Chandresh Engineers

Plot No 3-11 / 2, Dev Industrial Estate, B/h Gorwa Water Tank, GORWA, VADODARA 390 012
Process Failure Mode and Effect Analysis (Process FMEA)
FMEA number: 61818/01 FMEA Date 20-May-19
Item: SCP000019000 (61818) Rev D Responsibility: Quality Inspector / Ashish
Page : 1+ F/CE/D&D/PFMEA/001 Rev: 04
Process Step

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Current Process Action Results

Responsibility
Classification

Completion
Process No.

& Target
Severity

Occurrence

Occurrence
Completion
Action
Detection

Detection
SOD
RPN

Date
Potential Potential Effect(s) Potential Cause(s)

Severity
Actions
Taken
Requirements

RPN
Date
Failure Mode of Failure of Failure Controls Prevention Controls Detection

Function

On Process - 1 i) Tool Inspection Work

O.D. Over i) Die-punch worn
Next Process - 6 6 - Instruction No: STO/TI/01. 2 5 60 625
Size out.
Customer - 4 ii) Die Selection Work
ii) Wrong Die i), ii), iii) In Process Inspection Report as per
Instruction PRO/BC/DS/01.
selection. Report No: 61818/01 F.M. No.:
iii) Die Set Up Work
iii) Die setup not as F/CE/PROD/001. Check 5 Pcs Every 2 Hours
Instruction
O.D. per work instruction. and Record 3 Pcs.
PRO/BC/MCS/61818/01.
iv) Preventive iv) Daily Machine Maintenance .Check Sheet
iv) Daily Maintenance Check
Maintenance not F/CE/MNT/001
Sheet F/CE/MNT/001.
Done. v) Verify Calibration of Vernier Caliper.
01 Blanking On Process - 1 v) Instrument Calibration
O.D. Under v) Instruments not
Next Process - 7 7 - Frequency as per Report No: 2 5 70 725
Size Calibrated.
Customer - 6 F/CE/QA/003.

i) Tool Resharpening as per

i) Die/punch worn i) After resharpening Tool Layout Inspection.
On Process - 1 Work Instruction STO/TI/01.
Free from Dent Dent marks, out ii) In Process Inspection Report as per Report
Next Process - 1 5 - ii) Die Set Up Work 2 7 70 527
marks, Burrs, etc. Burrs etc. ii) Improper No: 61818/01 F.M. No.: F/CE/PROD/001.
Customer - 5 Instruction
alignment Check 5 Pcs Every 2 Hours and Record 3 Pcs.
PRO/BC/MCS/61818/01.
 Page : 2+ F/CE/D&D/PFMEA/001 Rev: 04
Process Step

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Current Process Action Results

Responsibility
Classification

Completion
Process No.

& Target
Severity

Occurrence

Occurrence
Completion
Action
Detection

Detection
SOD
RPN

Date
Potential Potential Effect(s) Potential Cause(s)

Severity
Actions
Taken
Requirements

RPN
Date
Failure Mode of Failure of Failure Controls Prevention Controls Detection

Function
On Process - 1
I.D. Over Size Next Process - 4 7 - i) Tool Resharpening as per 2 i) After resharpening Tool Layout Inspection. 5 70 725
Customer - 7 i) Tool Wear. Work Instruction STO/TI/01. ii) In Process Inspection Report as per Report
I.D. i) Instruments not ii) Instrument Calibration No: 61818/02 F.M. No.: F/CE/PROD/001.
On Process - 1 Calibrated. Frequency as per Report No: Check 5 Pcs Every 2 Hours and Record 3 Pcs.
I.D. Under F/CE/QA/003.
Next Process - 4 5 - 2 ii) Verify Calibration of Vernier Caliper. 5 50 525
Size
Customer - 5

i) Tool Resharpening as per i) After resharpening Tool Layout Inspection.

