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TECHNICAL EDUCATION
FRONT-LOADING
GAS AND ELECTRIC
DRYERS
- ii -
TABLE OF CONTENTS
Page
GENERAL............................................................................................................................................. 1-1
Safety First ...................................................................................................................................... 1-1
Model & Serial Number Designations ............................................................................................. 1-2
Model & Serial Number Label And Tech Sheet Locations ............................................................. 1-3
Specifications .................................................................................................................................. 1-4
KitchenAid Dryer Warranty ............................................................................................................. 1-5
Pedestal Warranty........................................................................................................................... 1-6
INSTALLATION INFORMATION ......................................................................................................... 2-1
Installation Instructions ................................................................................................................... 2-1
Installing The Dryer On The Pedestal ........................................................................................... 2-23
PRODUCT OPERATION ...................................................................................................................... 3-1
COMPONENT ACCESS ....................................................................................................................... 4-1
Component Locations ..................................................................................................................... 4-1
Removing The Electronic Control Board ........................................................................................ 4-2
Removing The Console & The Touchpad Subassembly ................................................................ 4-4
Removing The Door Switch ............................................................................................................ 4-6
Removing The Thermal Fuse, Thermistor, Drive Motor, & Belt Switch .......................................... 4-7
Removing The Heater, The High-Limit Thermostat, & Thermal Cutoff
(Electric Dryers Only) ................................................................................................................ 4-10
Removing The Belt, Drum, & Rollers ............................................................................................ 4-12
Removing The Drum Light Socket ................................................................................................ 4-15
Removing The Moisture Sensor ................................................................................................... 4-17
Removing The Burner Assembly, Flame Sensor, And High-Limit Thermostat
(Gas Dryers Only) ..................................................................................................................... 4-18
COMPONENT TESTING ...................................................................................................................... 5-1
Heater ............................................................................................................................................. 5-1
Drive Motor ...................................................................................................................................... 5-2
Thermal Fuse .................................................................................................................................. 5-3
Thermistor ....................................................................................................................................... 5-4
Thermal Cutoff (Electric Dryers Only) ............................................................................................. 5-5
Door Switch ..................................................................................................................................... 5-6
Gas Burner Coils ............................................................................................................................. 5-7
Burner Ignitor .................................................................................................................................. 5-7
Flame Sensor .................................................................................................................................. 5-8
High-Limit Thermostat ..................................................................................................................... 5-8
DIAGNOSTICS AND TROUBLESHOOTING ...................................................................................... 6-1
Diagnostics ...................................................................................................................................... 6-1
Diagnostic Guide ....................................................................................................................... 6-1
Display Fault/Error Codes ......................................................................................................... 6-2
Diagnostic Tests ........................................................................................................................ 6-2
Troubleshooting .............................................................................................................................. 6-4
Troubleshooting Guide .............................................................................................................. 6-4
Troubleshooting Tests ............................................................................................................... 6-4
WIRING DIAGRAMS ............................................................................................................................ 7-1
Electric Dryer ................................................................................................................................... 7-1
Gas Dryer ........................................................................................................................................ 7-1
- iii -
— NOTES —
- iv -
GENERAL
SAFETY FIRST
Your safety and the safety of others is very important.
We have provided many important safety messages in this Job Aid and on the appliance. Always
read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word
“DANGER” or “WARNING.” These words mean:
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance
of injury, and tell you what can happen if the instructions are not followed.
1-1
MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER (DRYER)
MODEL NUMBER K G H S 01 P MT 0
PRODUCT GROUP
K = KITCHENAID
PRODUCT IDENTIFICATION
G = GAS
E = ELECTRIC
FEATURE CODE
H = HORIZONTAL
FEATURE CODE
S = SUPERBA
SERIES
YEAR OF INTRODUCTION
P = 2004
COLOR CODE
MT = METEORITE, WH = WHITE
ENGINEERING CHANGE (NUMERIC)
1-2
MODEL & SERIAL NUMBER LABEL
AND TECH SHEET LOCATIONS
The Model/Serial Number label and Tech Sheet locations are shown below.
1-3
SPECIFICATIONS
BRAND KitchenAid KitchenAid
MODEL NUMBER KEHS01PMT/WH KGHS01PMT/WH
FUEL Electric Gas
CABINET COLOR Meteorite/White Meteorite/White
INSTALLATION OPTIONS
FREESTANDING X X
PEDESTAL X X
STACKABLE X X
CAPACITY (cu ft) 7 7
CAPACITY NOMENCLATURE SUPER CAPACITY SUPER CAPACITY
AUTO CYCLE TERMINATION
ENHANCED EH (Fuzzy Logic) X X
SENSEON CONTROL X X
LINT HANDLING
FRONT SCREEN X X
CONTROLS Electronic Electronic
CONTROL LOCK OUT X X
CONTROL TYPE PRIMARY Rotary Rotary
CONTROL TYPE SECONDARY Tap Touch Tap Touch
NON-HEATED DRY RACK X X
MULTI-VENT OPTION 4 WAY 4 WAY
UTILITIES
FREQUENCY 60HZ 60HZ
MOTOR RATING 1/3 HP 1/3 HP
HEATER ELEMENT 5400W
GAS BTU 22000
RATED AMPERAGE (ELECTRIC) 28
DIMENSIONS (UNCRATED)
HEIGHT OF TOP 37.4" (95.0 cm) 37.4" (95.0 cm)
TOTAL HEIGHT 37.4" (95.0 cm) 37.4" (95.0 cm)
WIDTH 27" (68.5 cm) 27" (68.5 cm)
DEPTH
ELECTRIC 30.75" (78 cm) 30.75" (78 cm)
GAS + 1 INCH 31.75" (80.6 cm) 31.75" (80.6 cm)
DEPTH DOOR OPEN 51" (129.5 cm) 51" (129.5 cm)
PRODUCT WEIGHT 143 lbs. (64.8 kg) 143 lbs. (64.8 kg)
WARRANTY
LABOR 2 Years 2 Years
PARTS 2 Years 2 Years
PORCELAIN TOP 10 Years 10 Years
MOTOR/ELEMENT/BURNER 5 Years 5 Years
CONTROLS 5 Years 5 Years
1-4
KITCHENAID DRYER WARRANTY
TWO-YEAR FULL WARRANTY
For two years from the date of purchase, when this dryer is operated and maintained according to instructions
attached to or furnished with the product, KitchenAid will pay for factory specified replacement parts and repair
labor costs to correct defects in materials or workmanship. Service must be provided by a KitchenAid designated
service company.
1-5
PEDESTAL WARRANTY
FULL ONE YEAR WARRANTY ON MECHANICAL PARTS
For one year from the date of purchase, when this Pedestal is installed with the listed washer or
dryer and operated according to the instructions provided in the washer or dryer Owner’s Manual
or Use and Care Guide, supplier will repair or replace any of its mechanical parts if defective in
material or workmanship.
WARRANTY RESTRICTION
If the Pedestal is subject to other than private family use and or used with any other product than
those listed in the installation instructions, the warranty is null and void.
1-6
INSTALLATION INFORMATION
INSTALLATION INSTRUCTIONS
TOOLS AND PARTS Parts needed
Check that you have everything necessary for Check local codes and with gas supplier. Check
correct installation. Proper installation is your existing gas supply, electrical supply, and vent-
responsibility. ing. Read “Electrical Requirements,” “Gas
Supply Requirements,” and “Venting Require-
Assemble the required tools and parts before
ments” before purchasing parts.
starting installation. Read and follow the in-
structions provided with any tools listed here. • For close-clearance installations between
• Caulking gun and compound (for installing 31.5″ (80.01 cm) and 37″ (93.98 cm), see
“Plan Vent System” section for venting re-
new exhaust vent)
quirements.
• Flat-blade screwdriver
• Adjustable wrench that opens to 1″ (2.5 cm) or
hex-head socket wrench (for adjusting dryer
feet)
• Level
• Tin snips (new vent installations)
• 1/4″ nut driver or socket wrench
• Vent clamps Mobile home installations require special parts
Gas dryers only: (listed following) that may be ordered by calling
• 8″ or 10″ pipe wrench the dealer from whom you purchased your
• 8″or 10″ adjustable wrench (for gas connec- dryer.
tions) • Mobile Home Installation Kit, Part Number
• Knife 346764.
• Pipe-joint compound resistant to L.P. gas • Metal exhaust system hardware.
• Pliers
OPTIONAL PEDESTAL
Electric dryers only:
A pedestal (LAB2700PMT/LAB2700LQ) may
• Wire stripper (direct wire installations)
be purchased separately for this dryer. This
• #2 phillips screwdriver
pedestal will add about 13″ (33 cm) to the
Parts supplied height of the unit for a total vertical height of
Remove parts packages from dryer drum. approximately 51″ (130 cm).
Check that all parts are included.
4 Leveling legs
Optional pedestal
NOTE: Do not use leveling legs if installing the
dryer on a pedestal.
OPTIONAL STACK KIT
To stack your washer and dryer, you will need
to purchase Stack Kit, Part Number 8541503.
2-1
LOCATION REQUIREMENTS Do not operate your dryer at temperatures
below 45°F (7°C). At lower temperatures, the
WARNING dryer might not shut off at the end of an auto-
matic cycle. This can result in longer drying
times.
The dryer must not be installed or stored in an
area where it will be exposed to water and/or
weather.
Check code requirements. Some codes limit,
Explosion Hazard or do not permit, installation of the dryer in
Keep flammable materials and vapors, garages, closets, mobile homes, or sleeping
such as gasoline, away from dryer. quarters. Contact your local building inspector.
Place dryer at least 18 inches (46 cm) NOTE: No other fuel-burning appliance can be
above the floor for a garage installation. installed in the same closet as a dryer.
Failure to do so can result in death, Installation Clearances
explosion, or fire. • The location must be large enough to fully
open the dryer door.
You will need • Additional spacing should be considered for
• A location that allows for proper exhaust ease of installation and servicing.
installation. A gas dryer must be exhausted • Additional clearances might be required for
to the outdoors. See “Venting Requirements.” wall, door and floor moldings.
• A separate 30 amp circuit (electric dryers • Additional spacing of 1″ (2.5 cm) on all sides
only). of the dryer is recommended to reduce noise
• A grounded electrical outlet located within transfer.
2 ft. (61 cm) of either side of the dryer. See • Companion appliance spacing should also
“Electrical Requirements.” be considered.
• A sturdy floor to support the total dryer weight Dryer Dimensions
of 200 lbs. (90.7 kg). The combined weight of
a companion appliance should also be con- -1/2"
sidered.
