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NP-E12-19A
Equipment System Diagram for Beer Manufacturing Process
<Brewing Process><Pre-Process>
Silo Boiling Clarifying Tank Fermenting tank
Hop
Malt Water
Filtration
Wort Kettle
Refrigerating
Milling Machine
Odor
Compressor Main Line Mist Micro Mist Removal Pressure Flow
Air Tank Aftercooler Filter Air Dryer Separator Separator Filter Switch Switch
/Filter Regulator/IW
Filters impurities included in the air and regulates the
pressure in the instrumentation equipment line.
)Positioner/IP
Controls the actuator of the industrial valve.
6Solenoid Valve
Reduced-wiring Fieldbus System
0Lock-Up Valve/IL
Detects the air pressure drop and retains the
opening position of the control valve until the air
source restores its normal status.
1
Equipment for Beer Manufacturing Process
Filling
Machine
Yeast Collection
Filtration Process
)Pneumatic-Pneumatic
/Filter Regulator Positioner
1Air Dryer
(For Panel Purging)
2
Equipment System
Equipment System Diagram
Diagram for
for Beer
Beer Manufacturing
Manufacturing Process
Process
Rinser
Rinser Transportation
Transportation Filler
Filler Capper/CrownTapper/Seamer
Capper/Crown Tapper/Seamer
Cleaning
Cleaning Vessel Transportation
Vessel Transportation Filling
Filling Capping
Capping
CleaningFluid
Cleaning FluidControl
Control P.12
P.12 AdjustmentofofLine
Adjustment LineWidth
Widthand
andHeight
Height Regulation of
Regulation of Pressure
Pressure in
in Vessel
Vessel Tank/Filling
Tank/Filling
<Fluororesin Equipment>
Equipment>
(FallPrevention)
(Fall Prevention) Regulator/ Regulator/IR
<Fluororesin mElectro-PneumaticRegulator/
mElectro-Pneumatic mPrecision Regulator/IR
mPrecision
Operated Valve/
mAir Operated
mAir Valve/ Adjuststhe
Adjusts thewidth
widthand
andheight
heightofofthe
the ITV
ITV
conveyorline
conveyor lineaccording
accordingtotothe
thewidth
width
LV
LV andheight
heightofofthe
thevessel.
vessel.
and
Cylinder
mMultiposition Cylinder
mMultiposition
P.14
P.14
mFittings/LQ
mFittings/LQ
Rotation Part
Rotation Part
Joint/MQR
mRotary Joint/MQR
mRotary Supplies the
Supplies the air
air to
to the
the rotary
rotary
and swing
and swing shafts.
shafts.
Fixed
Fixed
Position Cylinder/
m3 Position
m3 Cylinder/
RZQ
RZQ
mTubing/
mTubing/
TL/TH/TD/TLM
TL/TH/TD/TLM
33 22 11
Position Cylinder/CXS
m4 Position
m4 Cylinder/CXS
Special Order
Special Order Product
Product
Press Part
Press Part
Pump/PAF
mProcess Pump/PAF
mProcess
Cylinder
mStandard Cylinder
mStandard
44 33 22 11
Actuator/LEFS
mElectric Actuator/LEFS
mElectric
33
Equipment for Beer Manufacturing Process
IZN10
IZS40
mCylinder
IZF10
4
Equipment System Diagram for Beer Manufacturing Process
Caser Palletizer
Guide Cylinder
Vacuum Ejector
5
PET
PET Bottle
Bottle Manufacture
Manufacture
Blow
Blow Molding
Molding High
High Barrier
Barrier (Deposition)
(Deposition)
Evaporates
Evaporatesaathin thin
carbon
carbonfilm
filmononthe
theinner
inner Gas
Gas Vacuum
Vacuum
surface of the PET
surface of the PET
bottle.
bottle.PET
PETbottle
bottlewith
with
excellent
excellent oxygenand
oxygen and
carbonic
carbonicacidacidbarrier
barrier
capability.
capability.
PET
PET Bottle
Bottle Manufacture
Manufacture Vacuum
Vacuum Deposition
Deposition
<5.0
<5.0MPa
MPaPneumatic
PneumaticEquipment
EquipmentVariation>
Variation> mHighVacuum
mHigh VacuumValve/XL,XM/XY
Valve/XL,XM/XY
Applications
Applicationsincluded
includedair-blowing,
air-blowing,charging
charging
fluid
fluidinto
intoaavessel,
vessel,or
ordischarging
discharging Direct
Directoperated
operatedregulator
regulator
(Blow-molding
(Blow-moldingequipment,
equipment,etc.)
etc.) (Relieving
(Relievingtype)
type)
VCHR30/40
VCHR30/40
Check
Checkvalve
valve
VCHC40
VCHC40
Medium
Medium IN
IN
pressure
pressure
mProcessGas
mProcess GasEquipment
Equipment
EXH
EXH High
High
pressure
pressure Max.
Max.
