Document Status : ACTIVE

BATTERY TEST SHEET REPORT

(used to Accept / Reject Warranty Claims)
REF: FORM SEHS7633-10 BATTERY TEST PROCEDURE
(UTILIZE BATTERY LOAD TESTER P/N 4C-4911)
Battery Part No. : Battery Date Code : Supplier ID :
Date of Testing : Battery Tag ID :
Dealer Code : W/O Number :

Installed on: Purchase Reference:

CAT Machine / Engine Original Equipment
Serial No. : Replacement Battery
Model : - Date of Activation :
SMU : - Date of Installation :
Non CAT Machine / Engine
Explain : Machine/Engine Build Date :
Model : Machine/Engine Sale Date :
SMU : Machine/Engine Failure Date :
Other When failure occurred : Before Sale
Explain : After Sale

1. Visual Inspection Photo of Battery During Inspection

1a . Does battery leak or has broken case or cover?
Yes, Within 30 days since delivery -- Proceed to Step 1b
If exceeding 30 days - REJECT CLAIM - non warrantable failure
No, Proceed to Step 1c
1b . Is external damage visible adjacent to leak source?
Yes, If replacement battery, REJECT CLAIM - non warrantable failure
No, ACCEPT CLAIM
1c . Is battery terminal damaged?
Yes, REJECT CLAIM - non warrantable failure
No, Proceed to Step 1d
1d . Is electrolyte level above plates in ALL cells?
(Batteries with accessible plugs only)
Yes, Proceed to Step 2
No, Add hardness free or distilled water, but REJECT CLAIM - non warrantable failure

2 . Open Circuit Voltage (OCV) Measurement Photo of Digital Volt Meter Screen
Note: All voltage measurements MUST be taken with a digital volt meter
Note: Remove surface charge, allow battery to recover then measure OCV
Measured OCV = Volts (take photo of volt meter screen)
If OCV ≥ than voltage in Table-1, proceed to Step 6
If OCV < than voltage in Table-1, proceed to Step 3
Battery Min Voltage
12 Volt 12.40 V
8 volt 8.27 V
6 volt 6.20 V
Table-1

3 . Charge battery according to Special Instruction SEHS7633-09 & Tables 2 and 3 below:Charge Rate= Volts;
Charge Rate= Amps; Charge Time= Hours; Minimum Charge Rate= Amps (half of charge rate)
Battery Charge Rate determined by Battery Ah Capacity Charge Time determined by Battery OCV
12 V Battery ≥ 12.40 12.39 - 12.20 12.19 - 12.00 ≤ 12.00
100 - 129

130 - 164

165 - 199

200 - 249

Battery Ampere
15 - 34

35 - 49

50 - 69

70 - 99

Hour (Ah) 8 V Battery ≥ 8.27 8.26 - 8.13 8.12 - 8.00 ≤ 8.00

Capacity 6 V Battery ≥ 6.20 6.19 - 6.10 6.09 - 6.00 ≤ 6.00
Charge Rate Charging Time
5 7.5 10 15 20 25 30 35 Load Test 2.0 hrs 3.0 hrs 4.0 hrs
(in Amps) (in hours)
Table-2 Table-3
THIS FORM IS TO BE USED IN CONJUNCTION WITH SPECIAL INSTRUCTION SEHS7633-10 "BATTERY TEST PROCEDURE"
Page-1 SEHS9326
 Document Status : ACTIVE

BATTERY TEST SHEET REPORT

REF: FORM SEHS7633-10 BATTERY TEST PROCEDURE
(FOR BATTERY LOAD TESTER P/N 4C-4911)

4 . Does battery accept minimum charge rate within 30 minutes (this step is not applicable when using a constant curretn charger)?
Yes, Complete charging as per specification in Step 3 above; Proceed to Step 5
No, Proceed to Step 5

5 . OCV Measurement (after charge procedure) = Volts (take photo Photo of Digital Volt Meter Screen
of volt meter screen)
If OCV > min Voltage in Table-4; Proceed to Step 6
If OCV ≤ min Voltage in Table-4 and OCV in Step 2 < 12.00,
REJECT CLAIM - non warrantable failure, Step 2 indicates discharged
battery
Battery Min Voltage
12 Volt 11.50 V
8 volt 7.67 V
6 volt 5.75 V
Table-4

6 . Load Test (Utilize battery load tester P/N 4C-4911) Photo of Volt Meter Screen
6a . Adjust ampere for load test = Ampere (one half CCA rating
of battery) -- Ref. SEHS9249
6b . Measure battery voltage under load after 15 second (min. temp =
+10⁰C) Volts (take photo of meter screen).
Passed load test, if OCV ≥ min Voltage in Table-5, REJECT CLAIM - good
battery
Failed load test, if OCV < min Voltage in Table-5, ACCEPT CLAIM
Failed load test, if OCV < min Voltage in Table-5 and if OCV in
Step 2 < 12.00, REJECT CLAIM - non warrantable failure, Step 2
indictes discharged battery
Battery Min Voltage
12 Volt 9.50 V
8 volt 6.30 V
6 volt 4.70 V
Table-5

7 . Conclusion
REJECT CLAIM, if battery warranty claim was REJECTED in any of the steps above
ACCEPT CLAIM, if battery warranty claim was ACCEPTED in any of the steps above

Description of Warranty Claim: Pre-delivery Battery Failure Parts Stock Battery Failure Parts Warranty
Battery Failure in Cat Machine Battery Failure Other Application Battery Pro-rated Goodwill
Other

Comments : Tested by:

THIS FORM IS TO BE USED IN CONJUNCTION WITH SPECIAL INSTRUCTION SEHS7633-10 "BATTERY TEST PROCEDURE"
Page-2 SEHS9326