• A level floor with a maximum slope of 1″ (2.5
cm) under entire dryer. If slope is greater
than 1″ (2.5 cm), install Extended Dryer Feet
Kit, Part Number 279810. Clothes may not
tumble properly and automatic sensor cycles
may not operate correctly if dryer is not level.
• For a garage installation, you will need to
place the dryer at least 18″ (46 cm) above * -1/2"
the floor. If using a pedestal, you will need an
additional 6″ (15.24 cm).
* Most installations require a minimum 5-1/2″
(14 cm) clearance behind the dryer for the
exhaust vent with elbow. See “Venting Re-
quirements.”
2-2
Custom Undercounter Installation Cabinet Installation
The dimensions shown are for the minimum • The dimensions shown are for the minimum
spacing allowed. spacing allowed.
• For cabinet installation, with a door, mini-
mum ventilation openings in the top of the
cabinet are required.
7" (17.8 cm) 7" (17.8 cm)
-1/2"
1 2
1. Recessed area
2. Side view - closet or confined area
2-3
ELECTRICAL REQUIREMENTS FOR Electrical Connection
ELECTRIC DRYERS—U.S.A. ONLY To properly install your dryer, you must deter-
It is your responsibility mine the type of electrical connection you will
be using and follow the instructions provided
• To contact a qualified electrical installer.
for it here.
• To be sure that the electrical connection is
• This dryer is manufactured ready to install
adequate and in conformance with the Na-
with a 3-wire electrical supply connection.
tional Electrical Code, ANSI/NFPA 70-latest
The green cabinet-grounding conductor is
edition and all local codes and ordinances.
permanently connected to the neutral con-
The National Electric Code requires a 4-wire ductor (white wire) within the dryer. If the
power supply connection for homes built dryer is installed with a 4-wire electrical
after 1996, dryer circuits involved in remod- supply connection, the green cabinet-ground-
eling after 1996, and all mobile home instal- ing conductor must be removed from the
lations. external ground connector (green screw),
A copy of the above code standards can be and secured under the neutral terminal (cen-
obtained from: National Fire Protection As- ter or white wire) of the terminal block. When
sociation, One Batterymarch Park, Quincy, the green cabinet-grounding conductor is
MA 02269. secured under the neutral terminal (center or
• To supply the required 3- or 4-wire, single white wire) of the terminal block, the dryer
phase, 120/240-volt, 60-Hz, AC-only electri- cabinet is isolated from the neutral conduc-
cal supply (or 3- or 4-wire, 120/208-volt electri- tor.
cal supply, if specified on the serial/rating • If local codes do not permit the connection of
plate) on a separate 30-amp circuit, fused on a cabinet ground connector to the neutral
both sides of the line. A time-delay fuse or wire, see “Optional 3-wire Connection” sec-
circuit breaker is recommended. Connect to tion.
an individual branch circuit. Do not have a • Use a 4-wire conductor cord when the dryer
fuse in the neutral or grounding circuit. is installed in a mobile home or an area
• Do not use an extension cord. where local codes do not permit grounding
• If codes permit and a separate ground wire through the neutral.
is used, it is recommended that a qualified
electrician determine that the ground path is
adequate.
2-4
If using a power supply cord: If connecting by direct wire:
Use a UL listed power supply cord kit marked Power supply cable must match power supply
for use with clothes dryers. The kit should (4-wire or 3-wire) and be:
contain: • Flexible armored cable or nonmetallic
• A UL listed 30 amp power supply cord, rated sheathed copper cable (with ground wire),
120/240 volt minimum. The cord should be protected with flexible metallic conduit. All
type SRD or SRDT and be at least 4 ft current-carrying wires must be insulated.
(1.22 m) long. The wires that connect to the • 10-gauge solid copper wire (do not use alu-
dryer must end in ring terminals or spade minum).
terminals with upturned ends.
• At least 5 ft (1.52 m) long.
• A UL listed strain relief.
If your outlet looks like this: GROUNDING INSTRUCTIONS
• For a grounded, cord-connected dryer:
This dryer must be grounded. In the event
of malfunction or breakdown, grounding
will reduce the risk of electric shock by
4-wire receptacle (14-30R) providing a path of least resistance for
electric current. This dryer uses a cord
Then choose a 4-wire power supply cord with having an equipment-grounding conduc-
ring or spade terminals and UL listed strain tor and a grounding plug. The plug must
relief. The 4-wire power supply cord, at least 4 be plugged into an appropriate outlet that
ft (1.22 m) long, must have 4, 10-gauge solid is properly installed and grounded in ac-
copper wires and match a 4-wire receptacle of cordance with all local codes and ordi-
NEMA Type 14-30R. The ground wire (ground nances.
conductor) may be either green or bare. The
neutral conductor must be identified by a white • For a permanently connected dryer:
cover. This dryer must be connected to a
If your outlet looks like this: grounded metal, permanent wiring sys-
tem, or an equipment-grounding conduc-
tor must be run with the circuit conductors
and connected to the equipment-ground-
ing terminal or lead on the dryer.
3-wire receptacle (10-30R) WARNING: Improper connection of the
equipment-grounding conductor can result
Then choose a 3-wire power supply cord with in a risk of electric shock. Check with a
ring or spade terminals and UL listed strain qualified electrician or service representa-
relief. The 3-wire power supply cord, at least 4 tive or personnel if you are in doubt as to
ft (1.22 m) long, must have 3, 10-gauge solid whether the dryer is properly grounded. Do
copper wires and match a 3-wire receptacle of not modify the plug on the power supply
NEMA Type 10-30R. cord: if it will not fit the outlet, have a proper
outlet installed by a qualified electrician.
2-5
ELECTRICAL REQUIREMENTS FOR • This dryer is equipped with a CSA Interna-
ELECTRIC DRYERS—CANADA ONLY tional Certified Power Cord intended to be
plugged into a standard 14-30R wall recep-
WARNING tacle. The cord is 5 ft. (1.52 M) in length. Be
sure wall receptacle is within reach of dryer’s
final location.
2-6
ELECTRICAL CONNECTION FOR Direct Wire
ELECTRIC DRYERS—U.S.A. ONLY
Power Supply Cord WARNING
WARNING
Fire Hazard
Use 10 gauge solid copper wire.
Fire Hazard Use a UL listed strain relief.
Use a new UL listed 30 amp power Disconnect power before making
supply cord. electrical connections.
Use a UL listed strain relief. Connect neutral wire (white or center
Disconnect power before making wire) to center terminal (silver).
electrical connections. Ground wire (green or bare wire) must
Connect neutral wire (white or center be connected to green ground
wire) to center terminal (silver). connector.
Ground wire (green or bare wire) must Connect remaining 2 supply wires to
be connected to green ground remaining 2 terminals (gold).
connector. Securely tighten all electrical
Connect remaining 2 supply wires to connections.
remaining 2 terminals (gold). Failure to do so can result in death,
Securely tighten all electrical fire, or electrical shock.
connections.
Failure to do so can result in death, 3. Assemble a 3/4″ (1.9 cm) UL listed strain
fire, or electrical shock. relief (UL marking on strain relief) into the
hole below the terminal block opening.
Tighten strain relief screws just enough to
1. Unplug dryer or disconnect power.
hold the two clamp sections together. Put
2. Remove the hold-down screw and termi- power supply cord through the strain re-
nal block cover. lief. The strain relief should have a tight fit
with the dryer cabinet and be in a horizon-
tal position.
3
4
2-7
Electrical Connection Options 1. Remove center terminal block screw.
2. Remove appliance ground wire (green
If your home has: And you will be Go to Section
connecting to:
with yellow stripes) from external ground
conductor screw. Fasten it under center,
4-wire receptacle A UL listed, 4-wire connection:
(NEMA Type 14-30R) 120/240 volt Power supply cord
silver-colored terminal block screw.
minimum, 30
amp, dryer 1 2
power supply
cord*
3-wire direct A fused 3-wire connection: 3. Connect ground wire (green or bare) of
disconnect or Direct Wire
circuit breaker power supply cord to external ground con-
3 1/2 "
(8.9 cm) box* ductor screw. Tighten screw.
4. Connect neutral wire (white or center wire)
* If local codes do not permit the connection of of power supply cord under center screw
a frame-grounding conductor to the neutral of the terminal block.
wire, go to “Optional 3-Wire Connection” 1 4
section.
4-Wire Connection: Power Supply Cord
2
IMPORTANT: A 4-wire connection is required
for mobile homes and where local codes do not
permit the use of 3-wire connections. 3 5
2 6
1 6
2-8
4-Wire Connection: Direct Wire 3. Connect ground wire (green or bare) of
IMPORTANT: A 4-wire connection is required power supply cable to external ground
for mobile homes and where local codes do not conductor screw. Tighten screw.
permit the use of 3-wire connections. 1 4
2-9
3-Wire Connection: Power Supply Cord 3-Wire Connection: Direct Wire
Use where local codes permit connecting Use where local codes permit connecting
cabinet-ground conductor to neutral wire. cabinet-ground conductor to neutral wire.
2 4 5 Direct wire cable must have 5 ft (1.52 m) of
1 extra length so dryer can be moved if needed.
Strip 3-1/2″ (8.9 cm) of outer covering from end
7 6
of cable. Strip insulation back 1″ (2.5 cm). If
3
using 3-wire cable with ground wire, cut bare
1. 3-wire receptacle (NEMA type 10-30R) wire even with outer covering. Shape ends of
2. 3-w ire plug
3. Neutral prong wires into a hook shape.
4. Spade terminals with up turned ends
5. 3/4″ (1.9 cm) UL listed strain relief 1
6. Ring terminals
7. Neutral (white or center wire)
2 4
5
1. Loosen or remove center terminal block
screw.
2. Place the hooked end of the neutral wire
1. External ground conductor screw (white or center wire) of power supply
2. Neutral grounding wire (green/yellow)
3. Center silver-c olored terminal block screw cable under the center screw of terminal
4. Neutral wire (white or center wire)
5. 3/4″ (1.9 cm) UL listed strain relief block (hook facing right). Squeeze hooked
end together. Tighten screw.
3. Connect the other wires to outer terminal
block screws. Tighten screws. 1 3
2-10
3. Place the hooked ends of the other power 4. Tighten strain relief screws.
supply cable wires under the outer termi- 5. Insert tab of terminal block cover into slot
nal block screws (hook facing right). of dryer rear panel. Secure cover with
Squeeze hooked ends together. Tighten hold-down screw.
screws.
