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D:1

D Error codes

Contents D Error codes


D Error codes ........................................................................................................ D:3
1 Engine................................................................................................................. D:9
2 Transm ission ................................................................................................... D:59
8 Control system ................................................................................................ D:95

Workshop Manual DCT 80-90 VDCT01.02G B


D:2

VDCT01.02G B Workshop Manual DCT 80-90


D Error codes – Error codes D:3

D Error codes
Error codes, explanation
The error codes are explained in table form for Engine, Transmission
as well as Control syst em. They are sorted according to error code
number.

The error code table has the following information:


• Code, error code\qs number, shown in eld C on display.
• Description, explanation of the error code and when it\qs
generated.
• Limitation, in case of certain error codes certain functions are
impaired or limited to protect the machine and operator.
• Action, information of what should be checked to nd the cause
of the error code.
B. Error code level (symbol) • Diagnostic menu, reference to suitable diagnostic menu to rectify
the problem, read signal value or check the function.
C. Error code number
In addition to the explanation of the display gure, the description
D. Error cause (symbol) of the diagnostic menus contains reference to circuit diagrams
that are found in section E Schematics and reference to function
E. Function (symbol) group for further information about functions and components.
• Funct ion group is a reference to whic h function group the
error code is associated. This eld is used to search for more
information as necessary. The function group can be used to nd
different types of information.
Sect ions 0-12 contain a description of the function and its
components, component location and work instructions for
different tasks.

Workshop Manual DCT 80-90 VDCT01.02G B


D:4 D Error codes – Error codes

Error code menu, description


The cont rol and monitoring system's display is divided into four elds
where the information is shown (see gure to the left).
• Field B: Error code level is shown with a symbol.
• Field C: Shows error code.
• Field D: Shows type of error.
• Field E: Indicates whic h function is affected by error code.
• Book symbol means that information is available in the operator's
manual.

Field B: Error code level

The control and monitoring syst em gives error code information in


three levels whic h are indicat ed with a symbol in the lower left corner
(B) on the display unit.
• Stop
Indicates a serious malfunction that may jeopardise the operator's
safety or cause machine failure. The error code must be attended
to immediately. Stop working with the machine and contact
service immediately.
The error code is shown automatically on the display.

• Warning
Indicates malfunction in machine that should be taken care of as
soon as possible. After the nished work shift with the machine,
contact service as soon as possible.
The error code is shown automatically on the display.

• Information
Information to the operator that something should be taken care
of as soon as possible, e.g., defective light bulb. Take action to
x the cause of the error code as soon as possible. See section 6
Inspection and maintenance in the operator's manual.
The error code is stored in the error code list under operating
menu for service.

Field C: Error code number


Field C: Error code number

The control and monitoring system gives error codes from three
sub-syst ems:
• Machine:
Shown with error code number XXX on display.

• Engine:
Shown with error code number XXX/YY on display.

NOTE
If several error codes come from the engine, the error code level
is shown for the most serious error code.

VDCT01.02G B Workshop Manual DCT 80-90


D Error codes – Error codes D:5

• Transmission:
Shown with error code number XX/YY on display.

Field D: Type of error


Field D: Type of error
1. Temperature too high/too low.
2. Incorrect signal to solenoid valve.
3. Incorrect hydraulic pressure.
4. Incorrect sensor signal.
5. Incorrect signal from control.
6. Incorrect signal to bulb.
7. Incorrect signal, for example, open circuit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:6 D Error codes – Error codes

Field E: Affected function


Field E: Affected function
1. Attachment
2. Rotation of attachment
3. Side shift, attachment
4. Lengt h adjustment attachment
5. Levelling
6. Twistlocks
7. Fork s up/ down
8. Tilt forks
9. Side shift forks
10. Spreading forks
11. Rotation forks
12. Overload protection
13. Hydraulic functions
14. Brake system
15. Steering
16. Engine
17. Transmission
18. Central lubrication
19. Control unit
20. Hardware-related error
21. Cab
22. Air conditioning
23. Fuel system
24. Headlights
25. Windscreen wipers
26. Bat tery voltage
27. Bulb for lighting

VDCT01.02G B Workshop Manual DCT 80-90


D Error codes – Error codes D:7

Reading out error code

NOTE
In the event of an error code, perform the actions recommended in
the error code table to identify the fault.
Error codes are stored as active and inactive. Active errors are
shown in the error code menu.
Always use error code menus for reading error codes, otherwise
there is a risk of missing error codes.

1 Turn the start key to position I.

WARNING
Risk of machine damage.
In the event of error codes of level "WARNING" and
"STOP", ser ious machine damage may result if the
engine is started.
Do not start the engine until the cause of the error code
has been identi ed or repaired.

2 Navigat e to the service menu and press Enter.

3 The safety menu is shown. Hold Enter depressed for at least


two seconds.

4 The error code list is shown on the display. An active error code is
shown on display where eld C shows error code number together
with X(Y). X shows sequence number for displayed error code and
(Y) shows total number of active error codes.
Scroll between error codes with key 1 and 2 (arrow function).
Error codes disappear from the list when the cause has been
remedied.

Workshop Manual DCT 80-90 VDCT01.02G B


D:8 D Error codes – Error codes

5 Note error code number ( eld C) to avoid forgetting.


• Error code level is shown with a symbol in eld B
• Error code is shown in eld C
• Error cause is shown with a symbol in eld D
• The function affected by the error is shown with a symbol in
eld E
The book symbol is an instruction for the operator to read
the operator's manual.
6 Use the error code tables to nd more information about the error
code.
7 After the remedial action, check that no active error codes remain
for the function in question.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:9

1 Engine
Error codes engine, general
When contacting engine suppliers, use the supplier code.
• Display indicates error code as shown in the machine, in
accordance with SAE J1939 in SPN/FMI
• The supplier code indicates the error code in accordance with the
engine manufacturer's speci cation.

Table Speci cati ons FMI

FMI Description SAE-text


0 Too high value. Data valid, but higher than normal operating range.
1 Too low value. Data valid, but lower than normal operating range.
2 Incorrect dat a. Intermittent or incorrect data.
3 Electrical problem. Abnormally high voltage or short-circuit to higher voltage.
4 Electrical problem. Abnormally low voltage or short-circuit to lower voltage.
5 Electrical problem. Abnormally low current or open circuit.
6 Electrical problem. Abnormally high current or short-circuit to ground.
7 Mechanical problem. Incorrect response from mechanical syst em.
8 Mechanical problem or electrical Abnormal frequency.
problem.
9 Communication error. Abnormal update rate.
10 Mechanical problem or electrical Abnormally wide variations.
problem.
11 Unknown malfunction. Non-identi able malfunction.
12 Component error. Incorrect unit or component.
13 Incorrect calibration. Values outside calibration values.
14 Unknown malfunction. Special instructions.
15 Too high value. Data valid, but higher than normal operating range. The least serious
level
16 Too high value. Data valid, but higher than normal operating range. Moderately severe
level
17 Too low value. Data valid, but below normal operating range: The least serious level
18 Too low value. Data valid, but below normal operating range: Moderately severe level
19 Communication error. Received network data incorrect
20-30 Reserved for SAE-assignment
31 FMI is not available or the condition Not available or condition exists
that is identi ed by the SPN exists.

Workshop Manual DCT 80-90 VDCT01.02G B


D:10 1 Engine – Engine

Error codes engine (engine alternative


Yuchai YC6A240-30)
Table Error codes Yuchai YC6A240-30

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
29/2 P2135 Signal from Reduced engine Check the cable D794/1: 79 -
accelerator pedal, power. harness at the control
D794/1: 80
signal 2 and 1 do not unit.
correspond.
29/3 P0223 Accelerator pedal, Reduced engine Check the cable D794/1: 80 -
short circuit to voltage. power. harness at the control
unit.
29/4 P0222 Accelerator pedal, Reduced engine Check the cable D794/1: 80 -
short circuit to ground. power. harness at the control
unit.
84/0 P0501 Machine speed too Engine speed is Ease off throttle or - -
high. limited. select higher gear.
84/2 P0501 Speed signal Engine speed is Check the engine D794/1: 71 ENGINE,
unreasonable. limited. speed sensor. menu 1
Machine speed
Check the speed
does not correspond
sensor on the
with values from fuel
transmission.
injection and engine
speed.
84/11 P0510 Speed signal wrong. Engine speed is Check the engine - -
Internal error engine limited. speed sensor.
control unit.
Check the speed
sensor on the
transmission.
84/12 P0500 Speed signal wrong. Engine speed is Check the engine - ENGINE,
limited. speed sensor. menu 1
Check the speed
sensor on the
transmission.
91/2 P2135 Signal from Reduced engine Check the cable D794/1: 79 -
accelerator pedal, power. harness at the control
D794/1: 80
signal 1 and 2 do not unit.
correspond.
91/3 P0123 Accelerator pedal, Reduced engine Check the cable D794/1: 79 -
short circuit to voltage. power. harness at the control
unit.
91/4 P0122 Accelerator pedal, Reduced engine Check the cable D794/1: 79 -
short circuit to ground. power. harness at the control
unit.
91/7 P2299 Signal from No limitation. Check the cable D794/1: 79 -
accelerator pedal harness at the control
D794/1: 80
and brake pedal not unit.
consistent.
95/2 P1017 Sensor pressure fuel No limitation. Check the cable D794/1: 81 -
lt er, unreasonable harness bet ween
signal. control unit and sensor.
Check the sensor.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D: 11

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
95/3 P1015 Sensor pressure fuel No limitation. Check the cable D794/1:81 -
lt er, signal high. harness bet ween
control unit and sensor.
Check the sensor.
95/4 P1016 Sensor pressure fuel No limitation. Check the cable D794/1:81 -
lt er, signal low. harness bet ween
control unit and sensor.
Check the sensor.
95/7 P1018 Fuel lter clogged. No limitation. Change the fuel lter. - -

97/3 P2267 Water-in -fuel sensor No limitation. Check the cable D794/1:43 – ENGINE,
(B760), short circuit to harness bet ween B760/1 menu 10
voltage. control unit and sensor.
Check the sensor.
97/4 P2266 Water-in -fuel sensor No limitation. Check the cable D794/1:43 – ENGINE,
(B760), short circuit to harness bet ween B760/1 menu 10
ground. control unit and sensor.
Check the sensor.
97/11 P2269 Water in fuel. No limitation. Change the fuel D794/1:43 – ENGINE,
pre lter. B760/1 menu 10
98/2 P250B Sensor engine oil No limitation. Check the cable - -
level, unreasonable harness at the control
signal. unit.
98/3 P250D Sensor engine oil No limitation. Check the cable - -
level, short circuit to harness at the control
voltage. unit.
98/4 P250C Sensor engine oil No limitation. Check the cable - -
level, short circuit to harness at the control
ground. unit.
98/ 12 P250A Sensor engine oil No limitation. Use diagnostic D794/1:34 CAN/POW-
level, incorrect signal menu to check ER, menu 3
D794/1:35
via CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
100/2 P0521 Sensor engine No limitation. Check the cable - ENGINE,
oil pressure, harness bet ween menu 6
unreasonable signal. control unit and sensor.
Check the sensor.
Check the oil level in
the engine.
100/3 P0523 Sensor engine oil No limitation. Check the cable - ENGINE,
pressure, short circuit harness bet ween menu 6
to voltage. control unit and sensor.
Check the sensor.
100/4 P0522 Sensor engine oil No limitation. Check the cable - ENGINE,
pressure, short circuit harness bet ween menu 6
to ground. control unit and sensor.
Check the sensor.

Workshop Manual DCT 80-90 VDCT01.02G B


D:12 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
100/12 P0520 Sensor engine oil No limitation. Use diagnostic D794/1: 34 CAN/POW-
pressure, incorrect menu to check ER, menu 3
D794/1: 35
signal via CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
100/17 P0524 Low engine oil Reduced engine Check the oil level in - ENGINE,
pressure. power. the engine. menu 6
Change oil lt er.
Check the system
pressure valves and
the safety valve in the
lubrication system.
Check the sensor.
102/2 P0236 Sensor boost Reduced engine Check the cable D794/2: 32 – ENGINE,
pressure and power. harness bet ween 36 menu 6
sensor air pressure, control unit and sensor.
unreasonable signal
Check the sensors.
combination.
102/3 P0238 Sensor boost Reduced engine Check the cable D794/2: 34 ENGINE,
pressure, short circuit power. harness bet ween menu 6
to voltage. control unit and sensor.
Check the sensor.
102/4 P0237 Sensor boost Reduced engine Check the cable D794/2: 34 ENGINE,
pressure, short circuit power. harness bet ween menu 6
to ground. control unit and sensor.
Check the sensor.
102/12 P0235 Sensor boost Reduced engine Use diagnostic D794/1: 34 CAN/POW-
pressure, incorrect power. menu to check ER, menu 3
D794/1: 35
signal via CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
105/3 P0098 Sensor intake No limitation. Check the cable D794/2: 36 ENGINE,
temperature, incorrect harness bet ween menu 7
signal. Short circuit to control unit and sensor.
voltage.
Check the sensor.
105/4 P0097 Sensor intake No limitation. Check the cable D794/2: 36 ENGINE,
temperature, short harness bet ween menu 7
circuit to ground. control unit and sensor.
Check the sensor.
105/12 P0099 Sensor intake No limitation. Use diagnostic D794/1: 34 CAN/POW-
temperature, incorrect menu to check ER, menu 3
D794/1: 35
signal via CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:13

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
108/2 P2227 Sensor air pressure Reduced engine Check the cable D794/2:32 – ENGINE,
and sensor power. harness bet ween 2:36 menu 6
boost pressure, control unit and sensor.
unreasonable signal
Check the sensors.
combination.
108/3 P2229 Sensor air pressure, Reduced engine Check the cable - -
short circuit to voltage. power. harness bet ween
control unit and sensor.
Check the sensor.
108/4 P2228 Sensor air pressure, Reduced engine Check the cable - -
short circuit to ground. power. harness bet ween
control unit and sensor.
Check the sensor.
108/12 P0000 Sensor air pressure, Reduced engine Use diagnostic D794/1:34 CAN/POW-
incorrect signal via power. menu to check ER, menu 3
D794/1:35
CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
110/2 P0116 Coolant temperature Reduced engine Check the cable D794/2:15 ENGINE,
sensor, the power. harness bet ween menu 7
temperature is control unit and sensor.
unreasonable in
Check the sensor.
relation to the oil
temperature.
110/3 P0118 Sensor coolant Reduced engine Check the cable D794/2:15 ENGINE,
temperature, short power. harness bet ween menu 7
circuit to voltage. control unit and sensor.
Check the sensor.
110/4 P0117 Sensor coolant Reduced engine Check the cable D794/2:15 ENGINE,
temperature, short power. harness bet ween menu 7
circuit to ground. control unit and sensor.
Check the sensor.
110/ 12 P0115 Sensor coolant Reduced engine Use diagnostic D794/1:34 CAN/POW-
temperature, incorrect power. menu to check ER, menu 3
D794/1:35
signal via CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).

Workshop Manual DCT 80-90 VDCT01.02G B


D:14 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
110/ 15 P0217 Coolant temperature No limitation. Check the coolant D794/2: 15 -
too high. level.
Check that radiator is
clean.
Check the thermostat.
Check the cap on the
expansion tank.
Check if there is air in
coolant system.
Check the cable
harness bet ween
control unit and sensor.
Check the sensor.
111/2 P2557 Sensor coolant level, No limitation. Check the cable - ENGINE,
unreasonable signal harness at the control menu 10
combination. unit.
111/3 P2559 Sensor coolant level, No limitation. Check the cable - ENGINE,
short circuit to voltage. harness at the control menu 10
unit.
111/4 P2558 Sensor coolant level, No limitation. Check the cable - ENGINE,
short circuit to voltage. harness at the control menu 10
unit.
111/12 P2556 Sensor coolant level, No limitation. Check the cable - ENGINE,
open circuit. harness at the control menu 10
unit.
132/3 P0101 Mass air ow sensor, No limitation. Check the cable - -
signal deviation too harness at the control
high. unit.
132/3 P0103 Mass air ow sensor, No limitation. Check the cable - -
air ow too high. harness at the control
unit.
132/4 P0101 Mass air ow sensor, No limitation. Check the cable - -
signal deviation too harness at the control
low. unit.
132/4 P0102 Mass air ow sensor, No limitation. Check the cable - -
air ow too low. harness at the control
unit.
157/3 P0193 Sensor fuel pressure, Reduced engine Check the cable D794/2: 14 -
short circuit to voltage. power. harness bet ween
control unit and sensor.
Check the sensor.
157/4 P0192 Sensor fuel pressure, Reduced engine Check the cable D794/2: 14 -
short circuit to ground. power. harness bet ween
control unit and sensor.
Check the sensor.
157/15 P0191 Sensor fuel pressure, Reduced engine Check the cable D794/2: 14 -
signal deviation too power. harness bet ween
high. control unit and sensor.
Check the sensor.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:15

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
157/17 P0191 Sensor fuel pressure, Reduced engine Check the cable D794/2:14 -
signal deviation too power. harness bet ween
low. control unit and sensor.
Check the sensor.
158/12 P2533 Ignition key lock, open No limitation. Check the cable D794/1:40 -
circuit. harness at the control
unit.
168/3 P0563 High bat tery voltage. No limitation. Check the voltage D794/1:2 -
feed.
If equipment for
assisted start is
connected, disconnect
it.
168/4 P0562 Low battery voltage. The engine may be Check and charge the D794/1:2 -
dif cult to start. batteries.
Check the cable
harness to the control
unit.
Check alternator,
battery and cable
harness bet ween
battery and alternator.
171/3 P0073 Sensor out door No limitation. Check the cable - -
temperature, short harness at the control
circuit to voltage. unit.
171/4 P0072 Sensor out door No limitation. Check the cable - -
temperature, short harness at the control
circuit to ground. unit.
171/12 P0071 Sensor out door No limitation. Use diagnostic D794/1:34 CAN/POW-
temperature, incorrect menu to check ER, menu 3
D794/1:35
signal via CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
172/3 P0113 Sensor intake No limitation. Check the cable D794/2:36 ENGINE,
temperature, high harness bet ween menu 7
signal. control unit and sensor.
Check the sensor.
172/4 P0112 Sensor intake No limitation. Check the cable D794/2:36 ENGINE,
temperature, low harness bet ween menu 7
signal. control unit and sensor.
Check the sensor.
174/3 P0183 Sensor fuel No limitation. Check the cable - -
temperature, short harness bet ween
circuit to voltage. control unit and sensor.
Check the sensor.
174/4 P0182 Sensor fuel No limitation. Check the cable - -
temperature, short harness bet ween
circuit to ground. control unit and sensor.
Check the sensor.

Workshop Manual DCT 80-90 VDCT01.02G B


D:16 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
175/3 P0198 Sensor engine oil No limitation. Check the cable - ENGINE,
temperature, short harness bet ween menu 7
circuit to voltage. control unit and sensor.
Check the sensor.
175/4 P0197 Sensor engine oil No limitation. Check the cable - ENGINE,
temperature, short harness bet ween menu 7
circuit to ground. control unit and sensor.
Check the sensor.
175/12 P0195 Sensor engine oil No limitation. Use diagnostic D794/1: 34 CAN/POW-
temperature, incorrect menu to check ER, menu 3
D794/1: 35
signal via CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
175/17 P0196 High oil temperature. No limitation. Check the oil level. - ENGINE,
menu 7
Check coolant
temperature and level.
190/7 P0016 Sensor camshaft and No limitation. Check the cable D794/2: 09 -
sensor crankshaft, harness bet ween
D794/2: 23
unreasonable signal control unit and
combination. sensors.
Check the sensors.
190/11 P0336 Sensor rotat ion speed The engine is Check the cable D794/2: 23 ENGINE,
crankshaft, irregular extremely dif cult harness bet ween menu 2
signal. to start and runs control unit and sensor.
unevenly or stops.
Check the sensor.
Reduced engine
power.
190/12 P0008 Sensor camshaft No limitation. Check the cable D794/2: 09 -
rotat ion speed, signal harness bet ween
error. control unit and sensor.
Check the sensor.
190/12 P0335 Sensor rotat ion speed The engine is Check the cable D794/2: 23 -
crankshaft, no signal. extremely dif cult harness bet ween
to start and runs control unit and sensor.
unevenly or stops.
Check the sensor.
Reduced engine
power.
520/11 UD13A CAN bus, No limitation. Use diagnostic D794/1: 34 CAN/POW-
communication error. menu to check ER, menu 3
520/12 UD13B D794/1: 35
communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:17

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
533/15 P0219 Engine speed too No limitation. Check the fuel D794/2:09 Engine,
high. pressure. menu 2
D794/2:23
Check the cable
harness bet ween
control unit and
sensors.
Check sensor
camshaft rotation
speed and sensor
crankshaft.
596/2 P0564 Cruise control input, No limitation. Check the cable D794/1:31 -
unreasonable signal. harness at the control
D794/1:64
unit.
D794/1:74
D794/1:46
597/2 P0504 The signal from the No limitation. Check the cable - -
brake pedal does not harness at the control
correspond with the unit.
accelerator pedal.
597/12 P0571 Brake pedal, incorrect No limitation. Use diagnostic D794/1:34 CAN/POW-
signal via CAN bus. menu to check ER, menu 3
D794/1:35
communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
598/2 P0704 Sensor clutch, No limitation. Check the cable - -
unreasonable signal. harness at the control
unit.
598/12 P0704 Sensor clutch, No limitation. Use diagnostic D794/1:34 CAN/POW-
incorrect signal via menu to check ER, menu 3
D794/1:35
CAN bus. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
624/2 P1626 Drive circuit lamp 1, No limitation. Check the cable - -
overheating. harness at the control
unit.
624/2 P162A Drive circuit lamp 2, No limitation. Check the cable - -
overheating. harness at the control
unit.
624/2 P162E Drive circuit lamp 3, No limitation. Check the cable - -
overheated. harness at the control
unit.
624/2 P161C Drive circuit system No limitation. Check the cable - -
lamp, overheat ed. harness at the control
unit.
624/2 P1632 Drive circuit warning No limitation. Check the cable - -
lamp, overheat ed. harness at the control
unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:18 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
624/3 P1623 Drive circuit lamp 1, No limitation. Check the cable - -
short circuit to voltage. harness at the control
unit.
624/3 P1627 Drive circuit lamp 2, No limitation. Check the cable - -
short circuit to voltage. harness at the control
unit.
624/3 P162B Drive circuit lamp 3, No limitation. Check the cable - -
short circuit to voltage. harness at the control
unit.
624/3 P1619 Drive circuit system No limitation. Check the cable - -
lamp, short circuit to harness at the control
voltage. unit.
624/3 P162F Drive circuit warning No limitation. Check the cable - -
lamp, short circuit to harness at the control
voltage. unit.
624/4 P1624 Drive circuit lamp 1, No limitation. Check the cable - -
short circuit to ground. harness at the control
unit.
624/4 P1628 Drive circuit lamp 2, No limitation. Check the cable - -
short circuit to ground. harness at the control
unit.
624/4 P162C Drive circuit lamp 3, No limitation. Check the cable - -
short circuit to ground. harness at the control
unit.
624/4 P161A Drive circuit system No limitation. Check the cable - -
lamp, short circuit to harness at the control
ground. unit.
624/4 P1630 Drive circuit warning No limitation. Check the cable - -
lamp, short circuit to harness at the control
ground. unit.
624/12 P1625 Drive circuit lamp 1, No limitation. Check the cable - -
open circuit. harness at the control
unit.
624/12 P1629 Drive circuit lamp 2, No limitation. Check the cable - -
open circuit. harness at the control
unit.
624/12 P162D Drive circuit lamp 3, No limitation. Check the cable - -
open circuit. harness at the control
unit.
624/12 P161B Drive circuit system No limitation. Check the cable - -
lamp, open circuit. harness at the control
unit.
624/12 P1631 Drive circuit warning No limitation. Check the cable - -
lamp, open circuit. harness at the control
unit.
630/2 P062F Internal error engine No limitation. Contact Yuchai - -
control unit. service.
630/4 P062F
630/12 P062F

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:19

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
636/11 P0341 Sensor rotat ion speed The engine takes Check the cable D794/2:09 -
camshaft, irregular longer to start than harness bet ween
signal. normal. The engine control unit and sensor.
is running normally
Check the sensor.
once it has started.
636/12 P0340 Sensor rotat ion speed The engine takes Check the cable D794/2:09 -
camshaft, no signal. longer to start than harness bet ween
normal. The engine control unit and sensor.
is running normally
Check the sensor.
once it has started.
639/12 UC029 CAN bus (A), electrical No limitation. Use diagnostic D794/1:34 CAN/POW-
problem. menu to check ER, menu 3
D794/1:35
communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
645/3 P1511 Sensor machine Engine speed is Check the cable D794/1:71 ENGINE,
speed, incorrect signal limited. harness bet ween menu 2
form. control unit and sensor.
Check the sensor.
645/4 P1512 Sensor machine Engine speed is Check the cable D794/1:71 ENGINE,
speed, incorrect signal limited. harness bet ween menu 2
form. control unit and sensor.
Check the sensor.
645/12 P1513 Sensor machine Engine speed is Check the cable D794/1:71 ENGINE,
speed, incorrect signal limited. harness bet ween menu 2
form. control unit and sensor.
Check the sensor.
651/3 P0262 Injector cylinder 1, Engine only runs on Check the cable D794/3:04 -
short circuit to ground. 3 cylinders and has harness bet ween
D794/3:13
reduced power. control unit and
injector.
Check the injector.
651/8 P0261 Injector cylinder 1, Engine only runs on Check the cable D794/3:04 -
short circuit bet ween 3 cylinders and has harness bet ween
D794/3:13
cables. reduced power. control unit and
injector.
Check the injector.
651/11 P0263 Injector cylinder 1, Engine only runs on Check the cable D794/3:04 -
installation-dependent 3 cylinders and has harness bet ween
D794/3:13
error. reduced power. control unit and
injector.
Check the injector.
651/11 P0263 Injector cylinder 1, Engine only runs on Check the cable D794/3:04 -
inde nable error. 3 cylinders and has harness bet ween
D794/3:13
reduced power. control unit and
injector.
Check the injector.

