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Construction Procedure.
Excavation:-
Site analysis
According to the level comparison between the design level and the existing ground level, the earth work
can be classified into two categories as excavation area and backfilling area, which can be identify
according to the drawing.
Soil excavation
The soil shall be cut layer by layer with maximum depth of 3 meters, and the cut soil will be delivered
for backfilling or road construction activities.
Once the earth excavation is near the designed basement bottom, levels should be frequently checked by
level instrument. At least 150mm thick undisturbed soil shall be reserved and be cut manually to ensure
that the foundation base soil can be leveled properly with necessary compaction.
After excavation up to the designed level, the outline of the pit shall be 1.5 meter larger than the
foundation edges of the building, so that rain water drainage trench can be arranged and sufficient space
be reserved for construction activities.
Safety in Excavation
In order to minimize the impact on the public caused by the construction activities, and to secure the
safety of construction men who involve the conn activities, the following HSE precaution measures shall
be taken during the process of earth work.
1. All the persons who attend entry the construction site, helmet shall be wear to protect himself from
some unforeseeable injures.
2. Flagmen in strongly necessary to guide the construction vehicles on the site to ensure the
construction work can be carried out smoothly.
3. Construction electrical facilities shall be inspected by electricians regularly
4. The construction site shall be enclosed by 2m height steel sheet fence to avoid the intruders come
into the construction site.
If work continues up to the night time, construction lamps shall be arranged
METHOD STATEMENT FOR CONSTRUCTION OF COLUMN FOOTINGS &
COLUMNS
CONSTRUCTION PROCEDURE.
When the excavation is reached to design foundation bottom level or good surface level, the pits shall be
compacted by using 2T roller or whacker compactor. The surface will be checked randomly for the compaction
and compare with requirement compaction for subgrade surface.
Setting Out.
Column footings shall be set out in accordance with the general arrangement of column footing layout. All
reference points for setting out & related drawings shall also be referred to Setting out and also setting out &
finish level of each component of the structure shall be checked & confirmed by CHEC surveyor & Engineer
prior to concreting.
Screed Concreting
Screed will be laid on a compacted foundation by grade of 15 mass concreting to 75 mm thickness. Additional
100 mm width will be reserved to place of work of the base. Base setting out can be marked on screed after
setting the concrete.
Reinforcement.
Tor steels which are from sample approved batch shall be used for reinforcement of column footings. All
reinforcing steel for the structural concrete shall be entirely free from mill scale, excessive surface rust, pitting,
oil, grease, paint and other deleterious matter before being used in reinforced concrete works.
Bar bending schedules shall be prepared following the structural drawings in accordance with BS 8666:2005.
For cutting and bending reinforcement Site engineers shall be following bar bending schedules which were
accepted by the CHEC & Engineer. Bars shall be cut and bent to the dimensions shown on the schedules. All
required reinforcement bars will be cut and bent with suitable tools.
First main rebar of the bottom net will be placed at given spacing according to drawings. Distribution bars will
be kept perpendicular to the main bars and tight to the main bars by binding wires at given spacing. Fabricated
stools with specific height and two legs will be placed at 1 m interval and tight to bottom reinforcement net.
Then distribution bars of the top net will be placed on stools to same direction as bottom distribution.
Top rebar Column reinforcement can be preceded after completing the footing reinforcements. Main vertical
bars will be erected at relevant spacing by assisting the temporary steel bars. After that it shall be properly tight
to stirrups. Clear cover, lap length, spacing and etc. will be carried out according to the reinforcement detail
drawings and specifications.
Starter bars for proceeding structures which are structurally connected with each structures, shall be provided
out from the concreted section of each stages. Before the erection of the formwork the reinforcement bar
installation will commence.
Formwork.
Formwork shall be constructed of plywood and will be maintained in free from rust and dent with no surface
blemishes. Formworks will be in line & vertical. All holes and gaps to be sealed so that no leaking of grouting
will occur through from work while making vibrators.
A coating of approved mold oil or other approved material shall be applied to all surfaces coming into contact
with the concrete to allow easy removal of the forms without damage to the concrete. No mold oil or other
lubricant medium shall be allowed to come into contact with the reinforcement and embedded steel work.
Inspection will be carried out for the rigidity, cleanness, vertical alignment of form work before placing the
concrete.
Concreting.
Pre pour checks will be done through the Check list with construction team & the Engineer. Concrete will be
supplied by the manual mixing and the grade and the ordered quantity with the drawings will be confirmed.
Reinforcements will be checked with latest drawings and confirm. Verify the form works that support and props
are correctly installed. Verify the working staff and the personnel protective equipment before starts the works.
Placing.