6. Connect a separate copper ground wire
from the external ground conductor screw
to an adequate ground.
1
2
4. Tighten strain relief screws.
5. Insert tab of terminal block cover into slot 3
of dryer rear panel. Secure cover with
hold-down screw.
Optional 3-Wire Connection 4
2-11
ELECTRICAL REQUIREMENTS GAS SUPPLY REQUIREMENTS
FOR GAS DRYERS
WARNING
WARNING
Explosion Hazard
Electrical Shock Hazard Use a new AGA or CSA approved gas
Plug into a grounded 3 prong outlet. supply line.
Do not remove ground prong. Install a shut-off valve.
Do not use an adapter. Securely tighten all gas connections.
Do not use an extension cord. If connected to LP, have a qualified
person make sure gas pressure does
Failure to follow these instructions can not exceed 13" (33 cm) water column.
result in death, fire, or electrical shock.
Examples of a qualified person include:
120-Volt, 60-Hz., AC-only, 15- or 20-amp fused licensed heating personnel,
electrical supply is required. (Time-delay fuse authorized gas company personnel, and
or circuit breaker is recommended.) It is recom- authorized service personnel.
mended that a separate circuit serving only this Failure to do so can result in death,
dryer be provided. explosion, or fire.
GROUNDING INSTRUCTIONS
• For a grounded, cord-connected dryer: In the State of Massachusetts, the
following installation instructions apply:
This dryer must be grounded. In the event
of malfunction or breakdown, grounding • Installations and repairs must be
will reduce the risk of electric shock by performed by a qualified or licensed
providing a path of least resistance for contractor, plumber, or gasfitter
electric current. This dryer uses a cord qualified or licensed by the State of
having an equipment-grounding conduc- Massachusetts.
tor and a grounding plug. The plug must • If using a ball valve, it shall be a
be plugged into an appropriate outlet that T-handle type.
is properly installed and grounded in ac-
cordance with all local codes and ordi- • A flexible gas connector, when used,
nances. must not exceed 3 feet.
WARNING: Improper connection of the
equipment-grounding conductor can result Gas Type
in a risk of electric shock. Check with a Natural Gas:
qualified electrician or service representa- This dryer is equipped for use with NATURAL
tive or personnel if you are in doubt as to GAS. It is design-certified by CSA International
whether the dryer is properly grounded. Do for L.P. (propane or butane) gases with appro-
not modify the plug on the power supply
priate conversion.
cord: if it will not fit the outlet, have a proper
outlet installed by a qualified electrician.
2-12
• Your dryer must have the correct burner for 1 3 5
the type of gas in your home. Burner infor-
mation is located on the rating plate in the
door well of your dryer. If this information 2 4
does not agree with the type of gas available, 1. 3/8″ flexible gas connector
contact your dealer or call the phone num- 2. 3/8″ pipe to flare adapter fitting
3. 1/8″ NPT plugged tapping
bers referenced in the “Assistance or Ser- 4. 1/2″ NPT gas supply line
5. Gas shutoff valve
vice” section of the Owner’s Manual.
L.P. Gas Conversion: Gas Supply Connection Requirements
Conversion must be made by a qualified There are many methods by which your gas
technician. dryer can be connected to the gas supply.
Listed here are some guidelines for two differ-
No attempt shall be made to convert the appli-
ent methods of connection.
ance from the gas specified on the model/se-
rial rating plate for use with a different gas with- Option 1 (Recommended Method)
out consulting the serving gas supplier. Flexible stainless steel gas connector:
Gas Supply Line • If local codes permit, use a new flexible
• 1/2″ IPS pipe is recommended. stainless steel gas connector (Design Certi-
fied by the American Gas Association or
• 3/8″ approved tubing is acceptable for lengths CSA International) to connect your dryer to
under 20 ft (6.1 m) if local codes and gas the rigid gas supply line. Use an elbow and
supplier permit. a 3/8″ flare x 3/8″ NPT adapter fitting be-
• Must include 1/8″ NPT plugged tapping ac- tween the stainless steel gas connector and
cessible for test gauge connection, immedi- the dryer gas pipe, as needed to prevent
ately upstream of the gas connection to the kinking.
dryer (see illustration in the right column). Option 2 (Alternate Method)
• Must include a shutoff valve: Approved aluminum or copper tubing:
In the U.S.A.: • Lengths under 20 ft (6.1 m) can use 3/8″
An individual manual shutoff valve must be approved tubing (if codes and gas supplier
installed within six (6) feet (1.8 m) of the dryer permit).
in accordance with the National Fuel Gas • If you are using natural gas, do not use
Code, ANSI Z223.1. copper tubing.
In Canada: • 3/8″ flare x 3/8″ NPT adapter fitting between
An individual manual shutoff valve must be dryer pipe and 3/8″ approved tubing.
installed in accordance with the B149.1, • Lengths over 20 ft (6.1 m) should use larger
Natural Gas and Propane Installation Code. tubing and a different size adapter fitting.
It is recommended that an individual manual
shutoff valve be installed within six (6) feet • If your dryer has been converted to use L.P.
(1.8 m) of the dryer. gas, 3/8″ L.P. compatible copper tubing can
be used. If the total length of the supply line
The location should be easy to reach for open- is more than 20 ft (6.1 m), use larger tubing.
ing and closing. NOTE: Pipe joint compounds that resist the
action of L.P. gas must be used. Do not use
TEFLON* tape.
* TEFLON is a registered trademark of E.I. DuPont De
Nemours and Company.
2-13
Dryer Gas Pipe Burner Input Requirements
The gas pipe that comes out through the rear Elevations up to 10,000 feet (3,048 meters):
of your dryer has a 3/8″ male pipe thread. • The design of this dryer is certified by CSA
International for use at altitudes up to 10,000 ft
2 (3,048 m) above sea level at the B.T.U.
rating indicated on the model/serial number
plate. Burner input adjustments are not re-
quired when the dryer is operated up to this
elevation.
1
Elevations above 10,000 feet (3,048 meters):
1. 1/2″ NPT gas supply line
2. 3/8″ NPT dryer pipe • When installed above 10,000 ft (3,048 m) a
4% reduction of the burner B.T.U. rating
* NOTE: If the dryer is mounted on a pedestal, the gas
pipe height must be an additional 13″ (33 cm) from
shown on the model/serial number plate is
the floor. required for each 1,000 ft (305 m) increase in
elevation.
Gas supply Pressure Testing
• The dryer must be disconnected from the
gas supply piping system during pressure
testing at pressures greater than 1/2 psi.
2-14
VENTING REQUIREMENTS IMPORTANT: Observe all governing codes
and ordinances.
WARNING Improper venting can cause moisture
and lint to collect indoors, which may
result in:
• Moisture damage to woodwork,
furniture, paint, wallpaper, carpets, etc.
• Housecleaning problems and health
Fire Hazard problems.
Use a heavy metal vent.
Do not use a plastic vent. Use a heavy metal vent. Do not use plastic or
metal foil vent.
Do not use a metal foil vent.
Rigid metal vent is recommended to prevent
Failure to follow these instructions can
crushing and kinking.
result in death or fire.
Flexible metal vent must be fully extended and
WARNING: To reduce the risk of fire, this dryer supported when the dryer is in its final position.
MUST BE EXHAUSTED OUTDOORS. Remove excess flexible metal vent to avoid
sagging and kinking that can result in reduced
4″ (10.2 cm) heavy metal exhaust vent and airflow and poor performance.
clamps must be used. DURASAFE vent prod-
ucts are recommended. An exhaust hood should cap the vent to pre-
vent rodents and insects from entering the
DURASAFE vent products can be purchased home.
from your dealer or by calling Whirlpool Parts
and Accessories. Exhaust hood must be at least 12″ (30.5 cm)
from the ground or any object that is in the path
• The dryer exhaust must not be connected of the exhaust (such as flowers, rocks or bushes,
into any gas vent, chimney, wall, ceiling, or a etc.).
concealed space of a building.
If using an existing vent system, clean lint from
• Do not use an exhaust hood with a magnetic the entire length of the system and make sure
latch. exhaust hood is not plugged with lint. Replace
• Do not install flexible metal vent in enclosed any plastic or metal foil vent with rigid metal or
walls, ceilings or floors. flexible metal vent.
• Use clamps to seal all joints. Exhaust vent
must not be connected or secured with screws
or other fastening devices which extend into
the interior of the duct. Do not use duct tape.
2-15
PLAN VENT SYSTEM
Typical Exhaust Installations
WARNING
Typical installations vent the dryer from the
rear of the dryer. Other installations are pos-
sible.
2
3
Fire Hazard
4
Cover unused exhaust holes with the
1 5
following kit:
6
7 280028 (meteorite)
279818 (white)
8 Contact your local dealer.
1. Dryer 6. Rigid metal or flexible metal vent Failure to follow these instructions can
2. Elbow 7. Vent length necessary to connect
3. Wall elbows result in death, fire, electrical shock, or
4. Exhaust hood 8. Exhaust outlet
5. Clamps serious injury.
1 2 3
1. Standard rear offset exhaust installation
2. Left or right side exhaust installation
3. Bottom exhaust installation (Not an option with
pedestal installations.)
1 2
1. Over the top installation (also available with one
offset elbow)
2. Periscope installation
2-16
NOTE: The following kits for close clearance Recommended hood styles are shown
alternate installations are available for pur- here. 2
chase.
• Over the top Installation: 1
Mobile Home Installations See the exhaust vent length chart that
The exhaust vent must be securely fastened to matches your hood type for the maximum
a noncombustible portion of the mobile home vent lengths you can use.
structure and must not terminate beneath the Exhaust systems longer than specified
mobile home. Terminate the exhaust vent out- will:
side.
• Shorten the life of the dryer.
• Reduce performance, resulting in longer
drying times and increased energy us-
age.
3. Determine the number of elbows you will
need.
IMPORTANT: Do not use vent runs longer
than those specified in the Vent Length
Chart.
