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ELECTRONIC SPECIFICATION
SUPPLEMENT
Developed to meet EEC off-road mobile machinery Stage 2 and EPA off-road Stage 2 legislation
i
Chapters
ii
1100 Series, All models
Content
1
Engine Electronic Reference Manual 1
11
10
1
2
9
8 A4 E1 3
7
4
6 5
A R1331/1
Continued
11
10
1
2
9
8 A4 E1 3
7
4
6 5
A R1331/1
rpm
demand
throttle position
By changing the calibration data the throttle characteristics may be tailored to the application. For example with
a hand throttle in an agricultural vehicle it is advantageous to have better speed control towards the top of the
engine rev / min range.
The throttle characteristics may be calibrated according to the application, by definition of a six point curve.
The default will be a linear relationship of throttle position to engine speed.
Power
Top
Engine Flight Speed =
Limit Rated speed x
Droop
Speed
Driven displays
The ECM has direct drives for the following gauges; their fitment is dependent on the needs of each
application. Attention must be paid to matching of the gauge scaling and linearity to that of the output. It is
recommended that a suitable gauge is purchased directly from Perkins Engines Company Limited.
Engine speed / tachometer
The ECM outputs a signal suitable for driving a tachometer. This should be used to replace the familiar
connection between the W terminal of the alternator and tachometer. The ECM tachometer output is more
accurate than the output of the W terminal from the alternator.
Engine coolant temperature
The ECM outputs a pulse width modulated signal for driving a suitable coolant temperature gauge. It is
essential that any gauge fitted to this output is PWM compatible.
Engine lubrication oil pressure gauge
The ECM outputs a pulse width modulated signal for driving a suitable lubrication oil pressure gauge. It is
essential that any gauge fitted to this output is PWM compatible. The gauge output will be from 0 to 7 Bar.
Off On
Lubrication oil pressure low (after delay exceeded)
On Off
Electrical fault warning
Off Flashing
Stop engine - stop engine fault detected that prevented the engine
start
Off On
Oil pressure low
Flashing Off
Coolant temp is high or intake air temp is high, engine may be de -
rating
Off Flashing
Stop engine fault detected or exceeding de-rate conditions
On Off
Electrical fault warning
On On
Oil pressure is low and electrical fault warning
On Flashing
Stop engine fault detected or exceeding de-rate conditions and
electrical fault warning
Flashing On
The oil pressure is low and the coolant temp is high or intake air
temperature is high etc. engine may be de - rating
2
Supported engine parameters - J1939 2
Note: If more than one fault code is present then the DM1 / DM2 messages will be sent using the multipacket
transport protocol as defined in J1939-21.
Note: If more than one fault code is present then the DM1 / DM2 messages will be sent using the multipacket
transport protocol as defined in J1939-21.
3
Standard Electronic Power Unit (SEPU) Options 3
Application selection
Standard electronic power unit (SEPU) applications provide a simplified range of opportunities to utilise the
Perkins 1100 Series electronic engines. They do not exploit the full functionality and opportunities available
from the electronic engine. They are intended to support applications that do not justify the costs or resources
associated with developing a machine specific application.
Simplification
To simplify ordering, configuration and application, certain customer selections available from the engine
management system are pre-defined.
These include:
l Throttle input filters are matched to the Perkins accessories throttle devices. The throttle position to
demand relationship will be as linear as possible
l Gauge drivers are matched to the Perkins accessories gauges - oil pressure, coolant temperature and
tachometer (pulses / rev)
l Warning / derate / stop parameters and functionality are set to defaults with an emphasis on engine
protection.
Parameters may, if appropriate and authorised by the machine manufacturer, be changed by the service tool
for the end customer.
Start
To
starter
motor
relay
Stop lamp Stop lamp
23
12 Warning lamp
3A
Warning / cold start lamp
Start aid
relay
43 Start aid control
See note 5
To start
aid
37 Switch return
OR
+ Battery
supply
via ignition Analogue
throttle 25 Analogue throttle input
sensor
and idle
1A validation
switch
22 Idle validation switch input
IGN
Ground Send
Tachometer
Battery
negative
+5 volts MIC
pin no 45
I
Coolant temp
G gauge S
Oil pressure
G S
gauge
A R1523
Start
Stop lamp
23 Stop lamp
12 Warning lamp
3A
Warning / cold start lamp
Start aid
relay
43 Start aid control
See note 5
To start aid
Fuel injection
pump relay
42 Fuel pump power control
30A
48 Fuel injection pump power +
+ Battery
supply
via ignition
12V
1A
37 Switch return
IGN
Ground Send
Tachometer
+5 volts MIC
pin no 45 Use wire link
I instead of switch
if idle no required
Coolant 28 Throttle position switch 1
Battery G temp S
negative gauge
Oil
G pressure S
gauge
B R1524
The engine speed should be configured by the machine manufacturer to ensure the engine operates at the
optimum speed for the device to which it is attached. The droop characteristic for most of these applications
will be 0% (isochronous).
