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CHAPTER 1
INTRODUCTION
1.1 GENERAL
India has a large population residing all over the country and the
electricity supply need of this population creates requirement of large transmission
and distribution system. Also, the disposition of the primary resources for electrical
power generation viz., coal, hydro potential is quite uneven, thus again adding to the
transmission requirements.
Transmission tower is an integrated system consisting of conductor
system, subsystem, ground wire subsystem and one subsystem for each category of
support structure. Mechanical support of transmission line represents a significant
portion of the cost of the line and they play an important role in the reliable power
transmission. They are designed and constructed in wide variety of shapes, types,
sizes, configuration and materials.
The supporting structure types used in transmission line generally fall
into one of the three categories: lattice, pole and guyed. The supports of high voltage
transmission lines are normally steel lattice towers.
The cost of tower constitutes about quarter to half of the cost of
transmission line and hence optimum tower design will bring in substantial savings.
The selection of an optimum outline together with right type of bracing system
contributes to a large extent in developing an economical design of transmission line
tower.
The height of tower is fixed by the user and the structural designer has
the task of designing the general configuration and member and joint details.
The goal of every designer is to design the best (optimum) systems. But,
because of the practical restrictions this has been achieved through intuition,
experience and repeated trials, a process that has worked well. Power Grid
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Corporations of India Limited has prescribed the following steps to Optimize the
Design of Power Transmission Lines:-
Selection of clearances.
Insulator and insulator string design.
Bundle conductor studies.
Tower configuration analysis.
Tower weight estimation.
Line cost analysis and span optimization.
Economic evaluation of line.
In this paper, the sag tension calculation is carried for conductor and
ground wire using parabolic equation. Then different loading format including normal
condition, top conductor broken, earth wire broken condition is evaluated. The wind
loading is calculated on the longitudinal face of the towers and then two dimensional
analysis of the tower is carried out and accordingly the design is completed for
different members.
Transmission line towers are used for supporting the extra high voltage
(EHA) electric transmission lines. These lines also carry very heavy current, to the
turn of several hundred amperes.
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1.2 TYPES OF TRANSMISSION TOWERS
Following are various types of transmission tower which support electric power
transmission lines:
1.2.1 Based on material:
i. Timber.
a. Wood poles.
b. Wood –H poles.
ii. Concrete.
a. RCC poles.
b. Pre-stressed concrete poles.
iii. Structural steel.
a. Round (or) I-section steel poles.
b. Fabricated steel poles.
c. Flexible towers.
d. Semi flexible towers.
e. Self-supporting wide base towers.
f. Guyed towers.
1.2.2 Based on type and size of loading:
i. Towers with large vertical heads.
a. Single circuit towers.
b. Double circuit towers.
c. Multiple circuit towers.
ii. Towers with mainly horizontal wind loads.
a. Self-supporting towers.
b. Guyed towers.
1.2.3 Based on angle of deviation
i. A – Type tower – angle of deviation 0º to 2º.
ii. B – Type tower – angle of deviation 2º to15º.
iii. C – Type tower – angle of deviation 15º to 30º.
iv. D – Type tower – angle of deviation 30º to 60º.
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1.2.4 Based on force applied by the conductor on the cross arms
i. Tangent suspension tower.
ii. Angle tower or Tension tower.
i. General configuration.
ii. Individual members.
iii. Joint details.
The free standing towers for power transmission have arms to both sides
of the centre line, to carry power transmission lines. These towers are therefore, also
subjected to longitudinal force induced by the wires. These types of towers are used
for high voltage levels (more than 220KV).
a. Vertical loads.
b. Horizontal loads.
c. Longitudinal loads
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e. Weight of ice weightings.
f. Weight of maintenance crew with tools.
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1.4.1 Peak of Transmission Tower
The portion above the top cross arm is called as the peak of transmission
tower. Generally earth shield wire is connected to the tip of this peak. The peak height
depends on the specific angle of shield and clearance of mid span.
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transmission tower is named as cage. Normally cross section of cage takes square
shape and the shape also depends on the height of the transmission line.
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1.5 WEIGHT OF THE TOWER
The weight (W) of the tower may be estimated by comparison with
similar existing tower. Alternatively, it may also be estimated with the help of the
following empirical by Ryle:
W = KH√M KN.
The weight can also be determined by using the following formula
W = cKh(ft2/3+0.41 fv1/2+f12/3)KN.
Where,
M – Bending moment.
A – Twisting moment.
The members of the tower are either tension members (or) compression
members. Since the members are slender, secondary stresses are ignored. The various
factors which are to be considered are:
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Factor of safety.
