REP 5-7-1DS

Revision 1.0
HOT TAPS DATA SHEET
Date: 12/2005
Refining Engineering Practices Page: 1 of 7

PROJECT PROJECT NO. INQUIRY NO.

LOCATION UNIT

EQUIPMENT ID JOB NO. DOCUMENT NO.

DATA ISSUED FOR IN-HOUSE REVIEW PHILLIPS 66 APPROVAL QUOTATION

PURCHASE CONSTRUCTION

THIS SHEET IS A RECORD OF EACH ISSUE OR REVISION TO THE SUBJECT DATA. EACH TIME THE DATA IS ALL DATA SHEETS ATTACHED
CHANGED ONLY THE NEW OR REVISED DATA SHEETS NEED TO BE ISSUED. THE EXACT SHEETS CHANGED
AND THE NATURE OF THE CHANGE SHOULD BE NOTED UNDER REMARKS. THESE REMARKS ARE NOT A
PART OF THE DATA. THE REVISED DATA SHEET(S) BE COME PART OF THE ORIGINAL DATA AND SHALL BE
COMPLIED WITH IN THEIR ENTIRETY. REVISED DATA SHEET(S) ONLY
ATTACHED
REV. DATE BY CHECK APPROVALS REMARKS

SECTION PROJECT PHILLIPS

66
                                                                

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                                

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

                                                           

This document may not be used or reproduced without the permission of Phillips 66.
 REP 5-7-1DS
Revision 1.0
HOT TAPS DATA SHEET
Date: 12/2005
Refining Engineering Practices Page: 2 of 7

EQUIPMENT ID       JOB NO.       DOCUMENT NO       REV.      

FINAL PLANT APPROVAL TO PROCEED

     
HOT TAP NO. DATE      

OPERATIONS       DATE      

MAINTENANCE       DATE      

INSPECTION       DATE      

RELIABILITY       DATE      

DESIGN INFORMATION
1. EQUIPMENT/PIPING SYSTEM ID
     
2. LOCATION
     
3. PIPING DRAWING NUMBER
     
4. CONTENTS
     
DESCRIPTION
     
AES (DESCRIPTION)
     
PRESSURE
     
TEMPERATURE
     
FLOW RATE
     
5. EXISTING PIPING
     
MATERIAL SPECIFICATION
     
OUTSIDE WALL THICKNESS
     
EXISTING WALL THICKNESS
     
WELD JOINT EFFICIENCY
     
ALLOWABLE STRESS
     
CORROSION ALLOWANCE
     
6. NOZZLE/BRANCH PIPE
     
MATERIAL SPECIFICATION
     
MATERIAL CARBON EQUIVALENT
     
OUTSIDE DIAMTER
     
WALL THICKNESS
     

This document may not be used or reproduced without the permission of Phillips 66.
 REP 5-7-1DS
Revision 1.0
HOT TAPS DATA SHEET
Date: 12/2005
Refining Engineering Practices Page: 3 of 7

EQUIPMENT ID       JOB NO.       DOCUMENT NO       REV.      

WELD JOINT EFFICIENCY      

ALLOWABLE STRESS      

FLANGE RATING      

CORROSION ALLOWANCE      

7. HOT TAP CONNECTION DESCRIPTION

TYPE      

SIZE      

REINFORCEMENT      

8. HOT TAP VALVE

TYPE      

RATING      

TRIM MATERIAL      

GASKETS      

9. WELDING REQUIREMENTS

WELDER      

WELD PROCEDURE
INDENIFICATION      

10. PRESSURE TEST REQUIREMENTS

TEST FLUID      

TEST PRESSURE      

MDMT(OF)      

11. HOT TAP MACHINE      

REQUIRED OVERHEAD CLEARANCE      

REQUIRED CUTTER TRAVEL      

This document may not be used or reproduced without the permission of Phillips 66.
 REP 5-7-1DS
Revision 1.0
HOT TAPS DATA SHEET
Date: 12/2005
Refining Engineering Practices Page: 4 of 7

EQUIPMENT ID       JOB NO.       DOCUMENT NO       REV.      

