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1.0. INTRODUCTION
In recent years, government and industry have been placing strong emphasis on
changes in the properties of the basic ingredients of concrete, such as cement, and
concrete. The rates of chemical reactions between clinker materials in cements and
Substances affecting these rates to give an overall increase in the hydration rate,
Accelerating admixtures are added to concrete either to increase the rate of early
triethanolamine
1
There are many methods that can be employed during the production of concrete to
paving mixtures as they offer greater degree of easiness during mixing operations.
They increase the rate of hydration thereby giving high early- strength for concrete.
They promote the growth of ettringite crystals, which are responsible for the early
suggests that they help in improving the resistance to wear depending on the
curing age (Ghafoori, Tays, 2010). They also play a vital role in reducing
Calcium chloride is a common accelerator, used to accelerate the time of set and
the rate of strength gain. It should meet the requirements of ASTM D 98.
2
calcium chloride is required to lower the freezing point of the concrete, which may
ruin the concrete. Accelerators are now being tried in place of calcium chloride in
2011).
Accelerators counteract the influence of cold weather, which slows down the
curing and setting process. Calcium chloride is the most effective accelerator and
cement paste in a sulfate environment. For this reason, it should not be used in
concrete where any steel will be embedded but may be used in plain unreinforced
formate and thiocyanate. Hardening accelerators are often based on high range
Accelerating admixtures have a relatively limited effect and are usually only cost
effective in specific cases where very early strength is needed for, say, access
reasons. They find most use at low temperatures where concrete strength gain may
be very slow so that the relative benefit of the admixture becomes more apparent.
3
1.1. AIMS AND OBJECTIVES
Over decades, attempts have been made to obtain concrete with certain desired
accelerator on the concrete workability, initial and final setting time and the
compressive strength concrete at early and later ages, assumes greater importance
to learn usefulness of chloride hardening accelerator in the early and later strength-
4
In the course of this research, varying percentages (0%, 0.5%, 1.0%, 1.5% and
chloride) will be added to the concrete mixture, the workability (slump test), the
initial and final setting time of the cement paste will be determined as well as the
compressive strength of the concrete after different curing days (3, 7, 14 and 28
days). Sixty (60) cubes, three (3) for each of the varied percentages of the
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CHAPTER TWO
LITERATURE REVIEW
There are many methods that can be employed during the production of concrete to
paving mixtures as they offer greater degree of easiness during mixing operations.
They increase the rate of hydration thereby giving high early- strength for concrete.
They promote the growth of ettringite crystals, which are responsible for the early
suggests that they help in improving the resistance to wear depending on the
curing age (Ghafoori, Tays, 2010). They also play a vital role in reducing
6
National Highway Development Project (NHDP) under the aegis National
Highway
National
areas. Further, such methods incur high replacement cost. Emergence of fast-track
pavement technology, mainly for concrete roads has overcome these problems
(Buch, 1997). Contrary to the popular belief, fast-track paving typically does
admixtures.
7
There are many methods that can be employed during the production of concrete to
paving mixtures as they offer greater degree of easiness during mixing operations.
They increase the rate of hydration thereby giving high early- strength for concrete.
They promote the growth of ettringite crystals, which are responsible for the early
suggests that they help in improving the resistance to wear depending on the
curing age (Ghafoori, Tays, 2010). They also play a vital role in reducing
are now being tried in place of calcium chloride in order to minimize potential of
strength and durability. The necessity for curing arises from the fact that
8
mixture must be followed by curing in a suitable environment during the
early stages of hardening and a loss of water by evaporation from capillaries must
be prevented (Cakir, Akoz, 2008 and Neville, 1992). There are various methods
of curing, with their own merits and demerits. In the recent times, curing
compounds and high early strength concrete have become the key features of
the fast-track construction for rigid pavements, especially in the regions that
suffer from the paucity of water (Buch, 1997 and Ghafoori, Tays, 2010). Early-
Curing compounds namely, acrylic and water based are found to be effective in
decreasing plastic and drying shrinkage strain for both ordinary and blended
cement and curing method qualitatively and quantitatively. Zhang and Zhang
Sutter L. (2008) in their work on high early- strength of plain cement concrete
mixtures, have concluded that these mixtures could be prepared but interactions
9
between various constituents could result in durability problems. Further, their
work did not take into account the method of curing. Khokhar, Roziere, Turcry,
(2010) has studied properties of concrete with blended cement and acrylic based
type of cement, type of aggregate , climatic conditions, type of curing etc. were
10
hardening accelerator and method of curing in the strength properties of
prompted the construction industry to look for the sustainable resources (Mehta
to atmosphere for every tone Portland cement produced. More than 7% of world’s
production is highly energy intensive next only to steel and aluminium and it
as lime stone deposits, coal, etc.(McCaffrey 2002). Concrete industry must play an
active role in reducing the rate of greenhouse gas emissions, which is essential for
11
the healthy and sustainable development. Use of other supplementary cementitious
materials like fly ash, ground granulated blast furnace slag is the solution for
reducing the cement clinker (Malhotra 2002). Recently, geopolymer materials, the
supplementary materials to the ordinary Portland cement (OPC) have been of great
resistance to acid attacks, good freezing thawing cycles (Li et al. 2004, Gourley
However the use of heat medium for curing in the production of Geopolymer
Slag.
reference to their mechanical properties (Glukhovsky et al. 1980, Wang et al. 1995,
12
Excellent performance of slag cements at high temperature was reported in the
revealed that under sufficient curing time AAS mortars cured at room temperature
can attain equal or greater strengths than mortars cured at 80ºC (Ekin et al 2012).