Concreting of a column footing will be planned to do fully area which will be selected for relevant stages. Firstly
apply concrete about half of the height and then will be applied second part up to top level after compacted in
first half.
Provisions for all MEP work to be kept according to the relevant drawings. Concrete shall be placed with
maximum temperature of 32 degrees and the slump of 125 – 180 mm. Concrete test cubs will be taken at interval
and numbered correctly with reference number and the pour location.
Compaction.
Concrete shall be compacted by using poker vibrators (having 1’’ or 1 1/2” diameter) according the specification
requirement. The vibrator shall be inserted into the concrete vertically until whole of the concrete around it has
been vibrated its full depth, then withdrawn slowly and re-inserted at the next position (half).
Where more than one layer is being placed in a continuous operation, the poker vibrator will be inserted to
penetrate the full depth of the top layer and into the layer below to ensure successive are well knitted together.
Curing
Curing will be done by covering the concrete mass with wetted gunny bags and pond. In column footing gunny
bags will be tied up around the footing and keep on wetting. It shall be kept by soaking with water for 07 days
after casting.
CONSTRUCTION OF COLUMNS
Setting Out.
Columns shall be set out in accordance with the general arrangement of column layout. Basement wall and other
structures shall also be marked on foundation simultaneously. All reference points for setting out & related
drawings shall also be referred to Setting out and also setting out & finish level of each component of the
structure shall be checked & confirmed by CHEC surveyor & Engineer prior to concreting.
Reinforcement.
Tor steels which are from sample approved batch shall be used for reinforcement of columns. All reinforcing
steel for the structural concrete shall be entirely free from mill scale, excessive surface rust, pitting, oil, grease,
paint and other deleterious matter before being used in reinforced concrete works.
Bar bending schedules shall be prepared following the structural drawings in accordance with BS 8666:2005.
For cutting and bending reinforcement Site engineers shall be following bar bending schedules which were
accepted by the CHEC & Engineer. Bars shall be cut and bent to the dimensions shown on the schedules. All
required reinforcement bars will be cut and bent with suitable tools.
Column reinforcement will be preceded after completing the column footing concreting. Main vertical bars will
be erected at relevant spacing by assisting the tor steel bars. After that it shall be properly tight to stirrups. Clear
cover, lap length, spacing and etc will be carried out according to the reinforcement detail drawings and
specifications. Starter bars for proceeding structures which are structurally connected with each structures, shall
be provided out from the concreted section of each stages. Before the erection of the formwork the reinforcement
bar installation will commence.
Formwork.
Formwork shall be constructed of plywood and will be maintained in free from rust and dent with no surface
blemishes. Formworks shall be in line & vertical. All holes and gaps to be sealed so that no leaking of grouting
will occur through from work while making vibrators. A coating of approved mold oil or other approved
material shall be applied to all surfaces coming into contact with the concrete to allow easy removal of the forms
without damage to the concrete. No mold oil or other lubricant medium shall be allowed to come into contact
with the reinforcement and embedded steel work.
The Inspection will be carried out for the rigidity, cleanness, vertical alignment of form work before placing the
concrete..
Concreting.
Pre pour checks will be done through the Check list with construction team & the Engineer. Concrete will be
supplied by the manual mixing and the grade and the ordered quantity with the drawings will be confirmed.
Reinforcements will be checked with latest drawings and confirm. Verify the form works that support and props
are correctly installed. Verify the working staff and the personnel protective equipment before starts the works.
Placing.
Concreting of a column footing will be planned to do fully area which will be selected for relevant stages. Firstly
apply concrete about half of the height and then will be applied second part up to top level after compacted in
first half.
Provisions for all MEP work to be kept according to the relevant drawings. Concrete shall be placed with
maximum temperature of 32 degrees and the slump of 125 – 180 mm. Concrete test cubs will be taken at interval
and numbered correctly with reference number and the pour location.
Compaction.
Concrete shall be compacted by using poker vibrators (having 1’’ or 1 1/2” diameter) according the specification
requirement. The vibrator shall be inserted into the concrete vertically until whole of the concrete around it has
been vibrated its full depth, then withdrawn slowly and re-inserted at the next position (half).
Where more than one layer is being placed in a continuous operation, the poker vibrator will be inserted to
penetrate the full depth of the top layer and into the layer below to ensure successive are well knitted together.
Curing
Curing will be done by covering the concrete mass with wetted gunny bags and pond. In column footing gunny
bags will be tied up around the footing and keep on wetting. It shall be kept by soaking with water for 07 days
after casting.
METHOD STATEMENT FOR CONSTRUCTION OF COLUMNS, BEAMS &
SLABS OF BUILDINGS
Construction Procedure.
Setting Out.