Workshop Manual DCT 80-90 VDCT01.02G B


D:20 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
651/11 P1213 Injector cylinder 1, No limitation. Check the cable D794/3: 04 -
installation-dependent harness bet ween
D794/3: 13
error. control unit and
injector.
Check the injector.
651/11 P1214 Injector cylinder 1, No limitation. Check the cable D794/3: 04 -
installation-dependent harness bet ween
D794/3: 13
error. control unit and
injector.
Check the injector.
651/11 P1215 Injector cylinder 1, No limitation. Check the cable D794/3: 04 -
installation-dependent harness bet ween
D794/3: 13
error. control unit and
injector.
Check the injector.
651/12 P0201 Injector cylinder 1, No limitation. Check the cable D794/3: 04 -
open circuit. harness bet ween
D794/3: 13
control unit and
injector.
Check the injector.
652/3 P0265 Injector cylinder 2, Engine only runs on Check the cable D794/3: 06 -
short circuit to ground. 3 cylinders and has harness bet ween
D794/3: 11
reduced power. control unit and
injector.
Check the injector.
652/8 P0264 Injector cylinder 2, Engine only runs on Check the cable D794/3: 06 -
short circuit between 3 cylinders and has harness bet ween
D794/3: 11
cables. reduced power. control unit and
injector.
Check the injector.
652/11 P0266 Injector cylinder 2, Engine only runs on Check the cable D794/3: 06 -
installation-dependent 3 cylinders and has harness bet ween
D794/3: 11
error. reduced power. control unit and
injector.
Check the injector.
652/11 P0266 Injector cylinder 2, Engine only runs on Check the cable D794/3: 06 -
inde nable error. 3 cylinders and has harness bet ween
D794/3: 11
reduced power. control unit and
injector.
Check the injector.
652/11 P1216 Injector cylinder 2, No limitation. Check the cable D794/3: 06 -
installation-dependent harness bet ween
D794/3: 11
error. control unit and
injector.
Check the injector.
652/11 P1217 Injector cylinder 2, No limitation. Check the cable D794/3: 06 -
installation-dependent harness bet ween
D794/3: 11
error. control unit and
injector.
Check the injector.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:21

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
652/11 P1218 Injector cylinder 2, No limitation. Check the cable D794/3:06 -
installation-dependent harness bet ween
D794/3:11
error. control unit and
injector.
Check the injector.
652/12 P0202 Injector cylinder 2, No limitation. Check the cable D794/3:06 -
open circuit. harness bet ween
D794/3:11
control unit and
injector.
Check the injector.
653/3 P0268 Injector cylinder 3, Engine only runs on Check the cable D794/3:05 -
short circuit to ground. 3 cylinders and has harness bet ween
D794/3:12
reduced power. control unit and
injector.
Check the injector.
653/8 P0267 Injector cylinder 3, Engine only runs on Check the cable D794/3:05 -
short circuit bet ween 3 cylinders and has harness bet ween
D794/3:12
cables. reduced power. control unit and
injector.
Check the injector.
653/11 P0269 Injector cylinder 3, Engine only runs on Check the cable D794/3:05 -
installation-dependent 3 cylinders and has harness bet ween
D794/3:12
error. reduced power. control unit and
injector.
Check the injector.
653/11 P0269 Injector cylinder 3, Engine only runs on Check the cable D794/3:05 -
inde nable error. 3 cylinders and has harness bet ween
D794/3:12
reduced power. control unit and
injector.
Check the injector.
653/11 P1219 Injector cylinder 3, No limitation. Check the cable D794/3:05 -
installation-dependent harness bet ween
D794/3:12
error. control unit and
injector.
Check the injector.
653/11 P121A Injector cylinder 3, No limitation. Check the cable D794/3:05 -
installation-dependent harness bet ween
D794/3:12
error. control unit and
injector.
Check the injector.
653/11 P121B Injector cylinder 3, No limitation. Check the cable D794/3:05 -
installation-dependent harness bet ween
D794/3:12
error. control unit and
injector.
Check the injector.
653/12 P0203 Injector cylinder 3, No limitation. Check the cable D794/3:05 -
open circuit. harness bet ween
D794/3:12
control unit and
injector.
Check the injector.

Workshop Manual DCT 80-90 VDCT01.02G B


D:22 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
654/3 P0271 Injector cylinder 4, Engine only runs on Check the cable D794/3: 03 -
short circuit to ground. 3 cylinders and has harness bet ween
D794/3: 14
reduced power. control unit and
injector.
Check the injector.
654/8 P0270 Injector cylinder 4, Engine only runs on Check the cable D794/3: 03 -
short circuit between 3 cylinders and has harness bet ween
D794/3: 14
cables. reduced power. control unit and
injector.
Check the injector.
654/11 P0272 Injector cylinder 4, Engine only runs on Check the cable D794/3: 03 -
installation-dependent 3 cylinders and has harness bet ween
D794/3: 14
error. reduced power. control unit and
injector.
Check the injector.
654/11 P0272 Injector cylinder 4, Engine only runs on Check the cable D794/3: 03 -
inde nable error. 3 cylinders and has harness bet ween
D794/3: 14
reduced power. control unit and
injector.
Check the injector.
654/11 P121C Injector cylinder 4, No limitation. Check the cable D794/3: 03 -
installation-dependent harness bet ween
D794/3: 14
error. control unit and
injector.
Check the injector.
654/11 P121D Injector cylinder 4, No limitation. Check the cable D794/3: 03 -
installation-dependent harness bet ween
D794/3: 14
error. control unit and
injector.
Check the injector.
654/11 P121E Injector cylinder 4, No limitation. Check the cable D794/3: 03 -
installation-dependent harness bet ween
D794/3: 14
error. control unit and
injector.
Check the injector.
654/12 P0204 Injector cylinder 4, No limitation. Check the cable D794/3: 03 -
open circuit. harness bet ween
D794/3: 14
control unit and
injector.
Check the injector.
655/3 P0274 Injector cylinder 5, Engine only runs on Check the cable D794/3: 01 -
short circuit to ground. 3 cylinders and has harness bet ween
D794/3: 16
reduced power. control unit and
injector.
Check the injector.
655/8 P0273 Injector cylinder 5, Engine only runs on Check the cable D794/3: 01 -
short circuit between 3 cylinders and has harness bet ween
D794/3: 16
cables. reduced power. control unit and
injector.
Check the injector.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:23

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
655/11 P0275 Injector cylinder 5, Engine only runs on Check the cable D794/3:01 -
installation-dependent 3 cylinders and has harness bet ween
D794/3:16
error. reduced power. control unit and
injector.
Check the injector.
655/11 P0275 Injector cylinder 5, Engine only runs on Check the cable D794/3:01 -
inde nable error. 3 cylinders and has harness bet ween
D794/3:16
reduced power. control unit and
injector.
Check the injector.
655/11 P121F Injector cylinder 5, No limitation. Check the cable D794/3:01 -
installation-dependent harness bet ween
D794/3:16
error. control unit and
injector.
Check the injector.
655/11 P1220 Injector cylinder 5, No limitation. Check the cable D794/3:01 -
installation-dependent harness bet ween
D794/3:16
error. control unit and
injector.
Check the injector.
655/11 P1221 Injector cylinder 5, No limitation. Check the cable D794/3:01 -
installation-dependent harness bet ween
D794/3:16
error. control unit and
injector.
Check the injector.
655/12 P0205 Injector cylinder 5, No limitation. Check the cable D794/3:01 -
open circuit. harness bet ween
D794/3:16
control unit and
injector.
Check the injector.
656/3 P0277 Injector cylinder 6, Engine only runs on Check the cable D794/3:02 -
short circuit to ground. 3 cylinders and has harness bet ween
D794/3:15
reduced power. control unit and
injector.
Check the injector.
656/8 P0276 Injector cylinder 6, Engine only runs on Check the cable D794/3:02 -
short circuit bet ween 3 cylinders and has harness bet ween
D794/3:15
cables. reduced power. control unit and
injector.
Check the injector.
656/11 P0278 Injector cylinder 6, Engine only runs on Check the cable D794/3:02 -
installation-dependent 3 cylinders and has harness bet ween
D794/3:15
error. reduced power. control unit and
injector.
Check the injector.
656/11 P0278 Injector cylinder 6, Engine only runs on Check the cable D794/3:02 -
inde nable error. 3 cylinders and has harness bet ween
D794/3:15
reduced power. control unit and
injector.
Check the injector.

Workshop Manual DCT 80-90 VDCT01.02G B


D:24 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
656/11 P1222 Injector cylinder 6, No limitation. Check the cable D794/3: 02 -
installation-dependent harness bet ween
D794/3: 15
error. control unit and
injector.
Check the injector.
656/11 P1223 Injector cylinder 6, No limitation. Check the cable D794/3: 02 -
installation-dependent harness bet ween
D794/3: 15
error. control unit and
injector.
Check the injector.
656/11 P1224 Injector cylinder 6, No limitation. Check the cable D794/3: 02 -
installation-dependent harness bet ween
D794/3: 15
error. control unit and
injector.
Check the injector.
656/12 P0206 Injector cylinder 6, No limitation. Check the cable D794/3: 02 -
open circuit. harness bet ween
D794/3: 15
control unit and
injector.
Check the injector.
676/7 P0540 Relay, preheating Preheating not Check the cable D794/1: 55 – ENGINE,
(K312), signal error. working. harness bet ween K312/86 menu 5
control unit and
D794/1: 59 –
component.
K312/85
Check the component.
677/3 P0617 Relay starter motor, No limitation. Check the cable D794/1: 37 -
short circuit to voltage harness at the control
P1638 D794/1: 51
or activated too long. unit.
677/4 P0616 Relay starter motor, No limitation. Check the cable D794/1: 37 -
short circuit to ground. harness at the control
P1639 D794/1: 51
unit.
677/5 P163A Relay starter motor, No limitation. Check the cable D794/1: 37 -
open circuit. harness at the control
D794/1: 51
unit.
729/3 P0541 Relay preheating No limitation. Check the cable D794/1: 55 – ENGINE,
(K312), short circuit to harness bet ween K312/86 menu 5
ground. control unit and
D794/1: 59 –
component.
K312/85
Check the component.
729/3 P0542 Relay preheating No limitation. Check the cable D794/1: 55 – ENGINE,
(K312), short circuit to harness bet ween K312/86 menu 5
voltage. control unit and
D794/1: 59 –
component.
K312/85
Check the component.
729/3 P1020 Relay preheating No limitation. Check the cable D794/1: 55 – ENGINE,
(K312), high signal. harness bet ween K312/86 menu 5
control unit and
D794/1: 59 –
component.
K312/85
Check the component.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:25

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
729/4 P1021 Relay preheating No limitation. Check the cable D794/1:55 – ENGINE,
(K312), active too harness bet ween K312/86 menu 5
short time. control unit and
D794/1:59 –
component.
K312/85
Check the component.
730/3 P1022 Relay preheating No limitation. Check the cable D794/1:55 – ENGINE,
(K312), high signal. harness bet ween K312/86 menu 5
control unit and
D794/1:59 –
component.
K312/85
Check the component.
730/4 P1023 Relay preheating No limitation. Check the cable D794/1:55 – ENGINE,
(K312), low signal. harness bet ween K312/86 menu 5
control unit and
D794/1:59 –
component.
K312/85
Check the component.
898/11 UD10E CAN bus, No limitation. Use diagnostic D794/1:34 CAN/POW-
communication error. menu to check ER, menu 3
898/12 UD10F D794/1:35
communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
970/3 P1617 Voltage error at Reduced engine Check the cable D794/1:02 -
shut -off, high bat tery power. harness at the control
voltage. unit.
Check the component.
970/4 P1618 Voltage error at Reduced engine Check the cable D794/1:02 -
shut -off, low battery power. harness at the control
voltage. unit.
Check the component.
970/12 P1616 Voltage error at Reduced engine Check the cable D794/1:02 -
shut -off, monitoring power. harness at the control
switched off. unit.
Check the component.
985/2 P2519 AC compressor, No limitation. Use diagnostic D794/1:34 CAN/POW-
incorrect CAN menu to check ER, menu 3
985/12 P2519 D794/1:35
message. communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
1041/7 P2530 Ignition key lock, No limitation. Check the cable D794/1:61 -
incorrect signal. harness at the control
unit.
1041/8 P2530 Switch remote start No limitation. Check the cable D794/1:61 -
engine, xed in harness at the control
activated position. unit.
1071/2 P0483 Drive circuit cooling No limitation. Check the cable D794/1:13 -
fan, overheat ed. harness at the control
D794/1:58
unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:26 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
1071/3 P0692 Drive circuit cooling No limitation. Check the cable D794/1: 13 -
fan, short circuit to harness at the control
D794/1: 58
voltage. unit.
1071/3 P0694 Drive circuit cooling No limitation. Check the cable - -
fan 2, short circuit to harness at the control
voltage. unit.
1071/4 P0691 Drive circuit cooling No limitation. Check the cable D794/1: 13 -
fan, short circuit to harness at the control
D794/1: 58
ground. unit.
1071/4 P0693 Drive circuit cooling No limitation. Check the cable - -
fan 2, short circuit to harness at the control
ground. unit.
1071/ 12 P0480 Drive circuit cooling No limitation. Check the cable D794/1: 13 -
fan, open circuit. harness at the control
D794/1: 58
unit.
1072/3 P0080 Drive circuit brake No limitation. Check the cable - -
valve, short circuit to harness at the control
voltage. unit.
1072/4 P0079 Drive circuit brake No limitation. Check the cable - -
valve, short circuit to harness at the control
ground. unit.
1072/255 P1633 Drive circuit brake No limitation. Check the cable - -
valve, open circuit. harness at the control
unit.
1072/255 P1634 Drive circuit brake No limitation. Check the cable D794/3: 08 -
valve, short circuit to harness at the control
voltage. unit.
1074/2 P0476 Drive circuit exhaust No limitation. Check the cable D794/3: 08 -
brake, overheated. harness at the control
unit.
1074/3 P0478 Drive circuit exhaust No limitation. Check the cable D794/3: 08 -
brake, short circuit to harness at the control
voltage. unit.
1074/4 P0477 Drive circuit exhaust No limitation. Check the cable D794/3: 08 -
brake, short circuit to harness at the control
ground. unit.
1074/ 12 P0476 Drive circuit exhaust No limitation. Check the cable D794/3: 08 -
brake, open circuit. harness at the control
unit.
1079/3 P0643 Voltage feed 1 sensor Reduced engine Check the cable - -
engine, high signal. power. harness at the control
unit.
1079/4 P0642 Voltage feed 1 sensor No limitation. Check the cable - -
engine, low signal. harness at the control
unit.
1080/3 P0653 Voltage feed 2 sensor Reduced engine Check the cable - -
engine, high signal. power. harness at the control
unit.
1080/4 P0652 Voltage feed 2 sensor No limitation. Check the cable - -
engine, low signal. harness at the control
unit.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:27

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
1081/2 P1638 Drive circuit indicat or No limitation. Check the cable D794/1:38 ENGINE,
light preheating, harness bet ween – D797- menu 10
overheated. control unit and F/ K1: 26
component.
Check the component.
1081/3 P1635 Drive circuit indicat or No limitation. Check the cable D794/1:38 ENGINE,
light preheating, short harness bet ween – D797- menu 10
circuit to voltage. control unit and F/ K1: 26
component.
Check the component.
1081/4 P1636 Drive circuit indicat or No limitation. Check the cable D794/1:38 ENGINE,
light preheating, short harness bet ween – D797- menu 10
circuit to ground. control unit and F/ K1: 26
component.
Check the component.
1081/ 12 P1637 Drive circuit indicat or No limitation. Check the cable D794/1:38 ENGINE,
light preheating, open harness bet ween – D797- menu 10
circuit. control unit and F/ K1: 26
component.
Check the component.
1108/16 P1613 Engine speed too No limitation. Check the cable D794/2:09 ENGINE,
high. harness bet ween menu 2
D794/2:23
control unit and the
components.
Check sensor
camshaft rotation
speed and sensor
crankshaft.
Check the fuel
pressure.
1192/2 P0046 Valve boost pressure No limitation. Check the cable D794/2:01 -
control, overheating. harness at the control
unit.
1192/3 P0048 Valve boost pressure No limitation. Check the cable D794/2:01 -
control, short circuit to harness at the control
voltage. unit.
1192/3 P1000 Valve boost pressure No limitation. Check the cable D794/2:01 -
control, signal too harness at the control
high. unit.
1192/4 P0047 Valve boost pressure No limitation. Check the cable D794/2:01 -
control, short circuit to harness at the control
ground. unit.
1192/4 P1001 Valve boost pressure No limitation. Check the cable D794/2:01 -
control, signal too low. harness at the control
unit.
1192/12 P0045 Valve boost pressure No limitation. Check the cable D794/2:01 -
control, open circuit. harness at the control
unit.
1192/12 P1002 Valve boost pressure No limitation. Check the cable D794/2:01 -
control, incorrect harness at the control
signal. unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:28 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
1213/2 P0650 Drive circuit warning No limitation. Check the cable - -
lamp engine fault, harness bet ween
overheated. control unit and
component.
1213/3 P0650 Drive circuit warning No limitation. Check the cable - -
lamp engine fault, harness at the control
short circuit to voltage. unit.
1213/4 P0650 Drive circuit warning No limitation. Check the cable - -
lamp engine fault, harness at the control
short circuit to ground. unit.
1213/ 12 P0650 Drive circuit warning No limitation. Check the cable - -
lamp engine fault, harness at the control
open circuit. unit.
1231/ 12 UC038 CAN bus (C), electrical No limitation. Use diagnostic D794/1: 34 CAN/POW-
problem. menu to check ER, menu 3
1235/ 12 UC047 D794/1: 35
communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
1322/3 P0300 Mis ring on multiple Reduced engine Contact Yuchai - -
cylinders. power. service.
1323/3 P0301 Mis ring cylinder 1. Reduced engine Contact Yuchai - -
power. service.
1324/3 P0302 Mis ring cylinder 2. Reduced engine Contact Yuchai - -
power. service.
1325/3 P0303 Mis ring cylinder 3. Reduced engine Contact Yuchai - -
power. service.
1326/3 P0304 Mis ring cylinder 4. Reduced engine Contact Yuchai - -
power. service.
1327/3 P0305 Mis ring cylinder 5. Reduced engine Contact Yuchai - -
power. service.
1328/3 P0306 Mis ring cylinder 6. Reduced engine Contact Yuchai - -
power. service.
1351/2 P0645 Drive circuit No limitation. Check the cable D794/2: 11 -
AC compressor, harness at the control
overheated. unit.
1351/3 P0647 Drive circuit AC No limitation. Check the cable D794/2: 11 -
compressor, short harness at the control
circuit to voltage. unit.
1351/4 P0646 Drive circuit AC No limitation. Check the cable D794/2: 11 -
compressor, short harness at the control
circuit to ground. unit.
1351/ 12 P0645 Drive circuit AC No limitation. Check the cable D794/2: 11 -
compressor, open harness at the control
circuit. unit.
1485/3 P0687 Main relay 2, electrical No limitation. Check the cable - -
problem. harness at the control
unit.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:29

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
1485/4 P0686 Main relay 2, electrical No limitation. Check the cable - -
problem. harness at the control
unit.
1624/3 P2158 Sensor machine Engine speed is Check the cable D794/1:71 -
speed, speed too limited. harness at the control
high. unit.
1624/4 P2160 Sensor machine Engine speed is Check the cable D794/1:71 -
speed, speed too limited. harness at the control
low. unit.
1624/ 12 P2157 Sensor machine Engine speed is Use diagnostic D794/1:34 CAN/POW-
speed, speed limited. menu to check ER, menu 3
D794/1:35
message via CAN communication.
bus incorrect.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
1624/255 P2159 Sensor machine Engine speed is Check the cable D794/1:71 -
speed, unreasonable limited. harness at the control
speed. unit.
1639/3 P0526 Sensor fan speed, No limitation. Check the cable D794/1:68 -
short circuit to voltage. harness at the control
D794/1:69
unit.
1639/4 P0527 Sensor fan speed, No limitation. Check the cable D794/1:68 -
short circuit to ground. harness at the control
D794/1:69
unit.
2634/3 P160E Main relay, short No limitation. Check the cable - -
circuit to voltage. harness at the control
unit.
2634/4 P160F Main relay, short No limitation. Check the cable - -
circuit to ground. harness at the control
unit.
2791/2 P0403 Drive circuit EGR No limitation. Check the cable - -
valve, overheating. harness at the control
unit.
2791/3 P0490 Drive circuit EGR No limitation. Check the cable - -
valve, short circuit to harness at the control
voltage. unit.
2791/4 P0489 Drive circuit EGR No limitation. Check the cable - -
valve, short circuit to harness at the control
ground. unit.
2791/5 P0404 Drive circuit EGR No limitation. Check the cable - -
valve, open circuit. harness at the control
unit.
520192/2 P063B Voltage feed speed The engine is only Check the cable - -
sensor, incorrect running at idle. harness bet ween
signal (ADC). control unit and sensor.
Check the sensor.
520192/3 P060B Voltage feed speed The engine is only Check the cable - -
sensor, signal too high running at idle. harness bet ween
(ADC). control unit and sensor.
Check the sensor.