On Process - 1 i) Tool Wear. Work Instruction STO/TI/01. ii) In Process Inspection Report as per Report
02 Ring Out of
Concentricity Next Process - 7 7 - i) Instruments not ii) Instrument Calibration 2 No: 61818/02 F.M. No.: F/CE/PROD/001. 5 70 725
Specification
Customer - 6 Calibrated. Frequency as per Report No: Check 5 Pcs Every 2 Hours and Record 3 Pcs.
F/CE/QA/003. ii) Verify Calibration of Vernier Caliper.

i) Tool Resharpening as per

i) Die/punch worn i) After resharpening Tool Layout Inspection.
On Process - 1 Work Instruction STO/TI/01.
Free from Dent Dent marks, out ii) In Process Inspection Report as per Report
Next Process - 1 5 - ii) Die Set Up Work 2 7 70 527
marks, Burrs, etc. Burrs etc. ii) Improper No: 61818/02 F.M. No.: F/CE/PROD/001.
Customer - 5 Instruction
alignment Check 5 Pcs Every 2 Hours and Record 3 Pcs.
PRO/BC/MCS/61818/02.

i) Less Deburring i), ii) In Process Inspection Report as per

On Process - 1 i), ii) Work Set up as per
Components free Duration Report No: 61818/11 F.M. No.:
11 Deburring Burrs on Part Next Process - 4 4 - Work Instruction 2 7 56 427
from Burrs ii) Lapse in F/CE/PROD/001. Check 5 Pcs Every 2 Hours
Customer - 4 PRO/BC/DB/61818/11
Inspection and Record 3 Pcs.
 Page : 3+ F/CE/D&D/PFMEA/001 Rev: 04
Process Step

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Current Process Action Results

Responsibility
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Completion
Process No.

& Target
Severity

Occurrence

Occurrence
Completion
Action
Detection

Detection
SOD
RPN

Date
Potential Potential Effect(s) Potential Cause(s)

Severity
Actions
Taken
Requirements

RPN
Date
Failure Mode of Failure of Failure Controls Prevention Controls Detection

Function
On Process - 1 i) Die Set Up Work i) In Process Inspection Report as per Report
O.D. Over
Next Process - 5 5 - i) Stroke length Low Instruction 2 No: 61818/03 F.M. No.: F/CE/PROD/001. 5 50 525
Size
Customer - 1 PRO/BC/MCS/61818/02. Check 5 Pcs Every 2 Hours and Record 3 Pcs.

O.D. i) Tool Revalidation as per i) After revalidation Tool Layout Inspection.

i) Tool Wear
On Process - 1 Work Instruction STO/TI/01. ii) In Process Inspection Report as per Report
O.D. Under ii) Instruments not
Next Process - 7 7 - ii) Instrument Calibration 2 No: 61818/03 F.M. No.: F/CE/PROD/001. 5 70 725
Size Calibrated
Customer - 1 Frequency as per Report No: Check 5 Pcs Every 2 Hours and Record 3 Pcs.
F/CE/QA/003 iii) Verify Calibration of Vernier Caliper.

On Process - 1 i) Die Set Up Work i) In Process Inspection Report as per Report

I.D. Over Size Next Process - 5 5 - i) Stroke length Low Instruction 2 No: 61818/03 F.M. No.: F/CE/PROD/001. 5 50 525
Customer - 1 PRO/BC/MCS/61818/02. Check 5 Pcs Every 2 Hours and Record 3 Pcs.

I.D. i) Tool Revalidation as per i) After revalidation Tool Layout Inspection.

i) Tool Wear
On Process - 1 Work Instruction STO/TI/01. ii) In Process Inspection Report as per Report
I.D. Under ii) Instruments not
Next Process - 7 7 - ii) Instrument Calibration 2 No: 61818/03 F.M. No.: F/CE/PROD/001. 5 70 725
Size Calibrated
Customer - 1 Frequency as per Report No: Check 5 Pcs Every 2 Hours and Record 3 Pcs.
03 Pre-Forming F/CE/QA/003 iii) Verify Calibration of Vernier Caliper.

