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FOR APPROVAL

REV. DATE DESCRIPTION PRPD CHKD APPD

OWNER :

PAGBILAO POWER PLANT


EPC CONTRACTOR :

EEI CORPORATION

PROJECT :

PAGBILAO ADMIN,WAREHOUSE AND WORKSHOP BUILDING


TITLE :
PREPARED BY DATE

JCG JULY 20/19


CHECKED BY DATE CONCRETE CRACK REPAIR
APPROVED BY DATE DOCUMENT NUMBER REV.

MS-008 0

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Doc. No. PBL-MS001, Rev.0; Dec.17/18
CONTENTS
1. Purpose
2. Scope of Works
3. References
4. Definitions / Abbreviations
5. Personnel / Responsibility
6. Material / Manpower / Equipment Requirement
7. Work Procedure
a. Surface Preparation
b. Surface Routing
c. Surface Sealing
8. Health, Safety and Environment
8.1 General Policy
8.2 Health and Safety Hazards
8.3 Personal Protective Equipment (PPE)
8.4 Environment Aspects and Impacts

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Doc. No. PBL-MS001, Rev.0; Dec.17/18
METHOD STATEMENT
Contract : Pagbilao Admin, Warehouse and Workshop Building – Site Development
Construction Process : Concrete Crack Repair

1. PURPOSE

This work shall consist of the provision and application of concrete sealant to fill individual
pavement cracks to prevent entry of water or non-compressible substances such as sand, dirt,
rocks, or weeds. The work shall include the supply of all labor, tools and equipment, materials,
traffic signs as necessary for the safe and efficient completion of the entire work.

2. SCOPE OF WORKS

Repairing of concrete cracks (concrete sealant application)

3. REFERENCES

3.1. Project Quality Plan


3.2. Health and Safety Plan
3.3. Construction Plan
3.4. Environmental Plan

4. DEFINITIONS / ABBREVIATION

4.1. Engineer - Representative of Client


4.2. ICL - Inspection Check List
4.3. IR - Inspection Request
4.4. ITL - Independent Testing Laboratory
4.5. ITP - Inspection and Test Plan
4.6. ITR - Inspection & Test Requests
4.7. MAT - Material Submittal
4.8. MS - Method Statement
4.9. MIR - Material Inspection Request
4.10. MSDS - Material Safety Data Sheet
4.11. PPE - Personal Protective Equipment
4.12. PQP - Project Quality Plan
4.13. PTW - Permit To Work
4.14. RA - Hazard Identification and Risk Assessment
4.15. RFIA - Request for Inspection and Approval
4.16. SPD - Shop Drawing
4.17. TBM - Temporary Bench Mark

5. PERSONNEL/RESPONSIBILITIES

The following personnel have an active role in the implementation of this Method Statement.

5.1 Project Manager: He is responsible for appoint Site Supervisory personnel to organize,
coordinate, and oversee the execution on the work detailed in this method statement.

5.2 Construction Superintendent: He is responsible for the organization and coordination of


the entire work detailed in this method statement.

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Doc. No. PBL-MS001, Rev.0; Dec.17/18
5.3 Site Engineer (Marine Work Section): He is responsible for the execution of the works
detailed in this method statement. He will be responsible for instructing the foreman/site
supervisor about the requirement of the contract, including the restrictions, safety regulations,
scope of work and time schedule. In addition, he will be responsible for related logistics
matters and all matters related to HSE and the quality of the works.

5.4 Site Supervisor / Foreman: He is responsible for the day-to-day implementation and
supervision of the works detailed in the method statement.

5.5 Safety Engineer / Officer: He / She is responsible to assist the construction team to develop
safe methods of working and to monitor implementation of the contracts as required.

5.6 QA/AC Manager: He is responsible in planning and implementation of the Quality


Management System and all documentation and filing of inspection and testing activities.

5.7 Environmental Engineer: He / She is responsible in planning, implementation and


compliance to the environmental management system designed and approved for the
project.

6. MANPOWER / MATERIAL / EQUIPMENT REQUIREMENT

6.1 Manpower

6.1.1 Supervisor
6.1.2 Work Force

6.2 Equipment’s / Tools

6.2A: Manual cartridge gun


6.2B: Power/Hand tools

6.3 Materials

6.3.1 Sikaflex Concrete Bond/Sealant (see attached product description)


6.3.2 Paint brush
6.3.3 Masking tapes

7. WORK PROCEDURE

A. Surface preparation

7.1 The first step is to clean the cracks that have been contaminated; to the extent this is
possible and practical. Contaminants such as oil, grease, dirt, or fine particles of concrete
prevent epoxy penetration and bonding, and reduce the effectiveness of repairs.
Preferably, contamination should be removed by vacuuming or flushing with water or other
especially effective cleaning solutions.

B. Surface routing

7.2 The procedure consists of preparing a groove at the surface ranging in depth, typically, from
1/4 to 1 inch (6 to 25 mm). A concrete saw, hand tools or pneumatic tools may be used. The
groove is then cleaned by air blasting, sandblasting, or water blasting, and dried. This provides
a clean, uniform reservoir in which the sealer is placed.

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Doc. No. PBL-MS001, Rev.0; Dec.17/18
C. Surface sealing

7.3 After grooving, ensure substrates are clean and sound. Remove any contaminants,
including laitance, oil, dust, debris, or other foreign particles.

7.4 The work shall be carried out very carefully to a regular alignment in accordance with the
Drawings. Straight edges and templates shall be used if required by the Engineer.

7.5 The material shall be applied in a controlled manner by assigned skilled worker and
supervised by the field supervisor.

7.6 Pour sealant directly on cracks. Distribute the sealant over the surface to be repair (crack)
Brush grooved cracks with heavy nap roller. Apply additional sealant material onto crack using
squeegee or broom and then re-brush crack with heavy nap roller.

8. HEALTH, SAFETY AND ENVIRONMENT

8.1 General Policy

The significant hazards have been identified and analyzed in accordance with the applicable
HSE legal and contractual requirements as well as with the Client requirements.

8.2 Health and Safety Hazards


Refer to HIRAC

8.3 Protective and Safety Equipment

The protective and safety equipment shall be in accordance with the specifications and the
requirements of the contract.

All personnel will be handled out these items during their site induction.

 Helmets
 Safety Glasses
 Safety Shoes
 Work Gloves
 High visibility uniforms
 Dust mask

8.4 Environmental
Refer to Project Environmental Plan (PEP)

Environmental control methods will be implemented to prevent possible impacts of construction


activities to nearby environment.

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Doc. No. PBL-MS001, Rev.0; Dec.17/18

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