Allowable stress.
Permissible stress in bolts.
Slender ratio.
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CHAPTER 3
OBJECTIVE
The design of transmission tower of 220kv current distribution wire.
Focus of this project is to propose a steel lattice tower for electricity
transmission system.
Analyse it under various loads there by designing and checking the proposed
member for failures.
The model of transmission tower is analysed and designed using STAAD.Pro
and Auto CADD
The stress distribution and load calculation for whole structure is the
combination of loads that can be analysed by the support reactions.
SCOPE
Transmission line towers are used for supporting the extra voltage (EHA)
electric transmission lines.
These lines also carry very heavy currents, to the tune of several hundred
amperes.
It is therefore necessary that these transmission lines should be carried at a
level which is very much higher than the ground level.
This has necessitated the use of tall towers to support the transmission lines
conductors carrying a combination of EHV and heavy currents.
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CHAPTER 4
METHODOLOGY
Collection of Data
Planning
Analysis in STAAD.Pro
Load Application
Design Calculation
Conclusion
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CHAPTER 5
LITERATURE REVIEW
In this paper the performance of 21M high 132kV tower with medium wind intensity
height above ground and terrain, Design wind speed, Design wind pressure, Design
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coastal areas have been presented. A methodology for rehabilitation of transmission
tower stubs has been discussed.
5.5 F.Albermani and M. Mahendran:
“Upgrading Of Transmission Towers Using Of Diaphragm Bracing
System”. Tower strength improvement was investigated by adding a series of
diaphragm bracing types at mid-height of the slender diagonal members. Analytical
studies showed that considerable strength improvements could be achieved using
diaphragm bracings. They also showed the effects of different types of bracings,
including those of joining the internal nodes of diaphragm members and the location
of diaphragms.
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CHAPTER 6
TOWER CONFIGURATION
Depending upon the requirements of the transmission system, various
line configurations have to be considered ranging from single circuit horizontal to
double circuit vertical structures and with single or V strings in all phases, as well as
any combination of these. The configuration of a transmission line tower depends on
the following factors:
i. The length of the insulator assembly.
ii. The minimum clearances to be maintained between conductors, and
between conductor and tower.
iii. The location of ground wire or wires with respect to the outermost
conductor.
iv. The mid-span clearance required from consideration of the dynamic
behaviour of conductors and lightning protection of the line.
v. The minimum clearance of the lowest conductor above ground level.
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Angle of Line Deviation : 0 to 2 degrees
Bracing Pattern : Pratt system
Terrain Type Considered : Plain
Cross Arm : Pointed
Terrain Category : 2 (Normal cross country lines with very
few obstacles)
Inclination of the tower legs : 70 (with vertical)
Return Period : 50 years
Shielding Angle : 30°
Wind Zone : 5
Insulator Type : I String
Basic Wind Speed : 50 m/s
Number of Insulator Discs : 15
Design Wind Pressure : 793 N/sq.m
Size of Insulator Disc : 255 × 145 mm (Skirt Diameter)
Tower Type : Self-Supporting, Type “A”
Length of Insulator String : 2,500 mm
Tower Geometry : Square Base Tower
Creep Effect : Not Considered
6.1.2 Conductor
A substance or a material which allows the electric current to pass
through its body when it is subjected to a difference of electric potential is known as
Conductor. The properties of the conductor considered here are tabulated in Table1.
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Weight of the conductor (w) 0.973 kg/m
Bearing strength of the conductor (UTS) 9130 kg
Coefficient of linear expansion (α) 17.73 × 10-6/˚C
Modulus of elasticity Final (E1) 0.787 × 106kgf/cm2
Modulus of elasticity Initial (E2) 0.626 × 106kgf/cm2
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structures to prevent the flow of current through the structure to ground and to provide
necessary mechanical support to the conductors at a safer height above the ground
level.
Parabolic Equation
𝐿².𝛿2 .𝑞2
2 .𝐸
(F2 – (K – α.t.E)) = 24
(1)
𝐿2 .𝛿 2 .𝑞22 .𝐸
Take, K = F1 – (2)
24𝐹12
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All tension values are giving F.O.S < 4.So, we consider the minimum tension(tension
for F.O.S = 4.) to find the maximum sagging in all condition.
So, sagging = 5.46m
By increasing 4% of calculated sag we get= 5.46 × 4%= 5.70 m.
h4 = vertical distance between earth and top conductor = 7.4 (cl=13.2, IS: 5613.2.1)
The base width of tower is taken as one-fifth of the total height of the
Height of the tower 30
tower. Base Width = = = 6 m.
