MODULE-6 Material & Hardware(Practical)

First Semester Total Time allotted: 75.00 Hrs

IND AT CAR TASK/COMPETENCE LEV Aircraft
EX A 66 Ref EL HOURS Shop
NO.
1 51 6.1 Aircraft Materials — Ferrous 02 06
1.1 6.1 Visually Identify/examine Ferrous Materials
2 03 Workshop
used in different areas in the aircraft structure
1.2 6.1 Carryout Testing of Ferrous materials with
different composition.
2 03 Workshop
Note the length, colour of the spark
according to the composition
2 51 6.2 Aircraft Materials — Non-Ferrous 2 05
2.1 Visually Identify/examine Ferrous Materials
2 02 Workshop
used in different areas in the aircraft structure
2.2 6.2 Carryout Testing of non - Ferrous materials
with different composition.
2 03 Workshop
Note the length, colour of the spark
according to the composition.
3 51 6.3 Aircraft Materials - Composite & Non-
2 06
Metallic.
3.1 6.3 Carryout detailed visual identification of
Composite materials used in different areas 2 02 Composite Learjet
of aircraft structure
3.2 6.3 Identification of Plastic & Rubber parts used
Learjet,
in different areas of the structure of the 2 02
Cessna
aircraft
3.3 6.3 Demonstration of cosmetic repairs of
2 02 Composite
composite.
4 51 6.4 Corrosion. 2 04
4.1 Visually examine for corrosion in the aircraft Learjet,
02
Cessna
4.2 6.4 Demonstration of Corrosion removal & Learjet,
3 02
Protection. Cessna
5 51 6.5 Fasteners. 2 32
5.1 6.5.1 Carryout Thread cutting practices (External). 2 04 Workshop
5.2 6.5.1 Carryout Thread cutting practices (internal). 2 04 Workshop
5.3 6.5.1 Identification of various threads 2 01 Airframe
5.4 6.5.2 Identification of different types of bolt used Airframe
2 01
in different areas of aircraft
5.5 6.5.2 Visually inspect bolts for damage 2 01 Airframe
5.6 6.5.2 Identification of Different types of nuts. 2 01 Airframe
5.7 6.5.2 Visually inspect nuts for damage 2 01 Airframe
5.8 6.5.2 Identification of Different types of screws. 2 01 Airframe
5.9 6.5.2 Visually inspect screws. 2 01 Airframe
5.10 6.5.2 Torque wrench usage & practice 2 02 Workshop
5.11 6.5.3 Identifications of Locking devices. 2 01 Airframe
5.12 6.5.3 Use of locking devices. 2 02 Workshop
5.13 6.5.3 Safety wire locking practice 2 03 Workshop
5.14 6.5.4 Identify different types of Rivets and its
2 01 Workshop
identification
5.15 6.5.4 Practice of installation of rivets 2 04 Workshop
5.16 6.5.4 Practice of removal of rivets 2 04 Workshop
6 28 6.6 Pipes and Unions. 2 04
6.1 6.6 Identification of pipes, connector and unions. 2 02 Airframe
6.2 6.6 Tube forming process and Plumbing
2 02 Workshop
assemblies.
7 51 6.7 Springs. 2 03
7.1 6.7 Identify types of springs & their materials 2 01 Airframe
7.2 6.7 Visually inspect springs for damage 2 01 Airframe
7.3 6.7 Test spring for elasticity 2 01 Airframe
8 72 6.8 Bearings. 02 04
8.1 6.8 Identify different bearings used on aircrafts. 2 01 Engine
8.2 Visually examine bearings for wear and tear 2 01 Engine
8.3 Practice of cleaning, lubrication of bearings 2 02 Workshop
9 27/ 6.9 Transmissions.
2 05
72
9.1 72 6.9 Identification of different types of Gears. 2 02 Engine
9.2 Visually examine different gears in aircraft 2 01 Engine
9.3 27 6.9 Visually examine belts, pulley, chain and
2 02 Airframe
sprockets.
10 27 6.10 Control Cables 2 06
10.1 6.10 Visually inspect aircraft control cable and Learjet,
2 02 Airframe
their assembly. Cessna
10.2 20 6.10 Carryout Swaging of cable and Splicing
2 02 Workshop
practice
11 20 6.11 Practice of cable crimping 2 02 Airframe

Total Hrs 75 67 8