ZF Drive Failure Codes

ZF Failure number: 001
Failure description: Sensor Error n_Out

Failure detection: Sensor or harness failure
ZF-internal name: e_nOut_EF2_ERR
ZF-internal type: DI_ET_INVALID_SIGNAL
System reaction: ErrorLevel 1

Failure reset condition: No Failure Signal
If failure reset condition is fulfilled: System reaction is reset after ignition off
Signal path: TCU internal

Pertained component: TCU, TCU internal harness/ internal sensor
Steps to repair:
Failure Number: 001

e_nOut_EF2_ERR
Check harness Change harness
Check sensor Change Sensor

Failure description: Differential speed between rear wheels and

gearbox output detected
Failure detection: B7 signal from cluster (n_out-sensor) or wheel
speed wrong
ZF-internal name: e_nOut_Plausi_ERR

Failure reset condition: Comparison of input-signal plausible
If failure reset condition is fulfilled: System reaction is reset after ignition off/ during cycle
Signal path: EDCCAN connection

Pertained component: EDC, CAN connection
Steps to repair:
Failure Number: 002

e_nOut_Plausi_ERR
Check Sensor Change Sensor
Check harness Repair/Change harness
Check CAN connection, Repair connecting cable

cable to EDC
Check Engine Controller - Change Engine Controller -

EDC EDC
Failure description: Error on “Accelerator pedal position”

(EEC2)
Failure detection: CAN-Signal Error Indicator
ZF-internal name: e_ACCPedalPos_ERROR

Signal path: EDC Accelerator pedal

Pertained component: EDC, Accelerator pedal
Steps to repair:
Failure Number: 003

e_ACCPedalPos_ERROR
Check Accelerator pedal Change Accelerator pedal

cable to EDC

EDC EDC
Failure description: Error on "Brake switch" signal (CCVS)

Failure detection: CAN-Signal defect
ZF-internal name: e_Brake_ERROR

Signal path: EDCconnectors and harness and brake pedal

Pertained component: EDC, connectors and harness and brake pedal
Steps to repair:
Failure Number: 004

e_Brake_ERROR
Check connectors Change connectors
Check brake pedal Change brake pedal

EDC EDC
Failure description: Error on "Rear axle, right wheel speed"

(HRW)
ZF-internal name: e_vRearRight_ERR


Signal path: CAN connection ABS EDC

Pertained component: CAN connection, ABS, EDC
Steps to repair:
Failure Number: 005

e_vRearRight_ERR
Check CAN connection Repair CAN connection
Check ABS sensor Change ABS sensor
Check EDC
Failure description: Error on "Rear axle, left wheel speed"

(HRW)
ZF-internal name: e_vRearLeft_ERR
System reaction: Error Level 1


Steps to repair:
Failure Number: 006

e_vRearLeft_ERR
Check EDC
Failure description: Error on "Front axle, right wheel speed"

(HRW)



Steps to repair:
Failure Number: 007

e_vRearRight_ERR
Check EDC
Failure description: Error on "Front axle, left wheel speed"

(HRW)



Steps to repair:
Failure Number: 008

e_vRearRight_ERR
Check EDC
Failure description: double failure in output speed plausibility
Failure detection: gearbox output speed sensors are not

available
ZF-internal name: e_nOut_NoSensor_ERR

Signal path: Output Speedsensors ABS Sensors

Pertained component: Gearbox, ABS
Steps to repair:
Failure Number: 009

ELC_EDRIVE_SELECT
Check output speed sensors Change Speed sensors
Check ABS sensors Change ABS sensors

Failure description: unconfirmed CAN ECCSMSG0 timeout
Failure detection: Lost connection to CAN ECCSMS G0

message
ZF-internal name: e_CAN_T1_OUT_ECCS0,

Signal path: CAN Connection EDC

Pertained component: Engine Controller, Cable to EDC
Steps to repair:
Failure Number: 010

e_CAN_T1_OUT_ECCS0

cable to EDC

EDC EDC
Failure description: confirmed CAN ECCSMSG0 timeout

message

Signal path: CAN connection EDC

Steps to repair:
Failure Number: 011

e_CAN_T2_OUT_ECCS0

cable to EDC

EDC EDC
Failure description: unconfirmed CAN ECCSMSG3 timeout

message
ZF-internal name: e_CAN_T1_OUT_ECCS3


Steps to repair:
Failure Number: 012

e_CAN_T1_OUT_ECCS3

cable to EDC

EDC EDC
Failure description: confirmed CAN ECCSMSG3 timeout

message


Steps to repair:
Failure Number: 013

e_CAN_T2_OUT_ECCS3

cable to EDC

EDC EDC
Failure description: unconfirmed CAN ECM_TorqueControl

timeout
message
ZF-internal name: e_CAN_T1_OUT_ECM_TRQ,


Steps to repair:
Failure Number: 014

e_CAN_T1_OUT_ECM_
TRQ

cable to EDC

EDC EDC
Failure description: confirmed CAN ECM_TorqueControl

timeout
message
ZF-internal name: e_CAN_T2_OUT_ECM_TRQ,


Steps to repair:
Failure Number: 015

e_CAN_T2_OUT_ECM_TRQ

cable to EDC

EDC EDC
Failure description: unconfirmed CAN Front Wheel Speed

timeout
Failure detection: Lost Communication With
Front_Wheel_Speed_Frame message
ZF-internal name: e_CAN_T1_OUT_FRONT_WHEEL_SPEED,

Signal path: CAN Connection ABS controller

Pertained component: ABS controller, Cable to ABS controller
Steps to repair:
Failure Number: 016

e_CAN_T1_OUT_FRONT_
WHEEL_SPEED

cable to ABS controller
Check ABS controller Change ABS controller

Failure description: confirmed CAN Front Wheel Speed timeout

Front_Wheel_Speed_Frame message
ZF-internal name: e_CAN_T2_OUT_FRONT_WHEEL_SPEED


Pertained component: Engine Controller, Cable to ABS controller
Steps to repair:
Failure Number: 017

e_CAN_T2_OUT_FRONT_
WHEEL_SPEED


ABS controller ABS controller
Failure description: unconfirmed CAN Rear Wheel Speed timeout

Rear_Wheel_Speed_Frame message
ZF-internal name: e_CAN_T1_OUT_REAR_WHEEL_SPEED,


Steps to repair:
Failure Number: 018

e_CAN_T1_OUT_REAR_
WHEEL_SPEED


Failure description: confirmed CAN Rear Wheel Speed timeout

Rear_Wheel_Speed_Frame message
ZF-internal name: e_CAN_T2_OUT_REAR_WHEEL_SPEED


Steps to repair:
Failure Number: 019

e_CAN_T2_OUT_REAR_
WHEEL_SPEED


Failure description: unconfirmed CAN Brake_GeneralData

timeout
Failure detection: Lost Communication with Brake_Data
message
ZF-internal name: e_CAN_T1_OUT_BRAKE_DATA

Signal path: CAN Connection ECU

Pertained component: Engine Controller, Cable to ECU
Steps to repair:
Failure Number: 020

e_CAN_T1_OUT_BRAKE_
DATA

cable to ECU

ECU ECU
Failure description: confirmed CAN Brake_GeneralData timeout
Failure detection: Lost Communication with Brake_Data

Message
ZF-internal name: e_CAN_T2_OUT_BRAKE_DATA


Steps to repair:
Failure Number: 021

e_CAN_T2_OUT_BRAKE_
DATA

cable to ECU

ECU ECU
Failure description: unconfirmed CAN EHS_GeneralStatus

timeout
Failure detection: Lost Communication with EHS_State
Message
ZF-internal name: e_CAN_T1_OUT_EHS_STATE,