5 5
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8.0
DD’ = 2(2.75 − 0.75) ∗ + 1.5 = 3.6 m.
15.3
5.0
EE’ = 2(2.75 − 0.75) ∗ + 1.5 = 2.8 m.
15.3
2.0
FF’ = GG’ = HH’ = II’ = JJ’ = KK’ = 2(2.75 − 0.75) ∗ + 1.5 = 2.0 m.
15.3
6.6 PLAN
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CHAPTER 7
The modeling of the tower is done as per the dimensions of the members
calculated in the previous chapter. The model of the tower is shown in the figure 7.1.
STAAD.Pro Report
To: From:
Job Information
Name:
Date: 08-Oct-18
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Number of Combination Load Cases 1
Included in this printout are data for:
All The Whole Structure
Number Name
1 LOAD CASE 1
2 LOAD CASE 2
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MAIN DIAGRAM
DISPLACEMENT
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AXIAL FORCE
TORSION
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SHEAR FORCE
Shear at Y-direction
Shear at Z-direction
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BENDING MOMENT
Bending at y - direction
Bending at Z - direction
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Beam Stress
Support Reactions
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GRAPHS FOR LOAD CASE 3
Bending moment at Z-direction
Shear at Y-direction
Axial force
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LOADS ACTING ON THE TOWER
DEAD LOAD
WIND LOAD
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COMBINATION OF TGE ABOVE LOADS
3D RENDERED VIEW
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CHAPTER 8
DESIGN OF TRANSMISSION TOWER
` = 36.3636.
Design wind speed, 𝑉𝑑 = 𝑉𝑅 ∗ 𝐾1 ∗ 𝐾2
= 36.3636 ∗ 1.0 ∗ 1.10
= 40 m/s.
Design wind pressure, 𝑃𝑑 = 0.6 ∗ 𝑉𝑑2
= 0.6 ∗ 402
= 960 N/m²
= 97.86 kg/m²
8.2. Wind Loads on Conductor
Total wind load on conductor,
𝐹𝑤𝑐 =Pd ∗ Cdc ∗ Ae ∗ Gc ∗ space factor
𝐹𝑤𝑐 = wind load on conductor
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𝑃𝑑 = 97.86 [design wind pressure ]
𝐶𝑑𝑐 = 1.0[ drag coefficient for conductor]
𝑚2
𝐴𝑒 = 3.16 ∗ 10−2 .
𝑚
For 36% wind, Fwg = 97.86 ∗ 0.36 ∗ 9.45 ∗ 10−3 ∗ 2.39 ∗ 0.6
= 0.4774
8.4. Wind Load on Panels
The lateral force due to wind acting at every panel joint is found as a
product of intensity of wind and the exposed area of members of the tower consist of
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the projected area of the windward force plus fifty percent of plant of the leeward
force. The sizes of the members taken are as
Assuming:
Main leg: ISA 200×200×25 single angle back to back section.
For diagonal bracing: ISA 100×100×8 single angle
Horizontal bracing: ISA 130×130×10 single angle
Cross arm bracing: ISA 90×90×12 single angle
To calculate wind load on panels, Fw=Pd×Cdt×Ae×GT
Where,
Cdt = drag coefficient for panel considered against which the wind is blowing
Ae = effective area of the panel
GT = gust response factor for towers
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8.5 Stresses in the members of the tower under various conditions:
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STRESESS IN DIFFERENT MEMBERS OF THE TOWER
Condi ti ons
Normal Top conductor Earth wi re
Member (KN) broken (KN) broken (KN)
AB 189.81 214.45 245.67
AB' 11.83 23.1 10.29
A'B' -189.8 -214.45 -245.67
A'B -11.83 -23.1 -10.29
BC 178.63 203.37 236.2
BC' 10.36 22.04 8.52
B'C' -178.6 -203.37 -236.2
B'C -10.36 -22.04 -8.52
CD 167.63 192.53 227.56
CD' 9.18 21.45 6.88
C'D' -167.6 -192.53 -227.56
C'D -9.18 -21.45 -6.88
DE 156.5 181.63 219.85
DE' 8.4 21.65 5.35
D'E' -156.5 -181.63 -219.85
D'E -8.4 -21.65 -5.35
EF 144.55 170.04 213.35
EF' 8.28 23.24 3.81
E'F' -144.6 -170.04 -213.35
E'F -8.28 -23.24 -3.81
FG 117.98 140.38 183.8
FG' 26.33 45.27 34.32
F'G' -118 -140.38 -183.8
F'G -26.33 -45.27 -34.32
GH 80.75 96.78 134.65
GH' 24.14 43.51 32.31
G'H' -80.75 -96.78 -134.65
G'H -24.14 -43.51 -32.31
HI 50.43 60.1 92.4
HI' 16.88 35.82 24.87
H'I' -50.43 -60.1 -92.4
H'I -16.88 -35.82 -24.87
IJ 27.41 30.7 57.45
IJ' 14.34 33.71 22.52
I'J' -27.41 -30.7 -57.45
I'J -14.34 -33.71 -22.52
JK 11.61 11.65 29.73
JK' 7 7 14.99
J'K' -11.61 -11.65 -29.73
J'K -7 -7 -14.99
KL 7.12 7.16 20.57
K'L -7.12 -7.16 -20.57
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8.6 Design of the members of the tower:
The Members used in the Towers are standard Indian Angles of:
The gusset plate is of 20 mm thickness and connection of gusset plate with angles is
shown.
