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Electrospun Polycaprolactone/Poly(1,4-butylene
adipate-co-polycaprolactam) Blends: Potential
Biodegradable Scaffold for Bone Tissue Regeneration
Rajkamal Balu1 , T. S. Sampath Kumar1 ∗ , Murugan Ramalingam2 , and Seeram Ramakrishna3
1
Medical Materials Laboratory, Department of Metallurgical and Materials Engineering,
Indian Institute of Technology Madras, Chennai 600036, India
2
Faculty of Medicine, University of Strasbourg, Strasbourg 67085, France
3
Nanoscience and Nanotechnology Initiative, Division of Bioengineering,
National University of Singapore, Singapore 117576
Electrospun nanofibers have attracted much attention in recent years as scaffolds for
improved osteo-regeneration. In the present study, polycaprolactone/poly(1,4-butylene adipate-co-
polycaprolactam) blends were electrospun as potential biodegradable scaffolds for bone tissue engi-
neering. The morphology of the scaffold was observed to be bead-free nanofibers with average
diameter of about 400 nm by scanning electron microscopy. The semi crystalline nature, molec-
ular interactions among the polymers, lowering of thermal degradation temperature and improved
wetability of the blends compared to polycaprolactone were confirmed by wide angle X-ray diffrac-
tion analysis, Fourier transform infrared spectroscopy, simultaneous thermal analysis and contact
angle measurements. Enzymatic in vitro degradation study using lipase enzyme showed the electro-
spun blend fiber mat to be biodegradable with degradation rate higher than that of polycaprolactone.
Direct contact in vitro cytotoxicity test and MTT reduction calorimetric assay using mouse fibroblast
cells indicated the non-cytotoxic reactivity and cell viability of the scaffold. Human osteoblast cell
culture studies of the polymer blend fibers showed improved cellular response with good adhesion
and proliferation, demonstrating the viability of the electrospun blend mat for bone tissue engineer-
ing applications.
Keywords: Electrospinning, Bone Scaffold, Degradation, Biocompatibility, Osteoblast Cell
Culture.
human bones by applying the principles of biology and didate for tissue engineering applications. The beneficial
engineering. Selecting biocompatible, functional, porous features of a nanofibrous structure for bone tissue engi-
scaffolds that mimic the biological environment plays a neering were first realized with polymers, which stimulate
key role in bone tissue engineering. Several techniques cells into osteogenic pathway assisted via well-controlled
including freeze drying, gas foaming, rapid prototyping, differentiation.3 The various electrospun nanofiber sys-
electrospinning, ultra violet, laser irradiation etc. have been tems including polymers of biological origin and synthetic
used to fabricate porous scaffolds.1 Electrospinning (ES) is polymers for bone tissue engineering are summarised in
a bottom-up technique widely used for producing ultra fine Table I.4–15
fibers in order of few nanometers to micrometers.2 This Synthetic biodegradable polymers are of great interest
technique involves applying high voltage to the droplet in the biomedical area particularly in the field of tissue
of polymeric solution, which causes the liquid to become engineering and drug delivery. The greatest advantage of
charged leading to electrostatic repulsion and ejection in these degradable polymers is that they are broken down
into biologically acceptable molecules that are metabo-
∗
Author to whom correspondence should be addressed. lized and removed from the body via normal metabolic
Table I. List of polymer nanofiber systems electrospun for bone tissue engineering.
Functional assay
Polymers Solvents Fiber diameter cell lines Remarks
4
Silk fibroin Formic acid 150 to 300 nm Mouse MC3T3-E1 cells showed
preosteoblast stellate shape and
(MC3T3-E1) broad cytoplasmic
extensions on the
membrane.
Chitosan5 Acetic acid 200 nm Human MG63 cells proliferated
osteosarcoma for 28 days on the
(MG63) chitosan nanofiber
membranes and
expressed ALP,
collagen, OCN, and
GAPDH at 2 weeks.
Type I Collagen6 HFIP 50 to 1000 nm Human bone MSCs showed osteogenic
marrow-derived gene expression of
mesenchymal osteocalcin,
stem cells osteonectin, and
(MSCs) ostepontin.
Polycaprolactone (PCL)7 Chloroform 20 nm to 5 m Human mes- Abundant extracellular
enchymal stem matrix was observed
cells (MSC) after 1 week.