Determine Vent Length The following chart helps you determine
1. Select the route that will provide the your maximum vent length based on the
straightest and most direct path outdoors. number of 90° turns or elbows you will
Plan the installation to use the fewest need and the type of vent (rigid or flexible
number of elbows and turns. When using metal) and hood that you will use.
elbows or making turns, allow as much Vent Length Chart
room as possible. Bend vent gradually to Number of Box or
avoid kinking. Avoid 90° turns. 90° turns Type of vent Louvered Angled hoods
or elbows hoods
2. Determine vent length. 0 Rigid Metal 64 ft (20 m) 58 ft (17.7 m)
Flexible Metal 36 ft (11 m) 28 ft (8.5 m)
The maximum length of the exhaust sys-
1 Rigid Metal 54 ft (16.5 m) 48 ft (14.6 m)
tem depends upon: Flexible Metal 31 ft (9.4 m) 23 ft (7 m)
• The type of vent (rigid metal or flexible 2 Rigid Metal 44 ft (13.4 m) 38 ft (11.6 m)
Flexible Metal 27 ft (8.2 m) 19 ft (5.8 m)
metal).
3 Rigid Metal 35 ft (10.7 m) 29 ft (8.8 m)
• The number of elbows used. Flexible Metal 25 ft (7.6 m) 17 ft (5.2 m)
• Type of hood. 4 Rigid Metal 27 ft (8.2 m) 21 ft (6.4 m)
Flexible Metal 23 ft (7 m) 15 ft (4.6 m)
2-17
INSTALL VENT SYSTEM 3. Examine the leveling legs. Find the dia-
mond marking.
1. Optional: Put on safety glasses and gloves.
2. Install exhaust hood. Use caulking com-
pound to seal exterior wall opening around
exhaust hood.
3. Connect vent to exhaust hood. Vent must
fit inside exhaust hood. Secure vent to 4. Screw the legs into the leg holes by hand.
exhaust hood with 4″ (10.2 cm) clamp. Use a wrench to finish turning the legs until
the diamond marking is no longer visible.
4. Run vent to dryer location. Use the
straightest path possible (see “Determine 5. Place a carton corner post under each of
Vent Length”). Avoid 90° turns. Use clamps the 2 dryer back corners. Stand the dryer
to seal all joints. Do not use duct tape, up. Slide the dryer on the corner posts until
screws or other fastening devices that it is close to its final location. Leave enough
extend into the interior of the vent to se- room to connect the exhaust vent or gas
cure vent. line.
INSTALL LEVELING LEGS 6. Once connection is made and dryer is in
final location, remove corner posts and
cardboard.
WARNING For Mobile Home Use
Excessive Weight Hazard Gas dryers must be securely fastened to the
Use two or more people to move and floor at the time of installation.
install dryer.
Failure to do so can result in back or
other injury.
2-18
MAKE GAS CONNECTION 3. Open the shutoff valve in the supply line.
The valve is open when the handle is
1. Remove the red cap from the gas pipe.
Move the dryer close to its final position. parallel to the gas pipe.
2. Using a wrench to tighten, connect the gas 1
supply to the dryer. Use pipe joint com- 2
pound on all non-flared male threads. If
flexible metal tubing is used, be sure there
1. Closed valve
are no kinks. 2. Open valve
NOTE: For L.P. gas connections, you 4. Test all connections by brushing on an
must use pipe joint compound resistant to approved noncorrosive leak-detection
the action of L.P. gas. Do not use TEFLON solution. Bubbles will show a leak. Correct
tape. any leak found.
A combination of pipe fittings must be
used to connect the dryer to the existing CONNECT VENT
gas line. Shown following is a recom- 1. Using a 4″ (10.2-cm) clamp, connect vent
mended connection. Your connection may to exhaust outlet in dryer. If connecting to
be different, according to the supply line existing vent, make sure the vent is clean.
type, size, and location. The dryer vent must fit over the dryer
exhaust outlet and inside the exhaust hood.
Make sure the vent is secured to exhaust
hood with a 4″ (10.2-cm) clamp.
4
2. Move dryer into final position. Do not crush
or kink vent. Make sure dryer is level.
3. Gas Dryers Only: Check to be sure there
1 are no kinks in the flexible gas line.
2 3
1. 3/8″ flexible gas connector
2. 3/8″ dryer pipe
3. 3/8″ to 3/8″ pipe elbow
4. 3/8″ pipe-to-flare adapter fitting
2-19
REVERSING DOOR SWING 5. Lift the inner door assembly off of the outer
You can change your door swing from a right- door assembly. Unsnap the handle from
side opening to a left-side opening, if desired. the outer door assembly, move it to the
other side, and snap in. Set the outer door
Remove The Door assembly aside.
1. Open the dryer door. Remove the 4 screws
that hold the door hinge on the front panel
of the dryer. Loosen, but do not remove,
the screw with the top keyhole opening
last (second from the top).
2 3
2-20
4. Move hinge to the other side and reattach 6. Insert a screw in the second opening from
with the 4 screws removed in step 2. the top of the hinge opening and partially
5. Move handle bracket to the other side tighten. Hang the door by placing the top
and reattach with the 2 screws removed in hinge keyhole over the second screwhead
step 3. and tighten the screw. By putting this
screw in first, the door will hang in place
6. Set the inner door assembly aside. while you insert and tighten the remaining
Reinstalling The Door 4 screws.
1. Check for fingerprints on the glass. Clean
if necessary. 1 2
2. Place the inner door assembly into the
outer door assembly. Align the hinge in the 3
opening on the side. To fit correctly, the
inside door assembly edge is completely
inside the outside door assembly edge.
3. Reassemble the inner and outer door as-
1. Dryer door
semblies with the 6 screws. 2. Dryer
3. Insert this screw first
2-21
If the dryer will not start, check the following: 11. Gas Dryers Only: If you do not feel heat,
• Controls are set in a running or “On” position. turn the dryer off and check to see that the
gas supply line shutoff valve is open.
• Start button has been pushed firmly.
If the gas supply line shutoff valve is closed,
• Dryer is plugged into a grounded 3-prong open it, then repeat the 5-minute test as
outlet. previously outlined.
• Electrical supply is connected. 12. Electric Dryers Only: If you do not feel
• House fuse is intact and tight, or circuit heat, turn the dryer off and check the
breaker has not tripped. following:
• Dryer door is closed. There may be two fuses or circuit breakers
10. When the dryer has been running for 5 for the dryer. Check to make sure both
minutes, open the dryer door and feel for fuses are intact and tight, or that both
heat. circuit breakers have not tripped.
2-22
INSTALLING THE DRYER ON THE PEDESTAL
23-5/8"
(60 cm)
2-5/8"
18-9/16" (6.7 cm)
(47.2 cm) 27"
(68.6 cm)
13"
(33 cm)
2-23
INSTALLING THE PEDESTAL 5. Move the pedestal against the dryer bot-
tom, and slide the pedestal’s keyhole slots
WARNING over the lower two partially installed screws.
Position the pedestal toward the front of
Excessive Weight Hazard the dryer and install the two remaining
Use two or more people to move and hex-head sheet metal screws. Do not
install pedestal. tighten completely.
Failure to do so can result in back or Align the sides of the pedestal so that they
other injury. are even with the sides of the dryer. Reach
inside the pedestal drawer opening, and
1. Open the pedestal drawer, and remove securely tighten all four pedestal screws.
the envelope taped inside the drawer.
This envelope contains four (4) #12 x 5/8″
(1.6 cm) hex-head sheet metal screws
that will be used in step 4.
2. Remove the phillips screw from both
drawer slides and save the screws. Re-
move the drawer from the slides and set it
aside. Push the drawer slides back into
the pedestal.
lower screws in
keyhole slots
Install Screws
2-24
10. When the dryer is level, use a 9/16″ open- 11. Pull both drawer slides out and reas-
end wrench to securely tighten the lock- semble the drawer to the drawer slides
nuts on all four feet against the pedestal. with the two (2) phillips screws you re-
moved earlier. NOTE: Use of the two (2)
dividers is optional.
12. Close the pedestal drawer.
locknut
2-25
— NOTES —
2-26
PRODUCT OPERATION
Control On Display Hold To Start
3-1
• Press the EXTRA CARE feature button, if STOPPING THE DRYER
this option is desired. To stop the dryer at any time:
• Press the CYCLE END SIGNAL button to set Press OFF twice or open the door.
the signal volume to the desired level.
• Press and hold the HOLD TO START button PAUSING OR RESTARTING
until the dryer starts (about 1 second). To pause the dryer at anytime:
Once an Automatic cycle has started, the Extra Open the door or press OFF once.
Care feature and the Cycle End Signal level
To restart the dryer:
can be adjusted. Press the OFF button twice to
stop the dryer and clear the settings, allowing Close the door and press and hold the HOLD
you to select another cycle and dryness level. TO START button until the dryer starts.
To use a Manual Cycle: NOTE: Drying will continue from where the
cycle was interrupted if you close the door and
• Rotate the dial to select a Manual Cycle.
press START within 5 minutes. If the cycle is
• Press the MANUAL DRY TIME (– or +) interrupted for more than 5 minutes, the dryer
buttons until the desired drying time is dis- will shut off. Select the new cycle settings
played. Tap – or + and the time will change before restarting the dryer.
by 1-minute intervals. Press and hold – or +
and the time will change by 5-minute inter- CONTROL LOCKED
vals. The initial time displayed is the actual This feature allows you to lock your settings to
drying time. prevent unintended use of the dryer. You can
also use this feature to prevent unintended
cycle or option changes during dryer opera-
tion.
NOTE: The Manual Dry Time feature can only To enable the Control Locked feature when
be used with Manual Cycles. the dryer is running:
• Press TEMP until the desired temperature Press and hold the CYCLE END SIGNAL but-
glows. ton for 3 seconds. The control is locked when
a single beep is heard and the Control Locked
NOTE: Pressing the DRYNESS LEVEL button status light is on.
will cause the triple beep, indicating that this
option is not selectable. Also, a dryness level is • When the dryer is off, it is not necessary to
not indicated. press the CONTROL ON button before acti-
vating the Control Locked feature.
• Press the EXTRA CARE feature button if this
option is desired. To unlock the Control Locked feature:
• Press the CYCLE END SIGNAL button to set Press and hold the CYCLE END SIGNAL but-
the volume to the desired level. ton for 3 seconds to turn this feature off.
• Press and hold the HOLD TO START button NOTE: When the dryer is running and Control
until the dryer starts (about 1 second). Locked is on, the dryer can be stopped by
pressing the OFF button, but cannot be re-
During a Manual Cycle, you can change the started until the control is unlocked.
settings for Time, Temperature, the Extra Care
feature, and the Cycle End Signal. Press the
OFF button twice to stop the dryer and clear the
settings, allowing you to select another cycle.
3-2
STATUS LIGHTS Damp
The Status indicator lights show the progress The Damp light indicates that the load has
of the dryer. Each of the lights indicate as reached a damp dry level.
follows: NOTE: The Damp light is not used with Manual
cycles.