Workshop Manual DCT 80-90 VDCT01.02G B


D:30 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
520192/4 P061B Voltage feed speed The engine is only Check the cable - -
sensor, signal too low running at idle. harness bet ween
(ADC). control unit and sensor.
Check the sensor.
520192 P062B Voltage feed speed The engine is only Check the cable - -
/11 sensor, incorrect test running at idle. harness bet ween
impulse(ADC). control unit and sensor.
Check the sensor.
520193/3 P0103 Mass air ow sensor, No limitation. Check the cable - -
air ow too high. harness at the control
unit.
520193/4 P0102 Mass air ow sensor, No limitation. Check the cable - -
air ow too low, harness at the control
unit.
520194/2 P0649 Warning lamp speed No limitation. Check the cable - -
limitation, overheated. harness at the control
unit.
520194/3 P0649 Warning lamp speed No limitation. Check the cable - -
limitation, short circuit harness at the control
to voltage. unit.
520194/4 P0649 Warning lamp speed No limitation. Check the cable - -
limitation, short circuit harness at the control
to ground. unit.
520194/5 P0649 Warning lamp speed No limitation. Check the cable - -
limitation, open circuit. harness at the control
unit.
520195 P0402 EGR control, signal No limitation. Check the cable - -
/15 too high. harness at the control
unit.
520196 P0401 EGR control, signal No limitation. Check the cable - -
/17 too low. harness at the control
unit.
520197/3 P022C Bypass valve cold No limitation. Check the cable - -
start, short circuit to harness at the control
voltage. unit.
520197/4 P022B Bypass valve cold No limitation. Check the cable - -
start, short circuit to harness at the control
ground. unit.
520197 P022A Bypass valve cold No limitation. Check the cable - -
/12 start, open circuit. harness at the control
unit.
520198/2 P0116 Sensor coolant No limitation. Check the cable D794/2: 15 ENGINE,
temperature, harness bet ween menu 7
unreasonable signal. control unit and sensor.
Check the sensor.
520198/2 P0116 Sensor coolant No limitation. Check the cable D794/2: 15 ENGINE,
temperature, harness bet ween menu 7
unreasonable signal. control unit and sensor.
Check the sensor.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:31

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
520199/2 P0856 DCS, unreasonable No limitation. Check the cable - -
signal. harness at the control
unit.
520200 P161F Incorrect compression No limitation. contact Yuchai service. - -
/20 test.
520201/3 P1505 Sensor out door No limitation. Check the cable - -
temperature (BET), harness at the control
signal too high. unit.
520201/4 P1506 Sensor out door No limitation. Check the cable - -
temperature (BET), harness at the control
signal too low. unit.
520202/3 P1507 Sensor out door No limitation. Check the cable - -
temperature (ClgZn), harness at the control
signal too high. unit.
520202/4 P1508 Sensor out door No limitation. Check the cable - -
temperature (ClgZn), harness at the control
signal too low. unit.
520203/3 P1509 Sensor intake No limitation. Check the cable D794/2:36 -
temperature, signal harness bet ween
too high. control unit and sensor.
Check the sensor.
520203/4 P150A Sensor intake No limitation. Check the cable D794/2:36 -
temperature, signal harness bet ween
too low. control unit and sensor.
Check the sensor.
520204/2 P1635 Switch exhaust brake, No limitation. Check the cable D794/2:29 -
unreasonable signal. harness at the control
unit.
520205/3 P245D EGR valve, short No limitation. Check the cable - -
circuit to voltage or harness at the control
overheated. unit.
520205/4 P245C EGR valve, short No limitation. Check the cable - -
circuit to ground. harness at the control
unit.
520205 P245A EGR valve, open No limitation. Check the cable - -
/12 circuit. harness at the control
unit.
520206/2 P0470 Exhaust back No limitation. Check the cable - -
pressure sensor, harness at the control
unreasonable signal. unit.
520206/3 P0473 Sensor exhaust back No limitation. Check the cable - -
pressure, signal too harness at the control
high. unit.
520206/4 P0472 Sensor exhaust back No limitation. Check the cable - -
pressure, signal too harness at the control
low. unit.
520207/3 P1008 Relay heating coil fuel No limitation. Check the cable D794/2:04 -
lt er, short circuit to harness at the control
D794/2:05
voltage. unit.
520207/4 P1009 Relay heating coil fuel No limitation. Check the cable D794/2:04 -
lt er, short circuit to harness at the control
D794/2:05
ground. unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:32 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
520208/2 P0409 Sensor air ow EGR No limitation. Check the cable - -
valve, unreasonable harness at the control
signal. unit.
520208/3 P0406 Sensor air ow EGR No limitation. Check the cable - -
valve, short circuit to harness at the control
voltage. unit.
520208/4 P0405 Sensor air ow EGR No limitation. Check the cable - -
valve, short circuit to harness at the control
ground. unit.
520208 P0409 Sensor air ow EGR No limitation. Check the cable - -
/12 valve, open circuit. harness at the control
unit.
520209/2 P040B Sensor exhaust No limitation. Check the cable - -
temperature, harness at the control
unreasonable signal. unit.
520209/3 P040D Sensor exhaust No limitation. Check the cable - -
temperature, short harness at the control
circuit to voltage. unit.
520209/4 P040C Sensor exhaust No limitation. Check the cable - -
temperature, short harness at the control
circuit to ground. unit.
520209 P040A Sensor exhaust No limitation. Check the cable - -
/12 temperature, open harness at the control
circuit. unit.
520210/3 UC158 Communication error, No limitation. Check the cable - -
or/255 display. harness at the control
unit.
520211 P0000 Communication error, No limitation. Use diagnostic D794/1: 34 CAN/POW-
/12 CAN bus. menu to check ER, menu 3
D794/1: 35
communication.
520212/3 UD100
Check the cable
520213 UC103 harness bet ween
/12 Control unit, cab
(D790-1) and Control
520214 UC113
unit, engine (D794).
/12
520215/3 UD101
520216/3 UC156
520217/3 UD103
520218/3 UD10C
520218/4 UD10D
520218 UD104
/12
520219/3 UD110
520219 UD111
/12
520220/3 UD112
520220 UD113
/12

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:33

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
520222 P0607 Internal error engine Engine switched Contact Yuchai - -
/14 control unit. off: engine cannot service.
be started. Engine
520222 P0607 running: engine
/14 mis res.
520222 P0607
/14
520223 P160C Fuel injection, test No limitation. Contact Yuchai - -
/20 mode. service.
520224/3 P150B Sensor air humidity, No limitation. Check the cable - -
signal too high. harness at the control
unit.
520224/4 P150C Sensor air humidity, No limitation. Check the cable - -
signal too low. harness at the control
unit.
520225 P1302 Injection error, No limitation. Check the cable - -
/11 software error. harness at the control
unit.
520225 P1301 Injection error, uneven No limitation. Check the cable - -
/15 amount of fuel harness at the control
between the cylinders. unit.
520225 P1300 Injection error, uneven No limitation. Check the cable - -
/16 output between the harness at the control
cylinders. unit.
520226 P1225 Pressure fault on The engine is Check the injectors. - -
/12 multiple injectors. switched off.
520227/2 P154C Multi-function lever, No limitation. Check the cable D794/1:62 -
unreasonable harness at the control
position. unit.
520227/3 P154A Multi-function lever, No limitation. Check the cable D794/1:62 -
short circuit to voltage. harness at the control
unit.
520227/4 23/04 Multi-function lever, No limitation. Check the cable D794/1:62 -
short circuit to ground. harness at the control
unit.
520228 P1614 Sensor engine speed, No limitation. Check the cable D794/2:23 ENGINE,
/15 unreasonable signal harness bet ween menu 2
control unit and sensor.
Check the sensor.
520229 P2263 Intake pressure No limitation. Check the cable - -
/15 difference too high. harness bet ween
control unit and sensor.
Check the sensor.
520230 P2263 Intake pressure No limitation. Check the cable - -
/17 difference too low. harness bet ween
control unit and sensor.
Check the sensor.
520231/2 P062A Feed pump, No limitation. Check the cable D794/23:09 -
overheated. harness bet ween
D794/23:10
control unit and
component.
Check the component.

Workshop Manual DCT 80-90 VDCT01.02G B


D:34 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
520231/3 P0629 Feed pump, short No limitation. Check the cable D794/23:09 -
circuit to voltage. harness bet ween
D794/23:10
control unit and
component.
Check the component.
520231/4 P0628 Feed pump, short No limitation. Check the cable D794/23:09 -
circuit to ground. harness bet ween
D794/23:10
control unit and
component.
Check the component.
520231 P0627 Feed pump, open No limitation. Check the cable D794/23:09 -
/12 circuit. harness bet ween
D794/23:10
control unit and
component.
Check the component.
520232/ P1615 Test mode. No limitation. Contact Yuchai - -
255 service.
520233 P1621
/20
520234/2 P0488 Throttle, overheat ed. No limitation. Check the cable D794/1: 79 -
harness at the control
D794/1: 80
unit.
520234/3 P2142 Throttle, short circuit No limitation. Check the cable D794/1: 79 -
to voltage. harness at the control
D794/1: 80
unit.
520234/4 P2141 Throttle, short circuit The engine is Check the cable D794/1: 79 -
to ground. running at idle. harness at the control
D794/1: 80
unit.
520234 P0487 Throttle, open circuit. No limitation. Check the cable D794/1: 79 -
/12 harness at the control
D794/1: 80
unit.
520235/3 P1636 Reference voltage 12 No limitation. Check the cable - -
V, signal too high. harness at the control
unit.
520235/4 P1637 Reference voltage 12 No limitation. Check the cable - -
V, signal too high. harness at the control
unit.
520236/2 P1007 Sof tware error engine No limitation. Contact Yuchai - -
control unit (FMTC). service.
520237/3 UD114 Communication error, No limitation. Use diagnostic D794/1: 34 CAN/POW-
CAN bus. menu to check ER, menu 3
520238 UD115 D794/1: 35
communication.
/12
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
520239/2 P161E Internal error engine No limitation. Contact Yuchai - -
control unit. service.
520239 P161D
/11

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:35

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
523218 UC104 Communication error, No limitation. Use diagnostic D794/1:34 CAN/POW-
/12 CAN bus. menu to check ER, menu 3
D794/1:35
communication.
523222 UC157
/12 Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).
523350/3 P1203 Injector bank 1, short The engine is only Check the cable D794/3:04 -
circuit between cables. running on three harness bet ween
D794/3:13
cylinders. control unit and the
components. D794/3:06
Check the injectors. D794/3:11
D794/3:05
D794/3:12
523350/4 P1204 Injector bank 1, short The engine is only Check the cable D794/3:04 -
circuit to ground. running on three harness bet ween
D794/3:13
cylinders. control unit and the
components. D794/3:06
Check the injectors. D794/3:11
D794/3:05
D794/3:12
523350 P1205 Injector bank 1, The engine is only Check the cable D794/3:04 -
/11 installation-dependent running on three harness bet ween
D794/3:13
error. cylinders. control unit and the
components. D794/3:06
Check the injectors. D794/3:11
D794/3:05
D794/3:12
523350 P1206 Injector bank 1, The engine is only Check the cable D794/3:04 -
/11 electrical problem. running on three harness bet ween
D794/3:13
cylinders. control unit and the
components. D794/3:06
Check the injectors. D794/3:11
D794/3:05
D794/3:12
523351 P1207 Injector bank 1, The engine is only Check the cable D794/3:04 -
/11 installation-dependent running on three harness bet ween
D794/3:13
error. cylinders. control unit and the
components. D794/3:06
Check the injectors. D794/3:11
D794/3:05
D794/3:12
523351 P1208 Injector bank 1, The engine is only Check the cable D794/3:04 -
/11 installation-dependent running on three harness bet ween
D794/3:13
error. cylinders. control unit and the
components. D794/3:06
Check the injectors. D794/3:11
D794/3:05
D794/3:12

Workshop Manual DCT 80-90 VDCT01.02G B


D:36 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
523351 P120A Injector bank 1, The engine is only Check the cable D794/3: 04 -
/11 installation-dependent running on three harness bet ween
D794/3: 13
error. cylinders. control unit and the
components. D794/3: 06
Check the injectors. D794/3: 11
D794/3: 05
D794/3: 12
523351 P1209 Injector bank 1, open The engine is only Check the cable D794/3: 04 -
/12 circuit. running on three harness bet ween
D794/3: 13
cylinders. control unit and the
components. D794/3: 06
Check the injectors. D794/3: 11
D794/3: 05
D794/3: 12
523352/3 P120B Injector bank 2, short The engine is only Check the cable D794/3: 03 -
circuit bet ween cables. running on three harness bet ween
D794/3: 14
cylinders. control unit and the
components. D794/3: 01
Check the injectors. D794/3: 16
D794/3: 02
D794/3: 15
523352/4 P120C Injector bank 2, short The engine is only Check the cable D794/3: 03 -
circuit to ground. running on three harness bet ween
D794/3: 14
cylinders. control unit and the
components. D794/3: 01
Check the injectors. D794/3: 16
D794/3: 02
D794/3: 15
523352 P120D Injector bank 2, The engine is only Check the cable D794/3: 03 -
/11 installation-dependent running on three harness bet ween
D794/3: 14
error. cylinders. control unit and the
components. D794/3: 01
Check the injectors. D794/3: 16
D794/3: 02
D794/3: 15
523352 P120E Injector bank 2, The engine is only Check the cable D794/3: 03
/11 electrical problem. running on three harness bet ween
D794/3: 14
cylinders. control unit and the
components. D794/3: 01
Check the injectors. D794/3: 16
D794/3: 02
D794/3: 15
523353 P120F Injector bank 2, The engine is only Check the cable D794/3: 03 -
/11 installation-dependent running on three harness bet ween
D794/3: 14
error. cylinders. control unit and the
components. D794/3: 01
Check the injectors. D794/3: 16
D794/3: 02
D794/3: 15

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:37

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
523353 P1210 Injector bank 2, The engine is only Check the cable D794/3:03 -
/11 installation-dependent running on three harness bet ween
D794/3:14
error. cylinders. control unit and the
components. D794/3:01
Check the injectors. D794/3:16
D794/3:02
D794/3:15
523353 P1212 Injector bank 2, The engine is only Check the cable D794/3:03 -
/11 installation-dependent running on three harness bet ween
D794/3:14
error. cylinders. control unit and the
components. D794/3:01
Check the injectors. D794/3:16
D794/3:02
D794/3:15
523352 P1211 Injector bank 2, open The engine is only Check the cable D794/3:03 -
/12 circuit. running on three harness bet ween
D794/3:14
cylinders. control unit and the
components. D794/3:01
Check the injectors. D794/3:16
D794/3:02
D794/3:15
523354/2 P062B Internal error engine The engine is Contact Yuchai - -
control unit. switched off. service.
523354/3 P062B
523354/4 P062B
523354 P062B
/12
523355/2 P062B
523355/3 P062B
523355/4 P062B
523355 P062B
/12
523420/2 P060C
523470/0 P100E Valve fuel pressure Reduced engine Check the component. D794/2:14 -
control, leakage. power.
523470/7 P1010 Valve fuel pressure Reduced engine Check the component. D794/2:14 -
control, does not power.
open.
523470 P100F Valve fuel pressure Reduced engine Check the component. D794/2:14 -
/11 control, fuel pressure power.
too high.
523500 UC001 Communication error, No limitation. Use diagnostic D794/1:34 CAN/POW-
/12 CAN bus. menu to check ER, menu 3
D794/1:35
communication.
523550/2 P0607
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).

Workshop Manual DCT 80-90 VDCT01.02G B


D:38 1 Engine – Engine

Connec-
tions and Diagnos-
Description Limitation Action
Di splay Sup- compo- tic menu
plier nents
code
523600 P0607 Internal error engine No limitation. Contact Yuchai - -
/12 control unit. service.
523601/3 P0699 Voltage feed 3 sensor, Reduced engine Check the cable -
short circuit to voltage. power. harness at the control
unit.
523601/4 P0698 Voltage feed 3 sensor, The engine takes Check the cable -
short circuit to ground. longer to start than harness at the control
normal. The engine unit.
is running normally
once it has started.
523604 UD1102 Communication error, No limitation. Use diagnostic D794/1: 34 CAN/POW-
/12 CAN bus. menu to check ER, menu 3
D794/1: 35
communication.
523605 UD1104
/11 Check the cable
harness bet ween
523605 UD1105 Control unit, cab
/12 (D790-1) and Control
unit, engine (D794).
523606 UD1106
/11
523606 UD1107
/12
523607 UD1108
/11
523608 UD110A
/11
523608 UD110B
/12
523612/3 P1607 Internal error engine No limitation. Contact Yuchai - -
control unit. service.
523612/4 P1608 Internal error engine
control unit.
523613/2 P1014 Unreasonable fuel Reduced engine Check the cable D794/2: 14 -
pressure. power. harness bet ween
control unit and sensor.
Check the sensor.
523613/3 P0088 Fuel pressure too Reduced engine Check the fuel D794/2: 14 -
high. power. pressure.
Check the fuel pump.
Check the sensor.
523613/4 P0087 Fuel pressure too low. Reduced engine Check the fuel D794/2: 14 -
power. pressure.
Check the fuel pump.
Check the fuel lters.
Check the sensor.
523613/5 P1019 Fuel pressure too Reduced engine Check the fuel D794/2: 14 -
high. power. pressure.
Check the fuel pump.
Check the fuel lters.
Check the sensor.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:39

Connec-
tions and Diagnos-
Description Limitation Acti on
Di splay Sup- compo- tic menu
plier nents
code
523613/7 P1018 Fuel pressure too low. Reduced engine Check the fuel D794/2:14 -
power. pressure.
Check the fuel pump.
Check the fuel lters
Check the sensor.
523613 P1012 Fuel pressure too Reduced engine Check the fuel D794/2:14 -
/15 high. power. pressure.
Check the fuel pump.
Check the fuel lters.
Check the sensor.
523613 P1011 Fuel pressure too Reduced engine Check the component. D794/2:14 -
/16 high. power.
523613 P1013 Fuel pressure too low. Reduced engine Check the fuel D794/2:14 -
/17 power. pressure.
Check the fuel pump.
Check the fuel lters.
Check the sensor.
523613 P101A Fuel pressure too Reduced engine Check the fuel D794/2:14 -
/18 high. power. pressure.
Check the fuel pump.
Check the fuel lters.
Check the sensor.
523615/2 P0252 Fuel metering valve, No limitation. Check the cable - -
overheated power harness at the control
stage. unit.
523615/3 P0254 Valve fuel metering, No limitation. Check the cable - -
short circuit to voltage. harness at the control
unit.
523615/4 P0253 Valve fuel metering, No limitation. Check the cable - -
short circuit to ground. harness at the control
unit.
523615/5 P0251 Valve fuel metering, No limitation. Check the cable - -
open circuit. harness at the control
unit.
523615 P025C Fuel metering valve, No limitation. Check the cable - -
/16 status signal too low. harness at the control
unit.
523615 P025D Fuel metering valve, No limitation. Check the cable - -
/18 status signal too high. harness at the control
unit.
523617 P060A Communication error, No limitation. Use diagnostic D794/1:34 CAN/POW-
/11 CAN bus. menu to check ER, menu 3
D794/1:35
communication.
Check the cable
harness bet ween
Control unit, cab
(D790-1) and Control
unit, engine (D794).

Workshop Manual DCT 80-90 VDCT01.02G B


D:40 1 Engine – Engine

Error codes engine (engine alternative


Cummins QSB6.7)
Table Error codes engine (engine alternati ve Cummins QSB6.7)

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
84 / 2 P084 / 2 Machine speed sensor Engine speed Check the D794 ENGINE,
circuit: Data erratic, limited to Maximum cable harness menu 2
intermittent or incorrect. Engine Speed bet ween control
The ECU 794 lost the without VSS unit and
machine speed signal. parameter value. component.
Cruise cont rol,
Check the
Gear-Down
sensor.
Protection, and
Road Speed
Governor will not
work.
84 / 10 P084 / Manipulation of machine Engine speed Check the D794 ENGINE,
10 speed sensor circuit has limited to Maximum cable harness menu 2
been detected: Abnormal Engine Speed bet ween control
change rate. Invalid or without VSS unit and
incorrect machine speed parameter value. component.
signal. The signal indicates Cruise cont rol,
Check the
an erratic connection or VSS Gear-Down
sensor.
manipulation. Protection, and
Road Speed
Governor will not
work.
91 / 0 P91 / 0 Accelerator pedal or lever Heavy derating - - ENGINE,
position sensor 1: Data valid in power output menu 1
but higher than the normal of the engine.
working range, the most Only emergency
severe level. A frequency operation power.
above 1500 Hz has been
det ected on the accelerator
pedal's frequency input to
ECU 794.
91 / 1 P91 / 1 Frequency in the accelerator Heavy derating - - ENGINE,
pedal or lever position sensor in power output menu 1
circuit 1: Data valid but lower of the engine.
than the normal working Only emergency
range, the most severe operation power.
level. A frequency under
100 Hz has been detected
on the accelerator pedal's
frequency input to ECU 794.
91 / 19 P91 System error for SAE J1939 Engine may only Use diagnostic - -
multiplexing accelerator idle or engine will menu to
pedal or lever sensors: not accelerate to full nd incorrect
Network data error received. speed. segment.
The machine's OEM control
unit (VECU) detected an
error on its accelerator
pedal.
91 / 2 P31 / 2 Accelerator pedal position - - ENGINE,
sensor. menu 1

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:41

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
91 / 3 P091 / 3 Accelerator pedal or Heavy derating Check the - ENGINE,
lever position sensor in power output cable harness menu 1
circuit: Short .circuit high. of the engine. bet ween cont rol
High voltage detected in Only emergency unit and
accelerator pedal or lever operation possible. component.
position circuit.
Check the
component.
91 / 4 P091 / 4 Accelerator pedal or lever Heavy derating Check the - ENGINE,
position sensor circuit: in power output cable harness menu 1
Voltage lower than normal of the engine. bet ween cont rol
or shorted to low source. Only emergency unit and
Low voltage detected in operation possible. component.
accelerator pedal or lever
Check the
position signal circuit.
component.
94 / 1 P94 / 1 Fuel pump's delivery Possibly dif cult to - D794 -
pressure: Data valid but start, low power,
below normal operational possibly smoke from
range - moderately severe the engine. The
level. The ECU 794 has engine may not be
det ected the fuel pressure in possible to start.
the fuel rail is lower than the
commanded performance.
94 / 2 P094 / 2 Inject or Metering Rail 1 The ECU 794 - D794 -
Pressure - Data Erratic, will estimate fuel
Intermittent , or Incorrect . pressure, and power
The ECU 794 has detected is reduced.
that the fuel pressure signal
is not changing.
94 / 18 P94 / 0 Fuel pump's delivery None or possible - D794 -
pressure: Data valid engine noise
but higher than normal associated
operational range - with higher
moderately severe level. injection pressures
The ECU 794 has detected (especially at idle or
fuel pressure in the fuel light load). Engine
rail that is higher than the power derate.
commanded pressure.
97 / 3 P097 / 3 Sensor circuit for water in None on Check the D794 -
fuel indicator: Voltage higher performance. No cable harness
than normal or short-circuited water in fuel warning bet ween cont rol
to a high source. High available. unit and
voltage detected on the component.
water in the fuel circuit.
Check the
sensor.
97 / 4 P097 / 4 Sensor circuit for water in None on Check the D794 -
fuel indicator: Voltage lower performance. No cable harness
than normal or short-circuited water in fuel warning bet ween cont rol
to a low source. Low voltage available. unit and
det ected on the water in the component.
fuel circuit.
Check the
sensor.
97 / 15 P097 / 0 Water-in-fuel indicator - Possible white Drain water - -
Data valid but above normal smoke, loss of from the fuel.
operational range - least power, or hard
severe level. Water has starting
been det ected in the fuel
lter.

Workshop Manual DCT 80-90 VDCT01.02G B


D:42 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
100 / 1 P100 / 1 Engine oil duct pressure: Progressive power Check the oil - ENGINE,
Data valid but lower than derate increasing in level in the menu 6
normal operational range, severity from time of engine; ll if
the most severe level. The alert. If the function necessary.
oil pressure signal indicat es Engine protection
that the oil pressure is lower cut- off is activat ed,
than the critical limit for the the engine switches
engine's protection. off 30 seconds after
the red STOP light
starts ashing.
100 / 2 P100 / 2 Oil pressure switch sensor None on Check the D794 ENGINE,
circuit Data erratic, performance. No cable harness menu 6
intermittent or incorrect. engine protection for bet ween control
An error in the engine oil the oil pressure. unit and
pressure switch signal has component.
been detected by ECU 794.
Check the
sensor.
100 / 3 P100 / 3 Oil pressure sensor circuit: None on Check the D794 ENGINE,
Voltage higher than normal performance. No cable harness menu 6
or shorted to high source. engine protection for bet ween control
High signal voltage det ected the oil pressure. unit and
in engine oil pressure circuit. component.
Check the
sensor.
100 / 4 P100 / 4 Oil pressure sensor circuit: None on Check the D794 ENGINE,
Voltage lower than normal or performance. No cable harness menu 6
shorted to low source. Low engine protection for bet ween control
signal voltage detected in the oil pressure. unit and
engine oil pressure circuit. component.
Check the
sensor.
100 / 18 P100 / 1 Engine oil duct pressure: None on Check the oil - ENGINE,
Data valid but lower than performance. level in the menu 6
normal operational range, engine; ll if
moderately severe level. necessary.
Engine oil pressure signal
indicates that the engine oil
pressure is lower than the
limit for engine protection
warning.
102 / 2 P102 /2 Intake manifold pressure Engine power Check the D794 ENGINE,
sensor circuit: Manifold derate. cable harness menu 6
Pressure Sensor Circuit - bet ween control
Data Erratic, Intermittent or unit and
Incorrect. The ECU 794 has component.
det ected an intake manifold
Check the
pressure signal that is too
sensor.
high or low for current engine
operating conditions.
102 / 2 P102 /2 Intake manifold pressure Derate in power Check the D794 ENGINE,
sensor circuit: Incorrect output of the engine. cable harness menu 6
dat a. An error in the intake bet ween control
manifold pressure sensor unit and
signal has been detected by component.
ECU 794.
Check the
sensor.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:43

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
102 / 3 P102 / 3 Intake manifold pressure Derate in power Check the D794 ENGINE,
sensor circuit: Voltage output of the engine. cable harness menu 6
higher than normal or bet ween cont rol
shorted to high source. High unit and
signal voltage detected in component.
the intake manifold pressure
Check the
circuit.
sensor.
102 / 4 P102 / 4 Intake manifold pressure Derate in power Check the D794 ENGINE,
sensor circuit: Voltage lower output of the engine. cable harness menu 6
than normal or short-circuited bet ween cont rol
to low source. Low signal unit and
voltage detected in the intake component.
manifold pressure circuit.
Check the
sensor.
103 / 10 P103 / Turbocharger speed: Possible-low-power Check the D794 -
10 Incorrect change rate estimated cable harness
det ected. Turbocharger turbocharger speed bet ween cont rol
speed sensor detected an will be used. unit and
incorrect speed value. component.
Check the
sensor.
103 / 16 P103 / 0 Turbocharger number 1 Engine power Check the D794 -
speed high: Warning level. derate. The component.
High turbocharger speed has ECU 794 uses
been detected. an estimated
turbocharger speed.
103 / 18 P103 / 1 Turbocharger number 1 Engine power Check the D794 -
speed low: Warning level. derate. The component.
Low turbocharger speed has ECU 794 uses
been detected by ECU 794. an estimated
turbocharger speed.
105 / 0 P105 / 0 Temperate intake manifold Progressive power Check the - ENGINE,
1: Data valid but higher derate increasing in coolant level menu 7
than normal operational severity from time of in the engine;
range, the most severe alert. If the function ll if necessary.
level. The intake manifold air Engine protection
Check that
temperature signal indicat es cut- off is activat ed,
the charge
that the air temperature in the engine switches
air cooler is
the intake manifold is higher off 30 seconds after
clean, clean if
than the critical limit for the red STOP light
necessary.
engine protection. starts ashing.
Check that the
fan belts are
intact . Check
the sensor.
105 / 3 P105 / 3 Intake manifold air Possible white Check cable D794 ENGINE,
temperature sensor circuit: smoke. Fan will harness menu 7
Voltage higher than normal stay ON if cont rolled bet ween cont rol
or shorted to high source. by the ECU 794. No unit and
High signal voltage det ected engine protection for component.
in the intake manifold air intake manifold air
Check the
temperature circuit. temperature.
sensor.