Columns shall be set out in accordance with the general arrangement of column layout. All reference
points for setting out & related drawings shall also be referred. Setting out & finish level of each
component of the structure shall be checked & confirmed by CHEC surveyor and Engineer’s
representative prior to concreting.
Reinforcement.
Tor steels which are from sample approved batch shall be used for reinforcement of element of sub
structure and super structure.
All reinforcement steel for the structural concrete shall be entirely free from mill scale, excessive surface
rust, pitting, oil, grease, paint and other deleterious matter before being used.
Bar bending schedules shall be prepared following the structural drawings in accordance with BS
8666:2005. Bars shall be cut and bent to the dimensions shown on the schedules. Suitable tools will be
used to cutting and bending of steel.
Column main bars will be tied to the starter bars which are provided during the foundation concreting.
Main bars shall be firmly connected to shear links at given spacing with binding wires.
Beam main bars will be inserted to shear links and tied it at relevant spacing given in drawings. Main bars
shall be gone through the column main bars.
First bottom reinforcement net of slabs will be laid according to the reinforcement detail drawings. Then
top reinforcement net can be proceeded on it. Spacers, stools, stirrups and etc. will be incorporated as
required comply with specifications.
Clear cover, lap length, spacing and etc. will be carried out according to the reinforcement detail drawings
and specifications.
Starter bars for proceeding structures which are structurally connected with each structures, shall be
provided out from the concreted section of each stages.
Formwork.
Formwork will be made using 15 mm thick ply wood sheets and 50 mm x 50 mm timber will be used to
form work panels. A coating of approved mold oil or other approved material shall be applied to all
surfaces coming into contact with the concrete to allow easy removal of the forms without damage to the
concrete. No mold oil or other lubricant medium shall be allowed to come into contact with the
reinforcement and embedded steel work.
Bracings fixed with Tie rods for walls & bases and adjustable jacks can be used for fixing ply wood
panels.
Formwork of columns, beams and slabs will be carried out as per dimensions given in the drawings.
Beams and slabs will be put on scaffoldings which have enough strength to bear all live and dead load
during the concreting.
Concreting.
Concrete shall be ready mixed concrete as specified in specification or drawings for columns,
beams and slabs.
Placing.
Concreting of a column footing will be planned to do fully area which will be selected for relevant stages.
Firstly apply concrete about half of the height and then will be applied second part up to top level after
compacted in first half.
Provisions for all MEP work to be kept according to the relevant drawings. Concrete shall be placed with
maximum temperature of 32 degrees and the slump of 125 – 180 mm. Concrete test cubs will be taken at
interval and numbered correctly with reference number and the pour location.
Compaction.
Concrete shall be compacted by using poker vibrators (having 1’’ or 1 1/2” diameter) according the
specification requirement. The vibrator shall be inserted into the concrete vertically until whole of the
concrete around it has been vibrated its full depth, then withdrawn slowly and re-inserted at the next
position (half).
Where more than one layer is being placed in a continuous operation, the poker vibrator will be inserted
to penetrate the full depth of the top layer and into the layer below to ensure successive are well knitted
together.
Curing
Curing will be done by covering the concrete mass with wetted gunny bags and pond. In column footing
gunny bags will be tied up around the footing and keep on wetting. It shall be kept by soaking with water
for 07 days after casting.
METHOD STATEMENT FOR CONSTRUCTION OF ROOF BEAMS
Construction Procedure
Setting Out
Roof beams shall be set out in accordance with the general arrangement of roof, approved structural drawing
layout. All reference points for setting out & related drawings shall also be referred to Setting out and also
setting out & finish level of each component of the structure shall be checked & confirmed by CHEC surveyor
& engineer prior to concreting.
Formwork
Formwork shall be constructed of plywood for roof Beams with necessary supports and props over the prepared
casting bed to the shape, lines and dimensions within tolerances mentioned in design drawings and will be
maintained free from rust and dent with no surface blemishes.
Formworks will be in line and in specified pitch and slopes. All holes and gaps to be sealed so that no leaking
of grouting will occur through from work while making vibrators.
A coating of approved mold oil or other approved material shall be applied to all surfaces coming into contact
with the concrete to allow easy removal of the forms without damage to the concrete surfaces. No mold oil or
other lubricant medium shall be allowed to come into contact with the reinforcement and embedded steel work.
Reinforcement
Tor steels, which are from sample-approved batch, shall be used for reinforcement in roof structure. All
reinforcing steel for the structural concrete shall be entirely free from mill scale, excessive surface rust, pitting,
oil, grease, paint and other deterious matter before being used in reinforced concrete works.
Bar bending schedules shall be prepared following the structural drawings in accordance with BS 8666:2005.