Cool Down
The Cool Down light glows during the cool
down part of the cycle. Laundry is cooling down
for ease in handling.
Cycle Complete
The Cycle Complete light glows when a drying
cycle is finished. If the Extra Care feature has
been selected, the Extra Care feature indicator
light will also be on.
Sensing
The Cycle Complete light turns off 1 hour after
When the dryer is first turned on, the Sensing the end of a drying cycle (including the Extra
light glows until a wet item is detected. Care cycle of 2 hours), when OFF is pressed,
• In an Automatic cycle, if a wet item has not or when the door is opened.
been detected within 10 minutes, the Sens- Extra Care Feature
ing light will turn off, and the dryer will shut
The Extra Care feature light glows when this
down.
option is selected. This indicator stays on with
• In a Manual cycle, if a wet item is not de- the Cycle Complete light.
tected after 10 minutes, the Wet light turns
Control Locked
on, and the selected cycle continues.
The Control Locked light glows when this op-
Wet
tion is enabled.
The Wet light will turn on when a wet item has
Indicator Lights
been detected in the dryer. The Wet light will
remain on until: Other indicator lights on the control panel show
Cycle, Temperature, and Cycle End Signal
• The damp dry point is reached in an Auto-
settings that are selected.
matic cycle.
The time display will indicate the estimated or
• The dryer enters the cool down period in a
actual time remaining in a cycle.
Manual cycle.
3-3
CYCLE DESCRIPTIONS
DELICATE Low 28
Lingerie, blouses, washable
woolens
3-4
Manual Cycles • Press the EXTRA CARE feature button to
get up to 120 minutes of heat-free, periodic
The Manual Cycles allow the user to select a
specific amount of drying time and a drying tumbling at the end of a cycle.
temperature. When a Manual Cycle is se- • Stop at any time by pressing the EXTRA
lected, the Estimated Time Remaining display CARE feature button, or opening the dryer
shows the actual time remaining in the cycle. door.
The actual time in the cycle can be changed by • For the Casual Cycle, the Extra Care feature
pressing the MANUAL DRY TIME (– or +) is preset to “On.” The other Automatic Cycles
buttons. will retain the Extra Care feature setting. (For
Timed Dry example, if you select the Extra Care feature
Use this cycle to complete drying time when in the Normal cycle, the Extra Care feature
will be on the next time you select the Normal
items are still damp after an Automatic Cycle.
cycle.)
Touchup
NOTE: If you do not select the Extra Care
Use this setting to remove wrinkles from items, feature, the dryer stops after the cool down
such as clothes packed in a suitcase, or items period.
wrinkled from being left in the dryer too long.
Temperature
Rapid Dry
Use the Temperature settings to select tem-
Use this cycle for drying small loads or loads peratures for the Manual Cycles. Press TEMP
that need a short drying time. until the desired temperature setting glows.
Manual Preset Cycle Settings Temperature settings cannot be used with the
Manual Cycles Temp. Defau lt Time Automatic Cycles.
Load Type (Minut es)
TOUCHUP Medium 20
Remove wrinkles
ADDITIONAL FEATURES
Extra Care Feature
When you are unable to remove a load of
clothes from the dryer as soon as it stops,
wrinkles can form. The Extra Care feature
periodically tumbles, rearranges and fluffs the
load to avoid wrinkles.
3-5
Air Only Cycle End Signal
Use the Air Only setting for items that require The Cycle End Signal produces an audible
drying without heat, such as rubber, plastic, sound when the drying cycle is finished.
and heat-sensitive fabrics. Promptly removing clothes at the end of the
cycle reduces wrinkling.
Type of Load Time*
(Minutes)
Rubber-backed rugs 40 - 50
3-6
COMPONENT ACCESS
This section instructs you on how to service each component inside the Ensemble Front-Loading
Gas and Electric Dryers. The components and their locations are shown below.
COMPONENT LOCATIONS
Drum Light
Electronic
Control
Board
User Interface
Thermal Cutoff
Belt Switch (Mounted (Electric Only)
On Drive Motor Bracket)
High-Limit Thermostat
Drive Motor
Gas Burner
Burner
Assembly
Flame Funnel
Sensor
Ignitor
High-Limit
Thermostat Coil
Assembly
Gas
Regulator
4-1
REMOVING THE ELECTRONIC CONTROL BOARD
5. Lift the rear of the top cover and slide it
WARNING back so the tabs clear the catches on the
bracket, and remove the cover from the
unit. NOTE: Make sure that the tabs slide
under the bracket catches when you rein-
stall the top cover.
Under Bracket Catch
Cover Flange Tab
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
Screws
4-2
8. Remove the following connectors and 10. Squeeze the two board supports and re-
wires from the electronic control board: move the electronic control board from the
5-wire connector at P1. bracket.
Red and black wires at relay K1.
7-wire connector at P2.
Ribbon cables at P3 and P4.
P1 Relay K1 P2
Electronic Control
Board
4-3
REMOVING THE CONSOLE & THE
TOUCHPAD SUBASSEMBLY
6. Remove the two screws from the console
WARNING bracket.
P4 P3
Electronic
Control
Board
Press In On Clips To
Release Cables
4-4
9. Place the console assembly on a padded 11. Remove the selector knob.
work surface with the bracket side facing 12. Remove the touchpad subassembly from
up, as shown in step 10. the console by unsnapping the six catches.
10. Remove the four hex-head screws from Use your thumb or a screwdriver.
the console bracket and remove the
bracket.
Console Bracket Screws
Console Bracket
Touchpad Subassembly
Console
Subpanel Catch
(1 of 6)
4-5
REMOVING THE DOOR SWITCH
5. Push the wire holder out of the chassis
WARNING hole.
6. Press a screwdriver blade against the
locking arms on each side of the door
switch, (from behind the cutout), and push
the switch out.
7. Disconnect the wires from the door switch
Electrical Shock Hazard terminals.
Disconnect power before servicing.
Replace all parts and panels before
operating. Screwdriver
Failure to do so can result in death or Removal
electrical shock.
Door Switch
Brown Wire
(N.C.)
Blue Wire
White Wire (N.O.)
(COM)
4-6
REMOVING THE THERMAL FUSE, THERMISTOR,
DRIVE MOTOR, & BELT SWITCH
5. Remove the hex-head screw from the lint
WARNING duct bracket and remove the bracket.
6. Remove the two hex-head screws from
the lint duct and remove the duct.
Lint Duct Screws
4-7
8. To remove the drive motor: 7/8″ Open-End
a) Remove the wires from the thermal Wrench
fuse and thermistor terminals (see the
photo in step 7 on page 4-7).
b) Remove the two hex-head screws from
the blower cover, and remove the cover
(see the photo in step 7 on page 4-7).
c) Reach around behind the drive motor
and push the idler wheel arm to the left,
then remove the tension, and remove
the belt from the idler pulley.
Remove Belt
From Idler Pulley Ratchet w/ 1/2″
Drive
Blower Wheel
Push To Left
Remove
1/2″ Drive
Refer to the photos at the top of the right
column for the next two steps.
d) Reach around to the back of the drive Tighten
motor and attach a 7/8″ open-end
wrench over the hex-end of the motor
shaft, and a ratchet with a 1/2″ drive on f) Remove the three hex-head screws
the blower wheel hub. from the blower housing and remove it.
e) Turn the blower wheel clockwise (shown
Blower Housing
by the “REMOVE” arrow that is em-
bossed on the front of the wheel ) and
remove the wheel from the motor shaft.
Housing Screw (1 of 3)
4-8
g) Lift the top locking tab of the motor 9. To remove the belt switch:
harness plug and pull the top pins away a) Remove the 3/8″ hex shoulder-washer
from the motor connector, then release screw from the idler pulley assembly
the bottom tab, and remove the plug. and remove the assembly.
Motor Harness Plug
Top Locking Tab
4-9
REMOVING THE HEATER, THE HIGH-LIMIT
THERMOSTAT, & THERMAL CUTOFF
(ELECTRIC DRYERS ONLY)
3. Remove the hex-head screw from the
WARNING heater shield and remove the shield.
Heater
Electrical Shock Hazard Shield
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or Screw
electrical shock.
Toe Panel
4-10
5. To remove the high-limit thermostat or High-Limit Thermostat
the thermal cutoff: (Red-White & Black Wires)
a) Disconnect the wires from the high-
limit thermostat or the thermal cutoff.
b) Remove the two hex-head screws.
Thermal Cutoff
(Red & Black Wires)
Heater Terminal Block
(Red & Red-White Wires)
4-11
REMOVING THE BELT, DRUM, & ROLLERS
7. Disconnect the 3-wire moisture sensor con-
WARNING nector from the main harness connector.
Push To Left
4-12
11. To remove the belt and drum: c) Lift the drum and remove it from the
a) Grasp the sides, lift, and pull the front unit.
panel forward so that the top screws
are free of the keyhole slots. Lower the
panel so that the drum sits on the com-
ponents inside the cabinet, and slide
the front panel and rollers away from
the drum.
Keyhole Slot
Pull
Forward Drum
Lift
Belt
Idler
Pulley
4-13
DRUM INSTALLATION NOTE: Be sure to NOTE: There are two rollers on the front panel
position the drum with the clip toward the front and two on the rear panel, as shown below.
when you reinstall it. Front Panel (inside) Rear Panel (inside)
Install Drum
4-14
REMOVING THE DRUM LIGHT SOCKET
5. Remove the bulb from the drum light
WARNING socket.
6. Remove the screw from the drum light
holder and pull it forward so you can
access the wires.
Wire Connectors
Light Socket
4-15
8. Squeeze the locking arms and remove the
socket from the drum light holder.
Squeeze
Arms
4-16
REMOVING THE MOISTURE SENSOR
5. Remove the three inside screws from the
WARNING outlet grille.
Outlet Grille
Screw Screw
1. Unplug dryer or disconnect power. 6. Pull the moisture sensor away from the
dryer and disconnect the black and yel-
2. Turn off gas supply to dryer.
low-red wires from the moisture sensor
3. Open the dryer door and remove the lint strips.
filter screen.
4. Remove the two front screws from the
outlet grille.
Lint Filter
Black Wire
Yellow-Red Wire
4-17
REMOVING THE BURNER ASSEMBLY,
FLAME SENSOR, AND HIGH-LIMIT THERMOSTAT
(GAS DRYERS ONLY)
WARNING
Burner Assembly
4-18
b) Disconnect the following wires from the e) Remove the two hex-head screws from
burner assembly: the burner mounting bracket, and pull
• Blue and white wires from the flame the burner assembly out of the unit.
sensor terminals.