Signal path: CAN Connection Easy Hill Start controller

Steps to repair:
Failure Number: 022

e_CAN_T1_OUT_EHS_
STATE

cable to EDC

EHS EHS
Failure description: confirmed CAN EHS_GeneralStatus timeout
Failure detection: Lost Communication with EHS_State

Message
ZF-internal name: e_CAN_T2_OUT_EHS_STATE,

Signal path: CAN Connection Easy Hill Start controller

Pertained component: Engine Controller, Cable to EHS
Steps to repair:
Failure Number: 023

e_CAN_T2_OUT_EHS_
STATE

cable to ECU

ECU ECU
Failure description: unconfirmed CAN BCM_GeneralStatus

timeout
Failure detection: Lost Communication with BCM_State
Message
ZF-internal name: e_CAN_T1_OUT_BCM_STATE,


Steps to repair:
Failure Number: 024

e_CAN_T1_OUT_BCM_
STATE

cable to ECU

ECU ECU
Failure description: no_redundance_shiftlever
Failure detection: shift lever self diagnosis, single failure, no

more redundancies
ZF-internal name: e_SL_single
ZF-internal type: DI_ET_DEVICE_ERROR

Signal path: Shift lever TCU

Pertained component: Shift lever, connectors, ZF CAN, TCU
Steps to repair:
Failure Number: 025

e_SL_single
Check shift lever with

Diagnostic tool Change shift lever
Check functions with diagnostic tool
Check connectors and Repair vehicle harness

harness and / or connectors
Check TCU Change TCU

Read shift lever positions by Use KIT Transmission Control Unit
tester ZF Part Number 1323 298 013
See appendix 1
Failure description: doublefailure_shift lever
Failure detection: shift lever self diagnosis, double failure or

checksum failure, no information of shift
lever position
ZF-internal name: e_SL_double
System reaction: Iveco Euro 3/4 ErrorLevel: 3

Nissan ErrorLevel: 1
Failure reset condition: Shift lever sends no failure

Steps to repair:
Failure Number: 026

e_SL_double
Check shift lever with Change shift lever

Diagnostic tool Check functions with diagnostic tool
Check connectors and Repair vehicle harness

harness and / or connectors

Read shift lever Use KIT Transmission Control Unit
positions by tester ZF Part Number 1323 298 013
See appendix 1
Failure description: position failure_shift lever
Failure detection: position of shift lever is undefined or shift

lever and redundant signal (PWM) are not
available
ZF-internal name: e_SL_UndefPos
ZF-internal type: DI_ET_NOT_PLAUSIBLE

Failure reset condition: Comparison of input-Signal Plausible

Steps to repair:
Failure Number: 027

e_SL_UndefPos
Check shift lever with Change shift lever

Diagnostic tool Check functions with diagnostic tool
Check connectors and Repair vehicle harness and /

harness or connectors

Read shift lever Use KIT Transmission Control Unit
positions by tester ZF Part Number 1323 298 013
See appendix 1
Failure description: Shift lever fixed in interim position
Failure detection: driver misuse

ZF-internal name: e_SL_Intermediate

Signal path: shift lever

Pertained component: shift lever
Steps to repair:
Failure Number: 028

e_SL_Intermediate
Check shift lever with Change shift lever,

diagnostic tool Check functions with diagnostic tool
Failure description: Shift lever Misuse from Tip to R-Position
Failure detection: driver misuse

ZF-internal name: e_SL_mechMisuse


Steps to repair:
Failure Number: 029

e_SL_mechMisuse
Check shift lever

Failure description: loss of redundant shift lever power supply
Failure detection: cable and connectors of shift lever are

disconnected
ZF-internal name: e_SL_SupplyFailure


Steps to repair:
Failure Number: 030

e_SL_SupplyFailure
Check cable of
Shift lever
Check connectors of
Shift lever
Failure description: confirmed CAN BCM_GeneralStatus timeout
Failure detection: Lost Communication with CAN_Data

message
ZF-internal name: e_CAN_T2_OUT_BCM_STATE,

Signal path: CAN Connection Cable to ECU

Pertained component: Can Connection, Cable to ECU
Steps to repair:
Failure Number: 031

e_CAN_T2_OUT_BCM_
STATE

cable to ECU

ECU ECU
Failure description: unconfirmed CAN Cluster_GeneralStatus

timeout
Failure detection: Lost Communication with CAN-Data message
ZF-internal name: e_CAN_T1_OUT_CLUSTER_GEN,

Signal path: CAN connection Cable to ECU

Pertained component: Engine Controller, Can connection, ECU
Steps to repair:
Failure Number: 032

e_CAN_T1_OUT_
CLUSTER_GEN

cable to ECU

ECU ECU
Failure description: confirmed CAN Cluster_GeneralStatus

timeout
Failure detection: Lost Communication with CAN-Data message
ZF-internal name: e_CAN_T2_OUT_CLUSTER_GEN,

Signal path: CAN connection Cable to Display

Pertained component: Display Controller, CAN connection, Cable to ECU
Steps to repair:
Failure Number: 033

e_CAN_T2_OUT_
CLUSTER_GEN

cable to Display

Display Display
Failure description: unconfirmed CAN Send_Error timeout
Failure detection: TCU was not able to send CAN_message

ZF-internal name: e_CAN_T1_SEND_ERROR,


Pertained component: Engine Controller, Can connection, ECU
Steps to repair:
Failure Number: 034

e_CAN_T1_SEND_ERROR

cable to ECU

ECU ECU
Failure description: confirmed CAN Send_Error timeout
Failure detection: TCU was not able to send CAN_message

ZF-internal name: e_CAN_T2_SEND_ERROR,


Pertained component: Engine Controller, CAN Connection, ECU
Steps to repair:
Failure Number: 035

e_CAN_T2_SEND_ERROR

cable to ECU

ECU ECU
Failure description: CONTROL_UNIT(CAN)
Failure detection: write read test of CAN controller memory

ZF-internal name: e_CAN_CONTROL_UNIT

Signal path: TCU

Pertained component: TCU
Steps to repair:
Failure Number: 036

e_CAN_CONTROL_UNIT
Check TCU Change TCU if always

present
Failure description: loss of redundant shift lever position signal

(PWM)
Failure detection: failure in harness, connectors or shift lever
ZF-internal name: e_SL_PWM_Failure


Steps to repair:
Failure Number: 037

e_SL_PWM_Failure
Check harness Change TCU if always

present
Check shift lever Change shift lever

Failure description: CAN AMBCOND Message timeout
Failure detection: Engine Controller, Cable to EDC

ZF-internal name: e_DI_CAN_AMBCOND_TIMEOUT

Signal path: Engine Controller Cable to EDC

Steps to repair:
Failure Number: 038

e_DI_CAN_AMBCOND_
TIMEOUT

cable to EDC

EDC EDC
Failure description: CAN VMU Status

ZF-internal name: e_DI_CAN_STATUS_VMU_TIMEOUT


Steps to repair:
Failure Number: 039

e_DI_CAN_STATUS_VM
U_TIMEOUT

cable to EDC

EDC EDC
Failure description: Shifting Gear Failure backward Gear
Failure detection: Gear not engageable

ZF-internal name: Shifting Gear Failure backward Gear

Signal path: actuator TCU synchronization

Pertained component: actuator, TCU, synchronization
Steps to repair:
Failure Number: 040

Shifting Gear Failure
backward Gear
Change actuator
Check actuator Use Transmission actuator ZF Part
Number 1323 298 011

Use KIT Transmission Control Unit
ZF Part Number 1323 298 013
See appendix 1
Check synchronization Change synchronization

