FJM10-45

GLASS ANGLE-CHANGING
EDGING MACHINE

OPERATION MANUAL

GUANGDONG FUSHAN TECHNOLOGY CO., LTD.

 CONTACT
For after sales service

CHINA.
+86 – 760 – 22610338
+86 – 760 – 22600131
Ext. 168, 227
Sales department

Fax No.
+86 – 760 – 22610328

Email to: sales@fushan.cn

Our website
www.fushan.cn

Anle Industrial Development Zone,

Dongfeng Town, Zhongshan City,
Guangdong Province, China.
PC 528425.
 safety advice
FOREWORD

1. As the Chinese main safe glass machinery manufacturer,

we, Zhongshan Fushan Glass Machinery Limited Company
hopes to ensure the machinery operation safety.
2. Thanks to our machine are safely designed and
manufactured and high automatic, the operator should be
safe with correctly operate.
3. It should be danger for unprofessional people operating the
machine or the operator ignoring the safely system of the
machine.
4, In order to direct the operator adopt the safety precautions
from the beginning, we made following directions.
5, In order to direct the operator adopt the safety precautions from

the beginning, we made following directions.

 safety advice
Safety Attention

1. Please read carefully these directions and the operation manual

before installation, operation and repair.
2. Only the professional people can install, operate and repair the
machine.
3. The machine only can operate under the stated condition of
operation manual.
4. The design and manufacture of the machine only base on the
manual.
5. After adjustment and check and accept, the machine would be
delivered to the buyer.
6. We shall not bear the damaged by transfer the work area at your
will.
7. The safe system of the machine must keep working.
8. The machine and the surrounding area should be clean.
9. The machine should periodically check and repair.
10. All accident and obstacle should report timely to production
manager or maintenance man.
11. The machine must emergency stop when the accident appears. Start
it again after removed the fault and allowed by professional people.
12. You must carefully deal with the broken glass.
13. The operator must wear eligible work clothes, such as work pants,
work shoes, work glove, eyepatch, earmuffs etc. The safeguard must
accord with local standard.
14. The operator must familiar with the place and use of the emergency
stop button.
15. The electrician must be trained and have qualification certificate.
 safety advice

16. Before repair the electric, you must turn off the source power switch
and signed “KEEP OFF”.
17. The maintenance people and operator must be professional or
trained.
18. The worker must familiar with the machine structure and operation
detailed rules.
19. We have responsibility to make the machine rule accord with the
time requirement.
20. Never disassemble all kinds of safety device for electrical and
mechanical parts at will, after maintenance and adjustment of the
machine, the relative persons should reassemble these parts and then
run the machine. During machine running, the protection cover and
door cover should not be opened at will!
21. Pay attention to all the warn marks on the machine which should not
be disassembled at will or damaged. During operation, these safety
warn marks should be paid special attention.
22. Always unplug equipment from electrical outlet when not in use.
23. To reduce the risk of electric shock, do not use expose to rain.
24. Do not operate with a damaged cord or if the equipment has been
dropped or damaged until it has been examined by a qualified
serviceman.
25. Before shut-ff f the power, be sure not to touch any electrical part
because there is risk of being shocked by electricity!
26. Before power on, confirm whether power voltage s corresponding to
tagged specifications.
27. The earthing end should be correctly connected to the ground.
 safety advice

28. Do not touch machine heat-off device due to possible overheat.

29. Avoid checking the electrical circuit during machine running to
avoid the damage or injury to human body.
30. To avoid wind or rain to he electrical elements because rain or wind
will possibly lead to damage to electrical parts r get shocked be
electricity.
31. Power supply should be protected by electricity leakage safety
switch to guard against the electricity leakage or operator gets
shocked by electricity under the not-to-shut-off condition.
32. Confirm the firm connection of input power and protect the
conductor.
33. After power shut-off, operators should be waiting for five minutes
because the electricity discharge hasn’t been finished to avoid
electrical elements accident.
34. Be sure not to modify and reassemble the electrical parts inside the
machine. When maintaining the machine, the operators should
maintain the electrical elements according to the wiring way in
electrical circuits.
 safety advice
Main dangerous and protection measure

Dangerous description Protection measure

1. The machine might fall down The professional operator would be

or slant while hoisting. requested to operate it with suitable
hoisting tool.
2. Working noise disturb The operator could wear earplug.
people.
3. The body directly or The professional operator would be
indirectly gets an electric requested to connect the wire and do
shock. electric maintenance, check the cable
timely whether damager or even change it.