For cutting and bending reinforcement Site engineers shall be following bar bending schedules which were
accepted by the Engineer. Bars shall be cut and bent to the dimensions shown on the schedules. All required
reinforcement bars will be cut and bent with suitable tools. Main bars will be arranged on the formwork at
relevant spacing. After that it shall be properly tied to distribution bars.
Clear cover, lap length, spacing etc. will be carried out according to the reinforcement detail drawings and
specifications.
Concreting
The roof beam concrete will be done using grade 35 concrete. Slump of the concrete shall be maintained at a
lower value keeping a range of 100 – 120. But prefer to have 110mm. Concrete bucket will be used to pour
concrete.
Compaction of the concrete will be done using poker vibrators. A competent person will be operating the poker
vibrator.
Safety Arrangement
Beam placement
All personnel involved will be issued required Personnel Protective equipment
When placing beams bottoms and doing beam reinforcement cage, a hand railing system will be
provided. This will be used to brace the safety belts of the workers. Also decks will be constructing to
keep the material (Reinforcement & formwork items).
METHOD STATEMENT FOR CONSTRUCTIONS OF BLOCK MASONRY
WALL
Construction Procedure
Setting Out is done (Marking Block Work lines, off lines, openings according to the approved
Drawings)
A layer of mortar will be spread on full width over a suitable length over the lower course.
Each blocks will be properly bedded and set home by gentle tapping with the handle of a
trowel or wooden mallet. Inside faces of the set blocks shall be buttered with mortar and next
block to be laid will be pressed against it. All blocks in every course will be grouted full with
mortar using the trowel.
Raising of Walls
Walls will not be built higher than 1.5 m per one day. The course will be kept perfectly horizontal and
every fourth course will be checked for level and plumb.
Stiffener Columns
Stiffener columns will be provided as per the requirement of the approved shop drawings.
At Free End
A gap (around 15 mm) will be provided between beam and the wall at free end in order to prevent load
transferring in to the wall. Styrofoam strips of same width will be inserted to the gap. (Fig.1 and Fig2)
Figure 1
Figure 2
METHOD STATEMENT FOR FINISHES
PLASTERING
The substrate surface must be cleaned before plastering. Water the wall surface to wash away the dust
in brick joints.
Make sure that if there is any water dripping hole, treatment should be carried out at the position of
plastering
Suspend vertical line and make sure the concave side perpendicular to the convex side at the entrance
of doors and walls.
Plaster block: First, make a standard plaster block at the top corner of the wall’s both sides (its thickness
is the same with plastering thickness).Second, make two standard plaster blocks at the bottom corner of
the wall. Third, nail to the nearby wall gap, fasten the small line, hang through-out line. Finally, make
standard plaster blocks every 1.5m according to the small line’s position.
Layered plastering, sprinkle curing for 3 days after final setting of surface .The curing depends on
temperature, but for once to twice every day.
The plastering at wall and internal & external corner of door openings should be straight and square;
Plastering should be neat without crack, bubbles or unevenness.
Plastering processing should be adopted in the principle of ' from top to bottom so as to reduce pollution
and protect finished products.
Steel wire screen should be installed on base surface at connections of concrete structure and masonry.
Plastering can be done after firm fixation and roughening treatment; Lapping width between steel screen
and different bases should not be less than 100mm.
Make sure plastering layer is not too thick, which may not be suitable for adhesion and likely to cause
hollowing. We should assure the ambient temperature and humidity during plastering to avoid
hollowing and crack. After plastering, sponge will be used to absorb the surface water. And emulsion
can be painted directly after drying.
Once plastering work is finished, waste that sticking to wall surface and falling on floor should be
cleaned in time.
Setting out:
Carry out the construction lines for U channel and frame studs on concrete slab.
Fixing of U channel:
Straighten the stud along the setting out, fix with M8*80mm expansion bolts. The spacing between
fixed points should not be more than 600mm. Butt joint between studs should keep straight.
Typical Details of Partition Wall
CEILING
Cement Board/Gypsum Board Ceiling
Setting out:
Control line for the ceiling level should be snapped on the columns and wall surface as per ceiling design.
MEP installation:
As per the pipeline layout in the ceiling, pre-boring is required when gypsum board installation proceeds. After
installation, opening can be done as per the specific size given by MEP.
Gypsum Board Ceiling
Setting out:
Set out the internal ceiling elevation line as per drawing requirements and reference line at the site.
Process
Material preparation → Mark the control line for floor level → Base course treatment → Mark the reference
line → Pavement for reference marking screed → Pavement for surface course → Pavement for the skirting
board → Curing and protection
Sequence of Tiling
Tiling for segments in sequence can be adopted for large area of construction.