Mineralization and
type I collagen was
observed at 4 weeks.
Poly(lactic-co-glycolic acid) Mixture of tetrahydrofuran 760 ± 210 nm Human hMSCs cells
(PLGA)8 (THF) and dimethyl mesenchymal differentiated into
formamide (DMF) stem derived chondrogenic cells and
osteoblast osteogenic cells after
(hMSC-Ob) 2 weeks.
Poly(3-hydroxybutyrate) Chloroform 3.7 m Human Increased alkaline
(PHB)9 osteoblasts phosphatase (ALP)
(SaOS-2) activity.
Poly(3-hydroxybutyrate-co- Chloroform 2.3 m SaOS-2 SaOS-2 cells maintained
3-hydroxyvalerate) phenotype.
(PHBV)9
PolyL-lactic acid) (PLLA)10 Trifluoroethanol (TFE) 450 ± 50 nm Osteoblast-like MG63 exhibited
MG63 cells shuttle-like shapes on
the parallel scaffolds
Silk/Poly (ethylene oxide) Water 700 ± 50 nm Human Extensive hMSC cell
(PEO)11 bone marrow- proliferation and
derived mes- matrix coverage after
enchymal stem 14 days.
cells (hMSCs)
PCL/gelatine12 TFE tens of nm to approx. Bone-marrow BMSC infiltration into
1 m stromal cell the scaffold up to
(BMSC) 114 m.
4.0 m
RESEARCH ARTICLE
PHB/PHBV9 Chloroform SaOS-2 The 1:1 blend showed
the highest ALP
activity.
PLA/gelatine13 TFE 190 to 390 nm MC3T3-E1 Increased
MC3T3-E1 cell growth
with introduction of
gelatin to the pure
PLA substrate
PCL/collagen14 Chloroform tens of nm–1000 nm pig bone marrow Matrix mineralization
mesenchymal was observed on
cells osteogenically induced
(pBMMCs). constructs.
Chitosan/PEO15 Acetic acid 30 to 74 nm MG-63 MG-63 cells maintained
cell morphology and
phenotype.
pathways. Examples of US Food and Drug Administration blends with a wide range of other polymers provides a
(FDA) approved biodegradable polymers are polylactic promising polymer platform to tailor its cell affinity to suit
acid (PLA), polyglycolic acid (PGA), poly(lactic-co- a specific anatomical site.
glycolic acid) (PLGA) etc. thereof listed in Table II. These In this study, a biodegradable semi-crystalline
polymers degrade in the body hydrolytically to produce thermoplastic polyester poly(1,4-butylene adipate-co-
lactic acid and glycolic acid, respectively. However, these polycaprolactam) (PBAPCL) (chemical structure shown in
polymers are too weak to be used in load-bearing appli- Fig. 1) is blended with PCL and electrospun to fabricate
cations and exhibit bulk degradation which might lead to a biodegradable scaffold with a higher degradation rate
an inflammatory foreign body response as the body is than PCL. The PBAPCL being an ester, it is expected to
unable to cope with the vast amounts of implant degra- degrade by hydrolysis of ester bonds. The authors have no
dation products.16–18 In addition, bulk degradation causes knowledge of any previous study on PBAPCL in bone tis-
both a loss in mechanical properties and lowering of sue engineering applications. The electrospun blends were
the local solution pH which accelerates further degra- characterized for its physico-chemical properties, enzy-
dation in an autocatalytic manner. Other biodegradable matic degradation and biocompatibility. Human osteoblast
polymers currently being studied for tissue engineering cell culture studies were performed to determine the cell
applications include polycaprolactone (PCL), polyanhy- attachment and proliferation for the blend to be used in
drides, polyphosphazenes (PPF) etc.19 The PCL (chemi- bone tissue engineering applications.