4. The hand will be hurt if Pay more attention the safe mark place
incaution enter the while operating, check the protection
transmitting system. cover everyday, or even repair and change
it in time.
5. The hand might be hurt while You must wear the glove while dealing
dealing with the broken with the broken glass.
glass.
6. The machine might be You must be requested setting well the
damaged if input the glass width parameter on the operation screen
without setting well the width before input the glass.
parameter.
7. The machine might be You must be requested setting well the
damaged if input the glass thickness parameter on the operation
without setting well the screen before input the glass.
thickness parameter.
8. It might be affected the glass Check the water tank whether have water
working quality without water before working or even supply the water.
working.
 safety advice
SAMPLES OF SOME SAFETY LABELS
OFTEN USED ON OUR MACHINES.

No
Drawing Description
.
1 To be pasted on the protection cover for reminding
the operator caution his body safe on operating
the machine.

2 To be pasted on the output end of the up clamping

beam for reminding the operator caution injure
hand when unloading the glass.

3 To be pasted on the both end of electric box for

reminding the operator caution the electric shock.
When the electric fail, professional electrician must
repair it. It must be turn off the circuit breaker on
the operation board before open the door of
electric box.
4 To be pasted on the input end of up clamping
beam for reminding the operator keep his hand out
of the transport entrance to avoid the transmitting
structure injure the hand.
Document name Packing list FJM10-45.ZX

FJM10-45 GLASS STRAIGHT-LINE

Size and Name U L VERSION
ANGLE-CHANGING EDGING MACHINE
CODE Material Name Specification size Quantity
08.01.2202 Open end Wrench 8-10 1
08.01.2204 Open end Wrench 12-14 1
08.01.2205 Open end Wrench 14-17 1
08.01.2207 Open end Wrench 19-22 1
08.01.2804 Plum wrench 17-19 1
08.01.3002 Inner hexagona M1.5 1
08.01.3003 Inner hexagona M3 1
08.01.3004 Inner hexagona M4 1
08.01.3005 Inner hexagona M5 1
08.01.3006 Inner hexagona M6 1
08.01.3007 Inner hexagona M8 1
08.01.3008 Inner hexagona M10 1
08.01.3009 Inner hexagona M12 1
08.01.3010 Inner hexagona M14 1
08.01.2604 Adjustable wrench 300mm(12吋) 1
07.03.5909 Shaft clamp spring φ15 20
07.01.1030 Bearing 608-2Z 10
07.01.2017 Non-standard bearing 6202 10
07.09.1503 Phase belt 270H100（25.4H-685.8） 2
07.09.1511 Phase belt 2060H200(50.8H5232.4) 1
02.18.1116 Supporting Wheel plate FZM10-02-02-18A 2
02.18.1117 Supporting Wheel plate FZM10-02-02-18B 2
07.03.5427 Copper gasket T5 （1mm） 10
07.03.5428 Copper gasket T6 （1.5mm） 10
02.12.1460/02.12.1459 Axle T4 2 for each
02.07.3005 Arris Spindle Waterproof FXM371-17-02-06A 5
02.60.1787 Front pad assembly FZM10-04-01-00 2
02.60.1788 Back pad assembly FZM10-05-01-00 2
02.07.3002 Edging Spindle Waterproof YM7-03-21 5
07.05.2203 Universal water pipe G1/4 20 5
08.01.3607 Screw driver 5寸 1
08.01.3608 Cross Screw driver 5寸 1
08.01.3820 Shaft gear ring pliers 1
02.13.3003 Supporting roller T9-03 20
02.12.2582 Position axle T9-2 4*36 20
03.06.1025 Stroke switch DCMC-5020-220V 2
03.06.1034 Straight limit switch KTW-A:51mm 2
03.02.1234 AC contactor LC1-D09B7 2
03.03.1412 Thermal relay LRD-10KN 4-6A 2
Document name Packing list FJM10-45.ZX