For the overall floors, tiling should be started from the individual rooms to passageway or corridor.
For general rooms, tiling should be started from the middle to both sides; for hall with individual columns, tiling
should be started from the floor between columns to both sides.
For all the rooms, completed tiles should be first paved, and uncompleted tiles at last. Tiling for skirting board
can be started upon the completion of floor tiling.
Combined layer and tile surface source should be simultaneously paved in segments. Trial pavement is first
carried out. Spread the dry hard cement mortar on the required position, smooth it to proper thickness, lay the
tiles on dry hard cement mortar, slightly tap tile surface with rubber mallet to ensure a dense combined layer
and adjust the tile surface 2-5mm lower than floor level control line.
If the trial pavement proves proper, lift the tile, spread a layer of dry cement powder on the dense, dry and hard
cement mortar combined layer, spray water or pour a layer of cement mortar, then put the tile again at the
original place.
When replaced, four corners of the tile should be stably dropped at the same time, then tap its surface to ensure
evenness and close, firm combination. A tile pavement is to be completed by tallying tile surface with floor level
control line, and the start the next tile laying in turn.
In the course of paving, try to make level and straight at all times to ensure smooth tiling and aligned joints.
Tile Laying
Quality Requirement
Ceramic Tile
Ceramic tiles should not only have a clean surface with clear pattern and uniform colour free from crack, edge
failure and short corner but also be properly tiled with smooth joints and straight edges.
Trimming materials adjacent to surface course and size should conform to designer’s requirements with neat,
smooth edges and corners.
Make sure tiling for skirting board is clean and firmly combined with uniform height and the same thickness
with wall.
Floor slope should meet designer’s requirements free from water backflow and pondered water. Ensure the
connection between floor drain and pipes firm, tight and no leakage.
Product Protection
The newly paved rooms should be temporarily closed and prepare a plank for operator and inspector to tread
on.
When floor pavement is completed, the rooms should be closed. Other types of works can be done after tiling
has reached required strength and a board needs to be covered for protection. Planks are required at wall corners,
doors and windows in case of collision.
WALL FINISH
Wall Tile
Sequence shall be;
Setting-out →Tile paving →Tile Pasting→ Cleaning
Setting-out:
As per the indoor 50 control line, mark out the vertical and level control lines on the wall plastering course
(levelling course).
Placing of Tiles:
Make a preliminary tile arrangement according to tile specification and dimensions of wall & door opening. Try
to keep symmetrical for both sides of door and window as well as the overall wall.
Fixing of Tiles
Cement mortar preparation:
Making 1:2 cement mortar with hard and clean medium sand free from clay, grass root and sifted with Φ5 mm
sieve pore.
Fixing of tiles starts from the floor to the wall, which requires to be in good order with joint
Fixing: As per the tile layout line, start tiling from the bottom and pull the level control line for pasting. For
pasting, the back side of tiles should be fully plastered with cement mortar, paste the tiles on the wall with force,
slightly tap tiles with rubber mallet until mortar coming out from the perimeter, and remove the mortar with
scraper. Measure the level and verticality of tile joint with levelling instrument and check the tile smoothness
with running rule at any time.
Joints cleaning: After tiles are firmly pasted(generally 24h),remove the remaining mortar, wipe forcibly along
the joints with clean cotton silk soaked with white cement plaster and clean the tile surface with clean, wet
cotton silk.
Wall Tiles
PAINTING
WATER PROOFING
Cementitious Water Proofing
All voids created for installation of pipes, etc. must be filled with non-shrinkage construction grout. The product
is applied directly on structural concrete. Therefore any cement mortar etc., on the surface must be removed.
The surface is then inspected to ascertain if there is foreign objects/honey combing in the surface. These areas
will be hacked and patched prior to waterproofing application.
For vertical brick, it must be plastered semi rough with a 10mm thick plaster, to a height of 300mm from the
finished floor level. All plumbing must be completed and pressure tested prior to commencement of the
waterproofing. All voids created for installation of pipes, fittings etc. must be filled with 1:3 cement mortars. In
areas where vertical sections meet horizontal sections brick wall joints, a 25mm X 25mm fillet will be formed
at this intersection point in order to eliminate the sharp edge cracking. To any vertical and horizontal
homogenous concrete edges a filet will not be laid. The surface is then thoroughly cleaned. Once the surface
preparation is completed, the surface is wetted prior to application of the waterproofing. This is to promote
capillary action of product into substrate.