• 2-wire connector from the ignitor.
• 2-wire and 3-wire connectors from
the coil assembly.
Flame Sensor
Wht & Blu Wires Coil Assembly 2-Wire Connector
3-Wire Connector
Bracket Screws
Ignitor Connector
Burner Assembly
4-19
g) To remove the coils from the burner b) Remove the hex-head screw from the
assembly, remove the two screws from flame sensor and remove the sensor
the bracket, and lift the two coils off the from the venturi.
cores.
Screw
Bracket Screws
Flame Sensor
High-Limit Thermostat
Screw
High-Limit Thermostat
Flame Sensor
Venturi Screws
4-20
COMPONENT TESTING
Before testing any of the components, perform • Check all connections before replacing com-
the following checks: ponents, looking for broken or loose wires,
• Control failure can be the result of corro- failed terminals, or wires not pressed into
sion on connectors. Therefore, disconnect- connectors far enough.
ing and reconnecting wires will be neces- • Resistance checks must be made with
sary throughout test procedures. power cord unplugged from outlet, and with
• All tests/checks should be made with a wiring harness or connectors disconnected.
VOM or DVM having a sensitivity of 20,000
ohms-per-volt DC, or greater.
For any additional test beyond what is covered Tech Sheet that is supplied with the product.
in this Component Testing section, refer to the
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
HEATER
Refer to page 4-10 for the procedure for ser-
vicing the heater.
1. Unplug dryer or disconnect power.
2. Disconnect one of the wire connectors from
the heater terminal block.
3. Set the ohmmeter to the R X 1 scale.
4. Touch the ohmmeter test leads to the ter-
minals on the heater terminal block. The
meter should indicate between 7 and 12 Ω.
5-1
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
Motor
Connector
Pin 5
(white-orange)
Pin 3
(violet)
5-2
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
THERMAL FUSE
Refer to page 4-7 for the procedure for servic-
ing the thermal fuse.
Electric Dryers: The thermal fuse is wired in
series with the drive motor. If the thermal fuse
Thermal Fuse
opens, 91°C (196°F), power to the motor is
91°C (196°F)
turned off. A centrifugal switch on the motor
also opens the heater circuit.
Blower
Once the thermal fuse has opened, it will not Housing
reset, and must be replaced. Check for a failed
thermistor, or a shorted heater element. 1. Unplug dryer or disconnect power.
Gas Dryers: The thermal fuse is wired in 2. Turn off gas supply to dryer.
series with the gas valve. If the thermal fuse 3. Disconnect the wires from the thermal fuse.
opens, 91°C (196°F), power to the valve is
turned off. A centrifugal switch on the motor 4. Set the ohmmeter to the R X 1 scale.
also opens the heater circuit. 5. Touch the ohmmeter test leads to the ther-
Once the thermal fuse has opened, it will not mal fuse terminals. The meter should indi-
reset, and must be replaced. Check for a failed cate continuity (0 Ω). If the meter indicates
thermistor. an open circuit (infinite), replace the ther-
mal fuse.
5-3
THERMISTOR 8. Hold a glass bulb thermometer capable of
Refer to page 4-7 for the procedure for servic- reading from 32°C to 82°C (90°F to 180°F)
ing the thermistor. in the center of the exhaust outlet. Mea-
sure the exhaust temperatures with the
The thermistor monitors the exhaust temper- heater on and off. The correct exhaust tem-
ature. The changes in thermistor resistance peratures for the various settings are
signals the electronics control, which cycles the shown in the following chart.
high-limit thermostat on and off to maintain the
desired temperature. TEMPERATURE HEAT TURNS HEAT TURNS
1. Turn the dryer off but keep the electrical SETTING OFF ON
supply connected. 68° C ±6°
HIGH
2. Make sure that the dryer is empty and that (155° F ±10°) 6 - 8°C
the lint screen is clean. 60° C ±6° (10 - 15°F)
MEDIUM
3. Close the dryer door. (140° F ±10°) below the heat
4. Select Heavy Duty, Timed Dry, + or –, 52° C ±6° turn off
LOW
Cycle End Signal (Loud), and Start. (125° F ±10°) temperature
5. If error codes E1 or E2 flash on the dis- EXTRA 41° C ±3°
play after 1 minute and the dryer turns off, LOW (105° F ±5°)
the thermistor, or the wire harness, is ei-
ther shorted or open. Check the wire con- 9. If the exhaust temperature is not within the
nections at the thermistor or the electronic specified limits, check the resistance of the
control board. If wiring checks okay, re- thermistor, as shown in the following chart.
place the thermistor. If the resistance is okay, replace the elec-
6. If the dryer seems to operate normally, re- tronic control board.
move the exhaust vent and start the dryer. THERMISTOR RESISTANCE
7. Select the desired temperature cycle to be TEMP RESISTANCE TEMP RESISTANCE
tested, and select 20 minutes of Timed Dry °C (°F) (K Ω ) °C (°F) (K Ω )
heat using the + or – pushbuttons.
10° (50°) 19.9 43° (110°) 4.7
16° (60°) 15.3 49° (120°) 3.7
21° (70°) 11.9 54° (130°) 3.1
27° (80°) 9.2 60° (140°) 2.5
32° (90°) 7.4 66° (150°) 2.1
38° (100°) 5.7 71° (160°) 1.7
5-4
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
THERMAL CUTOFF
(ELECTRIC DRYERS ONLY)
Refer to page 4-10 for the procedure for ser-
vicing the thermal cutoff. Thermal Cutoff
The thermal cutoff is a non-resettable device.
The cutoff temperature is 178°C (352°F).
If the dryer does not heat and there is 240 VAC
to the dryer, perform the following test. High-Limit
Thermostat
1. Unplug dryer or disconnect power.
2. Disconnect the wires from the thermal cut-
off.
3. Set the ohmmeter to the R X 1 scale.
4. Touch the ohmmeter test leads to the ther-
mal cutoff terminals. The meter should in-
dicate continuity (0 Ω). If the meter indi-
cates an open circuit (infinite), replace both Heater Terminals
the thermal cutoff and the high-limit ther-
mostat. In addition, check for a failed
heater element, or a blocked, or improper
exhaust system.
5-5
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
DOOR OPEN
Blue N.O.
COM
White
N.C.
Brown
White (COM)
CONNECTOR Brown (N.C.) DOOR CLOSED
Blue (N.O.)
Door Switch Blue N.O.
COM
White
N.C.
Brown
5-6
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
1 2 3 4 5
5-7
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
High-Limit
Thermostat
Flame Sensor
Terminals
5-8
DIAGNOSTICS AND TROUBLESHOOTING
DIAGNOSTICS
WARNING IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD
may damage or weaken the electronic con-
trol board. The new control assembly may
Electrical Shock Hazard appear to work well after repair is finished,
Disconnect power before servicing. but failure may occur at a later date due to
ESD stress.
Replace all parts and panels before
operating. • Use an anti-static wrist strap. Connect
wrist strap to green ground connection
Failure to do so can result in death or
point or unpainted metal in the appliance.
electrical shock.
-OR-
DIAGNOSTIC GUIDE Touch your finger repeatedly to a green
Before servicing, check the following: ground connection point or unpainted metal
in the appliance.
• Make sure there is power at the wall outlet.
• Before removing the part from its pack-
• Has a household fuse blown or circuit breaker age, touch the anti-static bag to a green
tripped? Time delay fuse? ground connection point or unpainted metal
• Is dryer vent properly installed and clear of in the appliance.
lint or obstructions? • Avoid touching electronic parts or terminal
• All tests/checks should be made with a VOM contacts; handle electronic control board
or DVM having a sensitivity of 20,000 ohms by edges only.
per volt DC or greater. • When repackaging failed electronic con-
• Check all connections before replacing com- trol board in anti-static bag, observe above
ponents. Look for broken or loose wires, instructions.
failed terminals, or wires not pressed into
connectors far enough.
• The most common cause for control failure is
corrosion on connectors. Therefore, discon-
necting and reconnecting wires will be nec-
essary throughout test procedures.
• Connectors: Look at top of connector. Check
for broken or loose wires. Check for wires not
pressed into connector far enough to en-
gage metal barbs.
• Resistance checks must be made with power
cord unplugged from outlet.
6-1
DISPLAY FAULT/ERROR CODES
Thermistor
E2 shorted “E2” flashes if the thermistor has shorted. See TEST #3a.
User
interface or “E3” flashes when there is a keyswitch or software
E3 software mismatch. This error code will ONLY appear when in the
mismatch Diagnostic Test mode. See TEST #5.
DIAGNOSTIC TESTS If the entry into the diagnostic mode was un-
These tests allow factory or service personnel successful, take the following actions for spe-
to test and verify all inputs to the electronic cific indications:
control board. It would be a good idea to per- Indication 1: None of the indicators or display
form a quick, overall checkup of the dryer with turns on.
these tests before going to any specific trouble- Action: Select any Manual Cycle. If the indi-
shooting tests. cators turn on, then try to change the dryer
Activating The Diagnostic Test Mode time by pressing the + and – buttons. If either
button fails to change the time, something is
1. Be sure the dryer is in the Standby Mode
(plugged in and all indicators off). faulty with one of those buttons, and it is not
possible to enter the diagnostic mode. Remove
2. Press the following button sequence within the console electronics and housing. If no in-
5 seconds of power up: dicators come on after pressing the Manual
+ (more time) Cycle buttons, go to TEST #1 (Supply Con-
– (less time) nections) on page 6-4.
+ (more time)
– (less time) Indication 2: E1 or E2 flashes on the display.
Action: Proceed to TEST #3a (Thermistor
3. If this test mode has been entered suc-
Test) on page 6-8.
cessfully, all indicators on the console are
illuminated, with “88” showing in the “Esti- Indication 3: E3 flashes on the display.
mated Time Remaining” (2-digit) display. Action: Check to make sure that the correct
electronic control board, console electronics,
and housing are installed.
6-2
Diagnostic: Console switches and indica- Diagnostic: Moisture Sensor
tors. Locate the two metal strips on the face of the
Pressing each button, or turning the cycle se- lint screen housing. Bridge these strips with a
lector to each cycle, should cause a beep tone wet cloth or a finger. If a beep is heard, and a
and control one or more LEDs. Pressing the software revision number is displayed on the
Hold To Start button will also control the motor console, the sensor is okay. If not, or if a beep
and heater, while the 2-digit display will indi- tone is heard before bridging the moisture
cate a software project identification number. strips, go to TEST #4, (Moisture Sensor Test),
step 2, on page 6-10.
