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RELAY MODULE
RELAY DISPLAY CARD
012:ALRM
RELAY DISPLAY
Alarm
Tripped
Power
Inhibit
SHIFT R
CONTENTS
Page
FOR YOUR SAFETY 4
Safe operation 4
OPERATION 5
Intended use 5
Description 5
Operational fault relay 5
Electromagnetic compatibility 5
Display card front panel controls and indicators 6
Display 6
LEDs 6
Controls 7
Relay module indicators 7
Acknowledging alarms 7
Relays configured “Single” and “LNAK” 8
Operational faults 8
Operational fault codes 9
Loss of communication between relay display card and relay module(s) 9
INSTALLATION 10
Install relay display card 10
Install relay modules 10
Set module numbers 13
Connect equipment to relay terminals 14
Connect DC supply to modules 14
Optional connections 15
Remote reset 15
Operational fault relay 15
Switch-on and initial checks 16
CONFIGURATION 17
Command mode 17
Function of front panel controls in command mode 17
Table of commands 17
Configure channel cards and master card 19
Configure relay display card 19
Configuration sequence 20
Optional configuration settings 25
MAINTENANCE 26
Recommended maintenance intervals 26
Commands for system maintenance 26
TECHNICAL DATA 30
Relay display card 30
Relay module 30
Part numbers 31
4 REGARD Relay Module & Relay Display Card
Draeger Limited can not be held responsible for any damage caused by non-compliance with
the above recommendations. The warranty and liability provisions of the terms and conditions
of sale and delivery of Draeger Limited are likewise not modified by recommendations given
above.
Maintenance
This apparatus must be inspected and serviced by experts at regular intervals and a record
maintained of such inspections and servicing. Repairs and general overhaul of this apparatus
should only be carried out by competent personnel.
We recommend that either a training course or service contract is obtained from the Draeger
Service department and that all repairs are also carried out by them.
Safe operation
For safe operation:
• Set relays on relay modules normally energised. In the event of power loss,
communications failure or configuration data loss, the relays will de-energise.
• Connect an alarm device or other indicator to the operational fault relay on the relay
display card.
REGARD Relay Module & Relay Display Card 5
OPERATION
Intended use
The REGARD relay modules and relay display card provide:
• Additional common and voted alarm relays for a system comprising any combination of
channel cards.
• A1, A2, A3 and Fault alarm relays for each channel of a Regard HART card or 8-channel
display card.
• Additional alarm relays for single-channel Regard cards.
The relay modules and relay display card are intended for permanent installation in a non-
hazardous environment, such as a control room or marshalling cabinet.
Description
The relay display card fits into the Regard rack and controls up to 16 relay modules. Each
relay module has 16 relays. The relay modules are connected to the relay display card by a
single twisted-pair cable. Relay modules can be located up to 1km from the relay display
card, allowing shorter cable runs between the actuating relays and the controlled devices.
Up to eight relay display cards can be fitted in a Regard system – i.e. connected to the same
RS-485 bus. This restriction is removed if remote configuration of the relay display cards is
not required.
The relay display card “listens” to the messages on the RS-485 bus between the Regard
master card and channel cards. The relay display card requires a Regard master card for
operation. The master card must be configured to communicate with all channel cards
that are programmed on the relay display card .
Electromagnetic compatibility
The Regard relay module and relay display card have been tested for compliance with the
EMC Directive. Take the following steps to ensure compliance:
Instructions or precautions which are essential for electromagnetic compatibility are identified
by “EMC!” in the margin.
6 REGARD Relay Module & Relay Display Card
Display Meaning
001:CLR Relay 001 in non-alarm state
002:ALRM Relay 002 in alarm state
016:NOP Operation of relay 016 not set (no operation)
256:DBLD Relay 256 disabled
FAULT… Operational fault
FLTM…
Relays are numbered from 001 to 256. Relays on relay module 1 are numbers 001 to 016,
relays on relay module 2 are numbers 017 to 032, and so on.