Failure description: Shifting Gear Failure Gear 1

ZF-internal name: Shifting Gear Failure Gear 1


Steps to repair:
Failure Number: 041

Shifting Gear Failure Gear 1
Change actuator
Use Transmission actuator ZF Part
Number 1323 298 011
Check actuator
See appendix 2
Change TCU
Check TCU Use KIT Transmission Control Unit
See appendix 1
Check synchronization Change synchrronization




Steps to repair:
Failure Number: 042

Change actuator
Check actuator Number 1323 298 011
See appendix 2
Change TCU
See appendix 1

Failure detection: Gear not engagable



Steps to repair:
Failure Number: 043

Change actuator
Number 1323 298 011
Change TCU
See appendix 1


ZF-internal name: e_POSCTRL_SHIFT_ERR


Steps to repair:
Failure Number: 044

Change actuator
Number 1323 298 011
Change TCU
See appendix 1




Steps to repair:
Failure Number: 045

Change actuator
Number 1323 298 011

See appendix 1



Failure reset condition: No Failure signal

Steps to repair:
Failure Number: 046

Change actuator
Number 1323 298 011

See appendix 1

Failure description: Error on "barometric pressure”

(AMBCOND-message)
ZF-internal name: e_P_BAROMETRIC_PRESSURE_ERR

Failure reset condition: No failure Signal

Pertained component: CAN connection, EDC
Steps to repair:
Failure Number: 048

e_P_BAROMETRIC_
PRESSURE_ERR
Check EDC
Failure description: single failure of accelerator pedal signal
Failure detection: redundant accelerator pedal signal not

available
ZF-internal name: e_relAcc_Plausi_ERR

Failure reset condition: Comparison of input-signal plausible
Signal path: accelerator pedal

Pertained component: accelerator pedal, EDC
Steps to repair:
Failure Number: 049

e_relAcc_Plausi_ERR
Check EDC Change EDC
Check connection on
redundant accelerator signal
Failure description: double failure of accelerator pedal signal
Failure detection: accelerator pedal signal via CAN and

redundant signal not available
ZF-internal name: e_relAcc_Double_ERR

Signal path: redundant accelerator pedal signal EDC-signal

Pertained component: EDC
Steps to repair: Check EDC and connection on redundant accelerator signal and CAN
connection
Failure Number: 050

e_relAcc_Double_ERR
Check connection on
redundant accelerator signal
Check CAN connection

Failure description: SelectFailure, GATE_ONLY_SHIFT
Failure detection: Pseudo error

ZF-internal name: e_GATE_ONLY_SHIFT_ERR

Failure reset condition: No Failure signal
Signal path:
Pertained component:
Steps to repair:
No action is needed
Failure description: ShiftFailure, GEAR_NO_SHIFT
Failure detection: Pseudoerror

ZF-internal name: e_GEAR_NO_SHIFT_ERR

Signal path:
Steps to repair:
No action is needed
Failure description: ShiftFailure, NEUTRAL_NO_SHIFT

ZF-internal name: e_NEUTRAL_NO_SHIFT_ERR

Signal path:
Steps to repair:
No action is needed
Failure description: SelectFailure , UNDEF_NO_SHIFT

ZF-internal name: e_UNDEF_NO_SHIFT_ERR

Signal path:
Steps to repair:
No action is needed
Failure description: mechanical break shift
Failure detection: electrical select motor, gearbox actuator or

transmission is broken. Target positions can
not be reached
ZF-internal name: e_MECH_BRAKE_SHIFT_ERR

Signal path: gearbox actuator gearbox

Pertained component: gearbox actuator, gearbox
Steps to repair:
Failure Number: 055

e_MECH_BRAKE_SHIFT_
ERR
Change gearbox actuator or Shift or
Select motor
Check gearbox actuator and Number 1323 298 011 or Use
Shift and Select motor Electric motor ZF Part Number 1323
298 012
See appendix 2
Change TCU
See appendix 1
Change gearbox
Check gearbox Use KIT Transmission ZF Part
Number 1323 010 005
See appendix 3
Failure description: mechanical break select
Failure detection: electrical select motor, gearbox actuator or

transmission is broken. Target positions can
not be reached
ZF-internal name: e_MECH_BRAKE_SELECT_ERR

Signal path: gearbox actuatorgearboxTCU

Pertained component: gearbox actuator, gearbox, TCU
Steps to repair:
Failure Number: 056

e_MECH_BRAKE_
SELECT_ERR
Check gearbox actuator Change gearbox actuator

Select Use Transmission actuator ZF Part
Number 1323 298 011
Check gearbox Change gearbox

Use KIT Transmission ZF Part
Number 1323 010 005
See appendix 3
Failure description: mechanical stuck shift
Failure detection: gearbox actuator or transmission are stuck no

more motion possible.
ZF-internal name: e_MECH_STUCK_SHIFT_ERR

Signal path: gearbox actuator transmission

Pertained component: gearbox actuator, transmission
Steps to repair:
ignition off/on, check movements of shift change gearbox actuator
Failure Number: 57
e_MECH_STUCK_SHIFT_
ERR
Change gearbox actuator

Check gearbox actuator Use Transmission actuator ZF Part
Number 1323 298 011
See appendix 2
Change gearbox
Check gearbox
Number 1323 010 005
See appendix 3
Failure description: mechanical stuck select
Failure detection: gearbox actuator or transmission are stuck no

more motion possible
ZF-internal name: e_MECH_STUCK_SELECT_ERR

Signal path: gearbox actuator

Pertained component: gearbox actuator
Steps to repair: ignition off/on, check movements of select, change gearbox actuator
Failure Number: 058

e_MECH_STUCK_
SELECT_ERR
Change gerabox actuator

Number 1323 298 011
See appendix 2
Check gearbox Change gearbox

Number 1323 010 005
See appendix 3
Failure description: position control failure select
Failure detection: target position can not be reached

ZF-internal name: e_POSCTRL_SELECT_ERR

Signal path: TCU

Pertained component: harness, actuator, TCU
Steps to repair: ignition off/on
Failure Number: 059

e_POSCTRL_SELECT_
ERR
Check acutuator Change actuator

Number 1323 298 011
Change TCU
See appendix 1
Change gearbox
Check Gearbox Use KIT Transmission ZF Part
Number 1323 010 005
See appendix 3
Failure description: Position Control Failure Shift
Failure detection: Target positions can not be reached

ZF-internal name: e_POSCTRL_SHIFT_ERR

Signal path: TCU

Failure Number: 060

e_POSCTRL_SHIFT_ERR
ChangeActuator
Check actuator Number 1323 298 011
See appendix 2
Change TCU
See appendix 1
Change gearbox
Check Gearbox
Number 1323 010 005
See appendix 3
Failure description: gear not shiftable
Failure detection: mechanical stuck

ZF-internal name: e_GEAR_NOT_SHIFTABLE_ERR


Steps to repair:
Failure Number: 061

e_GEAR_NOT_SHIFTABL
E_ERR
Check EOL procedure Redo EOL procedure
Change gearbox
Check gearbox
Number 1323 010 005
See appendix 3
Failure description: gearbox geometry not symmetrical
Failure detection: Error detecting Neutral, origin was set wrong

ZF-internal name: e_SHIFT_GEARBOX_ASYMETRIC_ERR

Signal path: gearbox

Pertained component: gearbox
Steps to repair:
Failure Number: 062

e_SHIFT_GEARBOX_
ASYMETRIC_ERR
Change gearbox
Number 1323 010 005
See appendix 3
Failure description: unconfirmed CAN ECM_GeneralStatus

timeout
Failure detection: Lost Communication with
ECM_GeneralStatus Message
ZF-internal name: e_CAN_T1_OUT_ECM_GEN_STATE