Workshop Manual DCT 80-90 VDCT01.02G B


D:44 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
105 / 4 P105 / 4 Intake manifold air Possible white Check cable D794 ENGINE,
temperature sensor circuit: smoke. Fan will harness menu 7
Voltage lower than normal or stay ON if controlled bet ween control
short-circuited to low source. by the ECU 794. No unit and
Low signal voltage detected engine protection for component.
in the intake manifold air intake manifold air
Check the
temperature circuit. temperature.
sensor.
105 / 15 P105 / 0 Intake manifold temperature Progressive power Check the D794 ENGINE,
high: Data valid but higher derate increasing in coolant level menu 7
than normal operational severity from time of in the engine;
range, the least severe alert. ll if necessary.
level. The intake manifold air
Check that
temperature signal indicat es
the charge
that the air temperature in
air cooler is
the intake manifold is higher
clean, clean if
than the warning limit for
necessary.
engine protection.
Check that the
fan belts are
intact . Check
the sensor.
108 / 2 P108 / 2 Barometric pressure: Data Engine power Check cable - -
erratic, intermittent or derate. harness
incorrect. The pressure bet ween control
sensor for the ambient air unit and
pressure reads an erratic component.
value on power-up.
Check the
sensor.
108 / 3 P108 / 3 Barometric pressure sensor Engine power Check cable D794 -
circuit: Voltage higher than derate. harness
normal or shorted to high bet ween control
source. High signal voltage unit and
det ected in barometric component.
pressure sensor circuit.
Check the
sensor.
108 / 4 P108 / 4 Barometric pressure sensor Engine power Check cable D794 -
circuit: Voltage lower than derate. harness
normal or shorted to low bet ween control
source. Low signal voltage unit and
det ected in barometric component.
pressure sensor circuit.
Check the
sensor.
110 / 0 P110 / 0 Engine coolant temperature: Progressive power Check the - ENGINE,
Data valid but higher than derate increasing in coolant level. menu 7
normal operational range, severity from time of
Check that
the most severe level. The alert. If the function
radiator is
engine coolant temperature Engine protection
clean.
signal indicates that the cut- off is activat ed,
coolant temperature is the engine switches Check if there
higher than the critical limit off 30 seconds after is air in coolant
for engine protection. the red STOP light system.
starts ashing.
Check the
cap on the
expansion tank.
Check the
sensor.
Check the
thermost at.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:45

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
110 / 2 P110 / 2 Engine coolant temperature: The ECU 794 will Check cable D794 ENGINE,
Data erratic, intermittent estimate engine harness menu 7
or incorrect. The engine coolant temperature. bet ween cont rol
coolant temperature reading unit and
does not change when component.
operating conditions change.
Check the
sensor.
110 / 3 P110 / 3 Engine coolant temperature Possible white Check cable D794 ENGINE,
sensor circuit 1: Voltage smoke. Fan will harness menu 7
higher than normal or stay ON if cont rolled bet ween cont rol
shorted to high source. by the ECU 794. No unit and
High signal voltage or open engine protection for component.
circuit detected in the engine the engine coolant
Check the
coolant temperature circuit. temperature.
sensor.
110 / 4 P110 / 4 Engine coolant temperature Possible white Check cable D794 ENGINE,
sensor circuit 1: Voltage smoke. Fan will harness menu 7
lower than normal or shorted stay ON if controlled bet ween cont rol
to low source. Low signal by the ECU 794. No unit and
voltage detected in the engine protection for component.
engine coolant temperature the engine coolant
Check the
circuit. temperature.
sensor.
110 / 15 P110 / 0 Engine coolant temperature Progressive power Check the D794 ENGINE,
high: Data valid but higher derate increasing in coolant level. menu 7
than normal operational severity from time of
Check that
range, the least severe alert.
radiator is
level. The engine coolant
clean.
temperature signal indicat es
that the coolant temperature Check if there
is higher than the warning is air in coolant
limit for engine protection. system.
Check the
cap on the
expansion tank.
Check the
sensor.
Check the
thermost at.
110 / 16 P110 / 0 Engine coolant temperature: Progressive power Check the D794 ENGINE,
Data valid but higher than derate increasing in coolant level. menu 7
normal operational range, severity from time of
Check that
moderately severe level. The alert.
radiator is
engine coolant temperature
clean.
signal indicates that the
coolant temperature is Check if there
higher than the warning limit is air in coolant
for engine protection. system.
Check the
cap on the
expansion tank.
Check the
sensor.
Check the
thermost at.

Workshop Manual DCT 80-90 VDCT01.02G B


D:46 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
111 / 1 P111 / 1 Coolant level: Data valid Progressive power Check the - -
but lower than normal derate increasing coolant level;
operational range, the most in severity from ll if necessary.
severe level. Low coolant time of alert. If the
Check the
level detected. function Motor cut-
sensor.
off is activat ed, the
engine switches off
in 30 seconds after
the red STOP light
starts ashing.
111 / 3 P111 / 3 Radiator coolant level sensor None on Check cable D794 -
circuit: Voltage higher than performance. harness
normal or shorted to high bet ween control
source. High signal voltage unit and
det ected in the engine component.
coolant level circuit.
Check the
sensor.
111 / 4 P111 / 4 Radiator coolant level sensor None on Check cable D794 -
circuit: Voltage lower than performance. harness
normal or shorted to low bet ween control
source. Low signal voltage unit and
det ected in the engine component.
coolant level circuit.
Check the
sensor.
157 / 0 P94 / 0 Injector Metering Rail None or possible - D794 -
Number 1 Pressure - Data engine noise
Valid But Above Normal associated
Operating Range - Most with higher
Severe Level. The ECU injection pressures
794 has detected that fuel (especially at idle or
pressure in the rail fuel is light load). Engine
higher than the commanded power derate.
pressure.
157 / 2 P157 / 2 Injector Metering Rail 1 The ECU 794 - D794 -
Pressure - Data Erratic, will estimate fuel
Intermittent , or Incorrect . the pressure, and power
ECU 794 has det ected that is reduced.
the fuel pressure signal is
not changing.
157 / 3 P157 / 3 Injector measurement Power and or speed - D794 -
channel number 1, pressure derate.
sensor circuit: Voltage higher
than normal or shorted to
high source. High signal
voltage detected in the fuel
rail fuel pressure sensor
circuit.
157 / 4 P157 / 4 Injector measurement Power and or speed - D794 -
channel number 1, pressure derate.
sensor circuit: Voltage lower
than normal or short-circuited
to low source. Low signal
voltage detected in the fuel
rail fuel pressure sensor
circuit.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:47

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
157 / 16 P157 / 0 Inject or measurement None or possible - D794 -
channel 1, pressure Data engine noise
valid but higher than associated
normal operational range with higher
- moderately severe level. injection pressures
The ECU 794 has detected (especially at idle or
that the fuel pressure is light load). Engine
higher than the commanded power derate.
pressure.
157 / 18 P157 / 1 Fuel pump's delivery Possibly dif cult to - D794 -
pressure low: Data valid start, low power
but lower than normal or smoke from the
operational range - engine. The engine
moderately severe level. may not be possible
The ECU 794 has detected to start.
that the fuel pressure is
lower than the commanded
pressure.
167 / 1 P167 / 1 Charging syst em voltage Warning lamp Check batteries D794 -
low: Data valid but lower illuminated until and alternator.
than normal operational very low battery
range, the most severe level. voltage condition is
Very low bat tery voltage corrected.
det ected by battery voltage
monitoring.
167 / 16 P167 / 0 Charging syst em voltage Amber warning Check fuses. D794 -
high: Data valid but higher lamp illuminated Check batteries
than normal operational until high battery and alternator.
range, moderately severe voltage condition is
level. High battery voltage corrected.
det ected by battery voltage
monitoring.
167 / 18 P167 / 1 Charging syst em voltage Amber lamp will Check batteries D794 -
low: Data valid but lower light until low bat tery and alternator.
than normal operational voltage condition is
range, moderately severe corrected.
level. Low battery voltage
det ected by battery voltage
monitoring.
168 / 16 P168 / 0 Battery 1 Voltage - Data Possible electrical Check fuses. D794 -
Valid but Above Normal damage to Check batteries
Operational Range - all electrical and alternator.
Moderately Severe Level. components.
ECU 794 supply voltage is
above the maximum syst em
voltage level.
168 / 18 S168 / 1 Battery 1 Voltage - Data Engine may stop Check fuses. D794 -
Valid but Below Normal running or be dif cult Check batteries
Operational Range - to start. and alternator.
Moderately Severe Level.
ECU 794 supply voltage is
below the minimum system
voltage level.
171 / 3 P171 / 3 Outdoor temperature sensor, - D794 -
circuit error: Abnormally high
voltage or short-circuit to
higher voltage.

Workshop Manual DCT 80-90 VDCT01.02G B


D:48 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
171 / 4 P171 / 4 Outdoor temperature sensor, - D794 -
circuit error: Abnormally low
voltage or short-circuit to
lower voltage.
190 / 0 P190 / 0 Engine crankshaft Fuel injection Ease off the - -
speed/ position: Data valid disabled until engine throttle or select
but higher than the normal speed fails below higher gear.
working range: The most the overspeed limit.
severe level. The engine
speed signal indicates the
engine speed over the
engine protection limit .
190 / 2 P190 / 2 Engine crankshaft The engine may Check cable D794 -
speed/ position: Data erratic, mis re when harness
intermittent or incorrect. steering switches bet ween control
Engine speed sensor on from the primary to unit and
the crankshaft uneven the backup speed component.
synchronised. sensor. The engine
Check the
power derates while
sensor.
the engine is driven
with the backup
speed sensor.
190 / 2 P190 / 2 Engine crankshaft The engine runs Check cable D794 -
speed/ position: Data erratic, unevenly. Can be harness
intermittent or incorrect. The dif cult to start. The bet ween control
signal from the crankshaft engine is driven unit and
sensor missing. by backup speed component.
sensor. Engine
Check the
power derated.
sensor.
251 / 2 P251 / 2 Real-time clock power supply None on - - -
open circuit: Data erratic, performance. Data
intermittent or incorrect. The in the ECU 794 will
real time clock has no power. not have accurate
time and date
information.
441 / 3 P441 / 3 Auxiliary temperature sensor None on Check cable D794 -
input signal 1: Voltage performance. harness
higher than normal or bet ween control
shorted to high source. unit and
High signal voltage or open component.
circuit detected in the OEM
Check the
auxiliary temperature circuit.
sensor.
441 / 4 P441 / 4 Auxiliary temperature None on Check cable D794 -
sensor circuit input signal 1: performance. harness
Voltage lower than normal or bet ween control
short-circuited to low source. unit and
Low voltage detected in the component.
OEM auxiliary temperature
Check the
circuit.
sensor.
558 / 2 S230 / 2 Accelerator pedal or lever Engine only running Check cable D794 -
idle validation circuit: Data at idle. harness
erratic, intermittent or bet ween control
incorrect. Voltage det ected unit and
simultaneously on the component.
validating switches for both
Check
idling and not idling.
component.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:49

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
558 / 4 S230 / 4 Accelerator pedal or lever Engine only running Check cable D794 -
idle validation circuit: at idle. harness
Voltage lower than normal bet ween cont rol
or short-circuited to low unit and
source. No voltage det ected component.
simultaneously on the
Check
validat ing switches for both
component.
idling and not idling.
558 / 13 S230 / Accelerator pedal or lever Engine only running Check cable D794 -
13 idle validation circuit: Not at idle. harness
calibrated. Voltage in bet ween cont rol
the validation circuits for unit and
idling and not idling does component.
not correspond with the
Check
accelerator pedal position.
component.
611 / 2 P089 / 2 Validation of auxiliary Intermediate speed - D794 -
transfer speed switch (PTO): control switch
Data erratic, intermittent or may not operate
incorrect. The position of correctly.
the transfer speed protection
switch 1 does not correspond
with the position of the
validat ion switch for the
transfer speed protection.
611 / 3 S232 / 3 Circuit for sensor supply Engine only running - D794 -
voltage 4: Voltage higher at idle.
than normal or shorted
to high source. High
voltage det ected at +5 volt
sensor supply circuit to the
accelerator pedal position
sensor.
611 / 4 S232 / 4 Circuit for sensor supply 3: Possible hard - D794 -
Voltage lower than normal or starting and rough
short-circuited to low source. running.
Low voltage detected at +5
volt sensor supply circuit
to the accelerator pedal
position sensor.
611 / 4 S232 / 4 Circuit for sensor supply Engine will only die. - D794 -
voltage 4: Voltage lower than
normal or short-circuited
to low source. Low
voltage det ected at +5
volt sensor supply circuit
to the accelerator pedal
position sensor.
611 / 15 S151 / 0 Turbocharger compressor Fuel is limit ed in an - D794 -
out let temperature: Data attempt to decrease
higher than normal. High the calculat ed
out let temperature for the turbocharger
turbocharger compressor compressor outlet
calculat ed by ECU 794. temperature.

Workshop Manual DCT 80-90 VDCT01.02G B


D:50 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
612 / 2 P190 / 2 The engine's magnetic Fuelling to the - D794 -
crankshaft speed/position injectors is disabled,
sensor has lost bot h signals: and the engine can
Data erratic, intermit tent or not be started.
incorrect. ECU 794 has
det ected that the signals
from the primary and backup
engine speed sensor are
reversed.
627 / 2 S251 / 2 No power without the Possibly no Check fuses. D794 -
ignition switch turned off: noticeable Check batteries
Data erratic, intermit tent or performance impact, and alternator.
incorrect. The supply voltage or the engine
to ECU 794 temporarily falls stops or is hard
below 6.2 volt, or ECU 794 to start. Incorrect
not allowed to shutdown information, release
correctly (batt ery voltage information and
maintained for 30 seconds maintenance
after the ignition has been monitoring data
turned off). may be incorrect.
627 / 2 S251 / 2 Power supply missing with Possibly no Check fuses. D794 -
the ignition on: Data erratic, noticeable Check batteries
intermittent or incorrect. The performance impact, and alternator.
supply voltage to ECU 794 or the engine
temporarily falls below 6.2 stops or is hard
volt, or ECU 794 not allowed to start. Incorrect
to shutdown correctly information, release
(batt ery voltage maintained information and
for 30 seconds after the maintenance
ignition has been turned off). monitoring data
may be incorrect.
627 / 2 S254 / Injectors power supply: Possible smoke, Check fuses. D794 -
12 Bad Intelligent Device or low power, engine Check batteries
Component. The ECU 794 mis re, and/or and alternator.
measured injector boost engine will not start.
voltage is low.
629 / 12 S254 / Engine control unit: Critical Engine may not Check the D794 -
12 internal error. Error internally start. cont rol unit.
in ECU 794 related to
memory hardware failures
or internal ECU 794 voltage
supply circuits.
629 / 12 S254 / Engine control unit, warning No performance Check the D794 -
12 internal hardware error. effects or possible cont rol unit.
Incorrect intelligent unit or severe power
component. derate.
630 / 2 S253 / 2 Engine cont rol unit dat a lost: Possibly no Reprogram D794 -
Data erratic, intermit tent or noticeable the software
incorrect. Serious data loss performance impact, in Control unit,
from ECU 794. or the engine engine (D794).
stops or is hard
to start. Incorrect
information, release
information and
maintenance
monitoring data
may be incorrect.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:51

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
630 / 31 S240 / 11 Error occurs in the engine Possibly no - D794 -
cont rol unit calibration noticeable
programme memory (RAM). performance impact,
Serious dat a loss from ECU or the engine
794. stops or is hard
to start. Incorrect
information, release
information and
maintenance
monitoring data
may be incorrect.
633 / 31 S018 / 11 Fuelling Actuator Number Possible low power. - D794 -
1 Circuit Error Conditions
Exists. Fuel pump actuator
circuit resistance too high or
too low.
639 / 9 S231 / 9 Timeout error for SAE J1939 One or more Use diagnostic - CAN/POW-
mult iplexer-PNG: Abnormal multiplexed units not menu to ER, menu 2
update rate. Cummins working correctly. nd incorrect
ECU 794 did not receive a One or more segment.
mult iplexed message from symptoms may
an OEM-VECU by the time occur.
limit or not at all.
639 / 13 S231 / SAE J1939 Multiplexing At least one Use diagnostic - CAN/POW-
13 Con guration Error - Out of multiplexed devices menu to ER, menu 2
Calibration. The ECU 794 will not operate nd incorrect
expected information from a properly. segment.
mult iplexed device but only
received a portion of the
necessary information.
641 / 3 S027 / 3 VGT actuator driver circuit Possible low power. - D794 -
- voltage above normal or Power switched off
shorted to high source. to the turbocharger's
actuator motor.
641 / 4 S027 / 4 VGT actuator driver circuit Possible low power. - D794 -
- voltage below normal, or Power switched off
shorted to low source. to the turbocharger's
actuator motor.
644 / 2 S030 / 2 Input signal from Primary or Check cable - -
external speed request secondary engines harness
(synchronisation of mult iple may be shut down. bet ween cont rol
units): Data erratic, unit and
intermittent or incorrect. The component.
accelerator pedal input signal
Check
to the primary or secondary
component.
motor for synchronisation of
mult iple devices is less than
3 percent or greater than 97
percent.
647 / 3 S033 / 3 Fan control circuit: Voltage The fan may stay on Check cable D794 -
higher than normal or shorted continuously or not harness
to high source. Open circuit run at all. bet ween cont rol
or high voltage det ected in unit and
the fan control circuit. component.
Check
component.

Workshop Manual DCT 80-90 VDCT01.02G B


D:52 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
647 / 4 S033 / 4 Fan control circuit: Voltage The fan may stay on Check cable D794 -
lower than normal or shorted continuously or not harness
to low source. Low signal run at all. bet ween control
voltage det ected in the fan unit and
control circuit when this is component.
requested.
Check
component.
651 / 5 S001 / 5 Circuit injector magnetic coil Engine can mis re Check cable D794 -
drive cylinder 1: Current or possibly run harness
lower than normal or open rough. bet ween control
circuit. High resistance unit and
or no current det ected on component.
injector no. 1, pin DRIVE or
Check the
RETURN.
injector.
651 / 7 S001 / 7 Injector magnetic coil drive The engine is Check cable D794 -
cylinder 1: Mechanical switched off. harness
system not responding bet ween control
correctly or incorrectly unit and
adjusted. Accidental fuel component.
supply detected in cylinder
Check the
no. 1.
injector.
652 / 5 S002 / 5 Circuit injector magnetic coil Engine can mis re Check cable D794 -
drive cylinder 2: Current or possibly run harness
lower than normal or open rough. bet ween control
circuit. High resistance unit and
or no current det ected on component.
injector no. 2, pin DRIVE or
Check the
RETURN.
injector.
652 / 7 S002 / 7 Injector magnetic coil drive The engine is Check cable D794 -
cylinder 2: Mechanical switched off. harness
system not responding bet ween control
correctly or incorrectly unit and
adjusted. Accidental fuel component.
supply detected in cylinder
Check the
no. 2.
injector.
653 / 5 S003 / 5 Circuit injector magnetic coil Engine can mis re Check cable D794 -
drive cylinder 3: Current or possibly run harness
lower than normal or open rough. bet ween control
circuit. High resistance unit and
or no current det ected on component.
injector no. 3, pin DRIVE or
Check the
RETURN.
injector.
653 / 7 S003 / 7 Injector magnetic coil drive The engine is Check cable D794 -
cylinder 3: Mechanical switched off. harness
system not responding bet ween control
correctly or incorrectly unit and
adjusted. Accidental fuel component.
supply detected in cylinder
Check the
no. 3.
injector.
654 / 5 S004 / 5 Circuit injector magnetic coil Engine can mis re Check cable D794 -
drive cylinder 4: Current or possibly run harness
lower than normal or open rough. bet ween control
circuit. High resistance unit and
or no current det ected on component.
injector no. 1, pin DRIVE or
Check the
RETURN.
injector.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:53

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
654 / 7 S004 / 7 Inject or magnetic coil drive The engine is Check cable D794 -
cylinder 4: Mechanical switched off. harness
system not responding bet ween cont rol
correctly or incorrectly unit and
adjusted. Accidental fuel component.
supply detected in cylinder
Check the
no. 4.
injector.
655 / 5 S005 / 5 Circuit injector magnetic coil Engine can mis re Check cable D794 -
drive cylinder 5: Current or possibly run harness
lower than normal or open rough. bet ween cont rol
circuit. High resistance unit and
or no current det ected on component.
injector no. 5, pin DRIVE or
Check the
RETURN.
injector.
655 / 7 S005 / 7 Inject or magnetic coil drive The engine is Check cable D794 -
cylinder 5: Mechanical switched off. harness
system not responding bet ween cont rol
correctly or incorrectly unit and
adjusted. Accidental fuel component.
supply detected in cylinder
Check the
no. 5.
injector.
656 / 5 S006 / 5 Circuit injector magnetic coil Engine can mis re Check cable D794 -
drive cylinder 6: Current or possibly run harness
lower than normal or open rough. bet ween cont rol
circuit. High resistance unit and
or no current det ected on component.
injector no. 6, pin DRIVE or
Check the
RETURN.
injector.
656 / 7 S006 / 7 Inject or magnetic coil drive The engine is Check cable D794 -
cylinder 6: Mechanical switched off. harness
system not responding bet ween cont rol
correctly or incorrectly unit and
adjusted. Accidental fuel component.
supply detected in cylinder
Check the
no. 6.
injector.
677 / 3 S39 / 3 Starter relay circuit: Voltage Either the engine Check cable D794 ENGINE,
higher than normal or shorted will not start or harness menu 5
to high source. Open circuit the engine will not bet ween cont rol
or high voltage det ected in have starter lockout unit and
the start locking circuit. protection. component.
Check the relay.
677 / 4 S39 / 4 Starter relay circuit: Voltage The engine will not Check cable D794 ENGINE,
lower than normal or shorted have starter lockout harness menu 5
to low source. Low voltage protection. bet ween cont rol
det ected in the start locking unit and
circuit. component.
Check the relay.
697 / 3 S057 / 3 Auxiliary PWM drive no. 1: Can not control - D794 -
Voltage higher than normal transmission.
or shorted to high source.
High signal voltage det ected
in the analogue torque
circuit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:54 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
697 / 4 S057 / 4 Auxiliary PWM drive no. 1: Can not control - D794 -
Voltage lower than normal or transmission.
shorted to low source. Low
signal voltage detected in
the analogue torque circuit.
703 / 11 S051 /11 Auxiliary Equipment Sensor Possible engine Check cable D794 -
Input #3 (OEM Switch) - power derate. harness
Root Cause Not Known. bet ween control
unit and
component.
Check the
component.
723 / 2 S064 / 2 Engine backup crankshaft Possible low power. Check cable D794 -
speed/ position sensor no. harness
2: Data erratic, intermittent bet ween control
or incorrect Engine speed unit and
sensor on the crankshaft component.
uneven synchronised.
Check the
sensor.
723 / 2 S064 / 2 Engine Speed Sensor Can be dif cult to Check cable D794 -
(Camshaft) Error - Data start. Engine power harness
Erratic, Intermittent, or derate. bet ween control
Incorrect. The ECU 794 unit and
has det ected an error in the component.
camshaft position sensor
Check the
signal.
sensor.
723 / 7 S064 / 7 Engine speed/ position The engine runs Check cable D794 -
sensor camshaft and at lower power. harness
crankshaft, misaligned: Abnormal smoke, bet ween control
Mechanical system not dif cult to start and unit and
responding correctly erratic idling can component.
or incorrectly adjusted. occur.
Check the
Mechanical misalignment
sensor.
bet ween the crankshaft and
camshaft speed sensors.
729 / 3 S070 / 3 Circuit for intake air heater The intake air Check cable D794 -
no. 1: Voltage higher heaters may be harness
than normal or shorted to ON or OFF all the bet ween control
high source. High voltage time. unit and
det ected at the intake air component.
heater signal circuit.
Check
component.
729 / 4 S070 / 4 Circuit for intake air heater The intake air Check cable D794 -
no. 1: Voltage lower heaters may be harness
than normal or shorted to ON or OFF all the bet ween control
low source. Low voltage time. unit and
det ected at the intake air component.
heater signal circuit.
Check
component.
974 / 3 P974 / 3 Circuit for remote accelerator Remote accelerator Check cable D794 -
pedal or lever position pedal not working. harness
sensor 1: Voltage higher Remote accelerator bet ween control
than normal or shorted to pedal position set to unit and
high source. High voltage zero percent. component.
det ected at the remote
Check
accelerator pedal position
component.
circuit.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:55

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
974 / 4 P974 / 4 Circuit for remote accelerator Remote accelerator Check cable D794 -
pedal or lever position pedal not working. harness
sensor 1: Voltage lower than Remote accelerator bet ween cont rol
normal or short-circuited pedal position set to unit and
to low source. Low zero percent. component.
voltage det ected in remote
Check
accelerator pedal position
component.
signal.
974 / 19 P29 Data error for SAE J1939 The engine does not Use diagnostic - CAN/POW-
mult iplexing remote react to the remote menu to ER, menu 2
accelerator pedal or lever: accelerator pedal. nd incorrect
Network data error received. Perhaps the engine segment.
The machine's OEM control is only running at
unit (VECU) detected idle. The primary
an error on the remote accelerator or the
accelerator pedal. one in the cab can
possibly be used.
1043 / 3 S221 / 3 Supply voltage circuit for Engine only running Check cable D794 -
accelerator pedal or lever at idle. harness
position sensor: Voltage bet ween cont rol
higher than normal or unit and
shorted to high source. component.
High voltage detected in the
Check
voltage supply circuit for the
component.
accelerator pedal or lever
position sensor.
1043 / 4 S221 / 4 Supply voltage circuit for Engine will only die. Check cable D794 -
accelerator pedal or lever harness
position sensor: Voltage bet ween cont rol
lower than normal or unit and
shorted to low source. component.
Low voltage detected in the
Check
voltage supply circuit to the
component.
accelerator pedal or lever
position sensor.
1043 / 4 S221 / 4 Supply voltage circuit for Possible hard Check cable D794 -
engine speed/position starting and rough harness
sensor (crankshaft): Voltage running. bet ween cont rol
lower than normal or shorted unit and
to low source. Low voltage component.
det ected on ECU 794 voltage
Check
supply cable to the engine
component.
speed sensor.
1072 / 3 S028 / 3 Engine brake actuator circuit Engine brake on Check cable D794 -
no. 1: Voltage higher than cylinders 1, 2, and 3 harness
normal or shorted to high can not be activated bet ween cont rol
source. Open circuit or high or exhaust brake will unit and
voltage detected on the not operate. component.
signal circuit for the motor
Check
brake solenoid coil no. 1.
component.
1072 / 4 S028 / 4 Engine brake actuator Engine brake on Check cable D794 -
circuit no. 1: Voltage lower cylinders 1, 2, and 3 harness
than normal or shorted to can not be activated bet ween cont rol
low source. Low voltage or exhaust brake will unit and
det ected in signal circuit for not operate. component.
the motor brake solenoid coil
Check
no. 1.
component.

