BRAKE – HYDRAULIC BRAKE BOOSTER BR–35

INSTALLATION
1. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket on the master
cylinder.
2. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY
(a) Install the hydraulic brake booster assembly with
the 4 nuts.
Torque: 14 N*m (145 kgf*cm, 10 ft.*lbf)

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(b) Connect the 4 brake lines to the correct positions of

To Right To Left
the hydraulic brake booster assembly as shown in
Front Wheel Front Wheel
the illustration.
To Right
Rear Wheel To Left
Rear
Wheel

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BR
(c) Using SST, torque the 4 brake lines.
SST 09023-00101
Torque: 14 N*m (145 kgf*cm, 10 ft.*lbf)
NOTICE:
Fulcrum Use a torque wrench with a fulcrum length of
length 250 mm (9.84 in.).
HINT:
This torque value is effective when SST is parallel to
the torque wrench.
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 BR–36 BRAKE – HYDRAULIC BRAKE BOOSTER

(d) Connect the 3 connectors to the hydraulic brake

booster assembly.

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3. INSTALL PUSH ROD PIN

(a) Install the clip and push rod pin to the clevis.
4. INSTALL STEERING COLUMN HOLE COVER
BR (a) Install the steering column hole cover with the 4
clips.
5. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-
ASSEMBLY LOWER
6. INSTALL INSTRUMENT PANEL FINISH PLATE
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7. INSTALL COWL SIDE TRIM BOARD LH

8. INSTALL FRONT FLOOR FOOTREST
9. INSTALL FRONT DOOR SCUFF PLATE LH
10. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
11. FILL RESERVOIR WITH BRAKE FLUID
HINT:
(See page BR-3)
12. BLEED BRAKE BOOSTER WITH ACCUMULATOR
PUMP ASSEMBLY
HINT:
(See page BR-3)
13. BLEED BRAKE LINE
HINT:
(See page BR-3)
14. BLEED MASTER CYLINDER SOLENOID
HINT:
(See page BR-3)
 BRAKE – HYDRAULIC BRAKE BOOSTER BR–37

15. CHECK BRAKE PEDAL HEIGHT

HINT:
(See page BR-8)
16. CHECK PEDAL FREE PLAY
HINT:
(See page BR-8)
17. CHECK PEDAL RESERVE DISTANCE
HINT:
(See page BR-8)
18. CHECK FLUID LEVEL IN RESERVOIR
HINT:
(See page BR-17)
19. CHECK FOR BRAKE FLUID LEAKAGE
20. INSPECT BRAKE MASTER CYLINDER OPERATION
HINT:
(See page BR-17)
DISPOSAL
1. DISPOSE OF BRAKE BOOSTER ACCUMULATOR
ASSEMBLY
(a) Place the brake booster accumulator assembly in a
vise and cover it with cloth.
(b) Using a saw, cut the brake booster accumulator
body between A and B as shown in the illustration to
discharge the gas inside.
BR
A B CAUTION:
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• Cover with a piece of cloth when working
because gas may blow out.
• Carefully, not abruptly, cut the assembly.
• Wear protective glasses.
(c) When the outer body of the brake booster
accumulator is cut, gas and liquid discharge.
HINT:
The gas is colorless, odorless and non-poisonous.