On Process - 1 i) Die Set Up Work i) In Process Inspection Report as per Report

Pocket Height i) Stroke length
Next Process - 5 5 - Instruction 2 No: 61818/03 F.M. No.: F/CE/PROD/001. 5 50 525
Over Size High
Customer - 1 PRO/BC/MCS/61818/02. Check 5 Pcs Every 2 Hours and Record 3 Pcs.

i) Tool Revalidation as per

Pocket Height i) Tool Wear Work Instruction STO/TI/01.
i) After revalidation Tool Layout Inspection.
ii) Stroke length ii) Die Set Up Work
On Process - 1 ii) In Process Inspection Report as per Report
Pocket Height Low Instruction
Next Process - 5 5 - 2 No: 61818/03 F.M. No.: F/CE/PROD/001. 5 50 525
Under Size ii) Instruments not PRO/BC/MCS/61818/02.
Customer - 1 Check 5 Pcs Every 2 Hours and Record 3 Pcs.
Calibrated iii) Instrument Calibration
iii) Verify Calibration of Vernier Caliper.
Frequency as per Report No:
F/CE/QA/003

i) Tool Revalidation as per

i) Die/punch worn i) After revalidation Tool Layout Inspection.
On Process - 1 Work Instruction STO/TI/01.
Free from Dent Dent marks, out ii) In Process Inspection Report as per Report
Next Process - 1 5 - ii) Die Set Up Work 2 7 70 527
marks, Burrs, etc. Burrs etc. ii) Improper No: 61818/03 F.M. No.: F/CE/PROD/001.
Customer - 5 Instruction
alignment Check 5 Pcs Every 2 Hours and Record 3 Pcs.
PRO/BC/MCS/61818/03
 Page : 4+ F/CE/D&D/PFMEA/001 Rev: 04
Process Step

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Current Process Action Results

Responsibility
Classification

Completion
Process No.

& Target
Severity

Occurrence

Occurrence
Completion
Action
Detection

Detection
SOD
RPN

Date
Potential Potential Effect(s) Potential Cause(s)

Severity
Actions
Taken
Requirements

RPN
Date
Failure Mode of Failure of Failure Controls Prevention Controls Detection

Function
i), ii) Tool Set up as per
i) Stroke length low. i), ii) In Process Inspection Report as per
Work Instruction
On Process - 1 ii) Die Set up not as Report No: 61818/04 F.M. No.:
O.D. Over PRO/BC/MCS/61818/04
Next Process - 5 5 - per Instruction. 2 F/CE/PROD/001. Check 5 Pcs Every 2 Hours 6 60 526
Size iii) Gauge Calibration
Customer - 5 iii) Instruments not and Record 3 Pcs.
Frequency as per Report No:
Calibrated. iii) Verify Go-No Go Gauge
F/CE/QA/005
O.D.
i) Tool Revalidation as per i) After revalidation Tool Layout Inspection.
On Process - 1 i) Tool Wear. Work Instruction STO/TI/01. ii) In Process Inspection Report as per Report
O.D. Under
Next Process - 7 7 - ii) Instruments not ii) Gauge Calibration 2 No: 61818/04 F.M. No.: F/CE/PROD/001. 6 84 726
Size
Customer - 5 Calibrated. Frequency as per Report No: Check 5 Pcs Every 2 Hours and Record 3 Pcs.
F/CE/QA/005 iii) Verify Go-No Go Gauge