Workshop Manual DCT 80-90 VDCT01.02G B


D:56 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
1073 / 3 S029 / 3 Engine brake actuator circuit Engine brake on Check cable D794 -
no. 2: Voltage higher than cylinders 4, 5, and 6 harness
normal or shorted to high can not be activated. bet ween control
source. Open circuit or high unit and
voltage detected on the component.
signal circuit for the motor
Check
brake solenoid coil no. 2.
component.
1073 / 4 S029 / 4 Engine brake actuator Engine brake on Check cable D794 -
circuit no. 2: Voltage lower cylinders 4, 5, and 6 harness
than normal or shorted to can not be activated. bet ween control
low source. Low voltage unit and
det ected in signal circuit for component.
the motor brake solenoid coil
Check
no. 2.
component.
1075 / 3 S126 / 3 Electrical lift pump for the Engine can be - D794 -
engine fuel delivery circuit: dif cult to start.
Voltage higher than normal
or shorted to high source.
High signal voltage or open
circuit det ected in the fuel lift
pump's signal circuit.
1075 / 4 S126 / 4 Electrical lift pump for the Engine can be - D794 -
engine fuel delivery circuit: dif cult to start.
Voltage lower than normal or
short-circuited to low source.
Low signal voltage detected
in fuel lift pump circuit.
1079 / 3 S212 / 3 Circuit for sensor supply Engine power Check cable D794 -
voltage no. 1: Voltage higher derate. harness
than normal or shorted to bet ween control
high source. High voltage unit and
det ected in the sensor supply component.
circuit no. 1.
Check the
sensor.
1079 / 4 S212 / 4 Circuit for sensor supply Engine power Check cable D794 -
voltage no. 1: Voltage derate. harness
lower than normal or shorted bet ween control
to low source. Low voltage unit and
det ected in the sensor supply component.
circuit no. 1.
Check the
sensor.
1080 / 3 S232 / 3 Circuit for sensor supply Engine power Check cable D794 -
no. 2: Voltage higher derate. harness
than normal or shorted to bet ween control
high source. High voltage unit and
det ected in the sensor supply component.
circuit no. 2.
Check the
sensor.
1080 / 4 S232 / 4 Circuit for sensor supply Engine power Check cable D794 -
voltage no. 2: Voltage derate. harness
lower than normal or shorted bet ween control
to low source. Low voltage unit and
det ected in the sensor supply component.
circuit no. 2.
Check the
sensor.

VDCT01.02G B Workshop Manual DCT 80-90


1 Engine – Engine D:57

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
1137 / 2 S114 / 2 Synchronisation switch for Multiple Unit - D794 -
mult iple units: Data erratic, Synchronisation
intermittent or incorrect. feature is disabled.
Synchronised ON/OFF
switch for mult iple units and
supplementary synchronised
ON/OFF switch for multiple
units have different values in
ECU 794.
1172 / 3 /3 Intake temperature sensor Engine power - D794 -
circuit for compressor derate.
turbocharger no. 1: Voltage
higher than normal or
shorted to high source. High
signal voltage det ected in the
intake temperature sensor
circuit for the compressor
turbocharger.
1172 / 4 /4 Intake temperature sensor Engine power - D794 -
circuit for compressor derate.
turbocharger no. 1: Voltage
lower than normal or shorted
to low source. Low signal
voltage detected in the
intake temperature sensor
circuit for the compressor
turbocharger.
1347 / 3 S126 / 3 Circuit for the fuel high Engine runs - D794 -
pressure solenoid valve: badly and with
Voltage higher than normal derated power.
or shorted to high source. Fuel rail pressure
Electronic fuel control becomes higher
actuator short-circuited high. than requested.
1347 / 4 S126 / 4 Circuit for the fuel high The engine runs - D794 -
pressure solenoid valve: poorly when idling
Voltage lower than normal and has low power.
or shorted to low source. Fuel pressure
Electronic fuel control becomes higher
actuator short-circuited low. than requested.
1347 / 7 S126 / 7 Fuel pump pressure Engine will not run or - D794 -
attachment 1: Mechanical possible low power.
system not responding
correctly or incorrectly
adjusted. Pumping
imbalance between the
front and rear pump pistons
have been det ected.
1347 / 7 S126 / 7 Fuel Pumping Element Engine will not run or - D794 -
Number 1 (Front) - possible low power.
Mechanical System Not
Responding Properly or Out
of Adjustment .
1378 / 31 S153 / 11 It is time to change the None on - D794 -
lubricating oil and lter. performance;
Change the engine oil and maintenance
lter. reminder only.

Workshop Manual DCT 80-90 VDCT01.02G B


D:58 1 Engine – Engine

Description Limitation Action Connec- Diagnos-


tions and tic menu
compo-
nents
Code J1587
1388 / 3 P223 / 3 Circuit for auxiliary pressure None on - D794 -
sensor, input signal 1: performance.
Voltage higher than normal
or shorted to high source.
High signal voltage det ected
in the OEM pressure circuit.
1388 / 4 P223 / 4 Circuit for auxiliary pressure None on - D794 -
sensor, input signal 1: performance.
Voltage lower than normal or
shorted to low source. Low
signal voltage detected in
the OEM pressure circuit.
2047 / xx Undetect able error code - Contact the D794 -
from the engine. Error codes engine supplier
above 2047 cannot be shown for further
in the display. Possible error information.
code: 2789.
2789 / 15 /0 Exhaust temperature: Data Derate in power - D794 -
higher than normal. High output of the
exhaust temperature has engine in attempt
been calculated by the to decrease the
electronic control system. calculated exhaust
gas temperature
value.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:59

2 Transm ission
Error codes transmission
When contacting engine suppliers, use the supplier code.
• Display indicates error code as shown in the machine, in
accordance with SAE J1939 in SPN/FMI
• The supplier code indicates the error code in accordance with the
engine manufacturer's speci cation.
Control unit transmission can generat e two states with reduced
functionality to protect the transmission in the event of serious
malfunctions:
Limp home
In this condition only gear 1-2 in each direction can be used. If
the error occurs in a higher gear then downshifting to gear 1 or 2
must take place manually.
Shut down
In this mode the transmission is permanently in neutral as there
is no oil pressure to enable gear selection.

Table Error codes Dana HR32000

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520192 00/31 Digit al input 0, active No limitation or Shut Check for more error D793/59 -
/31 error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520193 01/31 Digit al input 1, active No limitation or Shut Check for more error D793/58 -
/31 error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520194 02/31 Digit al input 2, active No limitation or Shut Check for more error D793/57 -
/31 error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520195 03/31 Digit al input 3, active No limitation or Shut Check for more error D793/56 -
/31 error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520196 04/31 Digit al input 4, No limitation or Shut Check for more error D793/55 -
/31 active error. The down while error is codes and rectify them
transmission control active. rst.
unit activates Shut
For inactive error Check the cable
down or Limp home
code, Limp home until harness to the control
depending on speed.
ignition is switched off. unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:60 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520197 05/31 Digit al input 5, active No limitation or Shut Check for more error D793/54 -
/31 error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520198 06/31 Digit al input 6, active No limitation or Shut Check for more error D793/53 -
/31 error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520199 07/31 Digit al input 7, active No limitation or Shut Check for more error D793/52 -
/31 error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520208/3 16/03 Analogue input 0, No limit ation. Check for more error D793/24 -
short circuit to voltage. codes and rectify them
D793/25
rst.
Check the cable
harness to the control
unit.
520208/4 16/04 Analogue input 0, No limit ation. Check for more error D793/24 -
short circuit to ground. codes and rectify them
D793/25
rst.
Check the cable
harness to the control
unit.
520208 16/16 Analogue input 0, the No limit ation. Check for more error D793/24 -
/16 value is above highest codes and rectify them
D793/25
normal value. rst.
Check the cable
harness to the control
unit.
520208 16/18 Analogue input 0, the No limit ation. Check for more error D793/24 -
/18 value is below lowest codes and rectify them
D793/25
normal value. rst.
Check the cable
harness to the control
unit.
520208 16/31 Analogue input 0, No limitation or Shut Check for more error D793/24 -
/31 active error. down while error is codes and rectify them
D793/25
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520209/3 17/03 Sensor oil temperature No limitation or Shut Check the cable D793/26 – TRANSM,
transmission (B766), down while error is harness bet ween B766/1 menu 10
short circuit to voltage. active. control unit and
D793/27 –
sensor.
For inactive error B766/2
code, Limp home until Check the sensor.
ignition is switched off.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:61

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520209/4 17/04 Sensor oil temperature No limit ation. Check the cable D793/26 – TRANSM,
transmission (B766), harness bet ween B766/1 menu 10
short circuit to ground. control unit and
D793/27 –
sensor.
B766/2
Check the sensor.
520209 17/18 Sensor oil pressure No limit ation. Check the cable D793/26 – TRANSM,
/18 transmission (B766), harness bet ween B766/1 menu 10
value is below lowest control unit and
D793/27 –
calibrated value. sensor.
B766/2
Check the sensor.
520209 17/16 Sensor oil pressure No limit ation. Check the cable D793/26 – TRANSM,
/16 transmission (B766), harness bet ween B766/1 menu 10
value is above highest control unit and
D793/27 –
calibrated value. sensor.
B766/2
Check the sensor.
520209 17/13 Sensor oil temperature No limit ation. Check the cable D793/26 – TRANSM,
/13 transmission (B766), harness bet ween B766/1 menu 10
calibration incorrect. control unit and
D793/27 –
sensor.
B766/2
Check the sensor.
520209 17/31 Sensor oil temperature No limitation or Shut Check the cable D793/26 – TRANSM,
/31 transmission (B766), down while error is harness bet ween B766/1 menu 10
active error. active. control unit and
D793/27 –
sensor.
For inactive error B766/2
code, Limp home until Check the sensor.
ignition is switched off.
520210/3 18/03 Sensor oil pressure No limit ation. Check the cable D793/28 – TRANSM,
(D765), short circuit to harness bet ween B765/A menu 10
voltage. control unit and
D793/29 –
sensor.
B765/B
Check the sensor.
520210/4 18/04 Sensor oil pressure No limit ation. Check the cable D793/28 – TRANSM,
(D765), short circuit to harness bet ween B765/A menu 10
ground. control unit and
D793/29 –
sensor.
B765/B
Check the sensor.
520210 18/16 Sensor oil pressure No limit ation. Check the cable D793/28 – TRANSM,
/16 (B765), value is above harness bet ween B765/A menu 10
highest normal value. control unit and
D793/29 –
sensor.
B765/B
Check the sensor.
520210 18/18 Sensor oil pressure No limit ation. Check the cable D793/28 – TRANSM,
/18 (B765), value is below harness bet ween B765/A menu 10
lowest normal value. control unit and
D793/29 –
sensor.
B765/B
Check the sensor.
520210 18/13 Sensor oil pressure No limit ation. Check the cable D793/28 – TRANSM,
/13 (B765), incorrectly harness bet ween B765/A menu 10
calibrated. control unit and
D793/29 –
sensor.
B765/B
Check the sensor.

Workshop Manual DCT 80-90 VDCT01.02G B


D:62 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520210 18/31 Sensor oil pressure No limitation or Shut Check the cable D793/28 – TRANSM,
/31 (B765), active error. down while error is harness bet ween B765/A menu 10
active. control unit and
D793/29 –
sensor.
For inactive error B765/B
code, Limp home until Check the sensor.
ignition is switched off.
520211/3 19/03 Analogue input 3, No limit ation. Check the cable D793/13 -
short circuit to voltage. harness to the control
D793/14
unit.
520211/4 19/04 Analogue input 3, No limit ation. Check the cable D793/13 -
short circuit to ground. harness to the control
D793/14
unit.
520211 19/16 Analogue input 3, the No limit ation. Check the cable D793/13 -
/16 value is above highest harness to the control
D793/14
normal value. unit.
520211 19/18 Analogue input 3, the No limit ation. Check the cable D793/13 - -
/18 value is below lowest harness to the control
D793/14
normal value. unit.
520211 19/13 Analogue input 3, No limit ation. Check the cable D793/13 -
/13 incorrectly calibrated harness to the control
D793/14
unit.
520211 19/31 Analogue input 3, No limitation or Shut Check the cable D793/13 -
/31 active error. down while error is harness to the control
D793/14
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520218/5 26/05 Speed input 0, short No limitation or Shut Check the cable D793/09 -
circuit to voltage. down while error is harness to the control
D793/10
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520218/6 26/06 Speed input 0, short No limitation or Shut Check the cable D793/09 -
circuit to ground. down while error is harness to the control
D793/10
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520218 26/10 Speed input 0, value No limitation or Shut Check the cable D793/09 -
/10 outside limit values. down while error is harness to the control
D793/10
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520218 26/31 Speed input 0, No limitation or Shut Check the cable D793/09 -
/31 active error. The down while error is harness to the control
D793/10
transmission control active. unit.
unit activates Shut
For inactive error
down or Limp home
code, Limp home until
depending on speed.
ignition is switched off.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:63

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520219/5 27/05 Sensor turbine speed No limitation or Shut Check the cable D793/11 – -
(B751), short circuit to down while error is harness bet ween B751/2
voltage. active. control unit and
D793/12 –
sensor.
For inactive error B751/1
code, Limp home until Check the sensor.
ignition is switched off.
520219/6 27/06 Sensor turbine speed No limitation or Shut Check the cable D793/11 – -
(B751), short circuit to down while error is harness bet ween B751/2
ground. active. control unit and
D793/12 –
sensor.
For inactive error B751/1
code, Limp home until Check the sensor.
ignition is switched off.
520219 27/10 Sensor turbine speed No limitation or Shut Check the cable D793/11 – -
/10 (B751), value out side down while error is harness bet ween B751/2
limit values. active. control unit and
D793/12 –
sensor.
For inactive error B751/1
code, Limp home until Check the sensor.
ignition is switched off.
520219 27/31 Sensor turbine speed No limitation or Shut Check the cable D793/11 – -
/31 (B751), active error. down while error is harness bet ween B751/2
active. control unit and
D793/12 –
sensor.
For inactive error B751/1
code, Limp home until Check the sensor.
ignition is switched off.
552022 32/03 Solenoid valve clutch No limitation or Shut Check the cable D793/33 – -
4/3 forward (Y630), short down while error is harness bet ween Y630/1
circuit to voltage. active. control unit and
D793/34 –
solenoid valve.
For inactive error Y630/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520224/4 32/04 Solenoid valve clutch No limitation or Shut Check the cable D793/33 – -
forward (Y630), short down while error is harness bet ween Y630/1
circuit to ground. active. control unit and
D793/34 –
solenoid valve.
For inactive error Y630/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520224/5 32/05 Solenoid valve clutch No limitation or Shut Check the cable D793/33 – -
forward (Y630), open down while error is harness bet ween Y630/1
circuit or short circuit active. control unit and
D793/34 –
to battery. solenoid valve.
For inactive error Y630/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520224 32/31 Solenoid valve clutch No limitation or Shut Check the cable D793/33 – -
/31 forward (Y630), active down while error is harness bet ween Y630/1
error. active. control unit and
D793/34 –
solenoid valve.
For inactive error Y630/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520225/3 33/03 Solenoid valve clutch No limitation or Shut Check the cable D793/31 – -
reverse (Y631), short down while error is harness bet ween Y631/1
circuit to voltage. active. control unit and
D793/32 –
solenoid valve.
For inactive error Y631/2
code, Limp home until Check the solenoid
ignition is switched off. valve.

Workshop Manual DCT 80-90 VDCT01.02G B


D:64 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520225/4 33/04 Solenoid valve clutch No limitation or Shut Check the cable D793/31 – -
reverse (Y631), short down while error is harness bet ween Y631/1
circuit to ground. active. control unit and
D793/32 –
solenoid valve.
For inactive error Y631/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520225/5 33/05 Solenoid valve clutch No limitation or Shut Check the cable D793/31 – -
reverse (Y631), open down while error is harness bet ween Y631/1
circuit or short circuit active. control unit and
D793/32 –
to battery. solenoid valve.
For inactive error Y631/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520225 33/31 Solenoid valve clutch No limitation or Shut Check the cable D793/31 – -
/31 reverse (Y631), active down while error is harness bet ween Y631/1
error. active. control unit and
D793/32 –
solenoid valve.
For inactive error Y631/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520226/3 34/03 Solenoid valve clutch No limitation or Shut Check the cable D793/48 -
gear 1 (Y6067-1), down while error is harness bet ween – Y6067-
short circuit to voltage. active. control unit and 1/1
solenoid valve.
For inactive error D793/49
code, Limp home until Check the solenoid – Y6067-
ignition is switched off. valve. 2/2
520226/4 34/04 Solenoid valve clutch No limitation or Shut Check the cable D793/48 -
gear 1 (Y6067-1), down while error is harness bet ween – Y6067-
short circuit to ground. active. control unit and 1/1
solenoid valve.
For inactive error D793/49
code, Limp home until Check the solenoid – Y6067-
ignition is switched off. valve. 2/2
520226/5 34/05 Solenoid valve clutch No limitation or Shut Check the cable D793/48 -
gear 1 (Y6067-1), down while error is harness bet ween – Y6067-
open circuit or short active. control unit and 1/1
circuit to battery. solenoid valve.
For inactive error D793/49
code, Limp home until Check the solenoid – Y6067-
ignition is switched off. valve. 2/2
520226 34/31 Solenoid valve clutch No limitation or Shut Check the cable D793/48 -
/31 gear 1 (Y6067-1), down while error is harness bet ween – Y6067-
active error. active. control unit and 1/1
solenoid valve.
For inactive error D793/49
code, Limp home until Check the solenoid – Y6067-
ignition is switched off. valve. 2/2
520227/3 35/03 Solenoid valve clutch No limitation or Shut Check the cable D793/18 – -
gear 2 (Y6069), short down while error is harness bet ween Y6069/1
circuit to voltage. active. control unit and
D793/19 –
solenoid valve.
For inactive error Y6069/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520227/5 35/05 Solenoid valve clutch No limitation or Shut Check the cable D793/18 – -
gear 2 (Y6069), open down while error is harness bet ween Y6069/1
circuit or short circuit active. control unit and
D793/19 –
to bat tery voltage. solenoid valve.
For inactive error Y6069/2
code, Limp home until Check the solenoid
ignition is switched off. valve.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:65

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520227 35/31 Solenoid valve clutch No limitation or Shut Check the cable D793/18 – -
/31 gear 2 (Y6069), active down while error is harness bet ween Y6069/1
error. active. control unit and
D793/19 –
solenoid valve.
For inactive error Y6069/2
code, Limp home until Check the solenoid
ignition is switched off. valve.
520229/3 37/03 Digit al output 05, short No limitation or Shut Check the cable D793/17 -
circuit to voltage. down while error is harness to the control
D793/18
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520229/4 37/04 Digit al output 05, short No limitation or Shut Check the cable D793/17 -
circuit to ground. down while error is harness to the control
D793/18
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520229/5 37/05 Digit al output 05, open No limitation or Shut Check the cable D793/17 -
circuit or short circuit down while error is harness to the control
D793/18
to battery. active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520229 37/31 Digit al output 05, No limitation or Shut Check for more error D793/17 -
/31 active error. down while error is codes and rectify them
D793/18
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520230/3 38/03 Digit al output 06, short No limitation or Shut Check the cable D793/35 -
circuit to voltage. down while error is harness to the control
D793/50
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520230/4 38/04 Digit al output 06, short No limitation or Shut Check the cable D793/35 -
circuit to ground. down while error is harness to the control
D793/50
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520230/5 38/05 Digit al output 06, open No limitation or Shut Check the cable D793/35 -
circuit or short circuit down while error is harness to the control
D793/50
to battery. active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520230 38/31 Digit al output 06, No limitation or Shut Check for more error D793/35 -
/31 active error. down while error is codes and rectify them
D793/50
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:66 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520231/3 39/03 Digit al out put 07, short No limitation or Shut Check the cable D793/01 -
circuit to voltage. down while error is harness to the control
D793/02
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520231/4 39/04 Digit al out put 07, short No limitation or Shut Check the cable D793/01 -
circuit to ground. down while error is harness to the control
D793/02
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520231/5 39/05 Digit al out put 07, open No limitation or Shut Check the cable D793/01 -
circuit or short circuit down while error is harness to the control
D793/02
to battery. active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520231/6 39/06 Digit al out put 07, short No limitation or Shut Check the cable D793/01 -
circuit to ground. down while error is harness to the control
D793/02
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520231 39/31 Digit al output 07, No limitation or Shut Check for more error D793/01 -
/31 active error. down while error is codes and rectify them
D793/02
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520232/3 40/03 Digit al out put 08, short No limitation or Shut Check the cable D793/03 -
circuit to voltage. down while error is harness to the control
D793/04
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520232/4 40/04 Digit al out put 08, short No limitation or Shut Check the cable D793/03 -
circuit to ground. down while error is harness to the control
D793/04
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520232/5 40/05 Digit al out put 08, open No limitation or Shut Check the cable D793/03 -
circuit or short circuit down while error is harness to the control
D793/04
to battery. active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520232/6 40/06 Digit al out put 08, short No limitation or Shut Check the cable D793/03 -
circuit to ground. down while error is harness to the control
D793/04
active. unit.
For inactive error
code, Limp home until
ignition is switched off.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:67

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520230 40/31 Digit al output 08, No limitation or Shut Check for more error D793/03 -
/31 active error. down while error is codes and rectify them
D793/04
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520240/9 48/09 Incorrect declutch Declutch of Use diagnostic D793/22 CAN/ P-
signal via the CAN transmission with menu to check – D790- OWER,
bus. declutch pedal does communication. 1/K13:1 menu 3
not work.
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520240 48/19 Incorrect declutch Declutch of Use diagnostic D793/22 CAN/ P-
/19 signal via the CAN transmission with menu to check – D790- OWER,
bus. declutch pedal does communication. 1/K13:1 menu 3
not work.
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520240 48/31 Incorrect declutch Declutch of Check for more error - -
/31 signal via the CAN transmission with codes and rectify them
bus. declutch pedal does rst.
not work.
Check the cable
harness to the control
unit.
520241/9 49/09 Incorrect gear Transmission cont rol Use diagnostic D793/22 CAN/ P-
programme selection unit does not allow menu to check – D790- OWER,
via the CAN bus. change of gear range, communication. 1/K13:1 menu 3
however, operation of
Check the cable D790-
machine is possible.
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520241 49/19 Incorrect gear Transmission cont rol Use diagnostic D793/22 CAN/ P-
/19 programme selection unit does not allow menu to check – D790- OWER,
via the CAN bus. change of gear range, communication. 1/K13:1 menu 3
however, operation of
Check the cable D790-
machine is possible.
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520241 49/31 Incorrect gear Transmission cont rol Check for more error - -
/31 programme selection unit does not allow codes and rectify them
via the CAN bus. change of gear range, rst.
however, operation of
Check the cable
machine is possible.
harness to the control
unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:68 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520242/9 50/09 Incorrect kickdown Kickdown does not Use diagnostic D793/22 CAN/ P-
signal via the CAN work. menu to check – D790- OWER,
bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520242 50/19 Incorrect kickdown Kickdown does not Use diagnostic D793/22 CAN/ P-
/19 signal via the CAN work. menu to check – D790- OWER,
bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520242 50/31 Incorrect kickdown Kickdown does not Check for more error - -
/31 signal via the CAN work. codes and rectify them
bus. rst.
Check the cable
harness to the control
unit.
520243/9 51/09 Incorrect neutral The transmission Use diagnostic D793/22 CAN/ P-
position signal via is locked in neutral menu to check – D790- OWER,
the CAN bus. position. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520243 51/19 Incorrect neutral The transmission Use diagnostic D793/22 CAN/ P-
/19 position signal via is locked in neutral menu to check – D790- OWER,
the CAN bus. position. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520243 51/31 Incorrect neutral The transmission Check for more error - -
/31 position signal via is locked in neutral codes and rectify them
the CAN bus. position. rst.
Check the cable
harness to the control
unit.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:69

