Вы находитесь на странице: 1из 3

BRAKE – HYDRAULIC BRAKE BOOSTER

BR35

F051420
F051420
To Right To Left Front Wheel Front Wheel To Right To Left Rear Wheel Rear
To Right
To Left
Front Wheel
Front Wheel
To Right
To Left
Rear Wheel
Rear
Wheel
F051200E01
Fulcrum length F051172E01
Fulcrum
length
F051172E01

INSTALLATION

1. INSTALL BRAKE BOOSTER GASKET

(a) Install a new brake booster gasket on the master cylinder.

2. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY

(a)

(b)

(c)

Install the hydraulic brake booster assembly with

the 4 nuts. Torque: 14 N*m (145 kgf*cm, 10 ft.*lbf)

Connect the 4 brake lines to the correct positions of the hydraulic brake booster assembly as shown in the illustration.

Using SST, torque the 4 brake lines. SST 09023-00101 Torque: 14 N*m (145 kgf*cm, 10 ft.*lbf) NOTICE:

Use a torque wrench with a fulcrum length of 250 mm (9.84 in.). HINT:

This torque value is effective when SST is parallel to the torque wrench.

BR

BR36

BRAKE – HYDRAULIC BRAKE BOOSTER

F051439E02
F051439E02

BR

F051429E01
F051429E01

(d) Connect the 3 connectors to the hydraulic brake booster assembly.

3. INSTALL PUSH ROD PIN

(a) Install the clip and push rod pin to the clevis.

4. INSTALL STEERING COLUMN HOLE COVER

(a) Install the steering column hole cover with the 4

clips.

5. INSTALL INSTRUMENT PANEL FINISH PANEL SUB- ASSEMBLY LOWER

6. INSTALL INSTRUMENT PANEL FINISH PLATE

7. INSTALL COWL SIDE TRIM BOARD LH

8. INSTALL FRONT FLOOR FOOTREST

9. INSTALL FRONT DOOR SCUFF PLATE LH

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

11. FILL RESERVOIR WITH BRAKE FLUID HINT:

(See page BR-3)

12. BLEED BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY HINT:

(See page BR-3)

13. BLEED BRAKE LINE HINT:

(See page BR-3)

14. BLEED MASTER CYLINDER SOLENOID HINT:

(See page BR-3)

BRAKE – HYDRAULIC BRAKE BOOSTER

BR37

15. CHECK BRAKE PEDAL HEIGHT HINT:

(See page BR-8)

16. CHECK PEDAL FREE PLAY HINT:

(See page BR-8)

17. CHECK PEDAL RESERVE DISTANCE HINT:

(See page BR-8)

18. CHECK FLUID LEVEL IN RESERVOIR HINT:

(See page BR-17)

19. CHECK FOR BRAKE FLUID LEAKAGE

20. INSPECT BRAKE MASTER CYLINDER OPERATION HINT:

A B F051409E01
A
B
F051409E01

(See page BR-17)

DISPOSAL

1. DISPOSE OF BRAKE BOOSTER ACCUMULATOR ASSEMBLY

(a)

Place the brake booster accumulator assembly in a vise and cover it with cloth.

(b)

Using a saw, cut the brake booster accumulator

body between A and B as shown in the illustration to discharge the gas inside. CAUTION:

• Cover with a piece of cloth when working because gas may blow out.

• Carefully, not abruptly, cut the assembly.

• Wear protective glasses.

(c)

When the outer body of the brake booster accumulator is cut, gas and liquid discharge. HINT:

The gas is colorless, odorless and non-poisonous.

BR