i), ii) Tool Set up as per

i) Stroke length low. i), ii) In Process Inspection Report as per
Work Instruction
On Process - 1 ii) Die Set up not as Report No: 61818/04 F.M. No.:
PRO/BC/MCS/61818/03
I.D. Over Size Next Process - 5 5 - per Instruction. 2 F/CE/PROD/001. Check 5 Pcs Every 2 Hours 6 60 526
iii) Gauge Calibration
Customer - 5 iii) Instruments not and Record 3 Pcs.
Frequency as per Report No:
Calibrated. iii) Verify Go-No Go Gauge
F/CE/QA/005
I.D.
i) Tool Revalidation as per i) After revalidation Tool Layout Inspection.
04 Final-Forming On Process - 1 i) Tool Wear. Work Instruction STO/TI/01. ii) In Process Inspection Report as per Report
I.D. Under
Next Process - 7 7 - ii) Instruments not ii) Gauge Calibration 2 No: 61818/04 F.M. No.: F/CE/PROD/001. 6 84 726
Size
Customer - 5 Calibrated. Frequency as per Report No: Check 5 Pcs Every 2 Hours and Record 3 Pcs.
F/CE/QA/005 iii) Verify Go-No Go Gauge

i) Tool Set up as per Work

i) Stroke length low. Instruction i) In Process Inspection Report as per Report
Ii) Tool Wear PRO/BC/MCS/61818/04 No: 61818/04 F.M. No.: F/CE/PROD/001.
On Process - 1
Pocket Height ii) Die Set up not as ii) Tool Revalidation as per Check 5 Pcs Every 2 Hours and Record 3 Pcs.
Next Process - 5 5 2 5 50 525
Under Size per Instruction. Work Instruction STO/TI/01. Cp-Cpk Value Count per Lot of 5000 Set.
Customer - 5
iii) Instruments not iii) Gauge Calibration ii) After revalidation Tool Layout Inspection.
Calibrated. Frequency as per Report No: iii) Verify Height Stand and Dial Indicator
F/CE/QA/005
Pocket Height FC

i) After revalidation Tool Layout Inspection.

i) Tool Revalidation as per ii) In Process Inspection Report as per Report
On Process - 1 i) Tool Wear Work Instruction STO/TI/01. No: 61818/04 F.M. No.: F/CE/PROD/001.
Pocket Height
Next Process - 1 7 ii) Instruments not ii) Gauge Calibration 2 Check 5 Pcs Every 2 Hours and Record 3 Pcs. 5 70 725
Over Size
Customer - 7 Calibrated Frequency as per Report No: Cp-Cpk Value Count per Lot of 5000 Set.
F/CE/QA/005 iii) Verify Verify Height Stand and Dial
Indicator
 Page : 5+ F/CE/D&D/PFMEA/001 Rev: 04
Process Step

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Current Process Action Results

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Completion
Process No.

& Target
Severity

Occurrence

Occurrence
Completion
Action
Detection

Detection
SOD
RPN

Date
Potential Potential Effect(s) Potential Cause(s)

Severity
Actions
Taken
Requirements

RPN
Date
Failure Mode of Failure of Failure Controls Prevention Controls Detection

Function

i) After Revalidation Tool Layout Inspection.

i) Tool Revalidation as per
ii) In Process Inspection Report as per Report
On Process - 1 i) Tool Wear Work Instruction STO/TI/01.
P.C.D. Under No: 61818/04 F.M. No.: F/CE/PROD/001. nP
Next Process - 7 7 ii) Instruments not ii) Gauge Calibration 2 6 84 726
Size Chart per Lot of 5000 Set. Check 5 Pcs Every
Customer - 6 Calibrated Frequency as per Report No:
2 Hours and Record 3 Pcs.
F/CE/QA/005
iii) Verify Relation Gauge

P.C.D. FC
i) Tool Revalidation as per
Work Instruction STO/TI/01. i) After Revalidation Tool Layout Inspection.
i) Tool Wear ii)Tool Set up as per Work ii) In Process Inspection Report as per Report
On Process - 1
P.C.D. Over ii) Stroke length low Instruction No: 61818/04 F.M. No.: F/CE/PROD/001. nP
Next Process - 5 5 2 6 60 526
Size iii) Instruments not PRO/BC/MCS/61818/04 Chart per Lot of 5000 Set. Check 5 Pcs Every
Customer - 5
Calibrated iii) Gauge Calibration 2 Hours and Record 3 Pcs.
Frequency as per Report No: iii) Verify Relation Gauge
F/CE/QA/005