870
870psi
psi
Silencer
Silencer IN
IN (6.0
(6.0MPa)
MPa)
VCHN3/4
VCHN3/4 Discharging
Discharging Charging
Charging
OUT
OUT
Pilot
Pilotoperated
operated Pilot
Pilotoperated
operated
22port
mCleanGas
mClean GasFilter/SF
Filter/SF
portsolenoid
solenoidvalve
valve 22port
portsolenoid
solenoidvalve
valve
Normally
Normallyopen
open Normally
Normallyclosed
closed
VCH42
VCH42 VCH41
VCH41
Made
Madeto
toOrder/Manifold
Order/ManifoldUnit
Unit
EXH
EXH
IN
IN
PP
mPressureSwitch/ZSE/ISE
mPressure Switch/ZSE/ISE
Medium
Medium
pressure
pressure
OUT
OUT PP
Max.
Max.
High
High 870
870psi
psi
pressure
pressure IN
IN (6.0MPa)
(6.0MPa)
Example
Exampleof
ofdriving
drivingaacylinder
cylinder
Pressure
Pressureswitch
switch
Pilot
Pilotoperated
operated ISE75((HH))
ISE75
33port
port
solenoid
solenoidvalve
valve Pre-forming
Pre-forming
VCH410
VCH410
Die
Dieopening/
opening/
closing
closing
66
Brewery
BreweryPiping
PipingEquipment
Equipment
Air
AirPreparation
PreparationEquipment
EquipmentLine
Line
Filter
Filter
Cooling
CoolingTower
Tower
Compressor
Compressorroom
room Dryer
Dryer
Tank
Tank Air
AirPiping
PipingLine
Line
Compressor
Compressor
Flow
Flow mAirpreparation
mAir preparation
Filter
Filter Switch
Switch equipment
equipment
Flow
Flow
Switch
Switch
Filter
Filter
/
/AirAirTank
Tank )
)Main
MainLine
Line 6
6Micro
MicroMist
Mist
Filter
Filter Separator
Separator
4
4Aftercooler
Aftercooler
2
2Odor
OdorRemoval
Removal
Filter
Filter
1
1Mist
Mist
(Deodorization)
(Deodorization)
Compressor
Compressor Separator
Separator
0
0Refrigerated
Refrigerated
Air
AirDryer
Dryer
Pressure /
Pressure /Air
AirTank
Tank 4Aftercooler
4 Aftercooler
accumulation,
accumulation, Cooling,
Cooling,
SeriesAT
Removing Series
Removing AT Removing Air-cooled
Removing Air-cooledSeriesSeriesHAA
HAA
water
water Tank
Tankcapacity
capacity water
water Applicable compressor7.5
Applicablecompressor 7.5toto3737kW
kW
roughly
roughly 3.5
3.5to
to106
106ftft (100
3 3
(100toto3000
3000L)L) roughly
roughly Air
Airflow
flowcapacity:
capacity:
Port
Portsize
size 35.3
35.3toto201
201scfm (1000toto5700
scfm(1000 5700L/min
L/min(ANR))
(ANR))
15A
15A(1/2)
(1/2)toto4B4Bflange
flange Water-cooled SeriesHAW
Water-cooledSeries HAW
Applicable compressor2.2
Applicablecompressor 2.2toto110
110kW
kW
Air
Airflow
flowcapacity:
capacity:
10.6
10.6toto635.6
635.6scfm
scfm300
300toto18000
18000L/min
L/min(ANR)
(ANR)
)Main
) MainLine
LineFilter
Filter
Particle
Particle
SeriesAFF
Series AFF
separation/
separation/
Nominal
Nominalfiltration
filtrationrating
rating
filtration
filtration 33MmMm(95%(95%filtered
filteredparticle
particlesize)
size) 0Air
0 AirDryer
Dryer
Rated
Ratedflow flow SeriesIDF
IDF
Dehumidi-
Dehumidi- Series
10.6
10.6toto1483
1483scfm
scfm(300
(300toto42000
42000L/min
L/min(ANR))
(ANR)) Applicable
Applicablecompressor
compressor
Port
Portsize
size fication
fication
0.75
0.75toto370
370kW
kW
6A
6A(1/8)
(1/8)toto4B 4Bflange
flange Air
Airflow
flowcapacity
capacity
3.53
3.53toto2295
2295scfm
scfm(0.10
(0.10toto65.0
65.0mm
3/min
3/min(ANR))
(ANR))
SeriesIDU
Series IDU
1Mist
1 MistSeparator
Separator Applicable compressor2.2
Applicablecompressor 2.2toto3737kWkW
Oil
Oil Air
Airflow
flowcapacity:
SeriesAM
Series AM capacity:
separation/
separation/ 11.3
11.3toto438
438scfm (0.32toto12.4
scfm(0.32 12.4mm 3/min
3/min(ANR))
(ANR))
Nominal
Nominalfiltration
filtrationrating
rating
filtration
filtration 0.3Mm
0.3 Mm(95%
(95%filtered
filteredparticle
particlesize)
size) Refrigerant:
Refrigerant:R134a
R134a(HFC)
(HFC)R407C
R407C(HFC)
(HFC)Ozone
Ozonedestruction