Steps to repair:
Failure Number: 063

e_CAN_T1_OUT_ECM_
GEN_STATE
Check harness
Check ECU Change ECU

Failure description: confirmed CAN ECM_GeneralStatus timeout
Failure detection: Lost communication With ECM_Message

ZF-internal name: e_CAN_T2_OUT_ECM_GEN_STATE


Steps to repair:
Failure Number: 064

e_CAN_T2_OUT_ECM
_GEN_STATE
Check harness

Failure description: one or more EOL select measure values are

out of tolerance
Failure detection: gearbox geometry is out of tolerance
ZF-internal name: e_SEL_GEAR_OUT_OF_TOL_ERR


Steps to repair:
Failure Number: 065

e_SEL_GEAR_OUT_
OF_TOL_ERR
Change gearbox
Checkgearbox Use KIT Transmission ZF Part
Number 1323 010 005
See appendix 3
Failure description: one or more EOL shift measure values are out
of tolerance
Failure detection: gearbox geometry is out of tolerance
ZF-internal name: e_SHIFT_GEAR_OUT_OF_TOL_ERR


Steps to repair:
Failure Number: 066

e_SHIFT_GEAR_OUT_
OF_TOL_ERR
Change gearbox
Check gearbox
Number 1323 010 005
See appendix 3
Failure description: TeachIn Request Gearbox Boundary

Override
Failure detection: Position out of range
ZF-internal name: e_TEACHIN_REQ_BOUND_OVERRIDE

Signal path: actuator gearbox

Pertained component: actuator, gearbox
Steps to repair:
Failure Number: 067

e_TEACHIN_REQ_
BOUND_OVERRIDE
Change actuator
Number 1323 298 011
Change gearbox
Number 1323 010 005
See appendix 3
Failure description: TeachIn Request Gearbox Neutral Position

Failure
Failure detection: Position failure or mech. stuck
ZF-internal name: e_TEACHIN_REQ_N_POS_FAILURE


Steps to repair:
Failure Number: 068

e_TEACHIN_REQ_N_
POS_FAILURE
Change actuator
Number 1323 298 011
Change gearbox
Check gearbox Number 1323 010 005
See appendix 3
Failure description: Gearbox temperature sensor does not work
Failure detection: cable or connector is disconnected or short

cut or open circuit
ZF-internal name: e_TEMPERATURE_GEARBOX


Steps to repair:
Failure Number: 069

e_TEMPERATURE_GEAR
BOX
Check connectors Change Connectors
Check harness
Change harness
Check Sensor
Change Sensor
Change TCU
See appendix 1
Failure description: CAN Retarder Configuration
Failure detection: Engine Controller, Cable to ECU

ZF-internal name: e_DI_CAN_RETCFG_TIMEOUT

Signal path: Engine Controller Cable to ECU

Steps to repair:
Failure Number: 070

e_DI_CAN_RETCFG_
TIMEOUT
Check Engine Controller

Failure description: CAN MUX_Info message timeout

ZF-internal name: e_DI_CAN_MUX_INFO_TIMEOUT


Steps to repair:
Failure Number 071

e_DI_CAN_MUX_INFO_
TIMEOUT
Check CAN Connection

Failure description: CAN ERC1
Failure detection: Engine Controller, Cable to EDC, Retarder

defective
ZF-internal name: e_DI_CAN_ERC1_TIMEOUT

Signal path: Engine Controller Cable to ECU Retarder

Pertained component: Engine Controller, Cable to ECU, Retarder
Steps to repair:
Failure Number 072

e_DI_CAN_ERC1_
TIMEOUT
Check ECU
Check CAN Connection

Failure description: Mechanical disconnection electrical motor

clutch
Failure detection: At clutch teach-in procedure
ZF-internal name: TEACHIN_TIMEOUT_FAILURE

Signal path: TCU

Steps to repair: ignition on/off
Failure Number: 075

TEACHIN_TIMEOUT_
FAILURE
Change clutch actuator

Check clutch actuator and Use KIT Clutch actuator ZF Part
release system Number 1323 298 009
See appendix 5
Failure description: Plausibility error clutch end position
Failure detection: Wrong end position at open position after

teach-in
ZF-internal name: TEACHIN_OPEN_FAILURE,

Signal path: clutch actuator

Pertained component: clutch actuator
Steps to repair:
Failure Number: 076

TEACHIN_OPEN_FAILURE

Check clutch actuator Use KIT Clutch actuator ZF Part
Number 1323 298 009
See appendix 5
Failure description: plausibility error clutch end position
Failure detection: Wrong end position closed position during

teach-in
ZF-internal name: TEACHIN_CLOSED_FAILURE

Signal path: clutch actuator

Pertained component: clutch actuator
Steps to repair:
Failure Number 077

TEACHIN_CLOSED_
FAILURE
Check Clutch actuator Change Component

Failure description: Mechanical block at clutch position
Failure detection: Detected during clutch open or closing

procedure
ZF-internal name: POSCTRL_ENDPOS_FAILURE

Signal path: TCU

Failure Number: 078

POSCTRL_ENDPOS_
FAILURE

Number 1323 298 009
See appendix 5
Failure description: Multiple clutch torque plausibility error

because of wrong torque transmitted by the
clutch
Failure detection: Multiple clutch torque plausibility error at
slipping clutch condition
ZF-internal name: e_CL_MULTIPLE_FAILURE_TORQUE

Nissan Error Level 1
Signal path: EDC

Steps to repair:
Failure Number: 079

e_CL_MULTIPLE_
FAILURE_TORQUE

cable to EDC

EDC EDC
Check Speed Signal sensors

Check Speed Signal
Change clutch and clutch release

Check clutch and clutch system
release system Use Clutch release ZF Part Number
1323 298 010
Failure description: Failure position control performance clutch
Failure detection: Detected during position control

ZF-internal name: POSCTRL_MECH_FAILURE
ZF-internal type: DI_ET_ABOVE_MAX_THRES

Signal path: TCU

Failure Number: 080

POSCTRL_MECH_
FAILURE

Check clutch actuator and Use KIT Clutch actuator ZF Part
clutch Number 1323 298 009
See appendix 5
Failure description: Multiple detection of unexpected clutch

slipping (checked by nEng &nOut of gearbox)
Failure detection: Multiple gearbox speed plausibility error at
closed clutch condition
ZF-internal name: e_CL_MULTIPLE_FAILURE_RATIO

Signal path: EDC

Steps to repair:
Failure Number: 081

e_CL_MULTIPLE_
FAILURE_RATIO

cable to EDC
Check Engine Controller -

Change Engine Controller -
EDC
EDC
Change Speed signal sensors

Check Speed Signal
Check clutch and clutch Change clutch

release system
Failure description: Engine does not react on TCU's torque

command
Failure detection: TCU torque command has been replaced by
other vehicle components like ESP or ASR for
an inadmissible space of time
ZF-internal name: e_ENGCTRL_TORQUE_MODE_FAILURE

Signal path: EDC

Steps to repair:
Failure Number: 082

e_ENGCTRL_TORQUE_
MODE_FAILURE

cable to EDC

EDC EDC
Failure description: Error on “Engine speed” signal (EEC1)

ZF-internal name: e_ENGCTRL_ENGSPEED_STATE_ERROR

Signal path: CAN-BUS EDC

Pertained component: CAN-BUS, EDC
Steps to repair:
Failure Number: 083

e_ENGCTRL_ENGSPEED_STATE_
ERROR

cable to EDC

EDC EDC
Failure description: Error on "Actual Engine - Percent Torque"

