (MPa)

SW 2.1 14 18241.51 446.059 24.5 3552.50

SW 2.2 14 18241.51 393.843 21.6 3132

SW 2.3 14 18241.51 370.098 20.3 2943.50

TABLE 4.4: Results of cylindrical samples for 14 days curing in salt water.

AGE OF MAXIMUM COMPRESSIVE


AREA
SAMPLE CURING LOAD STRENGTH Psi
(m2)
(days) (KN) (MPa)

TW 3.1 28 18241.51 415.951 22.8

TW 3.2 28 18241.51 561.014 28.3

TW 3.3 28 18241.51 394.411 21.6

TABLE 4.5: Results of cylindrical samples for 28 days curing in tap water.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 50
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

AGE OF MAXIMUM COMPRESSIVE


AREA
SAMPLE CURING LOAD STRENGTH Psi
(m2)
(days) (KN) (MPa)

SW 3.1 28 18241.51 470.137 25.8

SW 3.2 28 18241.51 495.077 27.1

SW 3.3 28 18241.51 492.115 27.0

TABLE 4.6: Results of cylindrical samples for 28 days curing in salt water.

Statistical Treatment of Data

COMPRESSIVE STRENGTH (MPa)

AGE IN CURING
SAMPLE MEAN (MPa)
7 DAYS

1 2 3

TW 17.60 18.60 18.10 18.10

SW 21.60 19.70 20.60 20.63

TABLE 4.7: Mean compressive strength of saltwater and tap water in 7 days of curing.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 51
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

COMPRESSIVE STRENGTH (MPa)

AGE IN CURING
SAMPLE MEAN (MPa)
14 DAYS

1 2 3

TW 18.90 18.70 0.80 12.80

SW 24.50 21.60 20.30 22.13

TABLE 4.8: Mean compressive strength of saltwater and tap water in 14 days of curing.

COMPRESSIVE STRENGTH (MPa)

AGE IN CURING
SAMPLE MEAN (MPa)
28 DAYS

1 2 3

TW 22.80 28.30 21.60 24.23

SW 25.80 27.10 27.00 26.63

TABLE 4.9: Mean compressive strength of saltwater and tap water in 28 days of curing.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 52
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

4.2 DISCUSSION

The presentation of data based on the outlined questions from chapter I

1. Physical and Chemical properties of saltwater.

The researchers determine the physical and chemical properties of the saltwater by

conducting several researches on the related study of their experiment:

Physical Property:

Sea water has a number of unique properties that considerably distinguish it from

other fluids. One of the important physical properties of sea water are a high thermal

capacity, high dissolving ability, density, low heat conductivity, transmission of light

and sound and good electrical connectivity.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 53
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

Chemical Properties:

Sea water has chemical constituent elements mainly: ions of chloride, sodium,

magnesium, calcium and potassium.

Sea Water % Content

Content

NaCl 78%

MgCl 3.74%

MgSO 2.34%

CaSO 2.34%

KSO 1.8%

CaCO 0.22%

MgBr, NaCl & 0.2%

MgCl

TABLE 4.10: Chemical Properties of saltwater

The chemical reactions of seawater on concrete are mainly due to the attack by

magnesium sulphate. The mode of attack is crystallization. Potassium and magnesium

sulphate present in salt water can cause sulphate attack on concrete because they can

initially react with calcium hydroxide, which is present in the set cement formed by
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 54
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

the hydration. The attack of magnesium sulphate is particularly damaging, forming

soluble magnesium hydroxide. Chloride ions can penetrate into the concrete and

cause accelerated corrosion of the reinforcement.

2. Effects of using saltwater in curing of concrete in its compressive strength.

Based on the test results, the researchers observed an appreciable increase and

early compressive strengths were gained for saltwater than tap water up to an age of 7

days. At 14 days, all concrete mixes recorded a slight increase in compressive

strength. At 28 days, the rate of strength gained was still increasing, and an

appreciable compressive strength was noticed for all mixes. However, based on

research, the use of saltwater in concrete decreased strength at 90 days. This may due

to the crystallization of salt in seawater.

3. What are the possible advantages and disadvantages of using saltwater in

curing of concrete.

Based on the study and testing done, researchers came up with the advantages of

using saltwater in curing of concrete. This advantages are:

 Using saltwater in curing of concrete is more convenient in coastal area.

 The use of saltwater in curing of concrete shows a great increase in the

compressive strength of concrete.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 55
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

The main disadvantage of using saltwater, based on research of related literature,

is the sulphate attack on reinforcement.

4. The possibility of using saltwater in concrete curing.

Base on the study made by the researchers, using of saltwater in curing of

concrete can be possible especially near the coastal areas. However, when using

saltwater for curing of concrete proper care must be observed in the mixing process

of concrete.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 56
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

CHAPTER V

This chapter presents the highlight of the study, summary of findings, conclusions

and recommendations. It attempts to investigate the comparison between normal water

and saltwater for concrete curing and its effect in the compressive strength.

5.1 SUMMARY OF FINDINGS

1. Saltwater affects the gain of strength of concrete when use in curing.

2. On the first test conducted with the 7 days cured samples, the compressive

strength gain of concrete when cured in saltwater is slightly higher than the

compressive strength gain of concrete when cured in tap water. This shows that

there is an early strength gain when using saltwater in curing of concrete.

