YOHANA TRANSLATION Instructivo para Rescate de Equipos - TS-SSXXIN1ING

Recovery of Equipment Instructive
PURPOSE:
Provide a guideline reference to be followed when there is need to recover mining, medium and light equipment that got
disabled because of adverse conditions, incidents or because the equipment is down.
SCOPE:
This instructive applies to all activities that involve recovery of mining, medium and light equipment within the business
unit and activities controlled by Calenturitas Mine, including activities of contractors and third parts.
REQUIREMENTS FOR THE TASK

The following requirements must be complied before starting the rescue process.
Work permit, Check list and/or Lifting plan: Training (required for all personnel):
 Mining, medium and light equipment daily  Tire and Rim handling
inspection form (as it applies)  General Safety Induction
 AST Form TS-SS11F3E  Take 5, AST and D&A
 Moorings Inspection Form TS-SS31F11E  Load lifting and Mooring
 Critical Lifting Plan TS-SS31F8E  Safe driving
 Non Critical Lifting Plan TS-SS31F9E
Documents (Manuals, drawings, MSDS, etc.): Certifications (Personnel, equipments and

 Light and Medium Equipment Standard TS- tools):
SS14F1E  Internal license for Safe Driving
 Mining and Heavy Equipment Standard TS-  Certificate Mooring course
SS17S1E
Equipment and Tools: Others:

 Two way radios  Equipment list in Mine installations:
 Guayas  Wheel equipments: Mining truck,
 Shackles articulated truck, wheeldozer, frontal
 Strobes loader, motograder, lowboy and
manlift, light and medium equipment.
 Bull equipments: retroexcavator,
digger, drill, bulldozer.
Titulo # DOC Experto Técnico Fecha de Emisión Estado Revisión Fecha Revisión Próxima Revisión Pág.
Plantilla para Instructivo de TS-SS2T4E Andrea Fernandez 29.12.14 V2 18.06.18 18.06.20 1 de 11
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POTENTIAL RISKS
RISKS CONTROLS - Critical Controls = (CC)
 Tire explosión and RIM projection  Two-way positive communication between de
 Exposition to fire and toxic gases operators of equipment to be rescued and the one
 Hit, flattening, sudden projection of guaya, to rescue
atrapamiento de miembros superiors.  Ensure the state of mooring or rescuing equipments
 Fall/loss of control of equipment during rescue (inspection, curriculum vitae)
process.  At the moment of tensioning the guaya/sling never
be in line of fire
 Accommodate the area for faster and better access
(add dry material, drain the water)
 Adequately respond to the identification of
conditions that activate the Strata Failure TARP
(CC)
 Activate the emergency response plan (CC)
 Not doing the task if there is storm warn, be
aware of the storm alarm
 Allocate a parking area to leave the equipments
in a safe area
 When the recovering must be done during the
night, the general superintendent of the area
must authorize the operation. Sufficient
illumination of area must be warrantied.
 Ensure that equipments transporting
flammable/toxics products have an anti-spill kit.
PROCESS
# STEP by STEP (Steps with a warning RESPONSIBLE PHOTO
sign require the implementation
and/or verification of a critical control)
Isolate-Tie up-Ensure the area  Supervisor/Superinte
P1  Verify the state of operator ndent of shift. Commented [krs1]: Falta foto que esta en versión español
 If the operator is  H&S professional
impacted, the emergency  Members of
plan is activated accorded emergency brigade
to the stablished in  Supervisor/Superinte
Management of ndent of shift.
emergency response
standard TSS-S32SE
Trabajo
 Convene the people accountable
to assist the situation:
 Supervisor of area
 H&S professional
 Supervisor of
maintenance
 Instructor of training
 Emergency brigade
 Elaborate Rescue Plan  Shift Production