i) Tool Set up as per Work

i) Stroke length low. Instruction
i) In Process Inspection Report as per Report
Ii) Tool Wear PRO/BC/MCS/61818/04
On Process - 1 No: 61818/04 F.M. No.: F/CE/PROD/001.
Pocket Radius ii) Die Set up not as ii) Tool Revalidation as per
Next Process - 5 5 2 Check 5 Pcs Every 2 Hours and Record 3 Pcs. 6 60 526
Under Size per Instruction. Work Instruction STO/TI/01.
Customer - 5 ii) After Revalidation Tool Layout Inspection.
04 Final-Forming iii) Instruments not iii) Gauge Calibration
iii) Verify Radius Template
Calibrated. Frequency as per Report No:
Pocket Radius F/CE/QA/005

i) Tool Revalidation as per i) After Revalidation Tool Layout Inspection.

On Process - 1 i) Tool Wear Work Instruction STO/TI/01. ii) In Process Inspection Report as per Report
Pocket Radius
Next Process - 1 7 ii) Instruments not ii) Gauge Calibration 2 No: 61818/04 F.M. No.: F/CE/PROD/001. 6 84 726
Over Size
Customer - 7 Calibrated Frequency as per Report No: Check 5 Pcs Every 2 Hours and Record 3 Pcs.
F/CE/QA/005 iii) Verify Radius Template

i) After Revalidation Tool Layout Inspection.

Pocket Space On Process - 1
Equal Spaced i) Tool Wear i) Tool Revalidation as per ii) In Process Inspection Report as per Report
not as per Next Process - 1 7 2 6 84 726
Pocket ii) Tool Damage Work Instruction STO/TI/01. No: 61818/04 F.M. No.: F/CE/PROD/001.
Specification Customer - 7
Check 5 Pcs Every 2 Hours and Record 3 Pcs.

i) Tool Revalidation as per

i) Die/punch worn i) After Revalidation Tool Layout Inspection.
On Process - 1 Work Instruction STO/TI/01.
Free from Dent Dent marks, out ii) In Process Inspection Report as per Report
Next Process - 1 5 - ii) Die Set Up Work 2 7 70 527
marks, Burrs, etc. Burrs etc. ii) Improper No: 61818/03 F.M. No.: F/CE/PROD/001.
Customer - 5 Instruction
alignment Check 5 Pcs Every 2 Hours and Record 3 Pcs.
PRO/BC/MCS/61818/04
 Page : 6+ F/CE/D&D/PFMEA/001 Rev: 04
Process Step

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Current Process Action Results

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Completion
Process No.

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Severity

Occurrence

Occurrence
Completion
Action
Detection

Detection
SOD
RPN

Date
Potential Potential Effect(s) Potential Cause(s)

Severity
Actions
Taken
Requirements

RPN
Date
Failure Mode of Failure of Failure Controls Prevention Controls Detection

Function
On Process - 1
Diameter Over i) After Resharpening Tool Layout Inspection.
Next Process - 7 7 FC i) Tool Resharpening as per 2 6 84 726
Size ii) In Process Inspection Report as per Report
Customer - 6 i) Die Punch Wear Work Instruction STO/TI/01.
No: 61818/05 F.M. No.: F/CE/PROD/001.nP
Hole Diameter i) Instruments not ii) Gauge Calibration
Chart per Lot of 5000 Set. Check 5 Pcs Every
On Process - 1 Calibrated Frequency as per Report No:
Diameter 2 Hours and Record 3 Pcs.
Next Process - 7 7 FC F/CE/QA/005 2 ii) Verify Go-No Go Gauge 6 84 726
Under Size
Customer - 6