FJM10-45 GLASS STRAIGHT-LINE

Size and Name ANGLE-CHANGING EDGING MACHINE U L VERSION
CODE Material Name Specification size Quantity
03.08.1318 Amperometer BE-72 AC5A 2
03.05.1013 Button head MPD2-11C 2
03.05.1014 Button base MCBH-00 2
03.05.1015 Button open contactor MCB-10 2
03.05.1016 Button Closecontactor MCB-01 2
03.05.1011 Button light base AC24V MLBL-01G 2
03.10.2110 Fuse PV1000.16A.UL 3
03.10.2123 Fuse PV1000.6A.UL 3
03.10.2112 Fuse PV1000.2A.UL 3
02.15.1031 Seal FZM10-02-01-01 2

FJM10-45.SM Operational Manual 1

 CONTENT

1 Main use and scopes of application----------------------------------------1

2 Specification and technical parameter------------------------------------1
3 Main structure of machine --------------------------------------------------2
4 Installation and Adjustment-------------------------------------------------2
5 Operation------------------------------------------------------------------------4
6 MAINTENECE----------------------------------------------------------------5
7 Trouble shooting---------------------------------------------------------------6
8 Attached drawings

Notice:
1. Please read this manual carefully before operating the machine.
2. Do not reprint or copy any parts of this instruction without permission
of our company.
3. Any modifications of this instruction can take place with no further
notice.
SECTION 1: MAIN USE AND SCOPES OF APPLICATION

FJM10-45 Glass Angle-changing Edging Machine is a new model with good

performance developed by Fu Shan exclusively on the basis of absorbing the
advanced technology of the glass angle changing edging machine from home and
abroad in nineties. It can meet customers’ requirements of super function and high
quality to replace those of imported.
This machine’s fore and back beams adopt high steel box construction. The two sides’
rail of beams and round –end rail all inlaying quenched hard steel guide, more than
ten times as the use period of normal one. The machine uses chainless ball bearing
transmission, turning sliding touch into rolling touch of the bearing and rail, reducing
pulling force and making transmission steadily. The different frequency-changing
speed of main transmission is decreased by gear and worm gear, bigger range of
adjusting speed, easy to operate and reliable. This machine adopts PLC control, LCD
display working speed and processed meters. Reliable control and adjust conveniently.
In addition, it has good protection system, reasonable lubricating system and perfect
appearance.

It is applicable to process 3～30mm glass. Rough/fine grinding and polishing can be

completed in one single passage. The surface of processed glass can reach the degree
of normal mirror, and has fine straight line. It can meet high precision requirement’s
glass angle changing edging processing.

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SECTION 2: SPECIFICATION AND TECHNICAL PARAMETER
1. Glass thickness range: 3mm～30mm;
2. Min size of glass: 90mm×90mm;
3. Rotate angle: 0°～45°
4. Glass transmission speed range: 0.4m/min～4.4m/min;
5. Working height: 880mm;
6. Voltage/frequency: 480V/60HZ
7. Total power: 23.56KW
8. Consumption of compressed air:150L/H
9. Overall size of the machine: 8490mm×1200mm×2900mm
10. Total weight: 5800KG
11. Abrasive wheels’ configuration

Wheel Diameter size

Name Grits
NO Diameter X Holes’ size X width
1# Diamond wheel φ150 X 22 X 15 100#
2# Diamond wheel φ150 X 22 X 8 140#
3# Resin wheel φ150 X 22 X 15 230#
4# Resin wheel φ150 X 22 X 15 325#
5# Polishing wheel φ150 X 70 X 30 /
6# Polishing Wheel φ150 X 70 X 30 /
7# 9# Resin wheel φ130 X 22 X 10 240#
8# 10# Stone wheel φ130 X 22 X 35 /

SECTION3: MAIN STRUCTURE OF MACHINE

1. Big supporting frame: For rear supporting of the glass sheets.
2. Input conveyor: Send the glass steadily to enter guide between fore and back
beams clamp;
3. Fore and back beam: Clamp and move glass, the fore beam equipment with front
arris, and the back beam with back arris and stationary water tank;
4. Output conveyor: Receive and output processed glass;
5. Main transmitting system: Drive the track steadily which composed of fore and
back chain, and the input and output synchronous belt;
6. Fore beam synchronous construction: For the fore beam moving;
7. Rotating beams synchronous construction: For the beam rotating;
8. Electrical system: Power’s input and control of equipment, motion control of
equipment;

