Malmo Foods (Pvt.

) Doc # : TEC-FRM-001 Revision : A

Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Juice Plant-10

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
1 Mixer with Pump 1001
3 Feed Pump PHE 1002
4 Pasteurizer PHE 1004
8 Hot water Pump 1005
CW Circulation Pump
9 1006 x
10 Booster Pump 1007
11 Chilling PHE 1008
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 CIP Past Section, Ghee Section & Road Tanker CIP Unit-3
Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
CIP Past Section
1 Tank For Acid Solution 301
2 Tank for Lye Solution 302
3 Tank for Hot water 303
4 CIP farward pump-1 304
5 CIP farward pump-2 305

Ghee Section
6 Butter Churn 306 Oil Change after every 8000 hrs.
7 Butter Packing m/c 307
8 Ghee melter-1 308
9 Ghee melter-2 309
10 Tin Packing m/c 310
11 Sealer 311 Maintenance After Breakdown
12 CBM 312 Maintenance After Breakdown
Road Tanker CIP Unit
13 Tank for Hot water 313
14 Tank for Lye Solution 314
15 CIP Farward Pump 315
16 CIP Return Pump 316
 Jul Aug Sep Oct Nov Dec
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
on

on

P Unit
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 20179 Chiller Section,Refrigeration Units and Cooling Towers-12

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Grasso V700 CM
1 Compressor-1 1201 After 1000 hrs. of running
Grasso V700 CM
2 Compressor-2 1202 After 1000 hrs. of running
Grasso RC 311
3 Compressor 1203 After 1000 hrs. of running
4 Condensor 1204 Every 11th of Moon
5 Blower 1205 Every 11th of Moon

Chemical dozing metering

6 Pump & drum 1206 On Every Second Day
7 NH3 Gas vessel 1207
Vessel with expansion
8 Valve 1208 After Breakdown
9 PHE (Evaporator) 1209
10 PHE circulation Pump 1210
Chill water Farward pump-
11 1 1211
Chill water Farward pump-
12 2 1212
Chill water farward pump-
13 3 1213
14 Storage Tank 1214
Electrical Panel
15 (Contactors) 1215 On every 3rd 11th of Moon
16 Invertors 1216 Every 11th of Moon
17 Cooling Tower-1 1217 3 times in a week and every 11th of moon
18 Cooling Tower-2 1218 3 times in a week and every 11th of moon

19 Refrigeration Unit-1 1219

20 Refrigeration Unit-2 1220

21 Refrigeration Unit-3 1221

22 Refrigeration Unit-4 1222

23 Refrigeration Unit-5 1223

24 Refrigeration Unit-6 1224

25 Refrigeration Unit-7 1225

Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Water Plant-6

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Filter Assembly-1 601 Jambo filtr Change after 3 days, Catrage and slim filters Change ater 7 days, Inspection after eve
2 Filter Assembly-2 602 Jambo filtr Change after 3 days, Catrage and slim filters Change ater 7 days, Inspection after eve
Raw Water Storage Tanks
3 603
4 Sand Filter 604
5 Corbon Filter 605
6 Pressure Vessel 606
7 H.P Pump 607
8 Anti Scale Tank 608
9 Anti Scale dozing 609 Ater every tow days Replace and Cleaning
10 R.O Membranes 610
11 Minerals tanks 611
12 Mineral Dozing Pumps 612
13 Ozonotor 613
14 Batch Storage Tank-1 614
15 Batch Storage Tank-2 615
16 Feed Pump 616
17 UV Lamp 617 Replace after breakdown
18 Filling Pump 619
19 Washer and Filler 620
20 Capper 621 sss
21 Presser 622
22
23
 Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
ays, Inspection after every 3 days
ays, Inspection after every 3 days
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Ice-Cream Section-07

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Mixing Tank-1 701
2 Mixing Tank-2 702
3 Pasteurizer 703
4 PHE 704
5 Homogenizer 705 Oil Change after every 5000 hrs. of running.
6 continuous freezer 706
7 Fruit Filler 707
8 Packing Machine 708
9 Date Printer 709 After Breakdown
10 Ripple Machine 710
11 Candy 711
12 Pista Grinder 712
13 Chiller Tank 713 Daily Cleaning
14 Ageing Tanks 714
15
16
17
18
19
20
20
21
22
23
Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

s
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Pasteurization Section-1

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Reception Pump 101
Vege Melter (Agitator,
Dozing Pump)
2 102
Stab Melter (Agitator,
3 Dozing Pump) 103
Cream pasteurizer 104
Homogenizer-2 105 Lubricating Oil change after every 5000 hrs. of running, Major Check After every 4 months
4 Homogenizer-1 108 Lubricating Oil change after every 5000 hrs. of running, Major Check After every 4 months
5 Seperator 109
Cream Shifting Pump For
8 Seperators 110
Water Injected pump for
9 Seperators 111
P-5 (P.D Pump & Agitator)
10 112
11 Pasteurizer 113
Cream Shifting Pump
attach with Cream B.tank
12 114
Condence Shifting Pump
13 115
Swing Bend Panel- 1 & 2
14 116
15 CIP Return Pump 117
Feed Pump-1 for
16 evporator 118
Feed Pump-2 for
17 evporator 119
18 Feed Pump For UHT 120
19 P-4 Tank with Agitator 121
20 P-3 Tank with Agitator 122
21 P-2 Tank with Agitator 123
22 P-1 Tank with Agitator 124
23 Feed Pump-1 125
24 Feed Pump-2 126
P-6 Tank with Agitator for
25 Cream 127
P-7 Tank with Agitator For
26 Cream 128
P.D Pump for Hot Cream
27 129
28 Triblender For Mixing 130
29 Silo-1 131
30 Silo-2 132
31 Raw Milk PHE 133
 Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

