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Q1. a.

C, AC, BC, ABC


b. A
c. 3, 4

Q2.

a. 0.0128
b. 1.066667
c. 1.23%
d. 3

Q3. Gage Linearity and Bias Study for C3


Reported by :
G age name: Tolerance:
D ate of study : M isc:

0.8 Data Gage Bias


Avg Bias Reference Bias %Bias P
A v erage 0.24 40.0 0.175
24.4 0.24 40.0 0.175
0.6

0.4
Bias

0.2

0.0 0

20 22 24 26 28 30
Refer ence V alue

% Bias Value 40%

Q4. 1 C
2 B
3 A
4 D

Q5. One-way ANOVA: C2 versus Subscripts

Source DF SS MS F P
Subscripts 2 **.** 20.38 *.** 0.012
Error 21 77.75 *.**
Total 23 118.50

S = 1.924 R-Sq = **.**% R-Sq(adj) = 28.14%

a. SS factor 40.760
b. F factor 5.505
c. MS Error 3.702
d. R-Sqr 34.39%

Q1. Xbar-R Chart of C2

20.50
U C L=20.660
n A2 A3 D3 D4 B3 B4 d2 c4
Sample Mean

20.25

1 2.660 3.760 - - - - - -
_
_
20.00 X=20.011

19.75

19.50
LC L=19.363
1 2 3 4
Sample
5 6 7
2 1.880 2.659 0 3.267 0 3.267 1.128 0.7979
2.4 U C L=2.378

1.8
3 1.023 1.954 0 2.575 0 2.568 1.693 0.8862
Sample Range

_
1.2 R=1.125

0.6

0.0
1 2 3 4 5 6 7
LC L=0
4 0.729 1.628 0 2.282 0 2.266 2.059 0.9213
Sample

Xbar-R Chart of C2
5 0.577 1.427 0 2.115 0 2.089 2.326 0.9400
1

6 0.483 1.287 0 2.004 0.03 1.970 2.534 0.9515


1 1
1
20 1 1 1
Sample Mean

19
U C L=18.649

7 0.419 1.182 0.076 1.924 0.118 1.882 2.704 0.9594


_
_
18 X=18

LC L=17.351
17
1 2 3 4 5 6 7

2.4
Sample

U C L=2.378
8 0.373 1.099 0.136 1.864 0.185 1.815 2.847 0.9650
1.8
Sample Range

1.2

0.6
_
R=1.125
9 0.337 1.032 0.184 1.816 0.239 1.761 2.970 0.9693
0.0
1 2 3 4
Sample
5 6 7
LC L=0

10 0.308 0.975 0.223 1.777 0.284 1.716 3.078 0.9727


a. 2.378
b. 18.649
c. 135.67 21.6
6.7835 1.08
7.40666

Q2. a. 4
b. R-Sqr = 75.4%, R-Sqr (Adj) = 61.0%
c. A= 5.688, B=0.59, C=3.9087
d. Y = 12.6358 + 0.8898A - 1.7662B - 2.0904C - 0.2576A*A + 1.1793B*B - 0.6001A*B + 0.6951A*C

Response Surface Regression: Y versus A, B, C Optimal A B C


Hi 6.290 2.970 4.2200
The analysis was done using coded units. D Cur [5.6880] [0.5900] [3.9087]
Estimated Regression Coefficients for Y 1.0000 Lo 0.950 0.5900 0.620

Term Coef SE Coef T P Y


Constant 10.2373 0.3378 30.303 0.000 Targ: 14.0
A -0.9646 0.4434 -2.175 0.050 y = 14.0000
B 0.3090 0.4429 0.698 0.499 d = 1.0000
C 0.7662 0.4439 1.726 0.110
A*A -1.8363 0.7225 -2.541 0.026
B*B 1.6700 0.7220 2.313 0.039
A*B -1.9068 0.9704 -1.965 0.073
A*C 3.3404 0.9740 3.430 0.005