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9. Cooling system: Supplying the cooling water and polishing liquid to every spindle
or polishing spindle, collect and retrieve into the revolve pool and the inside
revolve of water tank;
10. Lubricating system: Lubricating the chain board bearing and rail of the fore and
back beam, and chain board and shaft. Other lubricating holes lubricate grease by
oil gun.
11. Protection system: Every shield collecting water and play a role in protection.
SECTION4: INSTALLATION AND ADJUSTMENT
1. Hoisting: Through two steel beams to both ends’ hole of the base just for steel
cable hoisting. Or lift it up by a forklift to place the equipment on a certain
position. (Be careful not to abrade the equipment.)
2. Installation: Connect the input rail guide, output rail guide and supporting frame
with the main engine. The surface of supporting frame wheel is the same as the
lump of back clamping surface. The inner side of input and output belt is the same
as back beam’s clamping surface.
3. Equipment horizontal adjustment: The horizontal adjustment is very important to
decide whether it can process high quality production. Make machine body
horizontal by adjusting supporting plates on the base, and then adjust the input and
output rail horizontal. The input belt should be 1～2mm lower than output belt.
(That is grinding value of glass bottom side.) Control the minimum distance of the
input rail belt surface and the bottom of backtrack 18mm, relevant LED display
“0”. The maximum distance is 23mm, and LED display “5”.
4.Connection of pneumatic system: Connect the joint of air source processing triplet
with compressed air pipe. The supply of compressed air should be 0.3m3/min, and
the pressure is 0.6Mpa. Adjust working pressure through the releasing valve and
the releasing valve on every cylinder’s inlet air pipe. The cylinder work flexible
and stable.
5. Connect of power: Connect the supply wire with the power source join; Connect
the bare copper earth connection which bigger and equals 4mm2, and earth
connection resistance less and equals 0.1Ω.
6. Adjustment
(1) “ZERO” setting for fore beam and adjust stroke switch:
The zero position of fore beam is that rubber clamp piece of fore and back beam

3
clamp each other and compressed into 1mm, at the meantime stroke pole of fore beam
touches front stroke switch. The fore beam retreat 30mm. The fore beam move should
parallel with back beam, if not, discharge the pole of synchronous construction, adjust
one of the two sides screw bar. Make it parallel with back beam, and then connect the
pole. The position of the screw bar and stroke switch had been well adjusted before
leaving factory, so don’t adjust it at will.
(2) Manual adjustment of clamping glass thickness
Choose a piece of processed glass, gauge its thickness, active the clamping button to
make fore beam move and clamp glass, and the LED display value should
correspondent with the actual glass thickness, if not, adjust numeral pipe position.
(3) Adjustment of rotating beam angle
Make the spindle surface of rotating beam and back chain-board clamping surface
vertical, and the LED displayed 0°, if not, adjust stroke switch position of rotating
beam 0°.
(4) Adjust spindles on the rotating beam
a. 1# 2# 3# wheel are bronze diamond wheel, required front collar rim 0.2～0.1mm
lower than the back collar rim.
b. Resize wheel for abrasive grinding glass surface. Correctitude the motor. Make
the front and back collar rim touched glass.
c. Felt wheel, correctitude the motor as 4# 5# wheel. Make the front and back collar
rim touched glass.
d. Each spindle’s working value adjustment: The max working value of 1# 2# 3#
wheel relatively is 5mm, 4.5mm, 3.5mm. 4# 5# wheel is 0.1mm, 0.03mm.
Reasonable distribute each wheel’s grinding through adjust spindle motor position.
In order to avoid glass colliding polishing wheel, before start machine 6# wheel,
it’s surface 1mm lower than 5# wheel’s. In order to avoid damage motor and
wheel, it should be finished processing by two times when the grinding surpasses
12mm. Check grinding distribute reasonable whether or not through observe each
spindle motor meter displayed. Usually, the bronze diamond wheel working value
is 0.4～0.6A, and the resize wheel is below 0.8A.
(5) Front and back arris spindle adjustment
The maximum back arris grinding is 5mm, required diamond wheel’s collar rim
grinding glass. The abrasive wheel will be enough correctitude. The required
adjustment of front and back arise spindle are the same.
(6) Adjust the pressure between 0.3～0.6mpa through releasing valve.
(7) The density of cerium oxide liquid should be 4～5%.
SECTION5: OPERATION
After having finished installation and adjustment, connect cooling system and power;