LEDs
LED State Meaning
On Relay in alarm state
Alarm
Off Relay not in alarm state
On Alarm tripped & acknowledged
Controls
Function of front panel controls during normal operation:
Acknowledging alarms
The action required to acknowledge an alarm depends on it mode.
Momentarily connecting the remote reset terminals of the relay display card will also
acknowledge an alarm.
Operational faults
An operation fault is a failure in the operation of either the relay display card or the relay
module. Operational faults are either:
• critical – card may stop working, or
• advisory – card will continue to work safely, but its functions may be limited
Press Reset to clear the fault. If fault will not clear, or recurs, call Draeger Service.
REGARD Relay Module & Relay Display Card 9
INSTALLATION
Handle circuit boards with care during installation. Do not touch the circuit boards or
components.
Use of the relay modules and relay display card requires a Regard master card. All Regard
channel cards (e.g. 4-20, Ex, HART, 8-channel) must be connected to the same RS-485 bus
as the relay display card and the master card.
The diagram below shows how the relay display card and relay modules connect to a Regard
system. Note that there is a separate RS-485 bus from the relay display card to the relay
modules. (Diagram for illustration only.)
MASTER
CARD
CHANNEL 1
MAIN RS-485 BUS
RELAY MODULE
RELAY MODULE
CHANNEL 99
RELAY
DISPLAY
CARD
RS-485 BUS TO RELAY MODULES
• Connect “A” on relay module to “A” on relay display card (terminal 11 on Regard rack)
• Connect “B” on relay module to “B” on relay display card (terminal 10 on Regard rack)
REGARD RACK
1
2
3
4
5
6
7
RELAY MODULE 8
9
10 B
A B A B 11 A
12
13
14
15
16
RELAY MODULE
A B A B
EMC! Use screened twisted pair cable. If the RS-485 cable between the relay module and relay
display card is outside the enclosure, pass the cable through a ferrite tube at the entry point
to the enclosure.
A
B
12 REGARD Relay Module & Relay Display Card
“Bus”
RELAY MODULE
RELAY MODULE
RELAY
DISPLAY
CARD
RELAY MODULE
“Bus” with “stubs”
• Maximum allowed length of a stub is 5m
RELAY MODULE
RELAY MODULE
RELAY MODULE
RELAY MODULE
<5m
RELAY
DISPLAY
CARD
<1000m
RELAY MODULE
RELAY MODULE
<5m
RELAY MODULE
RELAY MODULE
RELAY MODULE
RELAY MODULE
RELAY
DISPLAY
CARD
<1000m
REGARD Relay Module & Relay Display Card 13
RELAY
DISPLAY RELAY MODULE
CARD
RELAY MODULE
RELAY MODULE
RELAY
DISPLAY RELAY MODULE
CARD
RELAY MODULE
RELAY MODULE
SW1
Each module connected to a relay display card must have a unique ID number.
• First module must be 0
• ID numbers must be contiguous– do not leave any gaps in the sequence.
Examples:
• 3 relay modules, numbers 0, 1, 2.
• 16 relay modules: numbers 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F.
• Relay modules are identified by the relay display card as “ID number + 1”, e.g. the module
with ID number 0 will be module 1 on the relay display card.
• The order of the relay modules on the RS-485 bus does not affect the operation of the
relay modules. Using a logical numbering sequence for the modules makes programming
the relay display card easier.
14 REGARD Relay Module & Relay Display Card
NO
C
NC
EMC! Use screened cable for connections to relays
24V
0V
REGARD Relay Module & Relay Display Card 15
Optional connections
Remote reset
If required, connect normally-open contact to remote reset terminals on relay display card to
allow remote reset of alarm relays. Connect using screw terminals on Regard rack.
REGARD RACK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
REGARD RACK
1
RELAY SHOWN
2
ENERGIZED
3
(NORMAL STATE)
4
5
6
7
8
9
10
11
12
13
14
15
16
16 REGARD Relay Module & Relay Display Card
Check that the Power LED on the relay display card and relay modules are lit.