(EEC1)
ZF-internal name: e_ENGCTRL_ENGTORQUE_STATE_ERROR


Steps to repair:
Failure Number: 084

e_ENGCTRL_ENGTORQUE_STATE_
ERROR

cable to EDC

EDC EDC
Failure description: Error on ”Drivers demand engine percent

torque” (EEC1)
Failure detection: CAN-Signal out of thresholds

ZF-internal name: e_ENGCTRL_ENGDRVDEMAND_STATE_ERROR
ZF-internal tip: DI_ET_INVALID_SIGNAL

Signal path: EDC TCU

Pertained component: EDC, TCU
Steps to repair:
Failure Number: 085

e_ENGCTRL_ENGDRVDEM_
STATE_ERROR

cable to EDC

EDC EDC
Failure description: Error on "Nominal Friction - Percent

Torque" (EEC3)
ZF-internal name: e_ENGCTRL_ENGFRICTION_STATE_ERROR

Signal path: EDC CAN connection

Steps to repair:
Failure Number: 086

e_ENGCTRL_ENGFRICTION_STATE_
ERROR

cable to EDC

EDC EDC
Failure description: Error on "Reference Engine Torque"

(ENG_CONF_MPM)
ZF-internal name: e_ENGCTRL_T_REF_STATE_ERROR

Signal path: CAN-connection EDC

Steps to repair:
Failure Number: 087

e_ENGCTRL_T_REF_STATE_
ERROR

cable to EDC

EDC EDC
Failure description: Error on "Engine/Retarder Torque Mode"

(EEC1)

ZF-internal name: e_ENGCTRL_ENG_TORQUE_MODE_STATE_ERROR


Steps to repair:
Failure Number: 088

e_ENGCTRL_ENG_TORQUE_MODE_STATE
_ERROR

cable to EDC

EDC EDC
Failure description: ErrorEOL_S_ClutchEEPROMstat
Failure detection: EEProm problems while EOL procedure

ZF-internal name: e_EOL_INTERNALERROR_5_CLUTCH

Signal path: clutch system

Pertained component: clutch system
Steps to repair:
Failure Number: 089

e_EOL_INTERNAL
ERROR_5_CLUTCH
Check clutch system Change clutch system

Failure description: ErrorEOL_ClutchTimeOut
Failure detection: Clutch actuator with high friction, clutch with

high shift friction, no movement because of
electrical malfunction at EOL procedure
ZF-internal name: e_EOL_ERROR_CLUTCHTIMEOUT


Steps to repair:
Failure Number: 90
e_EOL_ERROR_CLUTCH
TIMEOUT
Check clutch system

Change clutch system
Failure description: ErrorEOL_S_ClutchOverrun
Failure detection: Overrun of clutch system movement

limitations while EOL procedure
ZF-internal name: e_EOL_ERROR_S_CLUTCHOVERRUN


Steps to repair:
Failure Number: 091

e_EOL_ERROR_S_
CLUTCH OVERRUN

Failure description: ErrorTeachInClose
Failure detection: TeachInClose problems while EOL procedure

ZF-internal name: e_EOL_ERROR_TEACHINCLOSED


Steps to repair:
Failure Number: 092

e_EOL_ERROR_TEACHIN
CLOSED

Failure description: ErrorTeachInOpen
Failure detection: TeachInOpen problems while EOL procedure

ZF-internal name: e_EOL_ERROR_TEACHINOPEN


Steps to repair:
Failure Number: 093

e_EOL_ERROR_TEACHIN
OPEN

Failure description: ErrorEOL_S_ClutchUnderrun
Failure detection: Under run of clutch system movement

limitations while EOL procedure
ZF-internal name: e_EOL_ERROR_UNDERRUN


Steps to repair:
Failure Number: 094

e_EOL_ERROR_
UNDERRUN

Failure description: e_TOUCHP_SEARCH_FAILED_EOL
Failure detection: EEProm problems while EOL touchpoint

procedure
ZF-internal name: e_TOUCHP_SEARCH_FAILED_EOL


Steps to repair:
Failure Number: 095

e_TOUCHP_SEARCH_
FAILED_EOL

Failure description: Mechanical end position in initialization

phase not found
Failure detection: Clutch system couldn’t finish to end position

in last cycle
ZF-internal name: e_INIT_SEARCH_END_POS_FAILED

Signal path: TCU

Failure Number: 096

e_INIT_SEARCH_END_
POS_FAILED

Number 1323 298 009
See appendix 5
Failure description: Clutch sensor failure while vehicle starting off

phase
Failure detection: Clutch sensor information unplausible due to
sensor position signal and duty cycle
ZF-internal name: e_SENS_ERR_CLUTCH_MANOEVERING

Signal path: harnessgearbox actuatorTCU

Pertained component: harness, gearbox actuator, TCU
Failure Number: 97
e_SENS_ERR_CLUTCH_
MANOEVERING
Change clutch actuator Use

KIT Clutch actuator ZF Part
Check clutch sensor signal Number 1323 298 009
See appendix 5
Change shift Motor

Check gearbox actuator Number 1323 298 011 or Use
Check shift Motor Electric motor ZF Part Number 1323
298 012
See appendix 2

See appendix 1
Failure description: Over current clutch
Failure detection: Actuator out of order. Measurement of

current is defected.
ZF-internal name: e_TCU_OVER_CURRENT_CLUTCH

Signal path: clutch actuatorTCU

Pertained component: clutch actuator, TCU
Steps to repair:
Failure Number: 100

e_TCU_OVER_CURRENT_
CLUTCH

Use KIT Clutch actuator ZF Part
Check clutch actuator Number 1323 298 009
See appendix 5
Change TCU
See appendix 1
Failure description: Over current shift
Failure detection: Actuator out of order. Measurement of

current is defected.
ZF-internal name: e_TCU_OVER_CURRENT_SHIFT

Signal path: gearbox actuatorTCU

Pertained component: gearbox actuator, TCU
Steps to repair:
Failure Number: 101

e_TCU_OVER_CURRENT_
SHIFT

Number 1323 298 011
See appendix 2
Change TCU
See appendix 1
Failure description: Over current select
Failure detection: Actuator out of order / Measurement of

current is defect.
ZF-internal name: e_TCU_OVER_CURRENT_SELECT

Signal path: gearbox actuatorTCU

Pertained component: gearbox actuator, TCU
Steps to repair:
Failure Number: 102

e_TCU_OVER_CURRENT_
SELECT

Check gearbox actuator Number 1323 298 011
See appendix 2
Change TCU
See appendix 1
Failure description: Over temperature clutch

(Transistor-temperature estimated)
Failure detection: TCU too hot. Energy in clutch control system
is too high. Input values for estimated
algorithm corrupt.
ZF-internal name: e_TCU_OVER_TEMPERATURE_CLUTCH

Signal path: TCU

Steps to repair: TCU has been shut off, wait to start ignition off/on again
Failure Number: 103

e_TCU_OVER_TEMPERATURE_
CLUTCH
Change TCU
See appendix 1
Failure description: Over temperature shift

Failure detection: TCU too hot. Energy in shift control system is
too high. Input values for estimated algorithm
corrupt.
ZF-internal name: e_TCU_OVER_TEMPERATURE_SHIFT

Signal path: TCU

Failure Number: 104

e_TCU_OVER_TEMPERATURE
_SHIFT
Change TCU
Check TCU ZF Part Number 1323 298 013
See appendix 1
Failure description: Over temperature select