The first coat will be applied on the concrete substrate. On completion of the first coat, an intermediate coat will
be applied along with a 150mm width net to all construction joints, brick wall slab joints. On completion of the
intermediate layer the final coat will be applied. Waterproofing application will be extended 50mm from the
waterproofing floor to the pipes which are penetrating the concrete slab. For the pipes which are flushing to the
concrete surface, the waterproofing application will be extended 50mm into the pipes. The time difference
between each coat should be the previous coat to be touch dry or dry prior to the next application. Leave the
application to cure for a minimum of 48 hours and the structure will be pond tested for a minimum of 48 hours.
On Completion of the pond test, a cement sand protection layer will be laid over the waterproofing layer.
The part of the door and window frames which touch the wall shall be applied with anti-corrosive material. The
gaps between the window frames and the wall shall be filled with vesicant. The inner and outside gaps around
the frame edges shall be applied mastic grease. The membrane is fixed on the frames during fixation and it will
be remove when installing the window leaves.
METHOD STATEMENT FOR MECHANICAL AND ELECTRICAL WORKS
1) Over View
The indoor and outdoor plumbing work primarily includes domestic water supply, sewage, waste
water, chilled water, condensate water, hydrant and fire-fighting spraying. The domestic water supply
and return adopts PVC pipe, the seamless steel pipe with welded connection is adopted for over
100mm chilled water, the UPVC pipe will be adopted for below 100mm, the galvanized steel pipe is
adopted for condensate water, and hydrant pipe adopts galvanized steel pipe. The pipe insulation
adopts rubber and plastic sponge product.
2) Sanitary Ware Installation
a). Get the samples of sanitary wares and submit to the client to make approval.
b). The installation of sanitary wares shall adopt embedded bolt or expansion bolt.
c). The installation of draw-off valve and floor drain shall be straight, even and reliable, lower than
the drainage face and there is no leakage on the circle. The floor drain water seal height can't be less
than 50mm.
d). The lined bath tub shall be provided with an access door to the bath tub drainage outlet.
e). The support and bracket of sanitary wares must have fine anti-corrosion and reliable
installation, and the support and bracket shall be contact with the sanitary ware tightly and stably.
POWER SUPPLY WORK
1) General flow of Power supply construction
In the electrical construction principle of underground first and then ground; indoor first and then
outdoor, embedding first and then installation, gradually develop various works to be completed
according to construction period and position combining the civil work construction schedule, and
ensure project is completed finely.
The staff of electrical discipline must perform the embedding work well according to the civil
work construction progress. When the main body of construction and secondary wall is built, hidden
tubing will be performed synchronously with the civil work construction according to the design
requirement. Enhance inspection and don't omit, when the concrete is poured, special staff shall be
arranged to watch. If the fastening steel casing is adopted, the earth wire welding process can be
omitted.
Reservation of hole and trench: when the hole is reserved on the cast-in-place concrete floor slab,
prepare the wooden box in advance, and fix the wooden box on the formwork reliably according to
the specification and position specified by the drawing before steel bar is bound. During the
construction, the staff of electrical discipline must make reservation at the positions such as cable
trench, bridge frame wire casing, panel and box embedded type mounting position according to the
drawing combining the civil work construction progress, enhance inspection and don't omit, when the
concrete is poured, special staff shall be arranged to watch.
3) Conduit laying
Construction requirement: the tubing bending radius shall not be less than 6 times of outside
diameter of tubing. If there is one turn, the bending radius shall not be less than 4 times of the outside
diameter of tubing. When the brick wall, concrete wall and hollow brick wall cooperate with the
walling vertical pipe, this pipe shall be placed at the center of wall; if the pipe orifice is upward, it
shall be plugged.
Hole reservation
support and hanger
Fixation of bolt
Installation of metal
expansion bolt
line
Embedded iron
support and hanger
Fixation of welding
for
Steel structure
防火枕
钢板
线槽
5) Wiring
Select wire Insert strip- Clean Release line Binding of wire and strip-
line pipe and broken line line
For the pipe adopting hidden laying in the advanced poured concrete, the pipe shall be cleaned
when the formwork is disassembled; for the brick concrete structure wall, the pipe shall be cleaned
before plastering, the cleaned pipe shall be inserted with strip-line timely. When the line is inserted,
two workers shall cooperate mutually, and the wire shall be reserved with proper length for the next
one process. After the line is inserted, the 1000Vtramegger shall be used to measure the insulation
resistance value isn't less than 0.5MΩ, and make record.
6) Cable laying
a). Process Flow
Cable is laid along Horiz
the cable tray ontal
wire casing laying
Preparati Label
on work plate
Cable is laid along Vertical
the cable trench laying
When the bus is connected via bolt, place the connecting bolt of bus horizontally and insert it
from down to up, in other conditions, the nut will be placed at the maintenance side, and screw thread
will protrude the nut by 2~3 threads after the bolt is fastened.