destructioncoefficient
coefficient“0”“0”
Rated
Ratedflowflow
10.6
10.6toto1483
1483scfm
scfm(300
(300toto42000
42000L/min
L/min(ANR))
(ANR))
Port
Portsize
size
6A
6Atoto50A50A(1/8(1/8toto2)2)
6Micro
6 MicroMist
MistSeparator
Separator
Oil
Oil
2Odor
2 OdorRemoval
RemovalFilter
Filter separation/
separation/ Series AMD
Series AMD
filtration
filtration Nominal
Nominalfiltration
filtrationrating
rating
Deodori-
Deodori- SeriesAMF
Series AMF
Nominal
Nominalfiltration
filtrationrating
rating 0.01Mm
0.01 Mm(95%
(95%filtered
filteredparticle
particlesize)
size)
zation
zation Rated
Ratedflow
flow
0.01Mm
0.01 Mm(95%
(95%filtered
filteredparticle
particlesize)
size)
Rated 7.06
7.06toto1412
1412scfmscfm(200(200toto40000
40000L/min
L/min(ANR))
(ANR))
Ratedflow
flow
7.06 Port
Portsize
size
7.06toto1412
1412scfmscfm(200(200toto40000
40000L/min
L/min(ANR))
(ANR))
Port 6A
6A(1/8)
(1/8)toto6B 6Bflange
flange
Portsize
size
6A
6A(1/8)
(1/8)toto6B 6Bflange
flange
77
Equipment for Beer Manufacturing Process
Compressor room
Dryer
Tank Air Piping Line
Compressor
Flow mInert Gas
Filter Switch (N2, CO2, etc.)
Flow
Switch
Filter
N2
CO2 - Regulator
Piping Equipment
Stainless Steel Fittings: Series KQG2/KFG2
Clean One-touch Fittings: Series KP
Fluororesin Tubing: Series TH/TL/TD/TPH/TPS
8
Air Preparation Equipment Selection Guide
145
145 psi
psi == 11 MPa,
MPa, 32°F
32°F == 0°C,
0°C, 1gal
1gal == 3.8
3.8 L,
L, 11 scfm
scfm == 28.32
28.32 L/min
L/min Main Line Sub Line
Solid
Solid particle
particle Moisture
Moisture Oil
Oil Air
Air Cooled
Cooled
Aftercooler
Aftercooler Main
Main Line
Line
Max.
Max.number
number of of particles/1
particles/1 m m33 Description
Description Air
AirTank
Tank Refrigerated
Refrigerated Air
Air Dryer
Dryer
Class
Class
Pressure
Pressure Oil
Oil Water
Water Cooled
Cooled
Particle
Particle Concentration Filter
Filter
Class
Concentration dew
dewpoint
point Aftercooler
Aftercooler
Particle size dd Mm
Particle size Mm concentrati
concentratioonn
aa 0.10
0.10 0.10 0.10<<ddaa0.5 0.5<<ddaa1.0
0.5 0.5 1.0<<ddaa5.0
1.0 1.0 5.0
size
size
Mm
Mm mg/m33
mg/m ( At
Atairairpressure
ofof0.7
pressure
0.7MPa
MPa ) mg/m33
mg/m Model
Model AT
AT HAA, HAA, HAW HAW AFF AFF IDF
IDF IDU
IDU
11 Not
Notspecified
specified 100
100 11 00 nC
nC 11 aa 0.01
0.01 Flow
Flow capacity
capacity Capacity
Capacity 1,000
1,000 toto 5,700
5,700
(L/min (ANR)) 100
(L/min (ANR)) 100toto3,000
3,000LL 300 300
300 to
to 42,000
42,000 100
100 to
to 65,000
65,000 320
320 to
to 12,500
12,500
22 Not specified 100000
Notspecified 100000 1000
1000 10
10 11 aa –70
–70 22 aa 0.1
0.1 300 to
to 18,000
18,000
33 Not specified Not
Notspecified Notspecified
specified 10000
10000 500
500 NA NA NA
NA 22 aa –40
–40 33 aa 11
Max.
Max.inlet
inlet air
air 100nC 70nC
70nC
44 Not specified Not
Notspecified Notspecified
specified Not
Notspecified
specified 1000
1000 33 aa –20
–20 44 aa 55 temperature
temperature
100nC 70nC, 180nC 60nC
70nC, 180nC 60nC 50nC
50nC 80nC
80nC
55 Not specified Not
Notspecified Notspecified
specified Not
Notspecified
specified 20000
20000 44 aa +3
+3 (Varies
(Varies by
by model)
model)
66 NA
NA aa 55 aa 55 55 aa +7
+7 Filtration
Filtration 33 Mm
Mm
(Filtering
(Filtering
77 NA
NA aa 40
40 aa 10 10 66 aa +10
+10 (99%)
(99%)
efficiency)
efficiency)
Indication:
Indication:The
The degree
degree of
of quality
quality is
is indicated
indicated with
with 1,
1, 44 and
and 22 for
for systems
systems with
with solid
solid particle
particle
“class
“class 1,”
1,”moisture
moisture “class
“class 4”4”and
and oil
oil “class
“class 2.”