4
operate as following procedure:
1. Rough adjust each wheels’ position according to the distribution of the wheels’
grinding.
2. Turn on the general switch of the electric cabinet (voltage meter indicates).
3. Put automatic/manual button to manual position.
4.Turn the knob of thickness according to the glass thickness. Make the parameter on
the LED correspond to the actual thickness. Rotate the rotating beam according to the
angle; make the display value correspondent with numeral pipe’s.
5.Start the water pump; check the cooling water and polishing liquid whether
supplying normally, after normal working, start the spindle motor. And then start the
main transmission system, the track of the fore and back beam should move regularly
and without craw.
6. Turn the knob of transmission speed adjust according to the glass process
requirement and thickness, thicker glass applied lower speed.
7. Loading the glass onto the inlet rack, the fore and back beams clamp it move and
then began grinding.
8. Press the stop button of transmission, spindles and water pump sequentially to
make the machine out of work. Press the emergency stop button in emergency time. 9.
Under the automatic working mode, firstly check the glass thickness whether
correspondent with the set. Secondly put the Automatic/manual button to automatic
position, and press the start button, the whole active system automatic working. Press
the stop button when finished work.
10. Faceplate operation: The position of rotating beams, fore beam, inlet rack, and
displayer of speed and processed meters had been well adjusted before leaving factory.
Press RST key can clear the processed meters.
11. When the machine appeared overload and frequency changer faults in the running,
the system will alarm and automatic stop, start the machine again after checked and
removed the faults. If the frequency changer appears faults, stop machine with electric.
After ten minutes, start it again.

SECTION6: MATINTENANCE
To keep a normal operation, periodical cleaning, inspection and maintenance are
required.
1. Run the machine every shift for 5～10minutes before working. Press the button of
manual oil lubrication to give lubrication 3～5minutes to the rail guide and
bearing to keep the machine in optimum condition. Clean the back chain board,
inlet and outlet belt by running water after finished work.
2. Do well lubrication and maintenance work, add mechanic oil timely to lubricating

5
 pump station, sy4024-83 to worm wheel reducer box. Add grease into oil holes
periodically.
3. Daub grease of type ZL-3 on the toothed wheels, bearing and conveyor every
three months.
4. Clean and check whether water tank and output pipe leak or block. Clean the
water pump filter nets.
5. Clean filter nets of pump station and oil holes every two months.

SECTION7: TROUBLE SHOOTING

NO Faults Cause Solution
1) Lack of cooling water;
1) Check the cooling and
2) Lower density of oxide cerium
revolving system.
Lack of liquid;
2) Increase the concentration.
1 polishing 3) The polishing wheel position is not
3) Readjust.
proper.
4) Increase the pressure.
4) Lower pressure
5) Reduce working speed.
5) Higher working speed.
1) Re-distribute grinding
1) Bigger Grinding power of 4# 5#.
value.
Side angle 2) Higher grinding speed.
2 2) Reduce working speed.
is damaged 3)Inlet and outlet rack aren’t
3) Adjust inlet and outlet
horizontal.
conveyor horizontal.
1) Reduce speed.
1) Higher speed.
More 2) Change cooling water and
2) Lack of cooling water.
3 grinding dredge the pipe.
3) The wheel’s fit out not proper and
traces 3) Lower wheel pressure and
not well distribute grinding.
change abrasive wheel.

6
 Air source
need 6 Bars Power 23KW,
60A-100A
Water about 1000liters
 CONTACT
For after sales service

CHINA.
+86 – 760 – 2610338
+86 – 760 – 2600131
Ext. 168, 227
Sales department

Fax No.
+86 – 760 – 2610328

Email to: sales@fushan.cn

Our website
www.fushan.cn

Anle Industrial Development Zone,

Dongfeng Town, Zhongshan City,
Guangdong Province, China.
PC 528425.