S = 0.9752 R-Sq = 75.4% R-Sq(adj) = 61.0%

Analysis of Variance for Y

Source DF Seq SS Adj SS Adj MS F P


Regression 7 34.972 34.972 4.9960 5.25 0.006
Linear 3 7.797 7.797 2.5990 2.73 0.090
Square 2 12.316 12.316 6.1582 6.47 0.012
Interaction 2 14.859 14.859 7.4293 7.81 0.007
Residual Error 12 11.413 11.413 0.9511
Lack-of-Fit 7 8.874 8.874 1.2677 2.50 0.166
Pure Error 5 2.540 2.540 0.5079
Total 19 46.385

Estimated Regression Coefficients for Y using data in uncoded units


Term Coef
Constant 12.6358
A 0.8898
B -1.7662
C -2.0904
A*A -0.2576
B*B 1.1793
A*B -0.6001
A*C 0.6951

Q3.
Pareto Chart of Defects Type by Period
Pareto Chart of Defects Type by Period
NIL Scratch Smudge Peel Period = Night
Period = Day Period = Evening Defects Ty pe
10.0 NIL
10 100
Scratch
7.5 Smudge
Peel 8 80
5.0

2.5 6 60

Percent
Count
Count

0.0
Period = Night
10.0 4 40

7.5
2 20
5.0

2.5 0 0
Defects Type Smudge NIL Peel Scratch
0.0 Count 4 2 2 2
NIL Scratch Smudge Peel
Percent 40.0 20.0 20.0 20.0
Defects Type
Cum % 40.0 60.0 80.0 100.0

a. Night
b. All --> Smudge, Peel & Scratch
c. Mark the incorrect Statement
1. In Evening 90% of the defects are contributed by Smudges & Scratch
2. At night, maximum number of defects have occurred
3. In evening shift, Smudges frequency is minimum
4. Relationship exists between the type of defects and the work shift producing the Sheets.

Q4. a. 0.212
b. 0.599 Probability Plot of C2 One-way ANOVA: C2 versus Subscripts
Normal
c. 3.70 99
Mean 5.75
StDev 2.270

d. Tick the wrong explaination 95


90
N
AD
24
0.480
Source DF SS MS F P
P-Value 0.212

1. Means of all models are same 80


70
Subscripts 2 40.75 20.38 5.50 0.012
Percent

2. Means of all models are different 60


50
40
Error 21 77.75 3.70
3. Ho means means are equal 30
20 Total 23 118.50
4. Ha means means are different 10

e. Average 4.375 1
0 2 4 6 8 10 12
S = 1.924 R-Sq = 34.39% R-Sq(adj) = 28.14%
Tinv 2.079614 C2

S 1.924
Test for Equal Variances for C2
n 8 Bartlett's Test
Test Statistic 1.03
5.78963 LEVEL 1 P-Value
Lev ene's Test
0.599

Test Statistic 0.82


P-Value 0.453
Subscripts

Q5 Gage R&R Study - XBar/R Method LEVEL 2

%Contribution
LEVEL 3
Source VarComp (of VarComp)
Total Gage R&R 0.01497 0.83 1 2 3 4 5
95% Bonferroni Confidence Intervals for StDevs
6

Repeatability 0.01497 0.83


Reproducibility 0.00000 0.00
Part-To-Part 1.79038 99.17
Total Variation 1.80535 100.00

Study Var %Study Var %Tolerance


Source StdDev (SD) (3.9199 * SD) (%SV) (SV/Toler)
Total Gage R&R 0.12234 0.47956 9.11 7.99
Repeatability 0.12234 0.47956 9.11 7.99
Reproducibility 0.00000 0.00000 0.00 0.00
Part-To-Part 1.33805 5.24502 99.58 87.42
Total Variation 1.34363 5.26690 100.00 87.78

Number of Distinct Categories = 15

a. 9.11
b. 7.99
c. 5.2669
d. Operator 1