cal structure shown in Fig. 1) is hydrolytic biodegradable
polyester approved by FDA as a compatible polymer with
both soft and hard tissues. Unlike other FDA approved
2. MATERIALS AND METHODS
biopolymers like PLA, PGA, etc., PCL undergo surface 2.1. Electrospinning
degradation by hydrolysis of its ester linkages in phys-
iological conditions and hence received a wide range The polymeric solutions were prepared separately by dis-
of applications such as biodegradable packaging materi- solving 20 Wt% of PBAPCL (Sigma Aldrich, USA) in
als, implantable biomaterials, carriers for drug delivery 1,1,1,3,3,3-Hexafluoroisopropanol (HFIP) (Sigma Aldrich,
etc. Additionally, PCL releases non-toxic by-products like USA) and 15 Wt% of PCL (Mn ∼ 80,000, Sigma Aldrich,
caproic acid upon degradation and the degradation prod- USA) in chloroform respectively. The solutions were then
ucts are easily resorbed through metabolic pathways and mixed in volumetric ratios of 3:1, 1:1 and 1:3 for 48 h
do not produce local acidic environments as opposed to to get a homogenous solution. Electrospinning was car-
polylactides and glycolides.20 Based on the literature data ried out at room temperature using a custom made electro-
obtained from ISI Web of Knowledge, PCL is the most spinning set-up fabricated with a syringe pump (NE1000,
extensively used electrospun polymer scaffolds for bone New Era Pump Systems Inc., USA) and a high-voltage
tissue engineering contributing nearly to one fifth of the DC generator (Model 2-A, Zeonics Systech, India). The
total scaffolds. However, PCL having lower degradation anode of the power supply was connected with the spin-
rate, lower hydrophilicity and the lack of surface cell neret (typically a hypodermic syringe needle) and the col-
recognition sites causes a reduction in cell adhesion, prolif- lector plate was grounded. After several trials, the mixed
eration, and differentiation compared to other biocompati- solutions were fed at 200 L h−1 by the syringe pump into
ble polymers.12 The tendency of PCL to form compatible a metallic capillary of 22 gauges with tip-target distance
The crystalline nature of PCL, PBAPCL and their blend 2.8. Direct Contact In Vitro Cytotoxicity Test
was studied by WAXD analysis. The studies were carried
out using a X-ray diffractometer (D8 DISCOVER, Bruker, An in vitro cytotoxicity test using direct contact method
USA) with Cu K radiation ( = 154 Å) at scanning rate was performed for electrospun PCL/PBAPCL scaffold as
of 1 step per second and 0.15 /step. per ISO 10993-5. Briefly, the samples were sterilized using
70% alcohol and rinsed with minimum essential medium
supplemented with foetal bovine serum. Test samples, neg-
2.4. Fourier Transform Infrared (FT-IR) Spectroscopy
ative and positive controls in triplicates were placed on
The molecular interactions of the blend electrospun fibers subconfluent monolayer of L-929 mouse fibroblast cells
were assayed using a Fourier transform infrared spectrom- (received from National Centre for Cell Sciences, India).
eter (Spectrum One FT-IR spectrometer, Perkin-Elmer, After incubation of cells with test samples at 37 ± 1 C for
USA). Spectra were collected in the spectral range of 24 to 26 h, cell culture was examined microscopically for
4000–400 cm−1 and the functional groups were character- cellular response around and under the test samples. The
ized accordingly. cytotoxic reactivity were graded as 1, 2, 3 and 4 based
on zone of lysis, vacuolization, detachment and membrane
disintegration as given in Table III.
2.5. Thermal Analysis (TG-DTA)
The thermo gravimetric analysis (TGA) and differential 2.9. MTT Cell Viability Assay
thermal analysis (DTA) of PCL, PBAPCL and the blend
was carried out using a high resolution simultaneous ther- The cell viability of electrospun blend scaffold was
mal analyser (Q500, TA Instruments, USA). Approxi- quantitatively determined by methylthiazolyldiphenyl- RESEARCH ARTICLE
mately 3 mg of the samples were heated from ambient to tetrazolium bromide (MTT) colorimetric assay. The assay
800 C at a heating rate of 10 C/min with nitrogen flow was carried out in triplicate using L-929 mouse fibrob-
rate of 60 ml/min. last cells. Scaffolds were placed into a 24-well culture
plate and 100 ml of cell suspension with a cell density of culture media was added gently along the sides of the wall
5 × 105 cells/ml was seeded onto the scaffolds. The cell- so that cell suspension will be on the top of the material.