Diagnostic: Door Switch
Opening the door should cause a beep tone
and a number and letter to be indicated in the
2-digit display. Closing the door firmly should
cause a beep tone and the display to go blank,
or indicate “88”.
Start button
controls these
LEDs
6-3
TROUBLESHOOTING
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE / TEST
NOTE: Possible Cause/Tests MUST be performed
in the sequence shown for each problem.
WILL NOT POWER UP. 1. Supply connection. See TEST #1.
(No response when Control 2. Check harness connections.
On button is pressed.) 3. Console electronics and housing. See TEST #5.
1. If number display flashes, check to be sure the
WILL NOT START CYCLE door is completely shut, and press and hold
WHEN START BUTTON IS down HOLD TO START for about 1 second.
PRESSED. 2. See TEST #2.
3. See TEST #6.
WILL NOT SHUT OFF 1. Check OFF/Pause button. See TEST #5.
2. Console electronics and housing. See TEST #5.
WHEN EXPECTED. 3. Moisture Sensor. See TEST #4.
Remove Screw
Power Cord
6-4
c) With an ohmmeter, check for continuity • If there is no continuity, replace the
between the neutral (N) terminal of the power cord and test the dryer.
plug and P1-2 (white wire) on the elec- • If there is continuity, go to step b.
tronic control board. b) In a similar way, check which terminal
• If there is continuity, go to step d. of the plug is connected to the left-most
• If there is no continuity, disconnect contact on the terminal block, and make
the white wire of the harness from a note of it. This will be L1 (black wire)
the power cord at the location shown in the wiring diagram.
in step 3b. Test the continuity of the • When this is found, go to step c.
power cord neutral wire as shown • If neither of the plug terminals have
below. If an open circuit is found, re- continuity with the left-most contact
place the power cord. of the terminal block, replace the
• Otherwise, proceed to step d. power cord, and test the dryer.
Power Cord Plug c) Access the electronic control board
L1 N COM
without disconnecting any wiring to the
control board.
Gas Dryers L1 N
d) With an ohmmeter, check for continuity
G
between the L1 terminal of the plug and
G
P1-5 (black wire) on the electronic con-
Power Cord Terminals
trol board.
d) In a similar way, check the continuity be- • If there is continuity, go to step e.
tween the L1 terminal of the plug and • If there is no continuity, check that
P1-5 (black wire) on the control board. wires to the terminal block are me-
• If there is continuity, replace the con- chanically secure. If so, replace the
trol board. main wire harness, and test the dryer.
• If there is no continuity, check the e) Check for continuity between the neu-
continuity of the power cord for the tral (N) terminal of the plug and P1-2
L1 wire. (white wire) at the control board.
• If an open circuit is found, replace • If there is continuity, go to step f.
the power cord. • If there is no continuity and the me-
• Otherwise, proceed to step e. chanical connections of the wire are
e) Replace the main wire harness. secure, replace the main wire har-
ness.
4. Electric Dryers Only: f) If the dryer still does not operate, re-
a) With an ohmmeter, check for continuity place the electronic control board.
between the neutral (N) terminal of the
plug and the center contact on the ter-
minal block.
Power Cord Plug L1 Terminal Block
N
Electric Dryers
COM
6-5
TEST #2: MOTOR CIRCUIT TEST 7. Check for the resistance values of the
This test will check the wiring to the motor and motor’s Main and Start winding coils, as
the motor itself. The following items are part of shown in the following table. NOTE: Main
this system: and Start winding coils must be checked at
the motor.
• Harness/connection
• Thermal fuse (electric dryers only) Winding Resistance Test Points
• Belt/belt switch Blue wire in back &
MAIN 2.4 - 3.6 Ω white/orange wire
• Drive motor
START 2.4 - 3.8 Ω Blue wire in back &
• Door switch violet wire
• Electronic control board
Main Winding: Blue Wire In Back And White/Orange Wire
1. Unplug dryer or disconnect power.
2. Access the electronic control board and
measure the resistance across P1-3 and
P1-4.
• If resistance across P1-3 and P1-4 is in
the range of 1 to 6 ohms, replace the
electronic control board.
• Otherwise, go to step 3.
3. Check the wiring and components in the
path between these measurement points Start Winding: Blue Wire In Back And Violet Wire
(refer to the Wiring Diagrams in Section 7).
4. Electric Dryers Only: Check the thermal • If the resistance at the motor is correct,
fuse (see TEST #3b on page 6-9). there is an open circuit between the
motor and electronic control board.
5. Check the belt switch and drive motor.
Check for a failed belt switch.
Belt Switch Pulley
8. Check the belt switch by measuring resis-
tance between the two blue wires, while
pushing up on the belt switch pulley.
Drum Belt
Blue Wires
6-6
• If belt switch is okay and there is still an 3. Gas Dryers Only:
open circuit, check and repair the wir- a) Perform TEST #3b (Thermal Fuse Test).
ing harness. If the thermal fuse is okay, proceed to
• If the Start winding is in question and step b.
the resistance is much greater than b) Connect the ohmmeter test leads to the
4 ohms, replace the motor. red wire and the blue wire of the high-
9. Door switch problems can be found using limit thermostat.
the Diagnostic Tests on page 6-2; how- • If there is an open circuit, replace the
ever, if this was not done, the following high-limit thermostat.
(step 10) can be done without applying • Otherwise, proceed to step c.
power to the dryer.
c) Perform TEST #3c (Gas Valve Test). If
10. Connect the ohmmeter test leads to the this is okay, replace the electronic con-
electronic control board at P1-2, (neutral, trol board.
white wire), and P1-3 (door, blue wire).
High Limit Thermostat
With the door closed, the ohmmeter should
indicate a closed circuit (0 to 2 Ω). If not,
replace the door switch assembly. Flame Sensor
6-7
4. Electric Dryers Only: Heat will not shut off:
a) Connect the ohmmeter test probes to 1. Unplug dryer or disconnect power.
the red wires at the thermal cutoff and 2. Use an ohmmeter, and touch the test
the heater. leads to electronic control board points
• If the resistance is approximately P2-5 (red/white wire) and P2-6 (black wire).
10 Ω, proceed to step c. • If 6 to 7 kΩ are measured, replace the
• If an open circuit is detected, go to electronic control board.
step b. • If the resistance is much greater than
b) Visually check the wire connections to 7 kΩ, replace the thermistor.
the thermal cutoff, the high-limit thermo-
TEST #3a: THERMISTOR TEST
stat, and the heater. If okay, check for
continuity (0 Ω), across each of the com- The electronic control board monitors the ex-
ponents. Replace the one that is elec- haust temperature using the thermistor, and
trically open. cycles the heater relay on and off to maintain
the desired temperature. Begin with an empty
Heater Element
dryer and a clean lint screen.
Thermal Cut-Off
1. Plug in dryer or reconnect power.
2. Set the dryer for the following configura-
High Limit Thermostat tion:
• Door firmly closed.
• Press CONTROL ON.
• Press CYCLE END SIGNAL (Loud).
• Press HOLD TO START.
3. If after 60 seconds, E1 or E2 flashes in the
display and the dryer shuts off, the ther-
mistor or wire harness is either shorted or
open.
• Unplug dryer or disconnect power.
Thermal Fuse • Check the wire connections at the elec-
Thermistor tronic control board and thermistor.
• If the wire connections are good, re-
c) If no open circuit is detected, measure move the two wires from the thermistor,
the resistance between P2-5 (red/white and replace the thermistor.
wire) and P2-6 (black wire) at the elec- • Plug in dryer or reconnect power.
tronic control board.
• If 6 to 7 kΩ are measured, replace
the electronic control board.
• If the resistance is less than 1 kΩ,
replace the thermistor.
6-8
4. If E1 or E2 does not flash in the display, the
THERMISTOR RESISTANCE
connections to the thermistor are good.
Therefore, check the thermistor’s resis- TEMP. RES. TEMP. RES.
tance value at any or all of the temperature °C (°F) kΩ °C (°F) kΩ
levels in question, using the Timed Dry 10° (50°) 19.9 27° (80°) 9.2
Cycle, and the following process: 16° (60°) 15.3 32° (90°) 7.4
Hold a glass bulb thermometer capable of 21° (70°) 11.9 38° (100°) 5.7
reading from 32° to 82°C (90° to 180°F) in
the center of the exhaust outlet. The fol- TEST #3b: THERMAL FUSE TEST
lowing table shows the correct exhaust 1. Unplug dryer or disconnect power.
temperatures. 2. Access the thermal fuse by first removing
Exhaust Temperatures
the toe panel.
Temperature
Setting Heat Turns Off Heat Turns On • Gas Dryers Only: The thermal fuse is
68° ±6°C wired in series with the dryer gas valve.
High
(155° ±10°F) If the thermal fuse is open, replace it.
60° ±6°C 6 - 8°C
Medium
(140° ±10°F) (10 - 15°F) • Electric Dryers Only: The thermal fuse
below the heat is wired in series with the dryer drive
52° ±6°C turn-off temperature
Low
(125° ±10°F) motor. If the thermal fuse is open, re-
41° ±3°C place it.
Extra Low
(105° ±5°F)
TEST #3c: GAS VALVE TEST
5. If the exhaust temperature is not within (GAS DRYERS ONLY)
specified limits, use the following table,
1. Unplug dryer or disconnect power.
and check the resistance of the thermistor.
2. Access the gas valve by first removing the
Thermistor resistance
TEMP. value at heater toe panel.
SETTING TEMPERATURE shutoff (digital or
analog meter) kΩ 3. Use an ohmmeter to determine if a gas
155° ± 10°F valve coil has failed. Remove harness
High 2.5 1.5
(68° ± 6°C) plugs. Measure resistance across termi-
140° ± 10°F nals. Readings should match those shown
Medium 4.0 3.0
(60° ± 6°C)
in the chart below. If the readings are not
125° ± 10°F
Low
(52° ± 6°C)
5 4.3 as listed, replace the gas valve coil.
Extra Low
105° ± 5°F
6 5 IMPORTANT: Be sure all harness wires are
(41° ± 3°C)
looped back through the strain relief after
checking or replacing coils.
NOTE: All thermistor resistance measure-
ments must be made while dryer is un-
plugged or disconnected from power.