3. On the second test conducted with the 14 days cured samples, both compressive

strength of concrete cured in saltwater and tap water increased but the samples

cured in saltwater showed an appreciable increase than the samples cured in tap

water.

4. On the last test conducted with the 28 days cured samples, both samples cured in

saltwater and tap water showed a great increase in compressive strength. The test

results showed that the samples cured in saltwater is gaining more compressive
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 57
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

strength than the samples cured in tap water during the 7, 14, and 28 days of

curing.

5. Based on the result of the test, the average compressive stress of the normal

water and saltwater water in 7 days are 18.1 Mpa and 20.6. Mpa respectively;

For normal water and salt water in 14 days are 12.8 Mpa and 22.13 Mpa

respectively; and for the 28 days are 24.3 Mpa and 26.33 Mpa respectively.

From the results, it is clear that there is a great increase in the compressive

strength of using saltwater than using tap water.

5.2 CONCLUSIONS

The concrete cylindrical samples were cured in saltwater and tap water undergo tests

in different ages, specifically 7, 14, and 28 days. Based on the results, the conclusions

drawn are, there is a significant increase in compressive strength in concrete samples

cured in saltwater than the concrete samples cured in tap water and also the researchers

conclude that there is a possibility of using saltwater in concrete curing based on the

findings above.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 58
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

5.3 RECOMMENDATIONS

Based on the findings of this research, the following suggestions are made:

1. The use of saltwater in concrete curing should be welcome in the construction

industry.

2. Conduct different type of tests to fully understand the effects of using saltwater in

concrete.

3. Further study should be made to prevent the sulphate attack on reinforcement.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 59
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

REFERENCES

https://www.nbmcw.com/tech-articles/concrete/25057-significance-of-curing-of-concrete

-for-durability-of-structures.html

https://www.miconcrete.org/cylinders

https://www.britannica.com/science/seawater

https://www.tandfonline.com/doi/full/10.1080/19373260.2010.521048

https://www.britannica.com/science/seawater

https://www.nbmcw.com/tech-articles/concrete/25057-significance-of-curing-of-concrete

-for-durability-of-structures.html

https://www.aboutcivil.org/compressive-strength-of-concrete.html

https://owlcation.com/humanities/ASTM-C31-Making-Concrete-Cylinders-For-Compres

sive-Strength-Test

https://www.admet.com/testing-applications/testing-standards/astm-c39-concrete-cylinde

r-compression-testing

http://ispatguru.com/galvanized-iron-sheets/

https://www.cement.org/learn/concrete-technology/concrete-construction
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 60
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

APPENDIX A
(MATERIALS, EQUIPMENTS & APPARATUS
PICTORIALS)
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 61
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE A.1: Collected saltwater

FIGURE A.2: Improvised molds using galvanized sheet


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 62
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE A.3: Gravel

FIGURE A.4: Sand


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 63
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE A.5: Cement

FIGURE A.6: Shovel


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 64
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE A.7: Tap Water

FIGURE A.8: Universal Testing Machine


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 65
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

APPENDIX B
(COLLECTING OF MATERIALS &
PROCEDURE PICTORIALS)
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 66
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE B.1: Collecting of saltwater.

FIGURE B.2: Creating of improvised molds.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 67
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE B.3: Mixing of raw materials.

FIGURE B.4: Molding


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 68
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE B.5: Removing of improvised molds.

FIGURE B.6: Curing.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 69
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

APPENDIX C
(COMPRESSIVE STRENGTH TESTING
PICTORIALS)
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 70
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE C.1: Test specimens are loaded with transverse loading until failure occur.

FIGURE C.2: Failures occured in the test specimens.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 71
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

APPENDIX D
(GRAPHICAL REPRESENTATION OF
COMPRESIVE STRENGTH)
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 72
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE D.1: Graphical representation of compressive strength of concrete samples


cured in 7 days of saltwater and tap water.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 73
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE D.2: Graphical representation of compressive strength of concrete samples


cured in 14 days of saltwater and tap water.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 74
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE D.3: Graphical representation of compressive strength of concrete samples


cured in 14 days of saltwater and tap water.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 75
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE D.4: Graphical representation of mean compressive strength of concrete


samples cured in 7, 14 and 28 days of saltwater and tap water.
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 76
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

APPENDIX E
(TEST RESULTS OF COMPRESIVE
STRENGTH)
Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 77
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE E.1: Test result of cured samples in tap water in 7 days.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 78
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE E.2: Test result of cured samples in tap water in 14 days.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 79
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE E.3: Test result of cured samples in tap water in 28 days.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 80
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE E.4: Test result of cured samples in saltwater in 7 days.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 81
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE E.5: Test result of cured samples in saltwater in 14 days.


Document No.:
MANUEL L. QUEZON UNIVERSITY
Effective Date:
School of Engineering and IT
Supersedes : - NA -
Page: 82
COMPARATIVE STUDY OF USING SALTWATER AND
TAP WATER IN CONCRETE CURING

FIGURE E.6: Test result of cured samples in saltwater in 28 days.

Вам также может понравиться