If power to the relay modules is connected more than 5 seconds before the relay display card,
the relay display card will indicate a communications fault warning. Press R push button to
cancel the warning.
Relay display card may indicate a fault condition until it is correctly configured.
REGARD Relay Module & Relay Display Card 17
CONFIGURATION
Command mode
Configuration and maintenance of the display card is performed using front panel controls and
display, by setting the card into command mode.
In command mode:
• Display of relays status is replaced by display of command mode options and configuration
settings;
• Operation of all relays on relay modules is prevented (“inhibited”). Inhibit LED on front
panel of card is lit.
Configuration and maintenance commands are operated by selecting the command number
using the and push buttons.
Entering command mode automatically inhibits all alarm relays on the module(s) connected
to the relay display card.
Display
LED State Meaning
Off Relay not in alarm state
Alarm
On Relay in alarm state
Off No alarm
Tripped
On Alarm condition true
On DC power on
Power
Flashing Operational fault
On Relays inhibited
Inhibit
Blinking Relays inhibited + relays disabled
18 REGARD Relay Module & Relay Display Card
Table of commands
There is no SAVE command on the relay display card (00-2). Settings are saved automatically.
The relay display card does not automatically exit command mode if no buttons are pressed for 10 minutes.
There is no LOCK command (60-0) to lock the card in command mode.
REGARD Relay Module & Relay Display Card 19
Example
Card No. 1
Module No. 1
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
1 CA1 — ACK ENER
2 CA2 — ACK ENER
3 CA3 — ACK ENER
4 CF — LNAK NORM
5 SA1 CH1 — ACK ENER
6 SA2 CH1 — ACK ENER
7 SA3 CH1 — ACK ENER
8 SA1 CH2 — ACK ENER
9 SA2 CH2 — ACK ENER
10 SA3 CH2 — ACK ENER
11 SA1 CH3 — ACK ENER
12 SA2 CH3 — ACK ENER
13 SA3 CH3 — ACK ENER
14 SF CH1 — LNAK NORM
15 SF CH2 — LNAK NORM
16 SF CH3 — LNAK NORM
Card No. 1
Module No. 2
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
17 VA1 01 02 03 LACK ENER
18 VA2 01 02 03 LACK ENER
19 VA3 01 02 03 LACK ENER
. . . . .
. . . . .
. . . . .
20 REGARD Relay Module & Relay Display Card
Configuration sequence
Enter configuration-level password
Factory-set configuration password is CCCC.
• Enter R CONFIG
Access at configuration level confirmed
then
Command ends 00-1
• Enter R 11-4:010
001:CH1
Channel number
• Select channel number 001:CH2
• Enter R VOTING
then
Current setting: n OF 1
Number of channels in voting group (m)
• Enter R 1 OF 3
No of alarms required to trip (n)
• Enter R 1 CH1
First channel in voting group
Channel number
• Enter R 2 CH5
Second channel in voting group
Channel number
• Select second channel in voting group (e.g. 6) 2 CH6
• Enter R 3 CH7
Mode Function
ACK Non Latching and Acknowledgeable
Relay returns to non-alarm state when the relay alarm condition has
cleared or the relay alarm has been acknowledged.
NAK Non Latching and Non Acknowledgeable
Relay returns to its non-alarm state when the relay alarm condition
has cleared. Acknowledging the relay alarm whilst the alarm
condition is still true will not reset the relay.
LACK Latching and Acknowledgeable
Relay returns to its non alarm state when the relay alarm is
acknowledged. The relay will not automatically go back to its non-
alarm state when the alarm condition stops.
LNAK Latching and Non Acknowledgeable
Returns to its non alarm state when the alarm condition stops and
then the alarm is acknowledged. Acknowledging the relay alarm
whilst the alarm condition is still true will not reset the relay. The
relay will not automatically go back to its non-alarm state when the
alarm condition stops.