After every 4 months

After every 4 months
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Small Evaporator

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Feed Pump 401
2 Vacuum Pump 402 c

3 Tabular Heat Exchanger 403

4 Condensor 404
5 Transport Pump-1 405
6 Transport pump-2 406
7 Transport Pump-3 407
8 Transport Pump-4 408
9 Transport Pump-5 409
10 Transport Pump-6 410
11 Transport Pump-7 411
12 Condense Pump-1 412
13 Condense Pump-2 413
14 CW Pump 414
15 Pressure Guages 415
16 Flow Meter 416
17
18
19
20
21
22
23
Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Large Evaporator -2

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Transport Pump-1 201
2 Transport Pump-2 202
3 Transport Pump-3 203
4 Transport Pump-4 204
5 Transport Pump-5 205
6 Transport Pump-6 206
7 Transport Pump-7 207
8 Condensate pump-1 208
9 Condensate pump-2 209
10 Main Feed Pump 210 Two pumps, one is in system and other is standby, so pump changes in Jan for majo
11 Vacuum Pump-1 211
12 Vacuum Pump-2 212
Cooling water return
14 Pump 214
Cooling water farward
15 pump-1 215
Cooling water farward
16 pump-2 216
Cooling water farward
17 pump-3 217
Condensate Return pump
18 to Boiler 218
19 Cooling Tower-1 219
20 Cooling Tower-2 220
Evaporator PHE for
21 Condense 221

22 Evaporator PHE for Milk 222

 Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

changes in Jan for major Maintenance

 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Coal-fired tube boiler-8

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Induced Draft Fan 801
2 Forced Draft Fan 802

3 Pakaged Type boiler tubes 803 Manual Cleaning and Inspection at Every 11th of moon
4 Boiler Feed Pump-1 804
5 Boiler Feed pump-2 805
6 Guage Glass 806 Daily Check
7 Safty Valve-1 807
8 Safty Valve-2 808
9 Pressure Guage-1 809
10 Pressure Guage-2 810
11 Furnace/Burner 811 Every 11th of Moon
12 Pressure Switch 812

13 Water Feed Check Valve-1 813

14 Water Feed Check Valve-2 814 every 11th of moon

15 Air Vent Valve 815
16 Blow Down Valve 816
17 Shell 817
18 Combustion Chamber 818 Every 11th of Moon
19 Back Plate-1 819 Every 11th of Moon
20 Back Plate-2 820 Every 11th of Moon
21 Wet Scrubber 821 Every 11th of Moon
22 Econ-miser 822 Every 11th of Moon
23 Hot Water Tank
Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Wood- Fired Tube Boiler-9

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Induced Draft Fan 801
2 Forced Draft Fan 802

3 Pakaged Type boiler tubes 903 Manual Cleaning and Inspection at Every 11th of moon
4 Boiler Feed Pump-1 804
5 Boiler Feed pump-2 805
6 Guage Glass 906 Daily Check
7 Safty Valve-1 907
8 Safty Valve-2 908
9 Pressure Guage-1 909
10 Pressure Guage-2 910
11 Furnace/Burner 911 Every 11th of Moon
12 Pressure Switch 912

13 Water Feed Check Valve-1 913

14 Water Feed Check Valve-2 914 every 11th of moon

15 Air Vent Valve 915
16 Blow Down Valve 916
17 Shell 917
18 Combustion Chamber 918 Every 11th of Moon
19 Back Plate-1 919 Every 11th of Moon
20 Back Plate-2 920 Every 11th of Moon
21 Super-Heater 921 Every 11th of Moon
22 Economizer 922 Every 11th of Moon
23 Hot Water Tank 923
Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
 Malmo Foods (Pvt.) Doc # : TEC-FRM-001 Revision : A
Ltd Title: Annual Maintenance Schedule for Malmo Foods Plant/Equipment

Year= 2019 Spray Dryer for Milk Powder-5

Jan Feb Mar Apr May Jun Jul
Sr. # Description Ident.
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 Pre-Heater 501 Manual cleaning done at every 11th of moon

2 Condense feed pump-1 502

3 Condense feed pump-2 503

4 Condense Trolley-1 504
5 Condense Trolley-2 505
6 High Pressure pump-1 506
7 High Pressure pump-2 507
8 Vibro Fludize Bed 508
9 Vibro Heating Fan 509
10 Vibro Cooling Fan 510
11 Sieve 511
12 Lecithen unit 512
13 Vibro exhaust fan 513
Vibro cyclone fan with
14 Rotary valve 514
15 Shoot vibrator-1&2 515
16 Root blower 516
Fine collector cone with
17 rotary valves 517 Manual cleaning done at every 11th of moon
Main cyclone with rotary
18 valves 518 Manual cleaning done at every 11th of moon
19 Main Supply Fan 519
20 Steam Radiater 520 Manual cleaning done at every 11th of moon
21 Spray Nozzeles 521 Manual cleaning done at every 11th of moon
22 Main Exhaust Fan 522
23 Lift 523
24 Hammers 524 Every 11th of moon
25 PP Chamber & Cone 525 Every 11th of moon
Jul Aug Sep Oct Nov Dec
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53