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1/7/2019 Construction Hints: Ring / Pipe Culverts Construction procedure

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Ring / Pipe Culverts Construction procedure

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The surveyor marked out the dept of the culvert to be excavated with an
Stone Coated Roofing Tiles. 1. Check the
excavating machine. back of the roof tile, c...

For a 1m pipe culvert, the mathematical process of obtaining the required dept is
to sum together the total width of the pipe + base + blinding.

For dept:

A pipe of width 1000 mm, base of 150 mm and blinding of 50 mm(though


optional)..
Hence 1000mm + 150mm + 50mm = 1200mm (1.2 m)

So an excavation of 1200mm (1.2m) is required from the to level of the natural


ground (sub grade level) surface.

For width:
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A minimum of (2.5 x width) m is advisable.
For a 1m pipe drainage,
Since the drainage internal width is 1m, using

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1.5 x width =
2.5 x 1m = 2.5m
2.5m width excavation minimum is acceptable to create space for construction
work area.

III. The next step after excavation of drainage is the CONCRETE BLINDING
and foundation base preparation.

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Blinding (though optional) is done on the surface area in order to correct any
irregularities in level of the bed of the excavated surface, and to provide a
smooth, level and regular surface to receive the concrete base. It’s usually ±50
mm depending on the rate of regularity of the surface area. Concrete grading
C15 is acceptable.
(See concrete grading and mix ratio). A concrete base of ±150 mm is to be laid
or cast on the blinded floor, concrete grade C15 of ratio 1:2:4 is allowed (See
concrete grading and mix ratio).
A guiding panel is placed into position to guild in the laying of the concrete base
in order to achieve a uniformly alignment base edge, thickness and width, also
to manage concrete material while pouring. The base is cast with the U shape
reinforcement bottom in between the concrete base achieving concrete cover
below and above.

IV. After setting, curing and drying of the concrete base, next is to arrange
the pre-cast pipe Culvert/Rings into the align position.

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1/7/2019 Construction Hints: Ring / Pipe Culverts Construction procedure

V. After arranging the pre-cast pipe Culvert/Rings into the align position,
arranging the form work panel and then casting of concrete.

Taking the pipe/ring dimension to be 1000 mm (1.0m), the thickness of the


concrete from the form work panel to the pre-cast ring/pipe is 200mm more
or less on both sides depending on the design.

Hence the total width thickness of the drain would be;

i.e. 1000mm + 200mm + 200 mm = 1400mm (1.4m)

The total height of the drain would be;

Taking the pipe/ring dimension to be 1000 mm (1.0m), the thickness of the top
slab concrete from the top of the pre-cast ring/pipe is between 200mm -
300mm more or less depending on the design.

Hence, the total height of the drain would be;

i.e. 1000mm + 300mm = 1300mm (1.4m)

Assuming the thickness of the top slab concrete from the top of the pre-cast
ring/pipe is between 300mm,

Also, the reinforcement for the head wall is placed into position.

The concrete is then cast

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Concrete cast.

After casting, and setting, the panel is removed and concrete cured.

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Preparation of head wall panel in preparation to casting

VI Back filling and compaction is then carried out in order to avoid


future settlement.

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1/7/2019 Construction Hints: Ring / Pipe Culverts Construction procedure

Posted by Josef toye at 7:45 PM


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Labels: Construction mamanagements, Educational materials, Engineering

11 comments

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Top comments

Joseph Toye via Google+ 2 years ago  -  Shared publicly


 
Ring / Pipe Culverts Construction procedure
Culvert is an open/close drain structure that allows water to
ow below a road. It’s like a tunnel carrying a stream of
water ow. A Ring/Pipe Culvert Procedure for construction
of a common Ring/Pipe Culvert (road

+1 1  ·  Reply

Rahul Zarkhaipi
2 years ago
http://constructionhints.blogspot.com/2015/04/ring-pipe-culverts-construction-part-1.html 7/9
1/7/2019 Construction Hints: Ring / Pipe Culverts Construction procedure
yea s ago
 good

Matthew Williamson 1 month ago  -  Shared publicly


 
Very informative and interesting post about Culvert
Installation. It is really a big help. Thank you so much for
sharing it with us. Visit:
http://www.jwtractorwork.com/culvert-installation/

+1 1  ·  Reply

Geosynthetic Systems
11 months ago (edited)  -  Shared publicly
 
superb! this post is awesome, interesting, & informative . I
appreciate your effort.

+1 1  ·  Reply

TUNDE ADENIYI 3 months ago  -  Shared publicly


 
you dint add, the leveling methodology the surveyor adopts
sir

1  ·  Reply

Mudassar Malik 1 year ago  -  Shared publicly


 
very clearly guidance about construction of culverts bundle
of thanks

1  ·  Reply

Raza Abbas 4 months ago  -  Shared publicly


 
Couldn't be written any better. Reading this post reminds
me of my old room mate! He always kept talking about this.
I will forward this article to him. Pretty sure he will have a
good read. Thanks for
sharing!http://www.wellingtonpavers.com/

1  ·  Reply

E S 1 year ago  -  Shared publicly


 did you use in ated balloon to construct culvert?

1  ·  Reply

Andrii Gorokhovskyi 1 year ago  -  Shared publicly


 Great info! Check out also http://geniebelt.com

1  ·  Reply

sadiq ABUBAKAR 1 year ago  -  Shared publicly


 Knowledge is good

1  ·  Reply

Rahul Zarkhaipi 2 years ago  -  Shared publicly


it's really help me to do my presentation
http://constructionhints.blogspot.com/2015/04/ring-pipe-culverts-construction-part-1.html 8/9
1/7/2019 Construction Hints: Ring / Pipe Culverts Construction procedure
  s really help me to do my presentation.
 it
 thank you my brother

1  ·  Reply

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