2.” Outlet
Outletoil
oilmist
mist
concentration
concentration
Impurity
Impurity in
in compressed
compressed air
air (Max.)
(Max.)(1)
(1)
System no.
Outlet
Outlet
Quality grade
concentration (1)
as system (2)
Cleanliness
Moisture
Moisture
Filtration
cleanliness
cleanliness
Oil odor
Application
Application
Oil mist
Atmospheric
Atmospheric
Dew
Dew Moisture
Moisture pressure
pressuredewdewpoint
point –17nC
–17nC –17nC
–17nC
[At
[At inlet
inlet air
air
point contents
point contents pressure
pressureof of0.7
0.7MPa]
MPa]
At
At inlet
inlet
temperature
At
At inlet
inlet
35nC temperature
temperature 35nC temperature 55nC
55nC
Water
Water drop
drop removed air Atmospheric
removed air Atmospheric
pressure
pressure g/m33
77 g/m Pulsation
Pulsation
•• Air dew
dewpoint
point attenuation,
attenuation,
Air blowing
blowing (Simple
(Simple Cooling
Cooling
A removal
removal of
of particles)
particles) 0.7
6nC
6nC
0.7MPa
MPa
(ANR)
(0.7
(ANR)
(0.7 MPa,
MPa,
3,
3, -,-, --
Accumulation,
Accumulation,
Cooling
Cooling
Select
Select either
either Separation,
Separation,
•• General
General pneumatic
pneumatic Pressure
Pressure
33 Mm
Mm Air
AirTank
Tank air
air cooled
cooled Filtration
Filtration
dew
dewpoint
point atat 25nC)
25nC)
tools
tools aftercooler
aftercooler
( )
40nC
40nC Filtering
Filtering —
— Class
Class 22 or water
or water cooled
cooled Main
Main Line
Line
Dry
Dry air
air efficiency
efficiency
pressure
pressure aftercooler
aftercooler Filter
Filter
99%
99%
•• Used
Used for
for the
the same
same 3,
3, 4,
4, --
vessel
vessel
B applications
applications as
when
when temperature
as A,
temperature
A, 3,
3, 5,
3,
5, --
3, 6,
6, --
Required
Required for
compressors
for reciprocating
reciprocating air
compressors since
since carbon
air
carbon and
and tarry
tarry
drop
drop in
in the
the middle
middle of
of Not
Not required
required when
when connected
connected substances
substances are
are generated
generated at
at high
high
piping
piping is
is large.
large. to
to an
an air
air compressor.
compressor. temperatures.
temperatures.Not Not required
required for
for rotary
rotary
—
— screw
screw compressors.
compressors.
Dry
Dry air
air Max.
Max.
0.3 Mm
0.3 Mm 33 2,
2, 4,
4, 33
•• General
General pneumatic
pneumatic
11 mg/m
mg/m
AT HAA
HAA or
or AFF Dehumidification
Dehumidification
C
( )
Filtering
Filtering 2,
2, 5,
5, 33
equipment
equipment Atmospheric
Atmospheric efficiency
efficiency
(ANR)
(ANR) Yes
Yes 2,
2, 6,
6, 33 HAW
HAW Refrigerated
Refrigerated
•• General
General painting
painting pressure
pressure 99%
99%
Air
Air Dryer
Dryer
dew
dew point
point 0.8
0.8 ppm
ppm Reciprocating
Reciprocating
Dry
Dry clean
clean air
air –14
–14 to
to 1.7 g/m33
1.7 g/m Max.
Max.
air
air compressor
compressor
IDF
–23nC
–23nC (ANR)
(ANR)
•• High
High grade
grade painting
painting 0.1 mg/m33
0.1 mg/m 1,
1, 4,
4, 22
D •• Sequence
Sequence control
•• Measurement
control
Measurement devicedevice 0.7
0.7 MPa
MPa 0.8
to
to
g/m33
0.8 g/m (ANR)
(ANR)
1,
1, 5,
1,
5, 22
1, 6,
6, 22
HAA
•• Instrumentation
Instrumentation Pressure
Pressure (ANR) HAA
••Drying
Dryingand
andcleaning(Precision
cleaning(Precisionparts)
parts) (ANR) Applicable
Applicable
•• Machine
Machinetools
tools(Pneumatic bearing) dew
(Pneumatic bearing) dew point
point 0.08
0.08 ppm
ppm Applicable
Applicable air
aircompressor:
compressor:
15
15 to
to 3nC
3nC air
air compressor:
compressor: 2.2
2.2 kW
kW (3
(3 hp)
hp)
Dry
Dry clean
clean air
air Max.