Failure detection: TCU too hot. Energy in select control system
is too high. Input values for estimated
algorithm corrupt.
ZF-internal name: e_TCU_OVER_TEMPERATURE_SELECT

Signal path: TCU

Failure Number: 105

e_TCU_OVER_TEMPERATURE_
SELECT
Change TCU
See appendix 1
Failure description: CAN EEC1 timeout

ZF-internal name: e_DI_CAN_EEC1_TIMEOUT

Signal path: cable to EDC Engine controller

Pertained component: Cable to EDC, EDC
Steps to repair:
Failure Number: 106

e_DI_CAN_EEC1_
TIMEOUT
Check CAN connection, Repair connection, cable

cable to EDC

EDC EDC
Failure description: CAN EBC1 timeout

ZF-internal name: e_DI_CAN_EBC1_TIMEOUT


Steps to repair:
Failure Number: 107

e_DI_CAN_EBC1_
TIMEOUT

cable to EDC

EDC EDC
Failure description: CAN HRW timeout
Failure detection: Engine Controller, Cable to ABS

ZF-internal name: e_DI_CAN_HRW_TIMEOUT

Signal path: ABS Controller Cable to ABS

Pertained component: ABS Controller, Cable and connectors to ABS
Steps to repair:
Failure Number: 108

e_DI_CAN_HRW_
TIMEOUT

cable to ABS
Check ABS Controller Change ABS Controller




Steps to repair:
Failure Number: 109

e_DI_CAN_EEC2_
TIMEOUT

cable to EDC

EDC EDC
Failure description: CAN CCVS timeout

ZF-internal name: e_DI_CAN_CCVS_TIMEOUT

If failure reset condition is fulfilled: System reaction is reset after ignition off/ during cyle

Steps to repair:
Failure Number: 110

e_DI_CAN_CCVS_
TIMEOUT

cable to EDC

EDC EDC



Steps to repair:
Failure Number: 111

e_DI_CAN_EEC3_
TIMEOUT

cable to EDC

EDC EDC
Failure description: CAN SL_2_TCU timeout
Failure detection: Timeout of ZF CAN

ZF-internal name: e_DI_CAN_SL_2_TCU_TIMEOUT

Signal path: shift lever TCU

Pertained component: shift lever, harness, TCU
Steps to repair: Check connection of shift lever and TCU
Failure Number: 114

e_DI_CAN_SL_2_TCU_
TIMEOUT

Check the functions with
diagnostic tool
Change TCU
See appendix 1
Failure description: CAN Engine Configuration MPM timeout

ZF-internal name: e_DI_CAN_ENGCFG_TIMEOUT


Steps to repair:
Failure Number: 115

e_DI_CAN_ENGCFG_
TIMEOUT

cable to EDC

EDC EDC
Failure description: CAN VDC1
Failure detection: Engine Controller, Cable to ESP

ZF-internal name: e_DI_CAN_VDC1_TIMEOUT
System reaction: Iveco Euro 3 ErrorLevel: 0

Iveco Euro 4 ErrorLevel: 1
Signal path: Engine Controller Cable to ESP

Pertained component: Engine Controller, Cable to ESP
Steps to repair:
Failure Number: 116

e_DI_CAN_VDC1_
TIMEOUT

cable to ESP

ESP ESP
Failure description: Select Drive plausi Error
Failure detection: electrical failure in select motor/ in harness/

electrical failure in TCU
ZF-internal name: e_TCU_UKL_SELECT

Signal path: harness gearbox actuator TCU

Failure Number: 117

e_TCU_UKL_SELECT

Select motor, TCU
Change gearbox actuator Select

Motor
Select Motor Number 1323 298 011 or Use
Electric motor ZF Part Number 1323
298 012
See appendix 2
Change TCU
See appendix 1
Failure description: Shift drive plausi error
Failure detection: failure of current or position sensor in shift

motor/ electrical failure in harness/ in TCU
ZF-internal name: e_TCU_UKL_SHIFT


Failure Number: 118

e_TCU_UKL_SHIFT
Change shift Motor

Check gearbox actuator Number 1323 298 011 or Use
Check shift Motor Electric motor ZF Part Number 1323
298 012
See appendix 2
Change TCU
See appendix 1
Failure description: Clutch Drive Plausi Error
Failure detection: Failure of position sensor in clutch motor,

electrical failure in harness or in TCU
ZF-internal name: e_TCU_UKL_CLUTCH

Signal path: harness clutch actuator TCU

Pertained component: harness, clutch actuator, TCU
Failure Number: 119

e_TCU_UKL_CLUTCH
Check transmission software Update for 5.6.4 or newer version

version. If failure is still active after the
If software version is below system restart check clutch actuator
5.6.4
No

See appendix 5
Change TCU
Check TCU
See appendix 1
Failure description: CAN VDC2
Failure detection: Engine Controller, Cable to ESP

ZF-internal name: e_DI_CAN_VDC2_TIMEOUT
System reaction: Iveco Euro3 ErrorLevel: 0

Iveco Euro4 Error Level: 1
Signal path: Engine Controller Cable to ESP

Pertained component: Engine Controller, Cable to ESP
Steps to repair:
Failure Number: 120

e_DI_CAN_VDC2_
TIMEOUT

cable to ESP

ESP ESP
Failure description: Interruption of vehicle CAN
Failure detection: Engine Controller, Cable to EDC, TCU

ZF-internal name: e_FZG_CAN_BUSOFF
ZF-internal type: DI_ET_Device_Error
System reaction: Iveco Euro3/4 ErrorLevel: 5

Signal path: harness, CAN Bus TCU

Pertained component: vehicle CAN connectors, vehicle CAN harness, TCU
Steps to repair:
Failure Number: 121

e_FZG_CAN_BUSOFF
Check vehicle CAN Repair vehicle CAN

connectors and CAN harness connectors, CAN harness
Change TCU
See appendix 1
Failure description: Interruption of ZF CAN
Failure detection: Engine Controller, Cable to EDC, TCU

ZF-internal name: e_ZF_CAN_BUSOFF
System reaction: Iveco Euro3/4 ErrorLevel: 3

Signal path: Shift lever ZF CAN Bus TCU

Pertained component: CAN connectors, CAN harness, TCU, shift lever
Steps to repair:
Failure Number: 122

e_ZF_CAN_BUSOFF
Check CAN connection, Change CAN connectors,

cable to EDC connectors and CAN harness
CAN harness
Change TCU
See appendix 1
Failure description: Checksum failure, structure failure, wrong

position of topic
Failure detection: read or write failure on EEPROM
ZF-internal name: e_EEPROM_ERROR

Signal path: TCU

Steps to repair: This failure is detected once in INIT-Mode. An empty TCU always shows this
failure. Upgrade SoftWare-version. Check gearbox Identification block and vehicle data, if they are
empty, fulfill them with Partlist and Serial numbers. Redo complete teach-in procedure.
Failure Number: 123

e_EEPROM_ERROR
Change TCU
Check TCU
See appendix 1
Failure description: CAN ENGTEMP

ZF-internal name: e_DI_CAN_ENGTEMP_TIMEOUT


Steps to repair:
Failure Number: 124

e_DI_CAN_ENGTEMP_
TIMEOUT

cable to EDC

EDC EDC
Failure description: a. short cut ground at riEF2

b. riEF2
Failure detection: short circuit ground of gearbox output sensor/

voltage of EF2 not plausible
ZF-internal name: ELC_EF2
ZF-internal type: a. DI_ET_SC_GENERAL
b. DI_ET_NOT_PLAUSILBLE
System reaction: Iveco Euro4 ErrorLevel 1

Iveco Euro3 ErrorLevel 5
Nissan ErrorLevel 1
Signal path: Iveco: harness ABS sensors gearbox sensor TCU