seeded scaffolds were incubated at 37 C in a humidified The culture plate was then incubated at 37 C in a fully
atmosphere containing 5% CO2 for 24 h and then 1.5 ml humidified atmosphere at 5% CO2 for 2 and 4 days. After
of culture medium was added to each well. At predeter- 2nd and 4th day, the medium was removed and the samples
mined intervals 15 ml of MTT solution (5 mg/ml in PBS) were rinsed with phosphate buffer solution. The cells were
was added to each well followed by incubation at 37 C then fixed on samples by 2.5% glutaraldehyde followed by
for 4 h to MTT formazan formation. After incubation, the rinsing with phosphate buffer solution. After rinsing, the
medium was removed from the well and the solution was samples were dehydrated in different grades of methanol
then aspirated. The dimethylsulfoxide (DMSO) containing and the samples were then immersed in iso-amylacetate
125 ml per well of glycine buffer (pH = 10) was added for 2 min and dried.21 The dried samples were gold sputter
to dissolve any insoluble formazan crystals to a coloured coated and observed in SEM for hOB cell attachment and
solution. After 10 min of rotary agitation, the absorbance proliferation.
of the DMSO solution at 570 nm was measured using
a UV/Visible spectrophotometer (Cary 5E, Varian, USA) 3. RESULTS AND DISCUSSION
and cell viability was calculated as the percentage relative
to the untreated control cells using the equation 3.1. Morphology of Scaffold
% Cell viability = Mean OD/Control OD × 100 (1) The effect of concentration of PBAPCL on the morphol-
ogy and diameter of the as-spun fibers was investigated
by mixing 15 Wt% PCL with 20 Wt% PBAPCL solutions
2.10. Human Osteoblast Cell Culture Studies at varied volumetric ratios (i.e., 3:1, 1:1 and 1:3 v/v %)
followed by electrospinning of blends. An addition of
Cell culture studies were carried out for electrospun PBAPCL solution to PCL solution in volumetric ratio of
PCL/PBAPCL blend fibrous mat with the human pri- 1:1 corresponding to PCL:PBAPCL of 1.4:2 w/w% pro-
mary osteoblast (hOB) cells at Sree Chitra Tirunal Insti- duced narrow distributed PCL/PBAPCL blend fibers. Fur-
tute for Medical Sciences and Technology (SCTIMST, ther, increasing or decreasing the ratio of blend to 3:1 or
Trivandrum, India). The hOB cells of concentration 1:3 v/v % showed widely distributed fibers with beads.
5000 cells/cm2 surface area cultured in osteogenic medium The morphology and distributions of fiber diameters by
for 1 week were seeded on the surface of the control and the scanning electron micrograph for respective condi-
the samples in triplicates, sterilized with 70% ethanol. The tions are shown in Figure 2. The bead-free, narrow size
RESEARCH ARTICLE
Fig. 2. SEM micrograph of electrospun PCL/PBAPCL fibers (A) 3:1 blend, (B) 1:1 blend and (C) 1:3 blend and respective fiber size distribution.
distributed 1:1 v/v% PCL/PBAPCL blend fiber mat was 2 = 212 corresponding to diffraction peak of PBAPCL.
considered for further characterization. There after the Peaks were also observed at 2 = 219 corresponding to
1:1 v/v% PCL/PBAPCL composite fibers can be referred diffraction peak of PCL and 2 = 24 due to the merge of
as 1:1 blend. The detailed structure of the 1:1 blend fibrous the peaks at 24.2 and 24 of PCL and PBAPCL respec-
mat by SEM micrographs indicated that the electrospun tively. The XRD results thus suggest that the blend fiber
fibers were homologous and uniform over a large area mat to be semi crystalline in nature.