DNAK Delay Latching and Non-Acknowledgeable
Relay returns to its non alarm state when the alarm condition stops
and the alarm has been acknowledged. Acknowledging the relay
alarm whilst the alarm condition is still true will not reset the relay.
The relay will automatically go back to its non-alarm state when the
alarm condition stops if the relay has already been acknowledged.
• Enter R LATCHING
then
Current setting: 001:LACK
• Enter R QUIT:NO
• Enter R 001:CLR
Card exits command mode
REGARD Relay Module & Relay Display Card 25
Note: This setting allows differentiation of relay display cards on the same RS-485 bus by
remote configuration software. It does not affect the operation of the relay display card or
relay modules in any way.
• Enter R DISPLAY
then
Current setting: ON
MAINTENANCE
Recommended maintenance intervals
Daily:
• Visual check to determine readiness for operation
At regular intervals:
• Check connections to relays and between modules and relay display card
• Check operation of relays (command 14-4)
• Enter R AACC
• Enter R ABBC
• Enter R ABCC
Disable relay(s)
Each relay on the relay modules can be prevented from changing state when an alarm
occurs.
If a relay that is in its alarm state is disabled, the relay will change to its non-alarm state upon
exit from command mode.
The “Inhibit” LED blinks when one or more relays are disabled.
Warning: a disabled relay will not indicate a gas alarm or fault alarm.
• Enter R DISABLE
then
Current setting: 001:NO
TECHNICAL DATA
Relay display card
Supply voltage 18 to 35V DC
Environmental operating range
• Temperature –20° to +50°C
• Humidity 0 to 90%RH, non-condensing
• Vibration To BS 2011 Part 2.1Fc
Current consumption
• Typical 50mA
• Maximum 150mA
Operation fault relay
• Type Single pole double throw (1 Form C)
• Switching capacity 5A, 250VAC; 5A 30VDC
• Max. switching power 1,250VA, 150W
• Max. switching voltage 250VAC, 100VDC
• Min. switching voltage & current 12V, 100mA
Format Single Eurocard, 10 HP front panel
Dimensions 187 x 129 x 50mm
Fuse 800mA quick blow (F), 20 x 5mm
Relay module
Supply voltage 18 to 35V DC
Environmental operating range
• Temperature –20° to +50°C
• Humidity 0 to 90%RH, non-condensing
• Vibration To BS 2011 Part2.1Fc
Current consumption
• Typical 50mA
• Maximum 350mA
Relays
• Type Single pole double throw (1 Form C)
• Switching capacity 5A, 250VAC; 5A 30VDC
• Max. switching power 1,250VA, 150W
• Max. switching voltage 250VAC, 100VDC
• Min. switching voltage & current 12V, 100mA
Wire cross-section
• Relays 2.5 mm2
• DC inputs & RS-485 1.5 mm2
Format DIN rail mounting module
Dimensions 360 x 90 x 60mm
Fuse 1A quick blow (F) 20 x 5mm
REGARD Relay Module & Relay Display Card 31
Part numbers
Description Part Number
Regard relay display card 4206081
Regard relay module (250VAC) 4206432
Relay module configuration sheet
Card No.
Module No. 1
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Card No.
Module No. 2
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
17
18
19
20
21
22
23
24
25
26
26
28
29
30
31
32
Relay module configuration sheet (contd.)
Card No.
Module No. 3
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Card No.
Module No. 4
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Relay module configuration sheet (contd.)
Card No.
Module No.
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
Card No.
Module No.
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
Relay module configuration sheet (contd.)
Card No.
Module No.
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
Card No.
Module No.
Relay No. Mode (11-4) Voting (11-1) Latching (11-7) Energise (04-4)
Draeger Ltd
Kitty Brewster Industrial Estate
Blyth
Northumberland
NE24 4RG
England
Tel. 872 92 88
Fax 773 20 33
http://www.draeger.com