Nissan: harness ABS sensors both gearbox sensors
TCU
Pertained component: vehicle battery, harness, ABS, EHS, TCU
Steps to repair:
Failure Number: 125

ELC_EF2
Check sensor Change sensor
Change TCU
See appendix 1
Failure description: a. short cut ground at ER1

b. short cut plus at ER1
c. open circuit at ER1
Failure detection: tbd

ZF-internal name: ELC_ER1
b. DI_ET_OVERVOLTAGE
c. DI_ET_OPEN_CIRCUIT

Signal path: harness connectors external component TCU

Pertained component: harness, connectors, external component, TCU
Steps to repair:
Failure Number: 126

ELC_ER1
Check connector Change connector
Check external comp Change external comp
Change TCU
See appendix 1




Steps to repair:
Failure Number: 127

ELC_ER2
Change TCU
See appendix 1




Steps to repair:
Failure Number: 128

ELC_ER3

See appendix 1




Steps to repair:
Failure Number: 129

ELC_ER4
Change TCU
See appendix 1
Failure description: a. short cut ground at ER5 (Uprog)

b. short cut plus at ER5 (Uprog)
c. open circuit at ER5 (Uprog)



Steps to repair:
Failure Number: 130

ELC_ER5
Change TCU
See appendix 1
Failure description: a. short cut ground

b. plus

b. DI_ET_OVERVOLTAGE /


Steps to repair:
Failure Number: 131

ELC_ER6
Change TCU
See appendix 1
Failure description: a. Short cut ground of starter inhibit relay

b. voltage below threshold starter inhibit
relay
c. Short circuit plus starter inhibit (iADM1)
Failure detection: a. cable is defective and is contacted to

ground
b. connector pin is contacted to ground
c. cable is defective and contacted to battery
voltage, starter device has an internal defect,
connector pin is contacted to battery voltage
ZF-internal name: ELC_ADM1
b. DI_ET_NOT_PLAUSIBLE
c. DI_ET_OVERVOLTAGE

Signal path: harness from TCU to starter connectors from starter to

TCU the resistance of starter relay
Pertained component: harness from TCU to starter, connectors from starter to TCU,
the resistance of starter relay
WARNING: With this failure engine-start without TCU control is possible!
Steps to repair:
Failure Number: 132

ELC_ADM1
Check harness from TCU to Change harness from TCU

starter to starter
Check connectors from Change connectors from

starter to TCU starter to TCU
Check the resistance of Change the resistance of

starter relay starter relay
Failure description: a./b./c. TCU Output Reverse Light
Failure detection: a. voltage too high at reverse light port

(iADM2)
b. short cut ground reverse light
c. short cut ground reverse light
ZF-internal type: a. DI_ET_OVERVOLTAGE
c. DI_ET_SC_GENERAL

Signal path: harness from TCU to reverse light connectors from reverse
light to TCU the resistance of reverse light
Pertained component: harness from TCU to reverse light, connectors from reverse
light to TCU
Steps to repair:
Failure Number: 133

ELC_ADM2

reverse light to reverse light
Check connectors from Change connectors from

reverse light to TCU reverse light to TCU
Check the resistance of Change the resistance of

reverse light reverse light
Failure description: a. short circuit plus PTO engage (iADM3)

b./c. PTO
Failure detection: a. cable is defective and contacted to battery
voltage
b./c. PTO device has an internal defect,
connector pin is contacted to battery
voltage
b. DI_ET_SC_GENERAL

Signal path: harness from TCU to PTO connectors from PTO-ECU to

TCU resistance of PTO-ECU
Pertained component: harness from TCU to PTO-ECU, connectors from PTO-ECU
to TCU, resistance of PTO-ECU
Steps to repair:
a. Failure Number: 134

ELC_ADM3

PTO-ECU to PTO-ECU
Check the resistance of Change PTO-ECU

PTO-ECU
b./c.
Failure Number: 134
ELC_ADM3

PTO to PTO

Failure description: U_AU voltage too low
Failure detection: short circuit ground of sensoric clutch

actuator
ZF-internal name: ELC_U_AU
ZF-internal type: DI_ET_SC_GROUND, DI_ET_BELOW_MIN_THRES


Steps to repair:
Failure Number: 135

ELC_U_AU

See appendix 5
Change TCU
Check TCU
See appendix 1
Failure description: a. U_ADVP voltage too high

b./c. U_ADVP voltage too low
Failure detection: a. short circuit excess voltage

b. short circuit ground of diagnosis tool or
Sensoric of select- or shift device
ZF-internal name: ELC_U_ADVP
b. DI_ET_UNDERVOLTAGE
c. DI_ET_SC_GENERAL

Signal path: harness gearbox actuator diagnosis tool TCU

Pertained component: harness, gearbox actuator, diagnosis tool, TCU
Steps to repair:
Failure Number: 136

ELC_U_ADVP
Change gearbox actuator Select Motor,

Check gearbox actuator Shift Motor
Select Motor, Shift Motor
Number 1323 298 011 or Use Electric
motor ZF Part Number 1323 298 012
See appendix 2
Check diagnosis tool Change diagnosis tool
Change TCU
See appendix 1
Failure description: a. UKL30 voltage too low

b./c./d. UKL30 voltage open circuit
Failure detection: disconnection of TCU voltage
ZF-internal name: ELC_VPE1
c. DI_ET_SC_GENERAL
d. DI_ET_OPEN_CIRCUIT

Signal path: vehicle battery fuses harness connector TCU

Pertained component: vehicle battery
Steps to repair:
Failure Number: 137

ELC_VPE1
Check vehicle battery Change vehicle battery

Failure description: a. UVPE_HS voltage too high

b./c. UVPE_HS voltage too low
Failure detection: short circuit on current supply of bridges

excess voltage
ZF-internal name: ELC_UVPE_HS

Signal path: vehicle battery alternator

Pertained component: vehicle battery, alternator
Steps to repair:
Failure Number: 138

ELC_UVPE_HS

Failure description: a. UKL30 voltage too high

b. UKL30 voltage too low
c. open circuit at UKL30
Failure detection: voltage supply of TCU core too high

ZF-internal name: ELC_UKL30_HS

Signal path: vehicle battery harness connectors TCU

Pertained component: vehicle battery, harness, connectors, TCU
Steps to repair:
Failure Number: 139

ELC_UKL30_HS
Change TCU
Check TCU
See appendix 1
Failure description: UKL15 voltage too high
Failure detection: Ignition voltage too high

ZF-internal name: ELC_UKL15
ZF-internal type: DI_ET_SC_PLUS

Signal path: vehicle power supply ignition switch

Pertained component: vehicle power supply, ignition switch
Steps to repair:
Failure Number: 140

ELC_UKL15
Check vehicle power supply Change vehicle battery or

alternator
Check ignition switch Change ignition switch

Failure description: a. TCU temperature below -40°C

b. TCU temperature above +120°C
(U_TEMP_CA)
Failure detection: a. ambient temperature below threshold

b. load on system and ambient temperature
very high
ZF-internal name: ELC_U_TEMP_CA
ZF-internal type: a. DI_ET_UNDERVOLTAGE

Failure reset condition: a. TCU temperature higher than threshold
b. TCU temperature lower than threshold
Signal path: TCU internal