Single set speed ancillaries (B)
These ancillaries are selected by Perkins for their compatibility and suitability for this SEPU application.
Machine Interface
Connector
10A
56 Battery +
57 Battery +
Ignition key
switch
See note 1 Off 70 Ignition switch input
On
Start
To
starter
motor
relay
Stop lamp Stop lamp
23
12 Warning lamp
3A See note 4
Warning / cold start lamp
Fuel injection
pump relay
42 Fuel pump power control
30A
48 Fuel injection pump power +
Electric lift pump relay (1104 engines only) Lift pump control
31
20A
1 Electric lift pump +
2 Electric lift pump -
12V
37 Switch return
+ Battery
supply
via ignition
1A
IGN
Coolant
G temp S
gauge
oil
pressure S
G
gauge
C R1525
28 Speed 1
20 Speed 2
Switch Return
37
28 Speed 1 28 Speed 1
20 Speed 2 20 Speed 2
11 Speed3 11 Speed 3
19 Speed4 19 Speed 4
Notes:
l If switches are used and they are not interlocking, i.e. they allow more than a single button to be depressed
at any one time then the engine can be made to default to low idle or to allow the button requesting the
highest speed to over-ride
l The operating speeds should be in the range 750 rev / min to Max rated speed in 10 rev / min steps.
3 7 S w itc h
R e tu rn
2 8 In p u t 1
1 0 p o s it io n
e n co d e d 2 0 In p u t 2
s w itc h
1 1 In p u t 3
1 9 In p u t 4
Note: This arrangement requires specific approval from Perkins Engines Applications Engineering
Department.
Start
To
starter
motor
relay
Stop lamp
23 Stop lamp
12 Warning lamp
3A See note 4
Warning / cold start lamp
13 Set speed control lamp
Set speed control lamp
Start aid
relay
43 Start aid control
See note 5
To start aid
12V
37 Switch return
+ Battery
supply
via ignition
1A
IGN
Ground Send
Tachometer 28 Set speed enable
Battery
2 Set / lower speed
negative
+5 volts MIC 3 Raise / resume speed
pin no 45
I
Safety interlock
Coolant 20 (normally open)
G temp S
29 Safety interlock
gauge (normally closed)
Oil
G pressure S
gauge
D R1526
SEPU Order
Description Option
Selection Code
12 Volt application (1)
System voltage Select as appropriate
24 Volt application (2)
Insert the appropriate
Rating definition Rating groups are listed in the ERM
rating group number
Warning and Derate (1)
Engine monitoring 1 (default)
Warning, Derate and shutdown (2)
Select as required,
Idle speed in the range 700 rev / min to 1200 rev
Low idle speed recommend 750
/ min to the nearest 10 rev / min
(default)
Enter required top engine limit in the range between Select as required,
Top engine limit the rated speed and 2750 rev / min to the nearest recommend 2750
10 rev / min (default)
Ratio of pulses per engine revolution 4 (default) for Perkins
Tachometer gauge calibration
Min = 0.1 Max = 100 (step size 0.1) accessories
Not used = 1 Select 2 if using
Analogue potentiometer throttle = 2 (default) Analogue throttle
Engine demand type 1
PWM throttle = 3 Select 3 if using PWM
Multi-position switch = 4 throttle
Analogue/PWM throttle 1 Leave as defaults if using Perkins accessories
Defaults
calibration throttles
Speed demand 1 - Idle Idle validation switch used = 1 (default)
1 (default)
validation (not PWM) Not used = 2
Not used = 1 (default)
Speed demand type 2 Analogue potentiometer throttle = 2 1 (default)
Multi-position switch = 3
Leave as defaults if using Perkins accessories
Analogue throttle 2 calibration Defaults
throttles
Speed demand 2 - Idle Idle validation switch used = 1 (default)
Select 2
validation Not used = 2
Multi-position throttle switch
Ignore Defaults
coding
Not applicable (no throttle or single throttle used)
=1
Throttle arbitration Manual selection = 2 Select 1
Summing = 3
Highest wins = 4 (default)
No start aid = 1 (default)
Start aid Select as appropriate
Start aid active = 2
Disabled = 1 (default)
Torque speed control Select as appropriate
Enabled = 2
No set speed control = 1 (default)
Set speed control Single set speed control = 2 1 (default)
Dual set speed control = 3
Select valid (row one
Mode switches Valid switch combination (valid / invalid)
only)
Complete first row only Droop valve all throttles (0, 2, 5, 10)
Select as appropriate
(all switches open) Rating number (1, 2, 3, 4,)
Select as appropriate
Throttle characteristics Leave as defaults Defaults
Start
To starter
motor relay
Stop lamp
See note 4 23 Stop lamp
12 Warning lamp
3A 13 Cruise control lamp
Warning / cold start lamp
Start aid
relay
43 Start aid control
See note 5
To start aid
20A
1 Electric lift pump +
2 Electric lift pump -
+ Battery
supply
via ignition Analogue
throttle 18 Analogue throttle input 2
sensor 2
and idle
1A validation
switch
E R1527