Max. 7.5
7.5 kW
kW (10
(10 hp)
hp) to
to 240
240 kW
kW
Applicable
Applicable (320
(320 hp)
hp)
••Without
Without refrigerated
refrigerated air
air 0.01 mg/m33
0.01 mg/m to
to 37
37 kW
kW (50
(50 hp)
hp)
dryer
dryer on
on the
the sub
sub line
line air
aircompressor:
compressor:
E •• Built-in
Built-in with
with equipment
equipment (ANR)
(ANR) Particles
Particles
5.5
5.5 kW
to
kW (7
to 220
220 kW
kW
(7 hp)
hp)
Dehumidification
Dehumidification
(With
(With machine
machine tools,
tools, Outlet
Outlet air
air
3-D
3-D measurement
measurement with
with 1,
1, 4,
4, 11 (300
(300 hp)
hp) pressure
pressure Refrigerated
Refrigerated
0.01 Mm
0.01 Mm 0.008
0.008 ppm
ppm HAW
HAW
device,
device,etc.)
etc.)
( )
Filtering
Filtering 0.3 Mm
0.3 Mm 1,
1, 5,
5, 11 dew
dew point
point Air
Air Dryer
Dryer
1,
1, 6,
6, 11 10nC
10nC
Deodorant
Deodorant air
air efficiency
efficiency Max.
Max. or
or more:
more:
Applicable
Applicable
(0.7
(0.7 MPa,
MPa,
(High
(High inlet
temperature
inlet air
air
temperature type)
type)
99%
99% air
air compressor:
compressor:
•• Stirring,
Stirring,transporting,
transporting, 0.004
0.004mg/m 33
mg/m 100 2.2
2.2 kW
kW (3
(3 hp)
hp) at
at 35nC)
35nC)
100 oror
F drying
drying and
•• Food
and packaging
Food industry
packaging
industry (Except
(Except
(ANR)
(ANR)
less/ft33
less/ft
No
No to
to 110
(150
110 kW
kW
(150 hp)
hp)
Applicable
Applicable
air
aircompressor:
compressor:
direct
direct blowing
blowing toto 0.0032
0.0032 ppm
ppm (35 0.75
0.75 kW
kW (1
(1 hp)
hp)
(35 or
or
foods)
foods) to
to 370
370 kW
kW
less/
less/ (500
(500 hp)
hp)
Low
Low dew
dew point
point clean
clean air
air Atmospheric
Atmospheric Max.
Max. 10
10 LL HAA
HAA or
or
•• Drying
Drying electric
electric and
and pressure
pressure
dew
dew point
point 0.01 mg/m33 (ANR))
0.01 mg/m (ANR))
HAW
HAW
electronic
electronic parts
parts
G •• Drying
Drying aa filling
••Transporting
filling tank
Transporting powders
tank
powders
–30
–30 to
–60nC
–60nC
to (ANR)
(ANR) Yes
Yes
Screw
Screw air
air
Outlet
Outlet air
pressure
pressure
air
•• Ozone
Ozone generator
generator 0.5
0.5 g/m
g/m33 (3)
(3) Not
Not required
required when
when connected
connected dew
dew point
point
0.008
0.008 ppm
ppm compressor
compressor
•• Low
Low temperature
temperature actuated
actuated
0.7
0.7 MPa
MPa
(ANR)
(ANR) 1,
1, 1,
1, 11 to
to an
an air
air compressor.
compressor. 10nC
10nC
equipment
equipment to
to (0.7
(0.7 MPa,
MPa, at
at 55nC)
55nC)
Pressure
Pressure 1,
1, 2,
2, 11
0.02
0.02 g/mg/m33 Applicable
Applicable
Low
Low dew dew point
point clean
clean air
air dew
dew point
point
(ANR)
(ANR)
1,
1, 3,
3, 11 Air
Air tank
tank is
is not
not required
required for
for screw
screw compressors
compressors air
air compressor:
compressor:
–6
–6 to
to Max. Particles
Max. Particles
(For
(For clean
clean room)
room) 0.01 Mm
0.01 Mm 0.004 mg/m33 with
0.004mg/m with since
since pulsation
pulsation isis small,
small, but
but required
required when
when itit is
is 2.2
2.2 kW
kW (3
(3 hp)
hp) to
to
–42nC
–42nC
(ANR) 0.1 Mm
0.1 Mm used
used toto accumulate
accumulate pressure.
pressure. 75
75 kW
kW (100
(100 hp)
hp)
( )
(ANR)
H •• Blowing
Blowing
semi-conductor
semi-conductor parts parts
Filtering
Filtering
efficiency
efficiency
or more: No
or more:
0/6
0/6 LL
No
in
in the
the clean
clean room
room 99.99%
99.99%
0.0032
0.0032 ppm
ppm
IDU
Note
Note 1)
1)When
When the
the inlet
inlet oil
oil mist
mist concentration
concentration (compressor
(compressor discharge
discharge concentration)
concentration) isis approx.
approx.30
30 mg/m
mg/m33 (ANR)
(ANR) or
or less.
less.
Note
Note 2)
2)This
This describes
describes thethe grade
grade of of compressed
compressed air air quality
quality based
based onon ISO8573-1:
ISO8573-1:2001
2001 (JIS
(JIS B8392-1:
B8392-1:2003),
2003), which
which is
is the
the maximum
maximum quality
quality grade
grade for
for the
the system.
system.ItIt varies,
varies,
however,
however, depending
depending on on the
the inlet
inlet air
air conditions.
conditions.