Some researchers also used OPC to mobilize the setting and early strength
investigation fly ash was replaced with ground granulated blast furnace slag
(GGBFS) and zeolite to eliminate the problem of heat curing. But it was found that
the early day’s compressive strength of geopolymer concrete composites was less
13
CHAPTER THREE
MATERIALS USED AND METHODS
MATERIALS
The materials used for study are cement, accelerator (Calcium chloride), fine and
coarse aggregates and water. This type of concrete involves many factors that
affect the deformability and segregation such as water- cement ratio and numerous
properties of aggregates that is, volume, size distribution, void content, fine to
2.1. CEMENT
Cement is one of the important concrete components that bind the concrete
required to achieve the required deformability. The cement used in the laboratory
conducted on this material was to determine the initial and final setting time of the
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2.2. FINE AND COARSE AGGREGATE
The fine aggregates with well-graded, spherical shape and low absorption are
presently, the fine aggregates were sourced locally from Adada river. The coarse
2.3. ACCELERATORS
An admixture which, when added to concrete, mortar, or grout, increases the rate
Calcium chloride is the most effective accelerator and gives both set and hardening
For this reason, it should not be used in concrete where any steel will be embedded
2.4. WATER
The water that was used in the experiment was portable bore-hole water. No test
was done on the water because by observation, the water was clean.
15
2.5. CONCRETE MIX PROPORTION
For the performance analysis, fiver design mixes of concrete with same water
cement ratio of 0.5 in addition to varying accelerator dose of 0, 0.5, 1.0, 1.5 and
2.0 percentage of cement content required for mix of normal concrete with mix
ratio of 1:2:4 are prepared. These mixes are casted in standard cement concrete
cubes and tested in the concrete Department, Civil Engineering Laboratory. These
four mixes are abbreviated as A₁, A₂, A₃ and A4 which are the concrete mixed with
accelerator and A is used to denote the concrete mix without accelerator (Control).
CEMENT
STANDARD
OBJECTIVE
APPARTUS
16
Balance of capacity 1kg and sensitivity 1 gram
PROCEDURE
Prepare a paste of 300 grams of cement with 0.85 times the water required
The time of gauging in any case shall not be less than 3 minutes not more
than 5 minutes and the gauging shall be completed before any sign of setting
occurs.
Count the time of gauging from the time of adding water to the dry cement
Fill the vicat mould with this paste making it level with the top of the
mould.
In filling the mould the operator hands and the blade the gauging trowel
17
Initial Setting Time
Immediately place the test block with the non-porous resting plate, under the
mould.
Repeat this procedure until the needle fails to pierce the mould for 5 +
0.5mm.
Record the period elapsed between the time of adding water to the cement to
the time when needle fails to pierce the mould by 5 + 0.5mm as the initial
setting time.
Replace the needle of the vicat apparatus by the needle with an annular ring.
Repeat the process until the annular ring makes an impression on the mould.
Record the period elapsed between the time of adding water to the cement
to the time when the annular ring fails to make the impression on the mould
REPORT
Report the initial setting time and final setting time in minutes.
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PRECAUTION
The time of gauging in any case shall not be less than 3 minutes not more
than 5minutes.
THE AGGREGATES
Objectives
The Standard grain size analysis test determines the relative proportions of
different grain sizes as they are distributed among certain size ranges.
Scope:
The grain size analysis is widely used in classification of soils. The data obtained
from grain size distribution curves is used in the design of filters for earth dams
and to determine suitability of soil for road construction, air field etc. Information
obtained from grain size analysis can be used to predict soil water movement
Apparatus Required:
19
Rubber pestle and Mortar ( for crushing the soil if lumped or conglomerated)
Oven
Notice: The balance to be used should be sensitive to the extent of 0.1% of total
TEST PROCEDURE:
1. take a representative oven dried sample of soil that weighs about 500 g. (
this is normally used for soil samples the greatest particle size of which is
4.75 mm)
2. If soil particles are lumped or conglomerated crush the lumped and not the
4. Prepare a stack of sieves. Sieves having larger opening sizes (i.e lower
numbers) are placed above the ones having smaller opening sizes (i.e higher
numbers). The very last sieve is #200 and a pan is placed under it to collect
the portion of soil passing #200 sieve. Here is a full set of sieves. (#s 4 and
5. Make sure sieves are clean, if many soil particles are stuck in the openings
20
6. Weigh all sieves and the pan separately. (Fill in column 3)
7. Pour the soil from step 3 into the stack of sieves from the top and place the
cover, put the stack in the sieve shaker and fix the clamps, adjust the time on
8. Stop the sieve shaker and measure the mass of each sieve + retained soil.
9.