The current circuit wire in the cabinet shall adopt the copper-core insulated wire with voltage not
less than 1000V, and the section shall not be less than 2.5mm2. Other circuit section shall not be less
than 1.5mm2.
The unit cabinet (panel) only aligns the verticality of cabinet face and side. After the display
cabinets (panel) are in position, align the cabinets at both ends, and stretch a line tight at the position
of two thirds of height from bottom of cabinet, if the cabinet isn’t standard, the cabinet face will be
final. After all the electric appliances of distribution box (panel) are installed, measure the insulation
of line via 500Vmegohmmeter. PE line shall be installed reliably, and the wire is selected as follows:
Construction Sequence
Construction requirement: specific installation mode and connection mode shall be performed
according to the product description, rules and specification. For the light fixture in the suspended
ceiling or the light fixture with weight over 3 Kilograms, the top plate must be installed with
independent hanger rod or embedded part, to bear the total weight of light fixture, the ceiling joist
can't bear the load of light fixture. If the installation height above ground of light fixture is lower than
or equal to 2.5M, the metal shell must be connected with protection grounding wire.
Switch socket installation: specific installation mode and connection mode of switch socket shall
be performed according to the product description, rules and specification. Reserve 15cm wire from
the box, cut the wire core and don't damage the wire core, wind the wire on the corresponding wiring
terminal of switch and socket according to clockwise direction, and then fasten the pressure head, and
push the switch or socket panel into the box (if the box depth is big more than 2.5cm, the sleeve box
shall be installed), align the screw hole of connection box, fix reliably with machine bolt, when it's
fixed, the panel shall be aligned and flush with the wall surface.
DRAINAGE SYSTEM
1.1.1. General
Permanent drainage system in this project includes surface drainage and underground drainage
as well as slope drainage, comprising structural forms such as brick open ditches, small prefabricated
ditches, culverts, pipe culverts, box culverts, covered culverts, etc. Each construction section is
scheduled to be started after the earthwork backfilling is completed; in the construction process,
temporary drainage facilities will be built to drain water; and the permanent drainage facilities will be
put into use after all works are completed.
Acceptable standard materials for ducts include fibre, asbestos-cement, tile, and plastic. Rigid steel
conduit may also be installed below grade and should be provided with field or factory applied coatings
where required.
Size of ducts
Size of conduits in a duct bank should be not less than 10cm inside diameter except that ducts for
communication lines with a minimum diameter of 7.5cm are acceptable.
Grounding bushings
Where rigid steel conduit enters or leaves a manhole or handhold a grounding bushing should be
provided for all conduits.
Drainage
All duct lines should be laid so as to slope toward handholds, manholes and duct ends for drainage.
Grades should be at least 2.5mm per metre. Where it is not practicable to maintain the slope all one
way, the duct lines may be sloped from the centre in both directions toward manholes, handholds, or
duct ends. Pockets or traps where moisture may accumulate should be avoided.
Pull wire
Each spare duct installed should be provided with a copper-clad steel pull wire of not less than 5mm2
in area. Alternatively, a polypropylene pull rope which will not rot or support mould in the wet
duct/base can/manholes may be used. The open ends of the spare ducts should be plugged with
removable tapered plugs. The plug should secure the pull wire firmly.
Spare capacity
Sufficient ducts for planned installations, future expansion, plus a minimum of 25 percent of spare
ducts, should be included for all new underground systems.
Location
Manholes or handholds should be placed where required for connections or splices and where conflict
with other utilities will be avoided. Manhole separation should not exceed 200m on straight runs and
100m on curved duct runs. Spacing should be decreased where necessary to prevent installation
damage during pulling of cables. Strain should be limited during installation to a point that will not
damage cable insulation or deform the cable.
Hardware
Hardware applicable to the installation should be chosen. Where flared ends of ducts are provided,
cable-duct shields are necessary only for protection of metallic-sheathed cables.
Method of pulling
The cable to be installed in the duct be pulled by a power winch or by hand. An adequate amount of
cable pulling compound should be used on all pulls. Petroleum grease should not be used. The surface
of any cable sheath or jacket should not be damaged to a depth greater than 1/10th its original
thickness. The cable should not be flattened out of round more than 1/10th its outside diameter. Any
combination of a group of cables to be pulled into a duct should not exceed the sum of individual
allowable tension of each cable plus 15 percent.
Maximum pulling tensions for cables not listed should be obtained from the manufacturer of the cable.
Length of pull
To minimize splicing, the longest practicable lengths of cable should be pulled into the ducts at one
time. Unless otherwise required, manholes and handholds should be as far apart as practicable for the
type of cable being installed, but under no condition should the distance between handholds or
manholes exceed 200 meters.