Note
Note 3)
3) Please
Please contact
contact SMCSMC since
since this
this can
can bebe manufactured
manufactured asas aa special
special order
order (depending
(depending onon the
the operating
operating conditions).
conditions).
99
Equipment for Beer Manufacturing Process
Local line
Water Mist Heatless Micro Mist Micro Mist Super Mist Odor Removal Clean Clean
Separator Membrane Air Dryer
Separator Separator Air Dryer with Pre-filter Separator Separator Filter Air Filter Gas Filter
AMG AM ID AMH AMD IDG AME AMF SFD SFA, SFB, SFC
75 to 300
300 to 12,000 80 to 780 200 to 12,000 200 to 40,000 10 to 1,000 200 to 12,000 200 to 40,000 100 to 500 26 to 300
50 to 150
50nC, 55nC 80nC, 120nC
60nC 50nC 60nC (Varies by 50nC 60nC 45nC (Varies by
models) models)
Water droplet 0.3 Mm 0.01 Mm 0.01 Mm 0.01 Mm 0.01 Mm 0.01 Mm
removal ratio (With 0.3 Mm
99% (99.9%) pre-filter) (99.9%) (99.9%) (99.99%) (99.99%)
1 mg/m3 0.1 mg/m3 (ANR) 0.01 mg/m3 0.004 mg/m3
(ANR) (ANR) (ANR)
[ 0.8 ppm] [ 0.08 ppm] [ 0.008 ppm] [ 0.0032 ppm]
Water droplet
separation
Water Separator A
AMG
B
Separation,
Filtration
Mist Separator
AM Separation, C
Filtration
Micro Mist
Separator
AM Separation, AMD
With 0.3 Mm pre-filter/
Filtration
Micro Mist D
Separator
Integrated AM + AMD with Pre-filter Filtration
Dehumidification
AMH Membrane Super Mist With oil saturation
Air Dryer Separator indicator
10
Brewery Piping Equipment
Compressor room
Dryer
Dryer Water Piping Line
Tank
Tank mIndustrial water
Compressor
Compressor
Flow
Flow (Municipal water)
Filter
Filter Switch mSteam
Switch
Flow
Flow
Switch
Switch
Filter
Filter
/ 4 ) 0
Pump
6 Element
1
Cooling Tower
(Cooling building)
Boiler
Installing
Installing extra
extra cooling
cooling towers
towers cancan bebe troublesome.
troublesome.
The
The HRG
HRG (air-cooled
(air-cooled refrigerated
refrigerated type)
type) can
can be
be moved
moved
easily
easily to wherever you need it, when you
to wherever you need it, when you need
need it.
it.
Cooling water is supplied from the attached hose. <Air-cooled Refrigerated Type>
Cooling water is supplied from the attached hose.
Circulating Fluid
Circulating Fluid
1 2 Port Valve (for Steam) 6 Temperature ControllerThermo-chiller
Cooling
Series VND
Flow rate water Series HR:
Orifice diameter This
control temperature This equipment
equipment supplies
supplies tempera-
tempera-
ø7 to ø50 ture-controlled
ture-controlled water
water to
to the
the heat
heat
Rated flow control source
source in
in aa circular
circular manner.
manner.
7.06 to 1412 scfm
(200 to 40000 L/min (ANR))
Port size
Thread: 6A to 50A (1/8 to 2)
Flange: 32A to 50A
11
Equipment for Beer Manufacturing Process
Compressor room
Dryer
Tank Water Piping Line
Compressor
Flow mCleaning fluid line
Filter Switch
Flow
Switch
Filter
/ 4 ) 0 1
Pump Regulator Flow Switch 2 Port Valve Restrictor
/ Pump 4 Regulator
Liquid Process Pump: Series PA Pressure Series SRF
discharge Discharge flow rate adjustment Port size
0.26 to11.9 gpm (1 to 45 L/min) Integral fitting:
Port size Applicable tube O.D.
Thread: (3/8, 3/4)/ ø4 to ø19
10A, 20A Tube extension:
Tube extension: 1/4" to 3/4"
1/2", 3/4" Set pressure range
2.9 to 58 psi
(0.02 to 0.4 MPa)
12
Equipment for Beer Manufacturing Process
Stainless Steel 316 One-touch Fittings Stainless Steel 316 Insert Fittings
Series KQG2 Series KFG2
Fluid Fluid
Air, Water, Steam Air, Water, Steam
Applicable tube O.D. Applicable tube O.D.
ø4 to ø12 ø4 to ø12
Tubing
Series T:
Series Note) Please
Note) Please contact
contact SMC
SMC for
for details.
details.
Series
Series Material
Material Fluid
Fluid O.D.
O.D.