The table shown above gives the resis- Terminals Resistance
tance values that should be observed for 1
2 1 to 2 1365 Ω ±25
the various temperature settings. If needed, 3 4 5
1 to 3 560 Ω ±25
use table at the top of the right column to 1220 Ω ±50
4 to 5
find the temperatures and their associated
resistance values.
• If the thermistor resistance checks
within normal limits, replace the elec-
tronic control board.
6-9
TEST #3c: THERMAL CUTOFF TEST • Access the moisture sensor and discon-
(ELECTRIC DRYERS ONLY) nect the sensor wires from the harness
If the dryer does not produce heat, check the (see the illustration below). Proceed to
status of the thermal cutoff. step 8.
1. Unplug dryer or disconnect power.
Drum
2. Access the thermal cutoff by first remov-
ing the toe panel.
3. Use an ohmmeter and check the continu- FRONT
ity across the thermal cutoff.
• If the ohmmeter indicates an open cir-
cuit, replace the failed thermal cutoff and
high-limit thermostat. In addition, check
for failed heat element, or blocked or
improper exhaust system. Harness
Connection
TEST #4: MOISTURE SENSOR TEST
Blower Housing
NOTE: This test is performed when an auto-
matic cycle stops too soon, or runs much longer
than expected. The test is started with the dryer
completely assembled. The dryer will shut 4. Unplug dryer or disconnect power.
down automatically after 2-1/2 hours. 5. Access the electronic control board and
The following items are part of the moisture remove the P2 connector from the board.
sensor system: Use an ohmmeter and touch the test leads
• Harness/connection to connector terminals 1 (yellow/red wire)
• Metal sensor strips and 2 (black wire).
• Electronic control board • If the meter does not indicate an open
circuit (infinite), go to step 6.
1. Enter the Diagnostic Test mode.
• Otherwise, measure the resistance at
2. Open the dryer door. If a beep tone is pins 1 and 2 of connector P2 on the
heard, and a software revision number is electronic control board. If a resistance
displayed on the console as soon as the less than 1 MΩ is measured, inspect
door is opened, a short circuit exists in the the control board for any debris bridg-
moisture sensor system. ing the pins. If no debris is present, re-
• If this does not occur, proceed to step 3. place the board.
• Otherwise, go to step 4 6. Access the moisture sensor by removing
NOTE: Overdrying may be caused by a the toe panel. Disconnect the moisture
short circuit in the sensor system. sensor from the wire harness.
3. Bridge the two metal sensor strips on the 7. Measure the resistance across the outer-
face of the lint screen housing with a wet most contacts of the cable that includes
cloth or your finger. the two red discs (MOVs).
• If a beep is heard and a software revi- • If a small resistance is measured, re-
sion number is displayed on the con- place the wire harness and moisture
sole, the sensor has passed the test. sensor.
Proceed to step 4. • Otherwise, go to step 8.
• If the test is not successful, unplug the
dryer or disconnect power.
6-10
8. Measure the resistance across the pins of A particular group of LEDs does not light
the mating connector. If a small resistance up:
is measured, replace this harness. A group or combination of LEDs share a com-
9. Measure the resistance across each of mon electronic connection. If this connection
the outermost contacts and the center pin is open, all of the LEDs in the group will be
(ground). disabled. Replace the console electronics and
• If a resistance less than infinity is mea- housing.
sured, replace the wire harness and A single LED does not light up:
moisture sensor. Press the button or manipulate the dial asso-
10. If moisture sensor diagnostic test passes, ciated with the LED several times. If the LED
check the thermistor (perform Test #3a, does not light up, the LED has failed. Replace
page 6-8). the console electronics and housing.
• If the problem persists after replacing No beep sound is heard:
the moisture sensor and thermistor, re-
If the associated LEDs do light up, it is pos-
place the electronic control board.
sible that the beeper circuit has failed. Check
TEST #5: BUTTON & LED TEST functions of buttons before replacing the elec-
Activate the Diagnostic Test mode, and check tronic control board.
for the following situations: No dryer function is activated when a
• None of the LEDs light up. particular button is pressed:
• A particular group of LEDs does not light If the associated LEDs do light up, it is pos-
up. sible that the electronic control board has failed.
• A single LED does not light up. Check functions of buttons before replacing the
• No beep sound is heard. electronic control board.
• No dryer function is activated when a E3 error code is displayed:
particular button is pressed. If the E3 error code is displayed, there is a user
• E3 error code is displayed. interface or software mismatch. It is also pos-
None of the LEDs light up: sible that a component on the console elec-
tronics or the electronic control board has
1. See “Diagnostic Guide” on page 6-1 be-
failed. Check functions of buttons before re-
fore servicing.
placing the electronic control board. See
2. Visually check that connectors P3 and P4 “Checking The Button Functions” on page
are inserted all the way into the electronic 6-12.
control board. If these connections are
good, perform the checks described in
“Checking The Button Functions,” and
“Checking The Rotary Cycle Selector.”
• If this visual test passes, replace the
electronic control board.
• Otherwise, replace the console elec-
tronics and housing.
6-11
Checking The Button Functions • If using a digital meter, the resistance
Before replacing the electronic control board, reading should go from infinity down to
check for proper button function as follows: approximately 1 to 3.5 MΩ (megohms).
If available, you can use the “diode test”
• Unplug dryer or disconnect power. function on the digital meter.
• Disconnect the ribbon cables at P3 and • If using an analog meter, the resis-
P4 on the electronic control board. The tance reading should go from infinity
illustration below shows the connector (open circuit) to less than 40 kΩ. If not,
locations. reverse the polarity of the meter con-
Using an ohmmeter, touch the meter test leads nection, and measure the resistance
to the ribbon cable connector pin locations in- again. If the reading is less than 40 kΩ,
dicated in the table. Press the associated but- the circuit is okay, and you should con-
ton and measure resistance. tinue the remainder of the resistance
NOTE: The meter must be connected with the checks with the connections reversed
proper polarity. For most analog meters, the from that indicated in the table.
connection polarity is opposite that of digital
Digital Meter Analog Meter
meters. Button + Lead – Lead – Lead + Lead
COM
P/N XXXXXXX Rev X
Date CodeYDDD
6-12
Checking The Rotary Cycle Selector TEST #6: DOOR SWITCH TEST
Using the following table, check the resistance Go into the Diagnostic Test mode on page 6-2.
at each cycle setting. The door switch function is verified with a beep
• When using a digital meter, touch the each time the door is opened and closed, and
“+” ohmmeter test lead to P1-14, and an alpha numeric code appears in the display
leave it there during the tests. Touch the (“0E”, “0g”, “1E”, or “2E”).
other test lead to the test points indi- • If any of the conditions are not met, or if
cated in the chart. one of the dryer model codes listed
• When using an analog meter, touch the above is displayed when the door is
“–” ohmmeter test lead to P1-14, and closed, check that the wires between
leave it there during the tests. Touch the the door switch and the electronic con-
other test lead to the test points indi- trol board are properly connected.
cated in the chart. • If the connections are okay, replace the
door switch assembly and its wiring, and
retest.
• If the door switch assembly and wiring
have been replaced and dryer still does
not start, replace the electronic control
board.
• = Infinite ( ∞ )
6-13
— NOTES —
6-14
WIRING DIAGRAMS
ELECTRIC DRYER
L1 LINE BK LINE L2
R
240 VOLTS
W NEUTRAL
120 VOLTS NEUTRAL
BK DL BR TERMINAL
NC LINKED TO
COM CABINET
DRUM LAMP W
P1-3 BU BU G
BK DOOR DOOR
P1-5 NO SWITCH
L1 P1-2 NEUTRAL W
NEUTRAL
P3 P1-4 LT BU LT BU W
USER INTERFACE MOTOR
THERMAL FUSE
(ACTIVE OVERLAY or G/Y 196° F (91° C)
P1-1 5M 2M
ALTERNATE TECHNOLOGY) P4 CENTRIFUGAL SWITCH
MAIN
4M 2.4 -3.6
P2-1 Y/R
MOIST. START
BELT
G SWITCH 2.4 -3.8
SENSOR 3M 1M
6M
MOIST RTN P2-2 BK DRIVE MOTOR
SENSOR 1/3 H.P.
HEATER MODEL P2-3 MOVS
RELAY MODEL RTN P2-4
N.O. HEATER +V THERMISTOR
(0.250 TERMINAL) TEMP. P2-5 R/W
COM HEATER RTN 10k ± 3%
(0.250 TERMINAL) TEMP RTN P2-6 BK
N.C. P2-7
ELECTRONIC
CONTROL NC
R BK R/W R
HIGH LIMIT
THERMAL CUT-OFF THERMOSTAT HEATER
(TCO) 352°F (178°C) 295°F (146°C) 7.8 - 11.8
GAS DRYER
120 VOLTS U.S.
115 VOLTS CANADA LINE L2
L1 LINE W - NEUTRAL
BK R
PLUG
DRUM LAMP 5 -15P GND
BK DL BR
NC COM W
P1-3 BU BU NO
DOOR
BK P1-5 DOOR SWITCH
L1 P1-2 NEUTRAL W
NEUTRAL
P3 P1-4 LT BU
USER INTERFACE MOTOR
W
(ACTIVE OVERLAY OR MAIN
G/Y 2.4 - 3.6
ALTERNATE TECHNOLOGY) P1-1 SENSOR MOVS
P4
P2-1 Y/R 5M
MOIST.
4M CENTRIFUGAL
SENSOR SWITCH
HEATER
RELAY P2-2 BK GND BELT SWITCH
MOIST. RTN
3M 6M
P2-3 LT BU
MODEL START
N.O. 2.4 - 3.8 BK
HEATER +V P2-4
(0.250 TERMINAL) MODEL RTN
THERMISTOR
P2-5 R/W DRIVE MOTOR - 1/3 H.P. 1V IG IGR
COM TEMP.
HEATER RTN IGNITOR
(0.250 TERMINAL) P2-6 BK 10k ±3% 50 - 500
TEMP. RTN
2 1 3 VALVE NO. 1
VALVE MOV
ELECTRONIC N.C. P2-7 HOLD
CONTROL 4 ASSIST 5
NC BU VALVE NO. 2
R TF1 TF2 R 3V
MAIN
HS1 HS2 FS1 FS2
THERMAL FUSE FLAME SENSOR
91°C (196°F) HIGH LIMIT THERMOSTAT
22,000 BTU/HR
96°C (205°F)
7-1
— NOTES —
7-2
PRODUCT SPECIFICATIONS
AND
WARRANTY INFORMATION SOURCES
IN THE UNITED STATES:
FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:
IN CANADA:
FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL:
1-800-461-5681