Steps to repair:
Failure Number: 141

ELC_U_TEMP_CA
Failure always present? Delete error memory
Check temperature of TCU, Change TCU

temperature >-40°C Use KIT Transmission Control Unit
See appendix 1
Failure description: a. UVDD12 voltage too high

b./ c. UVDD12 voltage too low
Failure detection: internal 12V supply problem

ZF-internal name: ELC_UVDD12

Signal path: TCU

Steps to repair:
Failure Number: 142

ELC_UVDD12
Change TCU
See appendix 1
Failure description: a. short circuit ground, electrical motor select

b. short circuit plus, electrical motor select
c. open circuit, electrical motor select
(EDRIVE_SELECT)
Failure detection: electrical failure in select motor, in harness, in

TCU
ZF-internal name: ELC_EDRIVE_SELECT

Signal path: connectors harness gearbox actuator TCU

Pertained component: connectors, harness, gearbox actuator, TCU
Steps to repair:
Failure Number: 143

ELC_EDRIVE_SELECT
Change gearbox actuator Select Motor

Check gearbox actuator Use Electric motor ZF Part Number
Select Motor 1323 298 012
See appendix 2
Change TCU
See appendix 1
Failure description: a. short circuit ground, electrical motor shift

b. short circuit plus, electrical motor shift
c. open circuit, electrical motor shift
(EDRIVE_SHIFT)
Failure detection: electrical failure in shift motor, in harness,

failure in TCU
ZF-internal name: ELC_EDRIVE_SHIFT

Signal path: connectors harness gearbox actuator TCU

Pertained component: connectors, harness, gearbox actuator, TCU
Steps to repair:
Failure Number: 144

ELC_EDRIVE_SHIFT
Change gearbox actuator, Change

shift Motor
Check Shift Motor Number 1323 298 011 or Use
Electric motor ZF Part Number 1323
298 012
See appendix 2

See appendix 1
Failure description: a. short circuit ground, electrical motor clutch

b. short circuit plus, electrical motor clutch
c. open circuit, electrical motor clutch
(EDRIVE_CLUTCH)
Failure detection: electrical failure in clutch motor, in harness

or in TCU
ZF-internal name: ELC_EDRIVE_CLUTCH


Steps to repair:
Failure Number: 145

ELC_EDRIVE_CLUTCH

Check clutch actuator
Number 1323 298 009
See appendix 5
Change TCU
Check TCU
See appendix 1
Failure description: a. Select sensor short to ground (riEF3)

b. Select sensor short to plus/open circuit
(riEF3)
c. riEF3 of position sensor select
Failure detection: a./b. failure of current or position sensor in

select motor electrical failure in harness, in
TCU.
c. voltage of EF3 not plausible

b. DI_ET_OPEN_CIRCUIT
c. DI_ET_NOT_PLAUSIBLE


Steps to repair:
Failure Number: 146

ELC_EF3
Change select Motor

Number 1323 298 011 or Use
Check gearbox actuator, Electric motor ZF Part Number 1323
check select Motor
298 012
See appendix 2
Change TCU
Check TCU
See appendix 1
Failure description: a. Shift sensor short to ground (riEF4)

b. Shift sensor short to plus/ open circuit
(riEF4)
c. riEF4 (Positions sensor Shift)
Failure detection: a. failure of current or position sensor in shift

motor, electrical failure in harness, in TCU
b. electrical failure in shift motor, in harness,
electrical failure in TCU
c. voltage of EF4 not plausible

b. DI_ET_OPEN_CIRCUIT
c. DI_ET_NOT_PLAUSIBLE



Failure Number: 147

ELC_EF4
Change shift Motor

Number 1323 298 011 or Use
Check gearbox actuator Electric motor ZF Part Number 1323
Check shift Motor 298 012
See appendix 2
Change TCU
See appendix 1
Failure description: a. UKL30 voltage too high

b. UKL30 voltage too low
c. short cut ground at UKL30
d. UKL30 voltage open circuit
Failure detection: a. short circuit ground of TCU voltage supply

b./c./d. disconnection of TCU voltage supply
ZF-internal name: ELC_VPE2

c. DI_ET_SC_GENERAL
d. DI_ET_OPEN_CIRCUIT

Signal path: vehicle battery fuses harness connector TCU

Pertained component: vehicle battery
Steps to repair:
a.-d.
Failure Number: 148
ELC_VPE2
Check vehicle battery

Change vehicle battery
Failure description: CAN PTO Expansion Module
Failure detection: PTO Controller, Cable to ECU

ZF-internal name: e_DI_CAN_PTO_DE_EM_TIMEOUT


Pertained component: CAN connection, ECU
Steps to repair:
Failure Number: 149

e_DI_CAN_PTO_DE_EM_
TIMEOUT

Appendix 1
Before doing any investigation of the gearbox or changes of component read carefully the official ZF
Repair manual (Operating manual, Removal and installation, Exchange of components, etc…)
After changing KIT TCU:
• Flash the gearbox software (*.hex file)

• Fill in the ID-block (P/N, S/N)
• Fill in the Vehicle configuration and parameters block
• Redo EOL procedure (adaption clutch/gear, measurement of max. clutch
travel) use chek list
Appendix 2
After changing select or Shift motor by KIT gearbox actuator:
• Delete error memory

• Fill in the ID-block with S/N of the Select or Shift motor
Appendix 3
After changing KIT gearbox:

• Test drive at least 15km
Appendix 4
After changing KIT gearbox:

Appendix 5
After changing clutch actuator:


ZF Drive Failure Codes

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ZF Drive Failure Codes

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ZF Failure number: 001

Failure description: Sensor Error n_Out

System reaction: ErrorLevel 1

Signal path: TCU internal

Failure Number: 001

Check harness Change harness

Check sensor Change Sensor

Failure description: Differential speed between rear wheels and

System reaction: ErrorLevel 1

Signal path: EDCCAN connection

Failure Number: 002

Check Sensor Change Sensor

Check harness Repair/Change harness

Check CAN connection, Repair connecting cable

Check Engine Controller - Change Engine Controller -

Failure description: Error on “Accelerator pedal position”

System reaction: ErrorLevel 2

Signal path: EDC Accelerator pedal

Failure Number: 003

Check Accelerator pedal Change Accelerator pedal

Check CAN connection, Repair connecting cable

Check Engine Controller - Change Engine Controller -

Failure description: Error on "Brake switch" signal (CCVS)

System reaction: ErrorLevel 1

Signal path: EDCconnectors and harness and brake pedal

Failure Number: 004

Check connectors Change connectors

Check harness Change harness

Check brake pedal Change brake pedal

Check Engine Controller - Change Engine Controller -

Failure description: Error on "Rear axle, right wheel speed"

ZF-internal name: e_vRearRight_ERR

System reaction: ErrorLevel 1

Signal path: CAN connection ABS EDC

Failure Number: 005

Check CAN connection Repair CAN connection

Check ABS sensor Change ABS sensor

Failure description: Error on "Rear axle, left wheel speed"

System reaction: Error Level 1

Signal path: CAN connection ABS EDC

Failure Number: 006

Check CAN connection Repair CAN connection

Check ABS sensor Change ABS sensor

Failure description: Error on "Front axle, right wheel speed"

ZF-internal name: e_vRearRight_ERR

System reaction: ErrorLevel 0

Signal path: CAN connection ABS EDC

Failure Number: 007

Check CAN connection Repair CAN connection

Check ABS sensor Change ABS sensor

Failure description: Error on "Front axle, left wheel speed"

ZF-internal name: e_vRearRight_ERR

System reaction: ErrorLevel 0

Signal path: CAN connection ABS EDC

Failure Number: 008

Check CAN connection Repair CAN connection

Check ABS sensor Change ABS sensor

Failure description: double failure in output speed plausibility

Failure detection: gearbox output speed sensors are not

System reaction: ErrorLevel 5

Signal path: Output Speedsensors ABS Sensors

Failure Number: 009