P2  Lead the development of Risk Analysis Superintendent/Supe
of the task to perform rvisor
 Advise the development of Risk  H&S Professional
Analysis
 Review the equipment involved in  Shift Maintenance
accident. Superintendent/Supe
 Define the support equipments and rvisor
the recovery tools to be used  Training Instructor
(Accorded to type of equipment
involved)  Shift Production
 Convene the expert personnel to carry Superintendent/Supe
out the recovery maneuver rvisor
 Assign responsible to each step of the
recovery process:
 Maintenance:
 Equipments allocated
to areas or down
mining equipments
 Burnt equipments
 Equipments that have
received electrical
discharges
 Production:
 Collioned equipment
 Turned over/bogged
equipment
Scenarios:
 Burnt equipment
 Turned over and/or bogged
equipment
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 Collisioned or Down equipment
 Equipment immersed in
water/mud/ or bogged in a valve of
Coal room
P3  BURNT EQUIPMENT:  Shift Production
 Wheel equipment: Isolate or Superintendent/Supervis
protect the area and do not or.
access to the equipment  Shift H&S Supervisor
during minimum 12 hours.  KALTIRE personnel
After this time do evaluation of
the equipment (only by the  Operator of mining
expert company: KALTIRE), wheel equipment or
verify if there still are inflated training instructor
wheels or if there are damages
in other components. Proceed
to retire the equipment of the  Shift Maintenance
area. Superintendent/Supervis
 Bull equipment: Do the or.
evaluation of equipment  Lowboy operator
 Fix the equipment in
field
 Use a lowboy to
translate the
equipment to the area
assigned by
maintenance to its
reparation.
P4  TURNED OVER AND/OR BOGGED  Shift Production
EQUIPMENT Superintendent/Supe
 Define the type of rvisor
equipment or tools to be  Shift Maintenance
used to rescue Superintendent/Supe
rvisor.
Inspect the Equipment to
be rescued involving  H&S Professional
maintenance:  Member of
 Do risk analysis of this task emergency brigade
 Evaluate/locate possible
hazardous energy sources.  Shift Production
 Ensure operator is out of Superintendent/Supe
equipment before doing rvisor
Trabajo
the maneuver executed by
recue personnel and
brigadistas
 Leave equipment ready for
the rescue.
Equipment of support:
 Retro excavator
 Crane
 Bulldozer
 Front Loader
 Luminary (if nigh time).
Tools:
 Guayas
 Sling
 Shackles
 Strobes
 Communication
equipments
 Cones (with reflective
tape)
 Compressor to enable
steering
PPE to personnel:
 Gloves
 Glasses
 Vests
 Masks
 Elaborate recovery Plan:  Shift Production

 Do risk analysis of the task Superintendent/Supe
with every person involved rvisor
in it: Appoint a recue  Shift Maintenance
leader Superintendent/Supe
 Get revision and approval rvisor.
of risk analysis by manager  Shift H&S
of area. professional
 Review selected support  Training instructor
equipment. Use the
Trabajo
equipment inspection  Shift Production and
format. Maintenance
 Review selected tools. Use Superintendent/Supe
tool inspection format. rvisor
(See attached table)
 Confirm the required PPE
to do task are in site
 Recovery of the
Equipment:  Personnel assigned
 When possible proceed to do the rescue
with the recovery during
daytime
 Verify positive
communication before
starting the task (rescue
leader)
 Locate tools and  Shift Production
equipment to be used in Superintendent/Supe
the places agreed on plan rvisor
 Do preliminare
movements, stop,
evaluate and continue
 Do the rescue and ensure  Shift Production
the equipment is Superintendent/Supe
fundamentally stable rvisor
before final transfer  Personnel assigned
 COLLISIONED OR DOWN to do the rescue
EQUIPMENT:
 Define the type of
equipment or tools to be
used to rescue
 Once the equipment is  Shift Production
down, Base 1/Supervisor Superintendent/Supe
must immediately report rvisor
maintenance to its soon
intervention, the reason
why it was down must be
indicated and the exact
location
Trabajo
 Inspect involved  Shift Maintenance
equipment (Done by Superintendent/Supe
maintenance): rvisor
 Do risk analysis for this  Shift Production
task Superintendent/Supe
 Evalue/locate possible rvisor
harzadous enery sources  Shift H&S supervisor
 Leave the equipment
available to the rescue
Equipments of support:
 Retro excavator
 Crane
 Bulldozer
 Frontal loader
 Luminaries if night time
Tools:
 Guayas
 Slings
 Shackles
 Strobes
 Communication
equipment  Shift Maintenance
 Cones (with reflective Superintendent/Supe
tape) rvisor
EPP to personnel:  Shift Production
 Sloves Superintendent/Supe
 Glasses (dark/clear) rvisor
 Reflective vests  Shift Maintenance
 Masks Superintendent/Supe
 Elaborate recovery plan: rvisor
 Do risk analysis of task with  Shift H&S
everyone involved: A professional
rescue leader must be  Training instructor
assigned
P5  AVOID POSSIBLE COLISION  Shift Production