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520244/2 52/02 Incorrect idle signal No limit ation. Use diagnostic D793/22 CAN/ P-
from accelerator pedal menu to check – D790- OWER,
via CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520244/9 52/09 Incorrect idle signal No limit ation. Use diagnostic D793/22 CAN/ P-
from accelerator pedal menu to check – D790- OWER,
via CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520244 52/19 Incorrect idle signal No limit ation. Use diagnostic D793/22 CAN/ P-
/19 from accelerator pedal menu to check – D790- OWER,
via CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520244 52/31 Incorrect idle signal No limit ation. Check for more error - -
/31 from accelerator pedal codes and rectify them
via CAN bus. rst.
Check the cable
harness to the control
unit.
520245/2 53/02 Incorrect full throt tle No limit ation. Use diagnostic D793/22 CAN/ P-
signal from accelerator menu to check – D790- OWER,
pedal via CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520245/9 53/09 Incorrect full throt tle No limit ation. Use diagnostic D793/22 CAN/ P-
signal from accelerator menu to check – D790- OWER,
pedal via CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:70 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520245 53/19 Incorrect full throt tle No limit ation. Use diagnostic D793/22 CAN/ P-
/19 signal from accelerator menu to check – D790- OWER,
pedal via CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520245 53/31 Incorrect full throt tle No limit ation. Check for more error - -
/31 signal from accelerator codes and rectify them
pedal via CAN bus. rst.
Check the cable
harness to the control
unit.
520249/9 57/09 Incorrect parking The transmission Use diagnostic D793/22 CAN/ P-
brake signal via the is locked in neutral menu to check – D790- OWER,
CAN bus. position. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520249 57/19 Incorrect parking The transmission Use diagnostic D793/22 CAN/ P-
/19 brake signal via the is locked in neutral menu to check – D790- OWER,
CAN bus. position. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520249 57/31 Incorrect parking The transmission Check for more error - -
/31 brake signal via the is locked in neutral codes and rectify them
CAN bus. position. rst.
Check the cable
harness to the control
unit.
520250/9 58/09 Incorrect load signal No limit ation. Use diagnostic D793/22 CAN/ P-
via the CAN bus. menu to check – D790- OWER,
communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:71

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520250 58/19 Incorrect load signal No limit ation. Use diagnostic D793/22 CAN/ P-
/19 via the CAN bus. menu to check – D790- OWER,
communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520250 58/31 Incorrect load signal No limit ation. Check for more error - -
/31 via the CAN bus. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520251/9 59/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
disengagement menu to check – D790- OWER,
4WD/2WD via the communication. 1/K13:1 menu 3
CAN bus.
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520251 59/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 disengagement menu to check – D790- OWER,
4WD/2WD via the communication. 1/K13:1 menu 3
CAN bus.
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520251 59/31 Incorrect signal for No limit ation. Check for more error - -
/31 disengagement codes and rectify them
4WD/2WD via the rst.
CAN bus.
Check the cable
harness to the control
unit.
520252/9 60/09 Incorrect high/low No limit ation. Use diagnostic D793/22 CAN/ P-
gear signal via the menu to check – D790- OWER,
CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:72 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520252 60/19 Incorrect high/low No limit ation. Use diagnostic D793/22 CAN/ P-
/19 gear signal via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
250252 60/31 Incorrect high/low No limit ation. Check for more error - -
/31 gear signal via the codes and rectify them
CAN bus. rst.
Check the cable
harness to the control
unit.
520253/9 61/09 Incorrect extra neutral No limit ation. Use diagnostic D793/22 CAN/ P-
position signal via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520253 61/19 Incorrect extra neutral No limit ation. Use diagnostic D793/22 CAN/ P-
/19 position signal via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520253 61/31 Incorrect extra neutral No limit ation. Check for more error - -
/31 position signal via the codes and rectify them
CAN bus. rst.
Check the cable
harness to the control
unit.
520254/1 62/01 Low oil pressure Risk of slipping Check the - -
transmission. clutches. transmission oil level.
Check the sensor.
520254/9 62/09 Incorrect oil pressure No limit ation. Use diagnostic D793/22 CAN/ P-
signal via the CAN menu to check – D790- OWER,
bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:73

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520254 62/19 Incorrect oil pressure No limit ation. Use diagnostic D793/22 CAN/ P-
/19 signal via the CAN menu to check – D790- OWER,
bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520254 62/31 Oil pressure signal, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520255/9 63/09 Incorrect brake signal No limit ation. Use diagnostic D793/22 CAN/ P-
via the CAN bus. menu to check – D790- OWER,
communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520255 63/19 Incorrect brake signal No limit ation. Use diagnostic D793/22 CAN/ P-
/19 via the CAN bus. menu to check – D790- OWER,
communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520255 63/31 Brake signal, active No limit ation. Check for more error - -
/31 error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520256/9 64/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
operator-in -seat via menu to check – D790- OWER,
the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:74 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520256 64/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 operator-in -seat via menu to check – D790- OWER,
the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520256 64/31 Signal operator-in - No limit ation. Check for more error - -
/31 seat, active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520257/9 65/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
seat direction via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520257 65/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 seat direction via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520257 65/31 Signal for seat No limit ation. Check for more error - -
/31 direction, active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520258/9 66/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
prevent shifting via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:75

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520258 66/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 prevent shifting via the menu to check – D790- OWER,
CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520258 66/31 Signal prevent shifting, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520260/0 68/00 High transmission oil Control unit indicates Check the - -
temperature. the error to make transmission oil cooler,
operator aware of the clean if necessary.
warning's level.
Check the thermostat
in the transmission oil
cooler.
520260/9 68/09 Incorrect transmission No limit ation. Use diagnostic D793/22 CAN/ P-
oil temperature via the menu to check – D790- OWER,
CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520260 68/19 Incorrect transmission No limit ation. Use diagnostic D793/22 CAN/ P-
/19 oil temperature via the menu to check – D790- OWER,
CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520260 68/31 Transmission oil No limit ation. Check for more error - -
/31 temperature, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520261/9 69/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
lock-up function via menu to check – D790- OWER,
the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:76 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520261 69/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 lock-up function via menu to check – D790- OWER,
the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520261 68/31 Signal lock-up function No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520262/9 70/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
exhaust brake via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520262 70/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 exhaust brake via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520262 70/31 Exhaust brake signal, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520263/9 71/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
retarder via the CAN menu to check – D790- OWER,
bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:77

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520263 71/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 retarder via the CAN menu to check – D790- OWER,
bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520263 71/31 Signal retarder, active No limit ation. Check for more error - -
/31 error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520264/9 72/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
raised idle via the menu to check – D790- OWER,
CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520264 72/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 raised idle via the menu to check – D790- OWER,
CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520264 72/31 Signal raised idle, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520276/2 84/02 Incorrect gear position No limit ation. Check the cable - -
limitation. harness to the control
unit.
520276/9 84/09 Incorrect gear position No limit ation. Use diagnostic D793/22 CAN/ P-
limitation via the CAN menu to check – D790- OWER,
bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:78 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520276 84/19 Incorrect gear position No limit ation. Use diagnostic D793/22 CAN/ P-
/19 limitation via the CAN menu to check – D790- OWER,
bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520276 84/31 Signal gear position No limit ation. Check for more error - -
/31 limitation, active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520277/9 85/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 1 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520277 85/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 1 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520277 85/31 Signal customer No limit ation. Check for more error - -
/31 function 1, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520278/9 86/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 2 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:79

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520278 86/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 2 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520278 86/31 Signal customer No limit ation. Check for more error - -
/31 function 2, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520279/9 87/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 3 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520279 87/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 3 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520279 87/31 Signal customer No limit ation. Check for more error - -
/31 function 3, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520280/9 88/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 4 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:80 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520280 88/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 4 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520280 88/31 Signal customer No limit ation. Check for more error - -
/31 function 4, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520281/9 89/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 5 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520281 89/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 5 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520281 89/31 Signal customer No limit ation. Check for more error - -
/31 function 5, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520282/9 90/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 6 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:81

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520282 90/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 6 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520282 90/31 Signal customer No limit ation. Check for more error - -
/31 function 6, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520283/9 91/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 7 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520283 91/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 7 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520283 91/31 Signal customer No limit ation. Check for more error - -
/31 function 7, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520284/9 92/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 8 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:82 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520284 92/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 8 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520284 92/31 Signal customer No limit ation. Check for more error - -
/31 function 8, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520285/9 93/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 9 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520285 93/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 9 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520285 93/31 Signal customer No limit ation. Check for more error - -
/31 function 9, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520286/9 94/09 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
customer function 10 menu to check – D790- OWER,
via the CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:83

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520286 94/19 Incorrect signal for No limit ation. Use diagnostic D793/22 CAN/ P-
/19 customer function 10 menu to check – D790- OWER,
via the CAN bus. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520286 94/31 Signal customer No limit ation. Check for more error - -
/31 function 10, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520287/2 95/02 Incorrect signal from No limitation or Shut Check the cable - -
gear selector. down while error is harness to the control
active. unit.
For inactive error
code, Limp home until
ignition is switched off.
520287/9 95/09 Incorrect signal for No limitation or Shut Use diagnostic D793/22 CAN/ P-
gear selection via the down while error is menu to check – D790- OWER,
CAN bus. active. communication. 1/K13:1 menu 3
For inactive error Check the cable D790-
code, Limp home until harness bet ween 1/K13:1 –
ignition is switched off. Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520287 95/19 Incorrect signal for No limitation or Shut Use diagnostic D793/22 CAN/ P-
/19 gear selection via the down while error is menu to check – D790- OWER,
CAN bus. active. communication. 1/K13:1 menu 3
For inactive error Check the cable D790-
code, Limp home until harness bet ween 1/K13:1 –
ignition is switched off. Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520287 95/31 Signal gear selection, No limitation or Shut Check for more error - -
/31 active error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520288 96/02 Incorrect signal from No limit ation. Check for more error - -
/02 accelerator pedal. codes and rectify them
rst.
Check the cable
harness to the control
unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:84 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520288 96/09 Incorrect accelerator No limit ation. Use diagnostic D793/22 CAN/ P-
/09 pedal signal via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520288 96/19 Incorrect accelerator No limit ation. Use diagnostic D793/22 CAN/ P-
/19 pedal signal via the menu to check – D790- OWER,
CAN bus. communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520288 96/31 Signal accelerator No limit ation. Check for more error - -
/31 pedal, active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520289/2 97/02 Incorrect signal from No limit ation. Check for more error - -
brake pedal. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520289/9 97/09 Incorrect brake signal No limit ation. Use diagnostic D793/22 CAN/ P-
via the CAN bus. menu to check – D790- OWER,
communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520289 97/19 Incorrect brake signal No limit ation. Use diagnostic D793/22 CAN/ P-
/19 via the CAN bus. menu to check – D790- OWER,
communicat ion. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520289 97/31 Signal brake pedal, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:85

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520290/0 98/00 Transmission oil Transmission locked Check the - -
temperature too high in neutral position transmission oil cooler,
sump. (Shut down). clean if necessary.
Check the thermostat
in the transmission oil
cooler.
520290/2 98/02 Incorrect signal Transmission locked Check for more error - -
from sensor for in neutral position codes and rectify them
transmission oil (Shut down). rst.
temperature sump.
Check the cable
harness to the control
unit.
520290 98/16 High transmission oil No limit ation. Check the - -
/16 temperature sump. transmission oil cooler,
clean if necessary.
Check the thermostat
in the transmission oil
cooler.
520290 98/31 Signal transmission No limit ation. Check for more error - -
/31 oil temperature sump, codes and rectify them
active error. rst.
Check the cable
harness to the control
unit.
520291/0 99/00 Transmission oil Transmission locked Check the - -
temperature too high, in neutral position transmission oil cooler,
radiat or. (Shut down). clean if necessary.
Check the thermostat
in the transmission oil
cooler.
520291/2 99/02 Incorrect signal Transmission locked Check for more error - -
from sensor for in neutral position codes and rectify them
transmission oil (Shut down). rst.
temperature radiator.
Check the cable
harness to the control
unit.
520291 99/16 High transmission oil No limit ation. Check the - -
/16 temperature radiator. transmission oil cooler,
clean if necessary.
Check the thermostat
in the transmission oil
cooler.
520291 99/31 Signal transmission No limit ation. Check for more error - -
/31 oil temperature cooler, codes and rectify them
active error. rst.
Check the cable
harness to the control
unit.
520293/1 101/01 Oil pressure too low, Risk of slipping Check the - -
transmission. clutches transmission oil level
Check the sensor.

Workshop Manual DCT 80-90 VDCT01.02G B


D:86 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520293/2 101/02 Incorrect signal Transmission in locked Check for more error - -
oil pressure neutral position (Shut codes and rectify them
transmission. down). rst.
Check the cable
harness to the control
unit.
520293 101/31 Signal oil pressure No limit ation. Check for more error - -
/31 transmission, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520294/0 102/00 Clutch pressure, No limit ation. Check the - -
clutch forward, too transmission oil level
high.
Check the sensor.
Check the hydraulics
in the transmission.
520294/2 102/02 Incorrect signal clutch No limit ation. Check for more error - -
pressure, clutch codes and rectify them
forward. rst.
Check the cable
harness to the control
unit.
520294 102/16 High clutch pressure, No limit ation. Check the - -
/16 clutch forward. transmission oil level
Check the sensor.
Check the hydraulics
in the transmission.
520294 102/31 Signal clutch pressure, No limit ation. Check for more error - -
/31 clutch forward, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520295/0 103/00 Clutch pressure, No limit ation. Check the - -
clutch reverse, too transmission oil level
high.
Check the sensor.
Check the hydraulics
in the transmission.
520294/2 103/02 Incorrect signal clutch No limit ation. Check for more error - -
pressure, clutch codes and rectify them
reverse. rst.
Check the cable
harness to the control
unit.
520295 103/16 High clutch pressure, No limit ation. Check the - -
/16 clutch reverse. transmission oil level
Check the sensor.
Check the hydraulics
in the transmission.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:87

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520295 103/31 Signal clutch pressure, No limit ation. Check for more error - -
/31 clutch reverse, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520296/0 104/00 Clutch pressure, No limit ation. Check the - -
clutch forward high transmission oil level
gear, too high.
Check the sensor.
Check the hydraulics
in the transmission.
520296/2 104/02 Incorrect signal clutch No limit ation. Check for more error - -
pressure, clutch codes and rectify them
forward, high gear. rst.
Check the cable
harness to the control
unit.
520296 104/16 High clutch pressure, No limit ation. Check the - -
/16 clutch forward high transmission oil level
gear.
Check the sensor.
Check the hydraulics
in the transmission.
520296 104/31 Signal clutch pressure, No limit ation. Check for more error - -
/31 clutch forward high codes and rectify them
gear, active error. rst.
Check the cable
harness to the control
unit.
520297/0 105/00 Clutch pressure, No limit ation. Check the - -
clutch gear 1, too transmission oil level
high.
Check the sensor.
Check the hydraulics
in the transmission.
520297/2 105/02 Incorrect signal clutch No limit ation. Check for more error - -
pressure, clutch gear codes and rectify them
1. rst.
Check the cable
harness to the control
unit.
520297 105/16 High clutch pressure, No limit ation. Check the - -
/16 clutch gear 1. transmission oil level
Check the sensor.
Check the hydraulics
in the transmission.
520297 105/31 Signal clutch pressure, No limit ation. Check for more error - -
/31 clutch gear 1, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:88 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520298/0 106/00 Clutch pressure, No limit ation. Check the - -
clutch gear 2, too transmission oil level
high.
Check the sensor.
Check the hydraulics
in the transmission.
520298/2 106/02 Incorrect signal clutch No limit ation. Check for more error - -
pressure, clutch gear codes and rectify them
2. rst.
Check the cable
harness to the control
unit.
520298 106/16 High clutch pressure, No limit ation. Check the - -
/16 clutch gear 2. transmission oil level
Check the sensor.
Check the hydraulics
in the transmission.
520298 106/31 Signal clutch pressure, No limit ation. Check for more error - -
/31 clutch gear 2, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520299/0 107/00 Clutch pressure, No limit ation. Check the - -
clutch gear 3, too transmission oil level
high.
Check the sensor.
Check the hydraulics
in the transmission.
520299/2 107/02 Incorrect signal clutch No limit ation. Check for more error - -
pressure, clutch gear codes and rectify them
3. rst.
Check the cable
harness to the control
unit.
520299 107/16 High clutch pressure, No limit ation. Check the - -
/16 clutch gear 3. transmission oil level
Check the sensor.
Check the hydraulics
in the transmission.
520299 107/31 Signal clutch pressure, No limit ation. Check for more error - -
/31 clutch gear 3, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520300/0 108/00 Clutch pressure, No limit ation. Check the - -
clutch gear 4, too transmission oil level
high.
Check the sensor.
Check the hydraulics
in the transmission.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:89

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520300/2 108/02 Incorrect signal clutch No limit ation. Check for more error - -
pressure, clutch gear codes and rectify them
4. rst.
Check the cable
harness to the control
unit.
520300 108/16 High clutch pressure, No limit ation. Check the - -
/16 clutch gear 4. transmission oil level
Check the sensor.
Check the hydraulics
in the transmission.
520300 108/31 Signal clutch pressure, No limit ation. Check for more error - -
/31 clutch gear 4, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520314/0 122/02 Incorrect signal engine No limitation or Shut Check for more error - -
speed. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520314/9 122/09 Incorrect signal for No limitation or Shut Use diagnostic D793/22 CAN/ P-
engine speed via the down while error is menu to check – D790- OWER,
CAN bus. active. communication. 1/K13:1 menu 3
For inactive error Check the cable D790-
code, Limp home until harness bet ween 1/K13:1 –
ignition is switched off. Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520314 122/19 Incorrect signal for No limitation or Shut Use diagnostic D793/22 CAN/ P-
/19 engine speed via the down while error is menu to check – D790- OWER,
CAN bus. active. communication. 1/K13:1 menu 3
For inactive error Check the cable D790-
code, Limp home until harness bet ween 1/K13:1 –
ignition is switched off. Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520314 122/31 Signal engine speed, No limitation or Shut Check for more error - -
/31 active error. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520315/2 123/02 Incorrect signal from No limitation or Shut Check the cable D793/11 – -
Sensor, turbine speed. down while error is harness bet ween B751/2
active. the sensor and cont rol
D793/12 –
unit.
For inactive error B751/1
code, Limp home until Check the sensor.
ignition is switched off.

Workshop Manual DCT 80-90 VDCT01.02G B


D:90 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520315 123/31 Signal turbine speed, No limit ation. Check for more error D793/11 – -
/31 active error. codes and rectify them B751/2
rst.
D793/12 –
Check the cable B751/1
harness to the control
unit.
520316/2 124/02 Incorrect signal No limitation or Shut Check for more error - -
rotat ion speed drum. down while error is codes and rectify them
active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520316 124/31 Signal rotat ion speed No limit ation. Check for more error - -
/31 drum, active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520317/2 125/02 Incorrect signal No limitation or Shut Check for more error - -
rotat ion speed output down while error is codes and rectify them
shaft. active. rst.
For inactive error Check the cable
code, Limp home until harness to the control
ignition is switched off. unit.
520317 125/31 Signal rotat ion speed No limit ation. Check for more error - -
/31 output shaft, active codes and rectify them
error. rst.
Check the cable
harness to the control
unit.
520336/0 144/00 Control unit, Transmission locked Check the voltage D793/45 CAN/ P-
transmission (D793), in neutral position feed. OWER,
battery voltage too (Shut down). menu 15
If equipment for
high.
assisted start is
connected, disconnect
it.
520336/1 144/01 Control unit, Transmission locked Check the cable D793/45 CAN/ P-
transmission (D793), in neutral position harness to the control OWER,
battery voltage too (Shut down). unit. menu 15
low.
Check alternator,
battery and cable
harness bet ween
battery and alternator.
520336 144/16 Control unit, No limit ation. Check the voltage D793/45 CAN/ P-
/16 transmission (D793), feed. OWER,
battery voltage high. menu 15
If equipment for
assisted start is
connected, disconnect
it.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:91

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520336 144/18 Control unit, No limit ation. Check the cable D793/45 CAN/ P-
/18 transmission (D793), harness to the control OWER,
bat tery voltage low. unit. menu 15
Check alternator,
battery and cable
harness bet ween
battery and alternator.
520337/0 145/00 Control unit, Transmission locked Check the voltage D793/20 CAN/ P-
transmission (D793), in neutral position feed. OWER,
D793/60
ignition voltage too (Shut down). menu 15
If equipment for
high.
assisted start is
connected, disconnect
it.
520337/1 145/01 Control unit, Transmission locked Check the cable D793/20 CAN/ P-
transmission (D793), in neutral position harness to the control OWER,
D793/60
ignition voltage too (Shut down). unit. menu 15
low.
Check alternator,
battery and cable
harness bet ween
battery and alternator.
520337 145/16 Control unit, No limit ation. Check the voltage D793/20 CAN/ P-
/16 transmission (D793), feed. OWER,
D793/60
ignition voltage high. menu 15
If equipment for
assisted start is
connected, disconnect
it.
520337 145/18 Control unit, No limit ation. Check the cable D793/20 CAN/ P-
/18 transmission (D793), harness to the control OWER,
D793/60
ignition voltage low. unit. menu 15
Check alternator,
battery and cable
harness bet ween
battery and alternator.
520346 154/12 Control unit, Transmission locked Switch off the ignition - -
/12 transmission (D793), in neutral position and the bat tery
memory error. (Shut down). voltage, and check
if the error remains.
520346 154/31 Control unit, Transmission locked Switch off the ignition - -
/31 transmission (D793), in neutral position and the bat tery
memory error. (Shut down). voltage, and check
if the error remains.
520347 155/31 Control unit, Transmission locked Switch off the ignition - -
/31 transmission (D793), in neutral position and the bat tery
memory error. (Shut down). voltage, and check
if the error remains.
520348 156/31 Control unit, Transmission locked Switch off the ignition - -
/31 transmission (D793), in neutral position and the bat tery
memory error. (Shut down). voltage, and check
if the error remains.
520353 161/31 Incorrect No limit ation. Reprogram the control - -
/31 con guration. unit.
520354 162/31 Incorrect No limit ation. Reprogram the control - -
/31 con guration. unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:92 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520355 163/31 Incorrect No limit ation. Reprogram the control - -
/31 con guration. unit.
520356 164/31 Incorrect No limit ation. Reprogram the control - -
/31 con guration. unit.
520368 176/31 Output parking brake, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520371 179/31 Output disengage- No limit ation. Check for more error - -
/31 ment 4WD/2WD, codes and rectify them
active error. rst.
Check the cable
harness to the control
unit.
520372 180/31 Output high/low gear, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520373 181/31 Output speed No limit ation. Check for more error - -
/31 limitation, active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520374 182/31 Output signal start No limit ation. Check for more error - -
/31 interlock neutral codes and rectify them
position, active error. rst.
Check the cable
harness to the control
unit.
520375 183/31 Output signal warning No limit ation. Check for more error - -
/31 lamp transmission codes and rectify them
error, active error. rst.
Check the cable
harness to the control
unit.
520376 184/31 Output signal lock-up, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.
520377 185/31 Output gear position, No limit ation. Check for more error - -
/31 active error. codes and rectify them
rst.
Check the cable
harness to the control
unit.

VDCT01.02G B Workshop Manual DCT 80-90


2 Transmission – Transmission D:93

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520385/9 193/09 Control unit, No limit ation. Use diagnostic D793/22 CAN/ P-
cab (D790-1), menu to check – D790- OWER,
communication error. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520386/9 194/09 Control unit, No limit ation. Use diagnostic D793/22 CAN/ P-
cab (D790-1), menu to check – D790- OWER,
communication error. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520387/9 195/09 Control unit, No limit ation. Use diagnostic D793/22 CAN/ P-
cab (D790-1), menu to check – D790- OWER,
communication error. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520389/9 197/09 Control unit, No limit ation. Use diagnostic D793/22 CAN/ P-
cab (D790-1), menu to check – D790- OWER,
communication error. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520390/9 198/09 Control unit, No limit ation. Use diagnostic D793/22 CAN/ P-
cab (D790-1), menu to check – D790- OWER,
communication error. communication. 1/K13:1 menu 3
Check the cable D790-
harness bet ween 1/K13:1 –
Control unit, cab D793/23
(D790-1) and Control
unit, transmission
(D793).
520432 240/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520433 241/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520434 242/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).

Workshop Manual DCT 80-90 VDCT01.02G B


D:94 2 Transmission – Transmission

Connec-
tions Diag-
Description Limitation Action and nostic
Sup- compo- menu
plier nents
Di splay code
520435 243/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520436 244/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520437 245/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520438 246/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520439 247/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520440 248/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520441 249/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520442 250/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520443 251/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).
520444 253/XX Incorrect No limit ation. Reprogram Control - -
/XX con guration. unit, transmission
(D793).