On Process - 1
P.C.D. Over
Next Process - 7 7 FC i) Tool Resharpening as per 2 i) In Process Inspection Report as per Report 6 84 726
Size
Customer - 6 i) Die Punch Wear Work Instruction STO/TI/01. No: 61818/05 F.M. No.: F/CE/PROD/001.nP
Hole P.C.D. i) Instruments not ii) Gauge Calibration Chart per Lot of 5000 Set. Check 5 Pcs Every
On Process - 1 Calibrated Frequency as per Report No: 2 Hours and Record 3 Pcs.
P.C.D. Under F/CE/QA/005
Next Process - 7 7 FC 2 ii) Verify Go-No Go Gauge 6 84 726
Size
Customer - 6

On Process - 1 i) In Process Inspection Report as per Report

No. Of Hole at Less No. of i) Tool Resharpening as per
05 Piercing Next Process - 7 7 - i) Punch Damage 2 No: 61818/05 F.M. No.: F/CE/PROD/001. 6 84 726
Equal Distance Hole Work Instruction STO/TI/01.
Customer - 7 Check 5 Pcs Every 2 Hours and Record 3 Pcs.

i) Tool Resharpening as per i) In Process Inspection Report as per Report

Hole to Hole
On Process - 1 i) Die Punch Wear Work Instruction STO/TI/01. No: 61818/05 F.M. No.: F/CE/PROD/001. nP
Hole to Hole Distance not
Next Process - 1 7 FC ii) Instruments not i) Gauge Calibration 2 Chart per Lot of 5000 Set. Check 5 Pcs Every 6 84 726
Distance as per
Customer - 7 Calibrated Frequency as per Report No: 2 Hours and Record 3 Pcs.
Specification
F/CE/QA/005. ii) Verify Go Gauge

i) Tool Resharpening as per

i) Die/punch worn i) After Resharpening Tool Layout Inspection.
On Process - 1 Work Instruction STO/TI/01.
Free from Dent Dent marks, out ii) In Process Inspection Report as per Report
Next Process - 1 5 - ii) Die Set Up Work 2 7 70 527
marks, Burrs, etc. Burrs etc. ii) Improper No: 61818/05 F.M. No.: F/CE/PROD/001.
Customer - 5 Instruction
alignment Check 5 Pcs Every 2 Hours and Record 3 Pcs.
PRO/BC/MCS/61818/04.
 Page : 7+ F/CE/D&D/PFMEA/001 Rev: 04
Process Step

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Current Process Action Results

Responsibility
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Completion
Process No.

& Target
Severity

Occurrence

Occurrence
Completion
Action
Detection

Detection
SOD
RPN

Date
Potential Potential Effect(s) Potential Cause(s)

Severity
Actions
Taken
Requirements

RPN
Date
Failure Mode of Failure of Failure Controls Prevention Controls Detection

Function

i) Receiving Inspection as per Report No:

i) Visual Check as per Doc. F/CE/QC/006
i) Bad Quality of
On Process - 1 No. QC/VC/01 ii) In Process Inspection Report as per Report
Rivets and Rivet
Rivet Fall Out Next Process - 1 5 - ii) Die Set Up Work 2 No: 61818/06 F.M. No.: F/CE/PROD/001 and 4 40 524
Fitment ii) Improper Die
Customer - 5 Instruction 100% Material Pass under "61818 Rivet
Setup
PRO/BC/MCS/61818/05. Missing Checking Machine". Check 5 Pcs
Every 2 Hours and Record 3 Pcs.

i) In Process Inspection Report as per Report

On Process - 1 No: 61818/06 F.M. No.: F/CE/PROD/001 and
No. of Rivet as Less No. of i) Mishandling of i) Rivet Filling Work
Next Process - 1 5 - 2 100% Material Pass under "61818 Rivet 4 40 524
per Specification Rivet Material Instruction PRO/61818/06
Customer - 5 Missing Checking Machine". Check 5 Pcs
Every 2 Hours and Record 3 Pcs.