BETWEEN EQUIPMENTS: Superintendent
 Ensure the area:
 Restrict access to non-authorized
personnel.
Trabajo
 Revision of collided equipment by
maintenance:
 Do risk analysis to this activity  Shift Production
 Evaluate hazardous energy Superintendent/Supe
sources. rvisor
 Evaluate bent or broken structures  Shift Maintenance
on the equipments that can
Superintendent/Supe
generate unexpected movements.
rvisor
 Activate the required support with
digger operators or close the road  Shift H&S supervisor
and communicate to Base 1  Training instructor
 Leave available the equipments to
do the rescue  Shift Production
 Define type of equipment or tools Superintendent/Supe
to be used to rescue: rvisor
Equipment of support:  Shift Maintenance
 Retro
Superintendent/Supe
excavator
rvisor
 Crane
 Bulldozer
 Front
Loader
 Luminary
(if nigh
time).
Tools:
 Guayas
 Sling
 Shackles
 Strobes
 Communic
ation
equipment
 Cones
(with
reflective
tape)
PPE to personnel:
 Gloves
 Glasses
 Vests
Trabajo
 Masks
 Elaborate the Recovery plan:  Shift Production
 Do risk analysis of the task with Superintendent/Supe
every person involved in it: A rvisor
rescue leader must be appointed.  Shift Maintenance
 Get revision and approval of risk
Superintendent/Supe
analysis by manager of area
rvisor
 Revise of selected support
equipment. Use inspection format.  Shift H&S
 Revise of selected tools. Use tool Professional
inspection format. (See attached  Training instructor
table)  Personnel assigned
 Confirm that all required PPE are in to do rescue
site
 Execute recovery of equipment:  Shift H&S
 When possible proceed with the
Professional
recovery during daytime.
 Verify positive communication
 Personnel assigned
before starting the task, rescue to do rescue
leader
 Locate tools and equipment in sites
agreed on plan.
 Do preliminar movements, stop,
evaluate and continue.
 Do rescue and ensure the
equipment is fundamentally stable
to final transfer
 EQUIPMENTS SUMMERGED IN  Shift Production
WATER OR BOGGED IN CHF VALVE
Superintendent/Supe
 Do risk analysis of the task
rvisor
with every person involved
in it: A rescue leader must
 Shift Maintenance
be appointed. Superintendent/Supe
 Get revision and approval rvisor
of risk analysis by manager  Shift H&S
of area Professional
 Accorded to weight of load  Training instructor
or dogged equipment,
select support equipment
for rescue
Trabajo
 Revise of selected support  Personnel assigned
equipment. Use inspection to do rescue
format.
 Revise of selected tools.
Use tool inspection format.
(See attached table)
 SPECIAL CASES (Electric discharge
P6 –> high voltage cables or electric
storm):
Contact with high voltage cables  Mining equipment
or electrical storm discharges.
operator
 Stay inside the equipment
until the electric storm has
dissipated or the “storm
alert” has been cancelled.
 In case of electrical hazard,  Mining equipment
stay inside the cabin until operator
you receive support from
the Shift Supervisor or
Brigade members to help  Members of
you exit in a safe manner emergency brigade
from the equipment.
 Only if there is risk of fire
(including loading of hot  Mining equipment
material), get out of the operator
equipment the faster
possible but in safe
manner and accorded to
respective procedure
 If fire continues, ask
support from water cart  Mining equipment
 Use manual extinguisher
or activate fire suppressor
operator
 Report immediately to the
Supervisor about the
outcome of the incident and  Mining equipment
don´t try to get off the operator
equipment
 Follow instructions of
evacuation of equipment:  Mining equipment
 Avoid making contact at operator
the same time between
the floor and the body
of the equipment.
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 Descend till last step of
the ladder and with your
feet together, jump to
ground as far away as
possible from the
equipment
 Shift Maintenance
 The equipment must be
left for 24 hours Superintendent/Supe
fundamentally stable rvisor
and isolated in an area  Mining equipment
not less than 100 m of operator
distance from other
equipments.
 Do visual inspection of  Shift Maintenance
potential damages Superintendent/Supe
rvisor
ADD TABLA OF CAPACITIES
Fecha de la
Versión Equipo de Revisión Naturaleza de la modificación
Revisión
Hector Ormachea
Fabricio Figueroa
V1 26.05.19
Edwin Alvarez
Carlos Orozco Elaboración del documento
Trabajo

YOHANA TRANSLATION Instructivo para Rescate de Equipos - TS-SSXXIN1ING

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Recovery of Equipment Instructive

REQUIREMENTS FOR THE TASK

Documents (Manuals, drawings, MSDS, etc.): Certifications (Personnel, equipments and

Equipment and Tools: Others:

 Elaborate Rescue Plan  Shift Production

 Elaborate recovery Plan:  Shift Production

P5  AVOID POSSIBLE COLISION  Shift Production

ADD TABLA OF CAPACITIES

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