Several cables installed in one duct. The following are applicable to the installation of two or more
cables in the same duct.
(a) Power cables of the same voltage may be installed in the same duct.
(b) Power cables of less than 600 volts may be installed in the same duct.
(c) Power cables of less than 600 volts should not be installed in the same duct with control, telephone,
or coaxial type cables.
(d) Power cables of more than 600 volts should not be installed in the same duct with control,
telephone, coaxial or power cables of less than 600 volts.
(e) Control, telephone, and coaxial cables may be installed in the same duct.
(f) Power, control, and telephone cables may be installed in the same duct system, subject to provisions
of sub-paragraphs g) and h).
(g) Cable installation in manholes or handholds. Power and control cables should be installed in
separate manholes and handholds unless required otherwise. If space is available, cable slack sufficient
for one splice for each cable should be left in each manhole.
(h) Separation of cables in manholes and handholds. When it is not possible to install power and other
type cables in separate manholes or hand-holes, they should be installed in separate compartments or
on opposite sides of the manhole or handhold.
Installation of cables in manholes and handholds
Cable racks
Cables should be carefully formed around the interior of manholes or handholds avoiding sharp bends
or kinks. All splices and cables should be tied to cable racks using 3.2mm diameter nylon line.
Handhold and manhole racks should be the plastic type or provided with porcelain insulators. Splices
or connectors should be a minimum of 0.6m from the mouth of the duct opening into the manhole or
handhold. Where feasible, splices in different cables should be staggered.
Cable terminations
Termination of all control, telephone, and coaxial cables should be as required. Termination of all
power cables rated above 5000 volts should be made with a stress relief device. Where potheads are
used, strict conformance to manufacturer's recommendations should be followed. Where terminations
are made at transformer bushings, exposed conducting surfaces on both high- and low-voltage sides
should be taped for full voltage and painted with a high insulation water-resistant coating.
Cable grounding
The following conditions apply to the grounding of cables.
(a) All shielded power cables should have the shield grounded at each end. The grounding conductor
should be connected to a ground rod by means of a grounding connector specifically designed for this
purpose. The shields or armor on direct earth-buried power cables should be grounded on each end,
but not at the splices.
METHOD STATEMENT FOR PROJECT ORGANIZATION &
MOBILIZATION
Materials: cements, asphalt, steel and steel strand will be purchased from China or surrounding countries and
transported on sea to the Local port and then transported to the construction site by vehicles. Diesel and gasoline
will be purchased locally. The material purchasing plan should be made and relative measure taken to ensure
the materials needed for the project timely get arrived in the site.
Equipment’s: The key machineries will be bought in China and transported on sea to Local port and then
transported on vehicles to the construction site.
Electrical Supply
All electricity needed for construction and daily life will be supplied by generators or employer’s resourses.
Water Supply
The qualified drinking water for daily life will be supplied by ourselves and processed through purifying system.
Communication System
The project manager and branch offices, with telephone, fax and other communications facilities, construction
sites, construction site with walkie-talkies and other communications equipment.
Access Road
The approaching route should be planned in advance and the road maintenance should be also done before hand.
In case if the existing roads cannot be used, then the temporary roads shall be set up.
Sewage Treatment
The treatment of camp sewage: The sewage treatment pond will be set up in the camp and the sewage can
only be discharged into the adjacent water system till was treated and reached the discharge standard .The
sewage from toilet shall be discharged through separate conduct into septic-tank and sealing-treated there.
Construction site sewage treatment: the waste water and oil produced by the construction machinery will not
be discharged directly into the river nor land and shall be treated according to the relevant requirements. The
muddy water produce while construct the pile foundation shall be centralized filtered to prevented from
polluting of the river and land. Effluent setting chamber and car washing pond shall be established in the areas
of mixing plant , gravel processing field .Set up sewage discharging system with at least three-level filter
chamber to ensure the sewage discharged into the adjacent water system only when it reaches the discharging
standard.
Waste Treatment
The camp waste treatment: livelihood and office garbage shall be piled up at certain place and cleared off
periodically.
Construction site waste treatment: Construction waste shall be piled up at certain place and transported to
waste field for centralized treatment. The waste piling ponds shall be set up in the area of mixing plant
prefabricating plant and gravel processing field to collect the waste and cleared off periodically to avoid the
environment pollution.
Materials Storage
We are going to establish materials storage field and in the field there shall be storerooms for keeping cements,
where store reinforced bar movable rain shed shall be set up; profile steel and color steel files will be used to
erect the rain shed in sand and gravel piling field ,other materials shall be kept in storage rooms.;