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:95

8 Control system
Error codes machine
Error codes marked with * do not apply to the machine, but can be
shown with an error in the cable harness to the control unit.

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
1 Communication - Use diagnostic menu to D797-1 CAN/POW- 11.6.2
error with frame nd incorrect segment. ER, menu Redundant
control unit 1-3 CAN bus
(D797-1)
2* Communication - Use diagnostic menu to D797-2 CAN/POW- 11.6.2
error with frame nd incorrect segment. ER, menu Redundant
control unit 1-3 CAN bus
(D797-2).
3 Communication - Use diagnostic menu to D791-1 CAN/POW- 11.6.2
error with Control nd incorrect segment. ER, menu Redundant
unit, attachment 1-3 CAN bus
(D791-1).
8 Communication - Use diagnostic menu to D795 CAN/POW- 11.6.2
error with Control nd incorrect segment. ER, menu Redundant
unit KID (D795). 1-3 CAN bus
11 Error in cable, CAN - Use diagnostic menu to Varies CAN/POW- 11.6.2
network, segment nd incorrect segment. depending ER, menu Redundant
1. on machine 1-3 CAN bus
con guration.
12 Error in cable, CAN - Use diagnostic menu to Varies CAN/POW- 11.6.2
network, segment nd incorrect segment. depending ER, menu Redundant
2. on machine 1-3 CAN bus
con guration.
13 Error in cable, CAN - Use diagnostic menu to Varies CAN/POW- 11.6.2
network, segment nd incorrect segment. depending ER, menu Redundant
3. on machine 1-3 CAN bus
con guration.
14 Error in cable, CAN - Use diagnostic menu to Varies CAN/POW- 11.6.2
network, segment nd incorrect segment. depending ER, menu 2 Redundant
4. on machine and 3 CAN bus
con guration.
15 Error in cable, CAN - Use diagnostic menu to Varies CAN/POW- 11.6.2
network, segment nd incorrect segment. depending ER, menu Redundant
5. on machine 1-3 CAN bus
con guration.
19 * Accelerator pedal Accelerator Calibrate the accelerator D790-1/K6:12 – CALIBRA- 1. Engine
2 VBFS not pedal for pedal. See section R690-2 TION:
calibrated. reversing does 8 Control system, DRIVE-
not work. group 8.5.2.3 Calibrate TRAIN,
Engine speed DRIVE-TRAIN. menu 5 and
limited to idle. 6
20 Accelerator pedal Accelerator Calibrate the accelerator D790-1/K6:11 – CALIBRA- 1. Engine
not calibrated. pedal does not pedal. See section R690-1 TION:
work. Engine 8 Control system, DRIVE-
speed limit ed group 8.5.2.3 Calibrate TRAIN,
to idle. DRIVE-TRAIN. menu 1 and
2

Workshop Manual DCT 80-90 VDCT01.02G B


D:96 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
21 Communication Gear selection Use diagnostic menu to D790-1/K13:1 – CAN/ POW- 11.6.3 CAN
error with Control not working. check communicat ion. D793/M2 ER, menu 4 bus drive -train
unit, transmission
Check the cable harness D790-1/K13:2 –
(D793).
bet ween Control unit, D793/L2
cab (D790-1) and
Control unit, transmission
(D793).
22 Communication Engine does Use diagnostic menu to Volvo: D790- CAN/ POW- 11.6.3 CAN
error with Control not respond check communicat ion. 1/K13:1, K13:2 ER, menu 4 bus drive -train
unit, engine (D794). to commands – D794/2, 1
Check the cable harness
from the cab.
bet ween Control unit, Cummins:
cab (D790-1) and Control D790-1/K13:1,
unit, engine (D794). K13:2 –
D794/46, 37
23 The set-up le No controls in Contact Cargotec. D790-1 - 11.5.3.1
cannot be read in the cab are Control unit,
Control unit, cab working. cab
(D790-1).
24 Power supply to Cab fan not Check fuse F58-5/3 D790-1/K2:8 – - 9.4.3 Cabin
cab fan below 18 V. working. 58-5/3:2 fan
25 Interference during Error code Switch the ignition off D794 ENGINE, 11.5.3.10
software download. stored in and on. menu 8 Engine control
26 Buffer for error Control unit, unit
Repeat software
27 codes from Control engine (D794).
download.
unit, engine (D794),
28 active error code
when downloading.
29
30
31 Incorrect power Controls in cab Check fuse F58-5/1. D790-1/K1:2, CAN/ POW- 11.5.1.3
supply to Control not working. K1:3, K1:4 – ER, menu 7 Ignition
Check cabling between
unit, cab (D790-1). F58-5/1:1, 1:2 voltage (15)
the cont rol unit and
Voltage below 18 V
the component with
or above 32 V.
diagnostic menu.
Check the control unit.
32 Incorrect 5 V Analogue Check the wiring D790-1/K4:5, CAN/ POW- 11.5.3.1
reference voltage controls in bet ween the control K 5:11, K5:13, ER, menu 7 Control unit,
to analogue cab cab not unit and component with K7:2, K 9:7 cab
controls. Voltage working (mini- the diagnostic menu.
below 4.9 V or wheel/steering
Check component.
above 5.1 V. lever and
controls for air
conditioning).
33 No feedback signal Control Check fuse F58-3/8. D790-1/K11:13 CAN/ POW- 11.5.1.4
for emergency stop breaker – K3009-1/87 ER, menu 5 Emergency
Check cabling between
switch voltage from cannot be stop switch
the cont rol unit and
Relay, emergency disengaged. voltage (15E)
the component with
stop switch voltage All hydraulic
diagnostic menu.
(K3009-1). functions are
blocked.
34 Incorrect signal Parking brake Check cabling between D791-1/K8:5 – HYD, menu 4.5 Parking
from Switch, cannot be the cont rol unit and S107/7 5 brake
parking brake released. the component with
D791-1/K8:13 –
(S107), indicat es diagnostic menu.
S107/1
released and
Check the switch.
applied at same
time or nothing at
all.

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:97

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
35 Interference during Error code Swit ch the ignition off D793 TRANSM, 11.5.3.9
software download. stored in and on. menu 13 Transmission
36 Buffer for error Control unit, control unit
Repeat software
37 codes from Control transmission
download.
unit, transmission (D793).
38 (D793), active
error code when
39 downloading.
40
41 Transistor has been Wiper rear not Check cabling between D790-1/K2:4 – CAB, menu 9.5.7 Wiper
triggered due to working. the control unit and M650-2/53 3 motor rear
short circuit or open the component with
circuit in circuit for diagnostic menu.
rear wiper motor
Check the motor.
(M650-2).
42 Transistor has been Revolving Check cabling between D790-1/K2:5 – LIGHTS, 9.6.8
triggered due to beacon not the control unit and H428 menu 6 Revolving
short circuit or open working. the component with beacon
circuit in circuit for diagnostic menu.
rotat ing beacon
Check the component.
(H428).
43 Transistor has been Left cab Check bulb. D790-1/K2:6 – LIGHTS, 9.6.5 Back-up
triggered due to reversing light E405L menu 8 lights
Check cabling between
short circuit or open not working.
the control unit and
circuit in circuit for
the component with
left reversing light
diagnostic menu.
(E405L).
44 Transistor has been Right cab Check bulb. D790-1/K2:7 – LIGHTS, 9.6.5 Back-up
triggered due to reversing light E405R menu 8 lights
Check cabling between
short circuit or open not working.
the control unit and
circuit in circuit for
the component with
right reversing light
diagnostic menu.
(E405R).
45 Transistor has been Wiper front not Check cabling between D790-1/K2:1 – CAB, menu 9.5.5 Wiper
triggered due to working. the control unit and M650-1/53 2 motor front
short circuit or open the component with
circuit in circuit for diagnostic menu.
front wiper motor
Check the component.
(M650-1).
46 Transistor has been Cab fan not Check cabling between D790-1/K2:2 – CLIMATE, 9.4.3 Cabin
triggered due to working. the control unit and M657/2 menu 6 fan
short circuit or open the component with
circuit in circuit for diagnostic menu.
fan motor (M657).
Check the motor.
47 Transistor has been Recirculation Check cabling between D790-1/K2:3 – CLIMATE, 9.4.2 Fres h
triggered due to damper to the control unit and M612/3 menu 6 air lter and
short circuit or open ventilation not the component with recirculation
circuit in circuit working. diagnostic menu. damper
for recirculation
Check the motor.
actuating motor
(M612).
48 Transistor has been Heat in cab Check cabling between D790-1/K4:1 – CLIMATE, 9.4.5 Water
triggered due to cannot be the control unit and Y673/5 menu 7 valve
short circuit or open adjusted. the component with
circuit in circuit for diagnostic menu.
water valve (Y673).
Check the motor.

Workshop Manual DCT 80-90 VDCT01.02G B


D:98 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
49 Transistor has been Heat in cab Check cabling between D790-1/K4:2 – CLIMATE, 9.4.5 Water
triggered due to cannot be the cont rol unit and Y673/6 menu 7 valve
short circuit or open adjusted. the component with
circuit in circuit for diagnostic menu.
water valve (Y673).
Check the motor.
50 Transistor has been Air distribut ion Check cabling between D790-1/K4:3 – CLIMATE, 9.4.14 Air
triggered due to in cab cannot the cont rol unit and Y672/5 menu 8 distributor
short circuit or open be adjusted. the component with
circuit in circuit for diagnostic menu.
actuating motor
Check the motor.
(Y672).
51 Transistor has been Air distribut ion Check cabling between D790-1/K4:4 – CLIMATE, 9.4.14 Air
triggered due to in cab cannot the cont rol unit and Y672/6 menu 8 distributor
short circuit or open be adjusted. the component with
circuit in circuit for diagnostic menu.
actuating motor
Check the motor.
(Y672).
52 * Transistor has been Bypass of Check component. D790-1/K5:3 – - -
triggered due to external top
Check the wiring.
short circuit or open lift attachment
circuit in circuit for not working.
bypass of external
top lift attachment.
53 Transistor has been Windscreen Check cabling between D790-1/K5:4 – CAB, menu 9.5.4 Washer
triggered due to washer rear the cont rol unit and M651-2 1 motor and
short circuit or and roof not the component with reservoir
open circuit in working. diagnostic menu.
circuit for roof and
Check the motor.
rear washer motor
(M651-2).
54 Transistor has been Flashing Check cabling between D790-1/K5:5 – LIGHTS, 9.6.7 Flashing
triggered due to hazard lights the cont rol unit and S109/ menu 7 hazard lights
short circuit or open not working. the component with
circuit in circuit for diagnostic menu.
ashing hazard light
Check the switch.
switch (S109).
55 Transistor has been Reduced or no Check bulbs for D7901/K6:1, K LIGHTS, 9.1 Controls
triggered due to background background lighting, 8:15, K 9:2, all menu 14 and
short circuit or open lighting in replace if necessary. inputs of type A instruments
circuit in circuit for instruments Digital in
Check the cable harness
background lighting and controls.
for background lighting.
in switches and
instruments.
56 Transistor has been Work lights 20' Check cabling between D790-1/ K7:8 – LIGHTS, 9.6.10
triggered due to not working. the cont rol unit and R3017-2/86 menu 12 Working
short circuit or open the component with lights, cab
circuit in circuit for diagnostic menu.
relay for 20' working
Check the component.
lights.
57 Transistor has been Indicator light Check cabling between D790-1/ K7:9 – - 7.1.1 Control
triggered due to for levelling the cont rol unit and S815/7 levers/Joy-
short circuit or open lock in joystick the component with stick
circuit in circuit for not working. diagnostic menu.
indicator light for
Check the component.
levelling lock in
joystick (S815).

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:99

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
58 * Transistor has been Twistlock on Check cabling between D790-1/ K7:10 EXT- 7.9.2
triggered due to external top the control unit and – K3005/86 ATTACH, Twistlocks
short circuit or open lift attachment the component with menu 6
circuit in circuit for does not work. diagnostic menu.
relay for twistlock
Check the component.
on external top
lift attachment
(K3005).
59 * Transistor has been Spreading on Check cabling between D790-1/ K7:11 – EXT- 7.10.5.1
triggered due to external top the control unit and K3006/86 ATTACH, Spreading
short circuit or open lift attachment the component with menu 6
circuit in circuit for does not work. diagnostic menu.
relay for spreading
Check the component.
on external top
lift attachment
(K3006).
60 Transistor has been Seat heating Check cabling between D790-1/ K10:7 CAB, menu 9.3.3 Heating
triggered due to does not work. the control unit and – K383/86 8 coil
short circuit or open the component with
circuit in circuit for diagnostic menu.
relay for heating
Check the component.
element in driver's
seat (K383).
61 Transistor has been Work lights 40' Check cabling between D790-1/ K10:8 LIGHTS, 9.6.10
triggered due to not working. the control unit and – K3017-1/86 menu 12 Working
short circuit or open the component with lights, cab
circuit in circuit for diagnostic menu.
relay for 40' working
Check the component.
lights (K3017-1).
63 Transistor has been No ignition Check cabling between D790-1/K10:10 CAN/POW- 11.5.1.3
triggered due to voltage to the control unit and – K315-1/86 ER, menu 5 Ignition
short circuit or open the machine's the component with voltage (15)
circuit in circuit for Control units. diagnostic menu.
relay for ignition
Check the component.
voltage (K315 -1).
64 The transistor has No emergency Check cabling between D790-1/K10:11 CAN/POW- 11.5.1.4
been triggered due stop switch the control unit and – K3009-1/86 ER, menu 6 Emergency
to short circuit or voltage to the component with stop switch
open circuit in the machine's diagnostic menu. voltage
circuit for Relay, Control units.
Check the component.
emergency stop
switch voltage
(K3009-1).
65 The transistor has No emergency Check cabling between D790-1/K10:12 CAN/POW- 11.5.1.4
been triggered due stop switch the control unit and – K3009-2/86 ER, menu 6 Emergency
to short circuit or voltage to the component with stop switch
open circuit in the machine's diagnostic menu. voltage
circuit for Relay, Control units.
Check the component.
emergency stop
switch voltage
(K3009-2).
66 Transistor has been Windshield Check cabling between D790-1/K10:13 CAB, menu 9.5.4 Washer
triggered due to washer not the control unit and – M651-1, 1 motor and
short circuit or open working. the component with M651-2 reservoir
circuit in circuit for diagnostic menu.
windscreen washer
Check the component.
motor (M651-1,
M651-2).

Workshop Manual DCT 80-90 VDCT01.02G B


D:100 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
67 Transistor has been Wiper roof not Check cabling between D790-1/K10:14 CAB, menu 9.5.6 Wiper
triggered due to working. the cont rol unit and – M650-3 4 motor roof
short circuit or open the component with
circuit in circuit for diagnostic menu.
roof wiper motor
Check the motor.
(M650-3).
68 * Transistor has been Pause heater Check cabling between D790-1/K10:15 - 9.4 Heating,
triggered due to not working. the cont rol unit and – M667 ventilation
short circuit or the component with and air
open circuit in diagnostic menu. conditioning
circuit for circulation
Check the motor.
pump, pause heater
(M667).
69 Transistor has been No voltage Check cabling between D790-1/K10:16 - 11.5.1.3
triggered due to feed to the cont rol unit and – K315-2/86 Ignition
short circuit or open engine and the component with voltage (15)
circuit in circuit for transmission. diagnostic menu.
relay for drivetrain
Check the component.
ignition voltage
(K315 -2).
71 Transistor has been Interior lighting Check bulb. D790-1/K11:6 – LIGHTS, 9.6.11 Interior
triggered due to in cab not E434-1 menu 9 lighting cab
Check cabling between
short circuit or open working.
the cont rol unit and
circuit in circuit for
the component with
cab interior lighting
diagnostic menu.
(E434 -1).
75 Relay ignition The cab Check cabling between - CAN/ POW- 11.5.1.3
voltage (K315 -1) control unit the cont rol unit and ER, menu 5 Ignition
has jammed in (D790-1) still the component with voltage
position on. has a power diagnostic menu.
supply and is
Check the component.
thereby active.
80 No signal from Air Check the drive belt for D797-1/K1:40 – CLIMATE, 9.4.10
Pressure switch, conditioning the compressor for air S246 menu 3 Pressure
air conditioning not working. conditioning. switch
(S246), despite the
Check that compressor
AC compressor
for air conditioning is
being activat ed.
activated.
Check cabling between
the cont rol unit and
the component with
diagnostic menu.
81 Incorrect signal Air distribut ion Check cabling between D790-1/K4:7 – CLIMATE, 9.4.6 Fres h
from Damper motor cannot be the cont rol unit and Y672/9 menu 4 air and
(Y672). Signal adjusted. the component with recirculation
voltage below 0.2 V diagnostic menu. damper
or above 4.8 V.
Check the motor.
85 Incorrect signal Accelerator Check cabling between D790-1/K6:11 – ENGINE, 1 Engine
from accelerator pedal for the cont rol unit and B690-1/2 menu 1
pedal (B690 -1). driving forward the component with
Signal voltage does not work. diagnostic menu.
below 0.2 V or Engine speed
Check the component.
above 4.8 V. limited to idle.
86 * Incorrect signal Accelerator Check the wiring D790-1/K6:12 – VBFS, 1 Engine
from extra pedal for bet ween the control B690-2/2 menu 4
accelerator pedal reversing does unit and component with
(B690 -2). Signal not work. the diagnostic menu.
voltage below 0.2 V Engine speed
Check component.
or above 4.8 V. limited to idle.

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:101

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
87 Error signal from Lift and lower Check cabling between D790-1/K7:3 – ELSERV, 7.1.1 Control
Control lever not working. the control unit and R8071/3 menu 1 lever
lift ing/lowering the component with (P1)
(R8071). Signal diagnostic menu.
voltage below 0.2 V
Check the lever.
or above 4.8 V.
88 Error signal from Tilt not Check cabling between D790-1/K7:4 – ELSERV, 7.1.1 Control
Control lever tilt working. the control unit and R8072/3 menu 1 lever
(R8072). Signal the component with (P2)
voltage below 0.2 V diagnostic menu.
or above 4.8 V.
Check the lever.
89 Error signal from Side shift not Check cabling between D790-1/K7:5 – ELSERV, 7.1.1 Control
Control lever side working. the control unit and R8073/3 menu 1 lever
shift (R8073). the component with (P3)
Signal voltage diagnostic menu.
below 0.2 V or
Check the lever.
above 4.8 V.
90 * Error signal from Spreading not Check cabling between D790-1/K7:6 – ELSERV, 7.1.1 Control
Control lever working. the control unit and R8074/3 menu 2 lever
spreading (R8074). the component with (P4)
Signal voltage diagnostic menu.
below 0.2 V or
Check the lever.
above 4.8 V.
91 * Error signal from Extra load Check the wiring D790-1/K7:7 ELSERV, 7.1.1 Control
Control lever extra handling bet ween the control –R8075-1/3 menu 2 lever
function (R8075 -1). function not unit and component with (P5)
Signal voltage working. the diagnostic menu.
below 0.2 V or
Check component.
above 4.8 V.
92 * Incorrect signal Joystick Check cabling between D790-1/K9:8 – EL-STE- 5.1.2 Mini -
from Steering control or the control unit and R825-1/H1 ERING, wheel
lever (R825-1) mini -wheel not the component with menu 1
5.1.3 Joystick
or Mini -wheel working. diagnostic menu.
(R825-1). Signal
Check the switch.
voltage below 0.2 V
or above 4.8 V.
93 * Incorrect signal Joystick Check cabling between D790-1/K9:9 – EL-STE- 5.1.2 Mini
from Mini -wheel control or the control unit and R825-2/H2 ERING, steering wheel
(R825-2). Signal mini -wheel not the component with menu 1
voltage below 0.2 V working. diagnostic menu.
or above 4.8 V.
Check the switch.
94 Incorrect signal Cab heat Check cabling between D790-1/K10:4 – CLIMATE, 9.4.5 Water
from Water valve, cannot be the control unit and Y673/9 menu 4 valve
cab heating (Y673). adjusted. the component with
Signal voltage diagnostic menu.
below 0.2 V or
Check the motor.
above 4.8 V.
95 * Error signal from Extra load Check cabling between D790-1/K9:9 – ELSERV, 7.1.1 Control
Control lever extra handling the control unit and R8075-2/3 menu 2 lever
function (R8075 -2). function not the component with (P7)
Signal voltage working. diagnostic menu.
below 0.2 V or
Check the lever.
above 4.8 V.

Workshop Manual DCT 80-90 VDCT01.02G B


D:102 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
96 Incorrect signal Air Check cabling between D790-1/K4:8 – CLIMATE, 9.4.17
from Sensor, conditioning the cont rol unit and B775-1/2 menu 1 Sensor cab
cab temperature not working. the component with temperature
(B775 -1). diagnostic menu.
Sensor indicates
Check the sensor.
temperature below
-43 °C or above 105
°C.
97 Incorrect signal Air Check cabling between D790-1/K4:9 – CLIMATE, 9.4.18 Sensor,
from Sensor, conditioning the cont rol unit and B774/2 menu 2 ambient
outer temperature not working. the component with temperature
(B774). diagnostic menu.
Temperature signal
Check the sensor.
above 105 °C.
98 Incorrect signal Air Check cabling between D790-1/K4:10 – CLIMATE, 9.4.16 Sensor,
from Sensor, outlet conditioning the cont rol unit and B775-2/2 menu 2 temperature
fan temperature not working. the component with outlet fan
(B775 -2). diagnostic menu.
Sensor indicates
Check the sensor.
temperature below
-43 °C or above 105
°C.
99 Incorrect signal Air Check cabling between D790-1/K4:11 – CLIMATE, 9.4.12 Sensor
from Sensor, conditioning the cont rol unit and B775-3/2 menu 2 temperature
refrigerant not working. the component with refrigerant
temperature diagnostic menu.
(B775 -3).
Check the sensor.
Sensor indicates
temperature below
-43 °C or above 105
°C.
101 Redundant voltage - Check cabling between D797-1/K2:7 CAN/ POW- 11.5.1.2
feed left to the cont rol unit and ER, menu Redundant
frame cont rol unit the component with 10 voltage feed
(D797-1) does not diagnostic menu. of control units
reach destination.
Check the control unit.
102 Redundant voltage - Check cabling between D797-1/K2:8 CAN/ POW- 11.5.1.2
feed right to the cont rol unit and ER, menu Redundant
frame cont rol unit the component with 10 voltage feed
(D797-1) does not diagnostic menu. of control units
reach destination.
Check the control unit.
103 Incorrect power No electric Check fuse F58-2/1, D797-1/K2:1, CAN/ POW- 11.5.1.3
supply to Control power feed to replace if necessary. K2:9, K2: 10 – ER, menu Ignition
unit, frame components. F58-2/1:1, 1:2 10 voltage (15)
Check cabling between
(D797-1). Voltage
the cont rol unit and
below 18 V or above
the component with
32 V.
diagnostic menu.
104 Incorrect Funct ions Check fuse F58-2:1 and D797-1/K2:11 – CAN/ POW- 11.5.1.4
emergency stop normally replace if necessary. F58-2/1:1 ER, menu Emergency
switch voltage to supplied 10 stop switch
Check the wiring
frame cont rol unit emergency voltage
bet ween the control
(D797-1). stop switch
unit and component with
voltage have
the diagnostic menu.
no feed. All
hydraulic Check component.
functions are
blocked.