Tension members are linear members in which axial forces act to cause
elongation (stretch). Such members can sustain loads up to the ultimate load, at which
stage they may fail by rupture at a critical section. The design strength of the tension
member shall be minimum of Tdg, Tdn and Tdb. The charts have been prepared based
on IS 800:2007 for Tension members. The procedure is shown below.
fy = 250 MPa,
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fu = 400 MPa,
20 mm φ bolts
ISA 200*200*25
fy∗Ag
Tdg =
γm0
250∗9380
Tdg = = 2131.818 KN
1.1
e = 40 mm, p = 60 mm
25
Anc = [200 − 22 − 2 ] ∗ 25 = 4137.5 mm²
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25
Ago = [200 − 2 ] ∗ 25 = 4687.5 mm²
w f b f ∗γm0
β = 1.4 − 0.076 ∗ ( ) ∗ ( u) ∗ ( s ) ≤ ( u ) ≥ 0.7.
t fy Lc fy ∗γml
0.9∗4137.5∗410 1.15∗4687.5∗250
Therefore, Tdn = ( )+( ) = 2446.5 KN
1.25 1.1
The block shear strength Tdb , at an end connection is taken as the smaller of
13000∗250 0.9∗1225∗410
Tdb1 = ( )+( ) = 2067 KN,
√3∗1.1 1.25
0.9∗8325∗410 1500∗250
Tdb2 = ( )+( ) = 1759 KN
√3∗1.25 1.1
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Now, Strength of the single angle Tension member should be least of
the above three values (i.e. 2131.81 KN, 2446.5 KN and 1759 KN) which is equal to
1759 KN.
As per our calculation we get that the maximum tension force is in the
leg member of the ground panel which is 245.67 KN
16 mm φ bolts
ISA 100×100×8
fy∗Ag
Tdg =
γm0
250∗1539
Tdg = = 349.7 KN
1.1
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Design Strength due to rupture of critical section
e = 40 mm, p = 60 mm
w f b f ∗γm0
β = 1.4 − 0.076 ∗ ( ) ∗ ( u) ∗ ( s ) ≤ ( u ) ≥ 0.7.
t fy Lc fy ∗γml
0.9∗624∗410 0.74∗768∗250
Therefore, Tdn = ( )+( ) = 313 KN
1.25 1.1
The block shear strength Tdb , at an end connection is taken as the smaller of
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Or, Tdb2 = ((0.9×920×410)/ (√3×1.25)) + ((464×250)/1.1) = 262 kN
Now, Strength of the single angle Tension member should be least of the above
three values (i.e. 349.7kN, 313kN and 262kN) which is equal to 262kN.
As per the calculation, the maximum tension force is obtained in the diagonal
member of the sixth panel which is 45.27kN
i.e. factored load = 45.27×1.5 = 67.9kN is lesser than the above three values.
Therefore the design is safe for maximum tension.
Length = 3.02 m
K = 0.85
fy = 250 MPa
A = 9380 mm2
r min = 60.5 mm
KL 0.85∗3020
= = 42.43
rmin 60.5
Here,
KL
For, = 40 ≥ fcd = 198 MPa
r
KL
= 50 ≥ fcd = 183 MPa
r
43
KL
Therefore, for = 42.43
r
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CONCLUSION
The trial section which is adopted for this analysis is compatible with the
calculated loads.
The member sizes are compared with those found after their design. The
deflections are found to be negligible.
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REFERENCE
IS 4091-1967(Foundation design).
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