T Nylon
Nylon Air, Water
Air, Water ø4 to
ø4 to ø16
ø16
TS Soft Nylon
Soft Nylon Air
Air ø4 to
ø4 to ø16
ø16
TU Polyurethane
Polyurethane Air, Water
Air, Water ø4 to
ø4 to ø16
ø16
TUS Soft Polyurethane
Soft Polyurethane Air
Air ø4 to
ø4 to ø12
ø12
TUH Hard Polyurethane
Hard Polyurethane Air
Air ø4 to
ø4 to ø12
ø12
TPH, TPS Polyolefin-based resin
Polyolefin-based resin Air, N
Air, N22,, Water
Water (Deionized
(Deionized water) Note)
water) Note) ø4 to
ø4 to ø12
ø12
TH FEP (Fluoropolymer)
FEP (Fluoropolymer) Air, Water,
Air, Water, Inert
Inert gas
gas ø4 to
ø4 to ø12
ø12
TD Modified PTFE
Modified PTFE (Soft
(Soft Fluoropolymer)
Fluoropolymer) Air, Water,
Air, Water, Inert
Inert gas
gas ø4 to
ø4 to ø12
ø12
TL Super PFA
Super PFA Note) Deionized
Note) Deionized water,
water, Chemicals,
Chemicals, etc.
etc. ø4 to
ø4 to ø19
ø19
Length: Up
Length: Up to
to 500-meter
500-meter rolls
rolls can
can be
be used,
used, but
but the
the maximum
maximum roll roll length
length depends
depends on on tube
tube materials
materials and
and
external diameter.
external diameter. Please
Please consult
consult SMC
SMC forfor details.
details. (Made
(Made to to Order)
Order)
13
Equipment for Beer Manufacturing Process
Positioning Cylinder
Series MPC Multi-Position Cylinder
package
All in one
• Cylinder
• Solenoid Valve
• Linear Positioner
• Controller
IDEAS INNOVATIONS
“Case Conveyor Rail Adjustment Application”
“Conveyors feed palletizers at a high rate of speed. The conveyor width is adjusted according to the case or carton size
coming down the line. This process has been done manually by operators in the past which can lead to mistakes and/or
shut downs while the task is performed. One operator handles several machines so it can take time to move from one
machine to the next. The MPC has allowed this process to be fully automated. The operator can program via touch
screen any changes to the conveyor line without leaving his position. The MPC can perform this function without all of the
added devices required by using a servo motor. A closed loop is achieved with two connections.”
14
Conforming
Conforming to
to NAMUR
NAMUR standards
standards
Interface Valve
VFN2120N-X23 / VFN2120N-X36
Features:
Features:
Hygienic
Hygienic design
design
Resin
Resinbody
bodywith
withless
lessconcaves
concaves
Direct
Directcleaning
cleaningof
ofvalve
valveisispossible
possible(IP67).
(IP67).
33 port
port // 55 port
port available
available
Function
Functionplate
platerealized
realized33//55port
portselectable
selectable
Low
Low power
power consumption
consumption
Power
Powerconsumption:
consumption:0.5
0.5WW VFN2120N-X23
VFN2120N-X23 VFN2120N-X36
VFN2120N-X36
(Conventional
(Conventionalmodel:
model:1.8
1.8W)
W)**DC
DCspecifications
specifications Electrical
Electricalentry:
entry: Electrical
Electricalentry:
entry:
Vertical
Verticalentry
entryto
topiping
pipingport
port Horizontal
Horizontalentry
entryto
topiping
pipingport
port
Conforming
Conforming toto CE
CE standards
standards
Port
Port threads:
threads: NPT1/4,
NPT1/4, G1/4
G1/4 available
available
Specifications:
Specifications:
Valve
Valve Specifications
Specifications Electrical
Electrical Specifications
Specifications
Fluid
Fluid Air
Air Rated
Ratedvoltage
voltage 24
24VDC
VDC
Ambient
Ambientand
andfluid
fluidtemperature
temperature 22
22to
to131
131psi
psi(0.15
(0.15to
to0.9
0.9MPa)
MPa) Allowable
Allowablevoltage
voltagefluctuation
fluctuation −15
−15to
to++10%
10%of
of
Operating
Operatingpressure
pressurerange
range 14
14to
to140°F
140°F(–10
(–10to
to++60°C)
60°C) Type
Typeof
ofcoil
coilinsulation
insulation Class
ClassBB
Lubrication
Lubrication Not
Notrequired
required Power
Powerconsumption
consumption 0.5
0.5WW
Push
Pushtype
type//Locking
Lockingtype
type(tool
(toolrequired)
required)
Manual
Manualoverride
override //Locking
Lockingtype
type(manual
(manualtype)
type)
Enclosure
Enclosure Equivalent
Equivalentto
toIP67
IP67
Thread
Threadport
portsize
size 1/4"
1/4"
Flow
Flowcharacteristics
characteristics(Cv
(Cv//Effective
Effectivearea)
area) 0.8
0.8//11 mm22
11mm
For
For air,
air, gas,
gas, steam,
steam, water,
water, oil
oil
Pilot Operated 2 Port Solenoid Valve
Series VXP21/22/23
Features:
Features:
Wide
Wide variations
variations of
of combination.
combination.
Able
Able to
to control
control aa wide
wide variety
variety of
of fluids.
fluids.
N.C.
N.C.