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:103

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
105 Incorrect 5 V Incorrect Check cabling between D797-1/K1:8 CAN/POW- 8.2.1
reference voltage function, lift the control unit and – B768-1/1, ER, menu Overload
to pressure sensor. and tilt sensor. the component with B768-2/1 11 protection
Voltage below 4.9 V diagnostic menu.
or above 5.1 V.
Check the sensor.
106 Transistor has been Cooling fan Check cabling between D797-1/K1:14 – HYD, menu 10.6.3 Cooling
triggered due to hydraulic oil the control unit and M668/1 1 fan
short circuit or open not working. the component with
circuit in circuit for diagnostic menu.
hydraulic oil cooling
Check the motor.
fan (M668).
107 Transistor has been Mast work Check bulb. D797-1/K1:1 LIGHTS, 9.6.9 Working
triggered due to lights not – E404L-1, menu 10 lights mast
Check the bulb holder.
short circuit or open working. E404R-1
circuit in circuit Check cabling between
for mast work the control unit and
lights (E404R-1, the component with
E404L-1). diagnostic menu.
108 Transistor has been High beam not Check bulb. D797-1/K1:15 LIGHTS, 9.6.1
triggered due to working. – E402L-1, menu 3 Headlights
Check the bulb holder.
short circuit or E402R-1
open circuit in Check cabling between
circuit for high the control unit and
beam (E402R-1, the component with
E402L-1). diagnostic menu.
109 Transistor has been Low beams not Check bulb. D797-1/K1:28 – LIGHTS, 9.6.1
triggered due to working. E400L, E400R menu 3 Headlights
Check the bulb holder.
short circuit or open
circuit in circuit for Check cabling between
low beam (E400L, the control unit and
E400R). the component with
diagnostic menu.
111 Transistor has been Running lights Check bulb. D797-1/K1:2 LIGHTS, 9.6.2 Running
triggered due to not working. – H416-1, menu 2 lights
Check the bulb holder.
short circuit or open H416-2,
circuit in circuit Check cabling between H417-1, H417-2
for running lights the control unit and
(H416-1, H416-2, the component with
H417-1, H417-2). diagnostic menu.
112 Transistor has been Cooling fan Check cabling between D797-1/K1:3 – HYD, menu 4.8.9 Cooling
triggered due to brake oil not the control unit and M674/1 2 fan
short circuit or open working. the component with
circuit in circuit for diagnostic menu.
brake oil cooling fan
Check the motor.
(M674).
113 Transistor has been Lift and lower Check cabling between D797-1/K1:4 ELSERV, 7.2.5 Control
triggered due to not working. the control unit and – Y6004/1, menu 3 and valve, lift and
short circuit or open the component with Y6005/1 4 tilt
circuit in circuit diagnostic menu.
for solenoid valve,
Check the solenoid
lift mast (Y6005)
valves.
and solenoid valve,
lower mast (Y6004).
114 Transistor has been Tilt not Check cabling between D797-1/K1:5 ELSERV, 7.7.5 Control
triggered due to working. the control unit and – Y6010/1, menu 5 and valve, lift and
short circuit or open the component with Y6011/1 6 tilt
circuit in circuit diagnostic menu.
for solenoid valve,
Check the solenoid
tilt in (Y6011) and
valve.
solenoid valve, tilt
out (Y6010)

Workshop Manual DCT 80-90 VDCT01.02G B


D:104 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
115 Transistor has been Left direction Check bulb. D797-1/K1:30 – LIGHTS, 9.6.6 Direction
triggered due to indicator not H422/1, H426/1 menu 4 indicators
Check the bulb holder.
short circuit or open working.
circuit in circuit Check cabling between
for left direction the cont rol unit and
indicator (H422, the component with
H426). diagnostic menu.
116 Transistor has been Right direction Check bulb. D797-1/K1:31 – LIGHTS, 9.6.6 Direction
triggered due to indicator not H423/1, H427/1 menu 4 indicators
Check the bulb holder.
short circuit or open working.
circuit in circuit Check cabling between
for right direction the cont rol unit and
indicator (H423, the component with
H427). diagnostic menu.
117 Transistor has been Starter motor Check cabling between D797-1/K1:32 – ENGINE, 1.11 Start and
triggered due to not working. the cont rol unit and K315/85 menu 5 stop
short circuit or open the component with
circuit in circuit for diagnostic menu.
start relay (K315)
Check the component.
for starter motor.
118 Transistor has been Tail lights not Check bulb. D797-1/K1:33 LIGHTS, 9.6.3 Tail
triggered due to working. – H412L/1, menu 2 lights
Check the bulb holder.
short circuit or open H412R/1
circuit in circuit for Check cabling between
tail light (H412L, the cont rol unit and
H412R). the component with
diagnostic menu.
119 Transistor has been Brake light left Check bulb. D797-1/K1:7 – LIGHTS, 9.6.4 Brake
triggered due to not working. H411L/ 1 menu 8 light
Check the bulb holder.
short circuit or open
circuit in circuit Check cabling between
for left brake light the cont rol unit and
(H411L). the component with
diagnostic menu.
120 Transistor has been Brake light Check bulb. D797-1/K1:9 – LIGHTS, 9.6.4 Brake
triggered due to right not H411R/1 menu 8 light
Check the bulb holder.
short circuit or open working.
circuit in circuit for Check cabling between
right brake light the cont rol unit and
(H411R). the component with
diagnostic menu.
121 The transistor has Back-up alarm Check cabling between D797-1/K1:10 – LIGHTS, 9.7.5 Back-up
been triggered due not working. the cont rol unit and H965/1 menu 8 alarm
to short circuit or the component with
open circuit in circuit diagnostic menu.
for Back-up warning
Check the component.
device (H965).
122 Transistor has been Air Check cabling between D797-1/K1:25 – CLIMATE, 9.4.7
triggered due to conditioning the cont rol unit and M645/1 menu 6 Compressor
short circuit or open not working. the component with
123 circuit in circuit for diagnostic menu. D797-1/K1:29 –
electromagnetic M645/1
Check the component.
clutch of AC
compressor
(M645).
NOTE! Error code
122 and 123 apply
to the same user.

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:105

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
124 Transistor has been Pressurising Check cabling between D797-1/K1:39 – HYD, menu 7.4.9 Lift,
triggered due to of attachment the control unit and Y6062/1 6 tilt and
short circuit or open control valve the component with attachment
circuit in circuit does not work. diagnostic menu. control valve
for solenoid valve, No attachment
Check the solenoid
hydraulic pump functions
valve.
disengagement working.
(Y6062).
125 * Transistor has been Regeneration Check cabling between D797-1/K1:11 – ELSERV, 7.2.6 Valve
triggered due to not working. the control unit and Y6051/1 menu 15 block lift
short circuit or open the component with cylinder
circuit in circuit diagnostic menu.
for solenoid valve
Check component.
regeneration, lift ,
right (Y6051).
126 * Transistor has been Regeneration Check cabling between D797-1/K1:12 – ELSERV, 7.2.6 Valve
triggered due to not working. the control unit and Y6052/1 menu 15 block lift
short circuit or open the component with cylinder
circuit in circuit diagnostic menu.
for solenoid valve
Check component.
regeneration, lift ,
left (Y6052).
132 Vehicle Data le Some - - - -
missing. functions in
machine not
working.
133 * Faulty signal from Scales, Check the sensor. D797-1/K1:21 – HYD, menu 7.2.8 Sensor
hydraulic pressure regeneration B768-1/3 3 hydraulic
Check cabling between
sensor for lift and slack pressure lift
the control unit and OLS, menu
cylinder (B768 -1). chain logic, cylinder
the component with 1
not working.
diagnostic menu.
Overload
system not
working. Error
code 150
activated.
134 * Faulty signal from Overload Check the sensor. D797-1/K1:22 – HYD, menu 7.7.8
hydraulic pressure system not B768-2/3 3 Hydraulic
Check cabling between
sensor for tilt working. Error pressure
the control unit and OLS, menu
cylinder (B768 -2). code 150 sensor, tilt
the component with 1
activated. cylinder
diagnostic menu.

135 * No feedback signal - Check that cooling fan is D797-1/K2:6 – HYD, menu 4.8.9 Cooling
from brake oil working. M674/2 2 fan
cooling fan (M674).
Check cabling between
the control unit and
the component with
diagnostic menu.
137 Error signal from Lift mast not Check cabling between D797-1/K1:16 – ELSERV, 7.2.5 Control
Solenoid valve working. the control unit and Y6005/2 menu 3 valve, lift and
lift mast (Y6005). the component with tilt
Return current does diagnostic menu.
not correspond with
Check the solenoid
control current.
valve.

Workshop Manual DCT 80-90 VDCT01.02G B


D:106 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
138 Error signal from Lower mast not Check cabling between D797-1/K1:17 – ELSERV, 7.2.5 Control
Solenoid valve working. the cont rol unit and Y6004/2 menu 4 valve, lift and
lower mast (Y6004). the component with tilt
Return current does diagnostic menu.
not correspond with
Check the solenoid
control current.
valve.
139 Incorrect signal Tilt in not Check cabling between D797-1/K1:18 – ELSERV, 7.7.5 Control
from Solenoid working. the cont rol unit and Y6011/2 menu 5 valve, lift and
valve, tilt in (Y6011). the component with tilt
Return current does diagnostic menu.
not correspond with
Check the solenoid
control current.
valve.
140 Incorrect signal Tilt out not Check cabling between D797-1/K1:19 – ELSERV, 7.7.5 Control
from Solenoid working. the cont rol unit and Y6010/2 menu 6 valve, lift and
valve, tilt out the component with tilt
(Y6010). Return diagnostic menu.
current does not
Check the solenoid
correspond with
valve.
control current.
141 Transistor has been Parking brake Check cabling between D797-1/K1:34 – HYD, menu 4.5.3 Solenoid
triggered due to cannot be the cont rol unit and Y642/1 5 valve parking
short circuit or open released. the component with brake
circuit in circuit diagnostic menu.
for parking brake
Check the solenoid
solenoid valve
valve.
(Y642).
142 Transistor has been Pressurising Check cabling between D797-1/K1:35 – HYD, menu 7.4.9 Lift,
triggered due to of attachment the cont rol unit and Y6012/6062/1 6 tilt and
short circuit or open control valve the component with attachment
circuit in circuit does not work. diagnostic menu. control valve
for solenoid valve, No attachment
Check the solenoid
hydraulic pump functions
valve.
disengagement working.
(Y6012/ 6062).
143 * Transistor has been Spreading Check cabling between D797-1/K1:36 – EXT- 7.10.5
triggered due to and twistlocks the cont rol unit and Y6039/6018/1 ATTACH, Separate top
short circuit or on top lift the component with menu 5 lift attachment
open circuit in cir- attachment not diagnostic menu.
cuit for solenoid working.
Check the solenoid
valve, lock twist-
valve.
locks/spreading out
(Y6039/ 6018).
144 * Transistor has been Spreading Check cabling between D797-1/K1:37 – EXT- 7.10.5
triggered due to and twistlocks the cont rol unit and Y6040/6019/1 ATTACH, Separate top
short circuit or on top lift the component with menu 5 lift attachment
open circuit in cir- attachment not diagnostic menu.
cuit for solenoid working.
Check the solenoid
valve, open twist-
valve.
locks/spreading in
(Y6040/ 6019).
145 * High brake oil Reduced Check that cooling fan is D797-1/K2:6 – HYD, menu 4.8.10 Sensor
temperature. braking working. B772/1 2 brake oil
capacity. If the temperature
Check that the radiat or is
temperature
not clogged.
continues to
rise, speed is Check the brake oil level.
limited to 5
Check the sensor.
km/h.

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:107

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
146 * Incorrect signal Speed limited Check the sensor. D797-1/K2:6 – HYD, menu 4.8.10 Sensor
from Sensor, brake to 5 km/h. B772/1 2 brake oil
Check cabling between
oil temperature temperature
the control unit and
(Y772). Signal
the component with
voltage below 0.2 V
diagnostic menu.
or above 4.8 V.
147 High temperature Reduced Check that cooling fan is D797-1/K2:13 – HYD, menu 10.6.4 Sensor
hydraulic oil. braking working. B776/1 1 hydraulic oil
capacity. If the temperature
Check that the radiator is
temperature
not clogged.
continues to
rise, speed is Check the sensor.
limited to 5
km/h.
148 Incorrect signal Incorrect Check the sensor. D797-1/K2:13 – HYD, menu 10.6.4 Sensor
from Sensor, temperature B776/1 1 hydraulic oil
Check cabling between
hydraulic oil display. temperature
the control unit and
temperature
the component with
(B776).
diagnostic menu.
149 Incorrect signal Incorrect Check the sensor. D797-1/K2:15 CAB, menu 1.2.2 Sensor
from fuel level display of fuel –B757/1 7 fuel level
Check cabling between
sensor (B757). volume (empty
the control unit and
Resistance above or full).
the component with
180Ω.
diagnostic menu.
150 * Defective overload Overload Check if there are error - OLS, menu 8.2.1
protection. system not codes for sensors in the 1–7 Overload
working. All overload system. protection
This error code
lift functions
cannot be removed
run at reduced
with Reset.
speed.
193 Transistor has been Right front Check bulb. D797-1/K1:36 – VBFS, 9.6.4 Brake
triggered due to brake light not H410R/1 menu 8 light
Check the bulb holder.
short circuit or open working.
circuit in circuit for Check cabling between
right front brake the control unit and
light (H410R). the component with
diagnostic menu.
194 Transistor has been Left front Check bulb. D797-1/K1:37 – VBFS, 9.6.4 Brake
triggered due to brake light not H410L/1 menu 8 light
Check the bulb holder.
short circuit or open working.
circuit in circuit for Check cabling between
left front brake light the control unit and
(H410L). the component with
diagnostic menu.
251 Redundant voltage - Check cabling between D791-1/K2:7 CAN/POW- 11.5.1.2
feed left to the control unit and ER, menu Redundant
attachment control the component with 15 voltage feed of
unit (D791-1) diagnostic menu. Control units
does not reach
Check the control unit.
destinat ion.
252 Redundant voltage - Check cabling between D791-1/K2:8 CAN/POW- 11.5.1.2
feed right to the control unit and ER, menu Redundant
frame cont rol unit the component with 15 voltage feed of
(D791-1) does not diagnostic menu. Control units
reach destinat ion.
Check the control unit.

Workshop Manual DCT 80-90 VDCT01.02G B


D:108 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
253 Incorrect power Funct ions Check fuse F58-3/1, D791-1/K2:1, CAN/ POW- 11.5.1.4
supply to Control normally replace if necessary. K2:9, K2: 10 – ER, menu Emergency
unit, attachment supplied F58-3/1:1 15 stop switch
Check cabling between
(D791-1). Voltage emergency voltage
the cont rol unit and
below 18 V or above stop switch
the component with
32 V. voltage have
diagnostic menu.
no feed. No
attachment
functions
working.
254 Incorrect Funct ions Check fuse F58-3/1, D791-1/K2:11 – CAN/ POW- 11.5.1.4
emergency stop normally replace if necessary. F58-3/1:1 ER, menu Emergency
switch voltage supplied 15 stop switch
Check cabling between
to Control unit, emergency voltage
the cont rol unit and
attachment stop switch
the component with
(D791-1). voltage have
diagnostic menu.
no feed. No
attachment
functions
working.
255 Incorrect 5 V - Check cabling between D791-1/K1:8 CAN/ POW- 11.5.1 Power
reference voltage the cont rol unit and ER, menu supply
to pressure sensor. the component with 16
Voltage below 4.9 V diagnostic menu.
or above 5.1 V.
Check the sensor.
256 Transistor has been Central Check cabling between D791-1/K1:14 – OPT, menu 9.14.1 Pump
triggered due to lubrication the cont rol unit and M693-2/1 2 unit
short circuit or open attachment not the component with
circuit in circuit working. diagnostic menu.
for central unit for
Check the component.
central lubrication
(M693-2).
257 Transistor has been Work light Check bulb. D791-1/K1:1 LIGHTS, 9.6.12
triggered due to attachment left – E404L, menu 13 Work light
Check the bulb holder.
short circuit or open not working. E404UL, attachment
circuit in circuit Check cabling between E404LL-3/1
for attachment the cont rol unit and
work lights, left the component with
(E404L-3). diagnostic menu.
258 Transistor has been Work light Check bulb. D791-1/K1:15 LIGHTS, 9.6.12
triggered due to attachment – E404R, menu 13 Work light
Check the bulb holder.
short circuit or open right not E404UR, attachment
circuit in circuit working. Check cabling between E404LR-3/1
for attachment the cont rol unit and
work lights, right the component with
(E404R-3). diagnostic menu.
259 Transistor has been Warning signal Check the buzzer. D791-1/K1:28 – ATTACH, 7.5.7 Buzzer,
triggered due to for automatic H9003/1 menu 21 automatic
Check cabling between
short circuit or spreading not spread
the cont rol unit and
open circuit in working. 20" -40"
the component with
circuit for warning
diagnostic menu.
signal, automatic
spreading (H9003).
260 * Transistor has been Levelling of Check cabling between D791-1/K1:42 ATTACH, -
triggered due to attachment not the cont rol unit and – Y637-1/1, menu 15
short circuit or open working. the component with Y637-2/1
circuit in circuit for diagnostic menu.
control valve for
Check the solenoid
levelling clockwise
valve.
(Y637 -1, Y637-2).

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D:109

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
261 Transistor has been Spreading Check cabling between D791-1/K1:16 – ATTACH, 7.5.2 Control
triggered due to left in of the control unit and Y6019L/2 menu 18 valve
short circuit or open attachment not the component with attachment
circuit in circuit working. diagnostic menu.
for solenoid valve,
Check the solenoid
spreading left in
valve.
(Y6019L).
262 Transistor has been Spreading Check cabling between D791-1/K1:16 – ATTACH, 7.5.2 Control
triggered due to left out of the control unit and Y6018L/2 menu 17 valve
short circuit or open attachment not the component with attachment
circuit in circuit functioning. diagnostic menu.
for solenoid valve,
Check the solenoid
spreading left out
valve.
(Y6018L).
263 Transistor has been Spreading Check cabling between D791-1/K1:17 – ATTACH, 7.5.2 Control
triggered due to right in of the control unit and Y6019R/2 menu 20 valve
short circuit or open attachment not the component with attachment
circuit in circuit working. diagnostic menu.
for solenoid valve,
Check the solenoid
spreading right in
valve.
(Y6019R).
264 Transistor has been Spreading Check cabling between D791-1/K1:17 – ATTACH, 7.5.2 Control
triggered due to right out of the control unit and Y6018R/2 menu 19 valve
short circuit or open attachment not the component with attachment
circuit in circuit functioning. diagnostic menu.
for solenoid valve,
Check the solenoid
spreading right out
valve.
(Y6018R).
265 * Transistor has been Levelling left of Check cabling between D791-1/K1:19 – ATTACH, -
triggered due to attachment not the control unit and Y6036/2 menu 13
short circuit or open working. the component with
circuit in circuit diagnostic menu.
for levelling, left
Check the solenoid
(Y6036).
valve.
266 * Transistor has been Levelling right Check cabling between D791-1/K1:19 – ATTACH, -
triggered due to of attachment the control unit and Y6036/2 menu 14
short circuit or not working. the component with
open circuit in diagnostic menu.
circuit for solenoid
Check the solenoid
valve, levelling right
valve.
(Y6035).
267 Transistor has been Side shift left of Check cabling between D791-1/K1:18 – ATTACH, 7.4.2 Control
triggered due to attachment not the control unit and Y6020/2 menu 11 valve
short circuit or open working. the component with attachment
circuit in circuit for diagnostic menu.
solenoid valve, side
Check the solenoid
shift left (Y6020).
valve.
268 Transistor has been Side shift right Check cabling between D791-1/K1:18 – ATTACH, 7.4.2 Control
triggered due to of attachment the control unit and Y6021/2 menu 12 valve
short circuit or open not working. the component with attachment
circuit in circuit for diagnostic menu.
solenoid valve, side
Check the solenoid
shift right (Y6021).
valve.
269 Transistor has been Twistlock not Check cabling between D791-1/K1:7 – ATTACH, 7.9.1.2
triggered due to working. the control unit and Y6040/1 menu 9 Control valve
short circuit or open the component with attachment
circuit in circuit for diagnostic menu.
solenoid valve for
Check the solenoid
locked twistlocks
valve.
(Y6040).

Workshop Manual DCT 80-90 VDCT01.02G B


D:110 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
270 Transistor has been Twistlock not Check cabling between D791-1/K1:9 – ATTACH, 7.9.1.2
triggered due to working. the cont rol unit and Y6039/1 menu 9 Control valve
short circuit or the component with attachment
open circuit in diagnostic menu.
circuit for solenoid
Check the solenoid
valve for open
valve.
twistlocks(Y6039).
271 The transistor has Twistlocks and Check cabling between D791-1/K1:10 CAN/ POW- 7.9.1.2
been triggered due spreading not the cont rol unit and – B769L/A, ER, menu Control valve
to short circuit or working. the component with B769R/A, 16 attachment
open circuit in circuit diagnostic menu. B777L/A,
for Voltage feed, B777R/A,
Check the sensor.
position sensor B7203L/A,
attachment. B7203R/ A,
B7204L/A,
B7204R/ A,
B7205LL/A,
B7205RL/A
272 The transistor has Indicator Check bulb. D791-1/K1:25 – ATTACH, 7.9.1
been triggered due light, open H562/1 menu 10 Twistlocks
Check the bulb holder.
to short circuit twistlock/lock
or open circuit tongue not Check cabling between
in the circuit for working. the cont rol unit and
Indicator light, open the component with
twistlocks (H562). diagnostic menu.
273 The transistor has Indicator Check bulb. D791-1/K1:29 – ATTACH, 7.9.1
been triggered due light, locked H563/1 menu 10 Twistlocks
Check the bulb holder.
to short circuit twistlock/lock
or open circuit tongues not Check cabling between
in the circuit for working. the cont rol unit and
Indicator light, the component with
locked twistlocks diagnostic menu.
(H563).
274 The transistor has Indicator light, Check bulb. D791-1/K1:39 – ATTACH, 7.9.1
been triggered due attachment H564/1 menu 10 Twistlocks
Check the bulb holder.
to short circuit or alignment not
open circuit in circuit working. Check cabling between
for Indicator light, the cont rol unit and
alignment (H564). the component with
diagnostic menu.
287 Error signal from Spreading left Check cabling between D791-1/K1:16 ATTACH, 7.5.2 Control
the Solenoid not working. the cont rol unit and – Y6019L/2, menu 17 valve
valve spreading the component with Y6019R/ 2 and 18 attachment
left in (Y6019L) diagnostic menu.
and Solenoid
Check the solenoid
valve spreading
valve.
left out (Y6018L).
Return current does
not correspond with
control current.
288 Error signal from Spreading right Check cabling between D791-1/K1:17 ATTACH, 7.5.2 Control
the Solenoid valve not working. the cont rol unit and – Y6019R/2, menu 19 valve
spreading right the component with Y6018R/ 2 and 20 attachment
in (Y6019R) and diagnostic menu.
Solenoid valve
Check the solenoid
spreading right out
valve.
(Y6018R). Return
current does not
correspond with
control current.

VDCT01.02G B Workshop Manual DCT 80-90


8 Control syst em – Control system D: 111

Connections
Cod- and Diagnos-
e Description Li mitation Action components tic menu Group
289 Error signal from Side shift of Check cabling between D791-1/K1:18 ATTACH, 7.4.2 Control
Solenoid valve attachment not the control unit and – Y6020/2, menu 11 valve
for side shift working. the component with Y6021/2 and 12 attachment
left (Y6020) and diagnostic menu.
Solenoid valve
Check the solenoid
for side shift right
valve.
(Y6021). Return
current does not
correspond with
control current.
290 * Error signal from Levelling of Check cabling between D791-1/K1:19 ATTACH, -
Solenoid valve attachment not the control unit and – Y6035/2, menu 13
levelling right working. the component with Y6036/2 and 14
(Y6036) and diagnostic menu.
Solenoid valve
Check the solenoid
levelling left
valve.
(Y6035). Return
current does not
correspond with
control current.
291 * Transistor has been Indicator light Check bulb. D791-1/K1:34 – ATTACH, -
triggered due to for upper H564UL/1 menu 23
Check the bulb holder.
short circuit or open alignment not
circuit in circuit working. Check cabling between
for indicat or light, the control unit and
upper alignment the component with
(H564UL). diagnostic menu.
292 Transistor has been Spreading in of Check cabling between D791-1/K1:35 – ATTACH, 7.5.2 Control
triggered due to attachment not the control unit and Y6019/1 menu 14 valve
short circuit or working. the component with attachment
open circuit in diagnostic menu.
circuit for solenoid
Check the solenoid
valve, spreading in
valve.
(Y6019).
298 Sensor twistlock - Check that Sensors, D791-1/K2:13 ATTACH, 7.9.1.7
left side indicates twistlock, are clean and menu 8 Sensor
both locked and correctly adjusted. twistlocks
open twistlock at
Check cabling between
the same time.
the control unit and
the component with
diagnostic menu.
299 Sensor twistlock - Check that Sensors, D791-1/K2:15 ATTACH, 7.9.1.7
right side indicates twistlock, are clean and menu 8 Sensor
both locked and correctly adjusted. twistlocks
open twistlock at
Check cabling between
the same time.
the control unit and
the component with
diagnostic menu.
300 Sensor, alignment, Twistlock not Check that Sensors, - ATTACH, 7.9.1.6
indicates working. alignment, are clean and menu 7 Sensor
unreasonable correctly adjusted. alignment
distance.
Check that the contact
pin runs smoothly.
Check cabling between
the control unit and
the component with
diagnostic menu.

Workshop Manual DCT 80-90 VDCT01.02G B


D:112 8 Control system – Control system

Connections
Cod- and Diagnos-
e Description Limitation Action components tic menu Group
451 Redundant voltage - Check cabling between D795/K1:7 CAN/ POW- 11.5.1.2
feed left to Control the cont rol unit and ER, menu 9 Redundant
unit KID (D795) the component with voltage feed
does not reach diagnostic menu. of control units
destinat ion.
452 Redundant voltage - Check cabling between D795/K1:8 CAN/ POW- 11.5.1.2
feed right to Control the cont rol unit and ER, menu 9 Redundant
unit KID (D795) the component with voltage feed
does not reach diagnostic menu. of control units
destinat ion.
460 No messages Incorrect Use diagnostic menu to D795/K1:10, CAN/ POW- 11.6.2
received on CAN values in check the CAN bus. K1:11, K1:12, ER, menu Redundant
buffer 1. operating K1:13 1, 2, 17 CAN bus
menus.
461 No messages Error codes Use diagnostic menu to D795/K1:5, CAN/ POW- 11.6.2
received on CAN from other check the CAN bus. K1:6 ER, menu Redundant
buffer 2. Control units 1, 2, 17 CAN bus
cannot be
shown.
500 Time for service. - Check that servicing - - C Preventive
has been performed. maintenance
If servicing has been
performed following
the Cargot ec service
schedule, reset the
service indicator; see
section 8 Control syst em,
group 8.2.4 Service
indicator.

VDCT01.02G B Workshop Manual DCT 80-90

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