Principle
The slump test result is a measure of the behavior of a compacted inverted cone of
concrete under the action of gravity. It measures the consistency or the wetness of
concrete.
Apparatus
Slump cone,
21
1. The mold for the slump test is a frustum of a cone, 300 mm (12 in) of height.
The base is 200 mm (8in) in diameter and it has a smaller opening at the top
of 100 mm (4 in).
2. The base is placed on a smooth surface and the container is filled with
3. Each layer is temped 25 times with a standard 16 mm (5/8 in) diameter steel
4. When the mold is completely filled with concrete, the top surface is struck
off (leveled with mould top opening) by means of screening and rolling
5. The mould must be firmly held against its base during the entire operation so
that it could not move due to the pouring of concrete and this can be done by
6. Immediately after filling is completed and the concrete is leveled, the cone is
slump.
7. The decrease in the height of the center of the slumped concrete is called
slump.
22
8. The slump is measured by placing the cone just besides the slump concrete
and the temping rod is placed over the cone so that it should also come over
Precautions
In order to reduce the influence on slump of the variation in the surface friction,
the inside of the mould and its base should be moistened at the beginning of every
test, and prior to lifting of the mould the area immediately around the base of the
cone should be cleaned from concrete which may have dropped accidentally.
Apparatus
Specimen
Mixing
(i) Mix the cement and fine aggregate on a water tight none-absorbent platform
23
(ii)Add the coarse aggregate and mix with cement and fine aggregate until the
(iii)Add water and mix it until the concrete appears to be homogeneous and of the
desired consistency
Sampling
(ii) Fill the concrete in the molds in layers approximately 5cm thick
(iii) Compact each layer with not less than 35strokes per layer using a tamping rod
(steel bar 16mm diameter and 60cm long, bullet pointed at lower end)
Curing
The test specimens are stored in moist air for 24hours and after this period the
specimens are marked and removed from the molds and kept submerged in clear
Precautions
The water for curing should be tested every 7days and the temperature of water
must be at 27+-2oC.
Procedure
24
(I) Remove the specimen from water after specified curing time and wipe out
(IV) Place the specimen in the machine in such a manner that the load shall be
(V) Align the specimen centrally on the base plate of the machine.
(VI) Rotate the movable portion gently by hand so that it touches the top surface of
the specimen.
(VII) Apply the load gradually without shock and continuously at the rate of
(VIII) Record the maximum load and note any unusual features in the type of
failure.
Note
any specimen varies by more than 15 per cent of average strength, results of such
strength of concrete.
25
CHAPTER FOUR
RESULTS AND DISCUSSIONS
The effects of accelerators (Calcium Chloride) on the setting time of cement, the
workability and compressive strength of concrete were determined and their results
26
4.1 DISCUSSIONS
From table 4.1 above, it is observed that the initial and final setting times of the
(admixture). These results therefore conform to the fact that Calcium Chloride,
which is a hardening accelerator, decreases the initial and final setting times of
cement. It is also noted that, within the acceptable limit (standard), the setting time
Chloride).
4.1.2 Workability/Slump
The range of slump values for all the mixtures was between 107 to 116 mm. The
workability loss, hence all the mixtures were insensitive to the Slump test
27
4.1.3 Concrete Compressive Strength
was taken as the performance indicator of the accelerator. With a view of early
strength of all the sixty mixtures was tested at three, seven, fourteen and twenty-
eight day of curing. The strength results are tabulated in tables 4.3. Figures 3 show
reference to
periods of curing and different accelerator dosage. It is observed from the graph
that within the acceptable limit (standard), the compressive strength increased with
28
180
170
160
150
140
SETTING TIME OF CEMENT
130
120
110
100
90 INITIAL SETTING TIME
80
FINAL SETTING TIME
70
60
50
40
30
20
10
0
0 0.5 1 1.5 2 2.5
PERCENTAGE ADMIXTURE
SLUMP TEST
120
110
100
90
80
SLUMP VALUE (mm)
70
60
50 SLUMP VALUES
40
30
20
10
0
0 0.5 1 1.5 2 2.5
PERCENTAGE ADMIXTURE
Fig. 2 CONCRETE WORKABILITY
29
COMPRESSIVE STRENGTH
COMPRESSIVE STRENGTH (N/mm2
30
28
26
24
22
20
18 3-DAYS CURING
16
14 7-DAYS CURING
12 14-DAYS CURING
10
8 28-DAYS CURING
6
4
2
0
0 0.5 1 1.5 2 2.5
30
CHAPTER FIVE
CONCLUSIONS AND RECOMMENDATIONS
5.1 CONCLUSIONS
Following are the conclusions from the outcome of the experimental
From fig 2, it was observed that the accelerator has little or no effect on the
could increase the slump value only when added in excess amount at the point of
batching.
used in the extremely cold environment. Fig 1 above have equally proven this
general believe right as could be seen in the initial and final setting time of the
ranging from 0.5% to 2%. The optimum performance of accelerator was found to
31
5.2 RECOMMENDATIONS
As there is a limit beyond which the accelerator decreases the compressive strength
of the concrete, it is therefore very important that the established standard should
32
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