SIGN-OFF PER THE REFINING ENGINEERING PRACTICE

1. THICKNESS SURVEY APPROVAL       DATE      

2. HOT TAP LOCATION APPROVAL       DATE      

3. NOZZLE APPROVAL

FIT-UP       DATE      

ROOT-PASS       DATE      

FINAL WELD       DATE      

4. REINFORCEMENT APPROVAL

FIT-UP       DATE      

ROOT-PASS       DATE      

FINAL WELD       DATE      

5. PRESSURE TEST APPROVAL

HOT TAP CONNECTION       DATE      

VALVE       DATE      

HOT TAP MACHINE       DTE      

6. HOT TAP MACHINE APPROVAL

COUPON RETAINER DATE      

TRAVEL VERIFICATION       DATE      

VALVE CLOSURE       DATE      

COUPON REMOVAL       DATE      

HOT TAP COMPLETION

OPERATION       DATE      

MAINTENANCE       DATE      

INSPECTION       DATE      

This document may not be used or reproduced without the permission of Phillips 66.
 REP 5-7-1DS
Revision 1.0
HOT TAPS DATA SHEET
Date: 12/2005
Refining Engineering Practices Page: 5 of 7

EQUIPMENT ID       JOB NO.       DOCUMENT NO       REV.      

SPECIAL NOTES

     

This document may not be used or reproduced without the permission of Phillips 66.
 REP 5-7-1DS
Revision 1.0
HOT TAPS DATA SHEET
Date: 12/2005
Refining Engineering Practices Page: 6 of 7

EQUIPMENT ID       JOB NO.       DOCUMENT NO       REV.      

SKETCH

     

This document may not be used or reproduced without the permission of Phillips 66.
 REP 5-7-1DS
Revision 1.0
HOT TAPS DATA SHEET
Date: 12/2005
Refining Engineering Practices Page: 7 of 7

FIGURE 1 – EQUIPMENT/HEADER THICKNESS SURVEY

A B 10

9
5
A& B
FLOW 8 4 1 2 6 13 (FACING 11
DIRECTION OF
FLOW)
3
7

A B 12

THICKNESS OF EQUIPMENT/HEADER

(MINIMUM THICKNESS FOR WELDING SEE REP 5-7-1)

(INDICATE N/A IF NOT APPLICABLE)
1. ATTACHMENT CENTER      
2. ATTACHMENT CIRCUMFERENCE      
3. ATTACHMENT CIRCUMFERENCE      
4. ATTACHMENT CIRCUMFERENCE      
5. ATTACHMENT CIRCUMFERENCE      
6. REINFORCING PAD      
7. REINFORCING PAD      
8. REINFORCING PAD      
9. REINFORCING PAD      
10. REINFORCING SLEEVE LIMITS A       B      
11. REINFORCING SLEEVE LIMITS A       B      
12. REINFORCING SLEEVE LIMITS A       B      
13. REINFORCING SLEEVE LIMITS A       B      

THICKNESS MEASUREMENTS ON BRANCH CONNECTION

HIGH       LOW      

LINE CONDITIONS TO BE MAINTAINED DURING WELDING

FLOW RATE:      

PRESSURE:      
TEMPERATURE:      

REFINERY INSPECTOR SIGNATURE: ________________________________________________

DATE      
NOTE: The pipe, tank, or vessel material in the area of the hot tap shall be free of laminations as verified by ultrasonic examination.
The area to be examined shall include all base metal located within a distance of six (6) inches from the hot tap nozzle attachment
weld. If the hot tap nozzle is fabricated with a reinforcing pad, this distance shall be measured from the pad outside diameter
attachment weld.

This document may not be used or reproduced without the permission of Phillips 66.