06 Rivet Fitment
i) Die Set Up Work
i) Verify Calibration of Height Stand and Dial
Rivet Face to i) Improper Die Instruction
Rivet Face to On Process - 1 Indicator
Cage Face not Setup PRO/BC/MCS/61818/05.
Cage Face as per Next Process - 1 7 - 2 ii) In Process Inspection Report as per Report 5 70 725
as per ii) Instrument not ii) Instrument Calibration
Specification Customer - 7 No: 61818/06 F.M. No.: F/CE/PROD/001.
Specification Calibrated Frequency as per Report No:
Check 5 Pcs Every 2 Hours and Record 3 Pcs.
F/CE/QA/003

i) Tool Revalidation as per

i) Die/punch worn i) After Revalidation Tool Layout Inspection.
On Process - 1 Work Instruction STO/TI/01.
Free from Dent Dent marks, out ii) In Process Inspection Report as per Report
Next Process - 1 5 - ii) Die Set Up Work 2 7 70 527
marks, Burrs, etc. Burrs etc. ii) Improper No: 61818/03 F.M. No.: F/CE/PROD/001.
Customer - 5 Instruction
alignment Check 5 Pcs Every 2 Hours and Record 3 Pcs.
PRO/BC/MCS/61818/06

Parts Shall be Oil On Process - 1

Improper Oil i) Improper Oiling i) Oiling as per Work
13 Oiling in systematic Next Process - 1 5 - 2 i) Visual Aid 6 60 526
on Parts Method Instruction PRO/COCP/01
manner Customer - 5

Parts Shall be Damage On Process - 1

i) Inadequate i) Packing Work
22 Packing pack as per Material, Next Process - 1 7 - 2 i) Visual Aid 7 98 727
Packing Instruction PRO/COCP/01
Speicfication Messed Up Customer - 7
 Page : 8- F/CE/D&D/PFMEA/001 Rev: 04
Evaluation Criteria -
Severity: - Detection: -
10 May endanger operator (machine or assembly) without warning. 10 Cannot detect or is not checked.
9 May endanger operator (machine or assembly) without warning. 9 Control is achieved with indirect or random checks only.
8 100% of product may have to be scrapped, or repaired in repair dept. with a repair time greater than 8 Control is achieved with visual inspection only.
one hour. 7 Control is achieved with double visual inspection only.
7 Product may have to be sorted & a portion scrapped, or repaired in repair dept with a repair time 6 Control is achieved with charting methods, such as SPC.
between half & one hour. 5 Control is based on variable gauging after parts have left the station, or Go/No Go gauging performed on 100% of the
6 A portion of the product may have to be scrapped with no sorting or repaired in repair dept. with a parts after parts have left the station.
repair time less than half hour. 4
Error detected in subsequent operations, or gauging performed on setup and first piece check.
5 100% of the product may to reworked or repaired offline but does not go to repair dept.
4 Product may have to be sorted with no scrap and a portion reworked. 3 Error detection in-station, or error detection in subsequent operations by multiple layers of acceptance. Cannot accept
3 A portion of the product may have to be reworked, with no scrap, online but out-of-station. discrepant part.
2 A portion of the product may have to be reworked, with no scrap, online but in-station. 2
Error detection in-station (automatic gauging with automatic stop feature) . Cannot pass discrepant part.
1 Slight inconvenience to operation or operator, or no effect.
1
Discrepant parts cannot be made because item has been error - proofed by process/product design.

Occurrence: -
10 ≥ 100 per Thousand Pieces 5 2 per Thousand Pieces
9 50 per Thousand Pieces 4 1 per Thousand Pieces
8 20 per Thousand Pieces 3 0.5 per Thousand Pieces
7 10 per Thousand Pieces 2 0.1 per Thousand Pieces
6 5 per Thousand Pieces 1 ≤ 0.01 per Thousand Pieces
Revision History: -
04 20-May-19 PFMEA was Revised
03 16-Mar-19 PFMEA was updated
02 1-Apr-19 Necessary Details Added
01 1-Apr-18 Address Change
00 17-Jul-17 PFMEA was made
Rev. No. Revision Date Details of Revision

Prepared By: - Approved By: -