with interconnected pores throughout the scaffold. How-
ever, fibers were observed to be attached to each other with
3.3. Molecular Interactions
an average fiber diameter of 400 nm in the scaffold. The
3D structure of the scaffold provides a large surface area to Figure 4 shows the FT-IR spectra of the polymers and
volume ratio for cell attachment, proliferation with space their corresponding 1:1 blend. The blend spectrum showed
for nutrient transportation and bone in-growth.21 Attempts CH3 , CH2 , C O, C–O–C, C–H vibrational peaks cor-
were also made to electrospin 20 Wt% PBAPCL solution responding to PCL and PBAPCL at 2923, 2853, 1618
for comparison, however the solution was found to be elec- 1028 and 836 cm−1 respectively.23 The peak shifts from
trospraying leading to formation of polymer droplets. 1723 to 1727, 1123 to 1135 and 617 to 575 corresponds to
stretching of C O, C–O–C and C–H bending vibrations
3.2. Crystalline Nature of blend mat in comparison to the native polymers. The
ester peaks in the range of 1500 to 1200 were observed to
The WAXD pattern of PCL, PBAPCL polymers and the be similar for both the polymers and the blend. In addition,
1:1 blend nanofiber mat is shown in Figure 3. It was a new peak at 3060 cm−1 which corresponds to stretching
known that the PCL homopolymer crystallizes easily and of N–H group bonded with carbonyl (N–H · · · O C) was
the diffraction pattern of the crystalline PCL mat reveals also observed in the blend.24 The shifting of the peaks and
the presence of significant crystallinity with peaks at 2 = formation of a new peak suggest the molecular interaction
219 and 24.2 corresponding to the (110) and (200) of polymers in the blend.
planes of the orthorhombic crystal structure.22 On the other
hand, PBAPCL showed broad diffraction peaks at 2 =
212 and 24 which is characteristic of semi-crystalline or 3.4. Thermal Degradation
mostly an amorphous polymer. The diffractogram of the
The thermal analysis of the PCL/PBAPCL 1:1 blend was
PCL/PBAPCL 1:1 blend fiber mat showed a broad peak at
carried out to study the effect of PBAPCL on the thermal
stability of PCL matrix and for further characterization
of the polymer interactions. Figure 5(A) shows the differ-
ential thermal analysis of PCL, PBAPCL and 1:1 blend.
The DTA thermogram of PCL showed exothermic peak at
443 C whereas the blend showed two exothermic peaks
between 300 and 425 C. The first peak at 340 C was due
to PBAPCL and the second peak at 360 C was due to
RESEARCH ARTICLE
Fig. 3. XRD pattern of PCL, PBAPCL polymers and blend (1:1) Fig. 4. FTIR spectra of (a) PCL (b) blend (1:1) nanofiber mat and (C)
nanofiber mat. PBAPCL.
Fig. 6. Contact angle micrograph of (A) PCL, (B) electrospun 1:1 blend
fiber mat and (C) PBAPCL.
Fig. 7. Degradation profile of PCL, PBAPCL and their blend (1:1) fiber
mat by lipase enzyme.
3.5. Wetability
Fig. 5. (A) DTA thermogram of PCL, PBAPCL and PCL/PBAPCL
blend (1:1) fiber mat; (B) TGA thermogram of PCL, PBAPCL and The contact angle values of PCL (90 ± 01) with dis-
PCL/PBAPCL blend (1:1) fiber mat. tilled water showed improved wetability upon blending
with PBAPCL as shown in Figure 6. The 74 ± 01 water
contact angle value of the 1:1 blend is comparatively
PCL. The PCL peak was slightly shifted due to the graft- closer to that of PBAPCL (68 ± 01) in spite of having
ing reaction. These results suggest that PBAPCL and PCL equal volumetric fraction of PCL respectively. This also
chains were mixed well at a molecular level. Decomposi- indicates the possibility of PBAPCL blending with the
tion curves of PCL, PBAPCL and the polymer blend are
shown in Figure 5(B).
The polymers displayed a simple decomposition pro-
file corresponding to single step degradation. The thermal
RESEARCH ARTICLE
Temperature ( C) for
RESEARCH ARTICLE
Fig. 10. SEM micrograph of osteoblast cells on blend (1:1) nanofiber mat (A & B) after 2 days, (C & D) after 4 days.
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21. J. Venugopal, P. Vadgama, T. S. Sampath Kumar, and Interface Sci. 273, 381 (2004).
S. Ramakrishna, Biocomposite nanofibres and osteoblasts for bone 25. S. Petrova, S. Miloshev, R. Mateva, and I. Iliev, Synthesis of
tissue engineering. Nanotechnology 18, 055101 (2007). amphilic PEG-PCL-PEG triblock copolymers. J. Univ. Chem. Tech-
22. A. Baji, S. C. Wong, T. Liu, T. Li, and T. S. Srivatsan, Morphological nol. Metallurgy 43, 199 (2008).
and X-ray diffraction studies of crystalline hydroxyapatite reinforced 26. M. A. Woodruff and D. W. Hutmacher, The return of a forgotten
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RESEARCH ARTICLE