Valve
Valvecan
canbe
bematched
matchedto
toparticular
particularapplication
applicationthrough
throughselection
selectionofofbody
bodymaterials
materials(Brass/BC6
(Brass/BC6or
orStainless
Stainlesssteel),
steel),
seal
sealmaterial
material(NBR,
(NBR,PTFE,
PTFE,EPDM
EPDMor orFKM)
FKM)andandsolenoid
solenoidcoil
coil(Class
(ClassBBor
orH).
H).
Easy
Easy to
to disassemble
disassemble and
and reassemble
reassemble in
in aa short
short time.
time.
Flange
Flange for
for threaded
threaded ports
ports available.
available.
(32A
(32Ato
to50A)
50A)
N.O.
N.O.
15
15
Equipment for Beer Manufacturing Process
Features:
• Integrated type and separate monitor type are available.
• Switch output, accumulated pulse output, analog output
• Capable of switching back and forth between cumulative
and instantaneous flow
• IP65
Series Set flow range scfm (L/min) Port Size
0.04 to 0.35 (1 to 10) 1/8, 1/4 Separate monitor type
0.18 to 1.77 (5 to 50) 1/8, 1/4
0.35 to 3.5 (10 to 100) 3/8
0.71 to 7.1 (20 to 200) 3/8
PF2A
1.77 to 17.7 (50 to 500) 1/2
5.30 to 106 (150 to 3000) 1
10.6 to 212 (300 to 6000) 11/2
21.2 to 424 (600 to 12000) 2 Monitor Sensor
M/C
A COM B COM DC12V GND F.G. R.S. HOLD COM BANK1 BANK2
MULTI COUNTER:CEU5 UP
COUNT PRESET FUNC.
LEFT RIGHT
DOWN
SD SG RS-232C
Pulse counter
16
Improve
Improve the
the competitiveness
competitiveness of
of your
your machine
machine
Subject:
Subject: Cooling
Cooling
Automatic
AutomaticLeak
LeakDetection
Detectionin
inaa Tower
Tower Filter
Filter
Compressed
CompressedAir
AirSystem(CAS)
System(CAS)
Compressor
Compressor
Background:
Background: room
room Dryer
Dryer Air
Air
Tank
Tank
Recent
RecentEnergy
EnergySaving
Saving Compressor
Compressor distribution
distribution
Audits
Auditscompleted
completed Flow
Flow
Filter
Filter Switch
Switch
by
byour
ourEnergy
EnergySaving
Saving Flow
Flow
Experts
Expertshave
haverevealed
revealedthat
that Switch
Switch
poor
poorsystem
systemdesign
designand and
inadequate
inadequatemaintenance
maintenanceisis Filter
Filter
having
havingaasignificant
significantimpact
impact
on
onthe
thecost
costof
ofproduction
productionwithwith up
up
up
uptoto20%
20%of ofall
allcompressed
compressed
air
airsimply
simplyjust
justleaking
leakingaway
awayandand
wasting
wastingover
over2.3
2.3billion
billionEuros
Eurosforfor
European
Europeancompressed
compressedair airusers
users
each
eachyear.
year. Air
Air
application
application
Objective:
Objective:
To
Tofind
findaasimple,
simple,low
lowcost,
cost,solution
solution
to
tohelp
helpdetect
detectair
airleakage
leakagein inaa
compressed
compressedair aircircuit,
circuit,by
byvalue
valueinin
Nl/min,
Nl/min,bybyintegrating
integratingan anautomated
automatedleak
leak
detection
detectionsystem
systemas asaapart
partofofthe
themachine
machine
that
thatcan
caneven
evenmonitor
monitorleakage
leakagewhenwhenthe
the
machine
machineisisininoperation.
operation.
Considerations:
Considerations:
In
Intoday’s
today’seconomic
economicclimate
climatethe
thetime
timeand
andeffort
effort
required
requiredto todetect
detector ormonitor
monitorforforcompressed
compressed
air
airleakages
leakagesoften
oftenmeans
meansthatthatit’s
it’saalow
lowpriority.
priority.
Most
Mostmachines
machinesfunction
function24/5
24/5and
andin insome
some
cases
cases24/7
24/7so soit’s
it’sjust
justnot
noteconomically
economicallyviableviable
to
tocease
ceaseoperation
operationto tocheck
checkindividual
individualvalves,
valves,
tubes,
tubes,fittings
fittingsetc.
etc.Also
Alsothetheuse
useof ofaaultra-sonic
ultra-sonic
leak
leakdetector
detectorisistime
timeconsuming
consumingand andrelatively
relatively
expensive
expensiveto toundertake.
undertake.
Solution:
Solution:
SMC’s
SMC’sA.L.D.S
A.L.D.S––
aalow
lowcost,
cost,automated
automatedleak
leak
detection
detectionsystem.
system.
17
17
Equipment for Beer Manufacturing Process
• Input of measuring
• Output of leak level
Next Steps:
For more information on the innovative A.L.D.S
Air (automated leak detection system), including
supply
the high performance Series PFM flow meter
A.L.D.S. range – simply contact your nearest SMC office
Block using the contact details provided.
18
SMC Corporation of America
10100 SMC Blvd., Noblesville, IN 46060
www.smcusa.com
SMC Pneumatics (Canada) Ltd.
www.smcpneumatics.ca