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MATERIALS SPECIFICATION
PDVSA N° TITLE
EM--18--00/05 REQUIREMENTS FOR CASING AND TUBING
7 DEC.09 Updated sections: 5.1, 8.1, 16.1, 16.2, Table 2 and 4 26 M.T. L.T. L.T.
APPR. Mariana Toro DATE DEC.09 APPR. Luis Tovar DATE DEC.09
Index
1 OBJECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 American Petroleum Institute (API) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 American Society for Testing and Materials (ASTM) . . . . . . . . . . . . . . . . . 5
3.3 International Standards Organization (ISO) . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4 Petróleos de Venezuela (PDVSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 DEFINITIONS, SYMBOLS AND ABBREVIATED TERMS . . . . . . . . 6
4.2 Clarifying Technical Meeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.4 Green Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.5 Pre–Manufacturing Meeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.6 Product Release Meeting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.7 Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.8 Special Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.9 Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 GENERALITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 (5) INFORMATION TO BE SUPPLIED BY THE PURCHASER . . . . 8
7 (7) MATERIAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8 (8) DIMENSIONS, MASSES, TOLERANCES, PIPE ENDS
AND DEFECTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.1 (8.2) Dimensions and Masses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.2 (8.12) Pipe Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.3 (8.13) Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.4 Premium Threads Make Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9 (10) INSPECTION AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9.1 (10.1) Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9.2 (10.4) Tensile Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9.3 (10.13) Dimensional Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9.4 (10.15) Non–Destructive Examination (NDE) . . . . . . . . . . . . . . . . . . . . . . . . 12
9.5 Re–Testing for Destructive Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10 (12) COATING AND PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10.1 (12.2) Thread Protectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11 (13) DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11.1 (13.2) Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA 7 DEC.09
REQUIREMENTS FOR CASING AND TUBING
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22 (11) MARKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SECTION C – ADDITIONAL REQUIREMENTS FOR CLASS 3
23 BIBLIOGRAPHY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA 7 DEC.09
REQUIREMENTS FOR CASING AND TUBING
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1 OBJECTIVE
Establishing the minimum oil country tubular goods (OCTG) requirements that
shall comply all the products to be acquired by PDVSA for general use.
2 SCOPE
This specification contains the additional requirements to the base international
specification for oil country tubular goods (API 5CT / ISO 11960:2004
“Specification for Casing and Tubing” Eighth Edition, July 1, 2005); consequently,
it shall be applied together with the latter one.
This specification is not applied to tubular products previously purchased or
acquired before the publication date of this revision update.
NOTE: The numbers of the paragraphs of this specification are followed in some
cases by the numbers, in parenthesis, corresponding to the specification API 5CT
/ ISO 11960:2004 paragraphs numbers, when there are modifications to what is
stated on the base specification.
3 REFERENCES
3.1 American Petroleum Institute (API)
5 CT / ISO 11960:2004, Specification for Casing and Tubing.
BUL 5C3, Bulletin on Formulas and Calculations for Casing, Tubing, Drill Pipe and
Line Pipe Properties.
Q1 Specification for Quality Program for the Petroleum, Petrochemical and
Natural Gas.
5C5 Recommended Practice for Testing Casing and Tubing Connections.
4.1.1 (4.1.28) The definition of pipe shall include the mechanical bar and the coupling
stock for couplings.
4.3 Coil
It is the original raw material used for electric–resistance welded pipe
manufacturing.
acceptance and rejection criteria, and to validate product’s quality plan and
additional requirements stated on purchase order.
4.7 Processors
It refers to the companies that process the raw material property of PDVSA.
4.9 Strip
It is a piece of sheet, obtained from a coil with the exact pipe dimensions. From
a coil it is possible to obtain one or more strips.
5 GENERALITIES
5.1 Every product shall be supplied complying with the requirements of this technical
specification. PDVSA will be entitled to accept products that not comply with all
the requirements of this specification, and this will have a written notification
following what it is agreed in the pre–manufacturing meeting.
5.2 All PDVSA suppliers shall have implemented a Quality Control System based on
the ISO Standard 9001:2000 “Quality Management Systems. Requirements”.
5.3 The Product Specification Level (PSL) for every specific application shall be
defined by a Multidisciplinary Group constituted by staffs of various organizations
(including at least Drilling, Production, Materials Engineering and Procurement).
The PSL number indicates the product’s requirement level – thus, PSL1 has the
minimum requirements, while PSL2 has additional requirements with respect to
PSL1 and PSL3 contains even more requirements than PSL2.
5.4 PDVSA establishes for different tubular grades application, three (3) service
categories. This classification corresponds to Class 1, 2 and 3. The application
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA REQUIREMENTS FOR CASING AND TUBING 7 DEC.09
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of these classes is defined by the Drilling Organization for each particular case
(well design).
5.5 For casing strings over 14 inches diameter, pipes may comply with specification
PDVSA EM–18–00/03, only if they do not contain welded zones in the pipe body,
welding repairs and shall not be cold expanded.
5.6 The Characteristics of the proprietary grades shall be determined by the methods
specified in the API BUL 5C3 “Bulletin on Formulas and Calculations for Casing,
Tubing, Drill Pipe and Line Pipe Properties”.
5.7 As far as the application terms are concerned, products manufactured under
Revision No. 6 of this specification shall not be admitted until PDVSA has
inspected and accepted the Quality Certificate.
5.8 Tubular grades distribution according to the PDVSA Class is shown in Table 1.
6.2 The additional requirements applicable to all classes that shall be complied with
are listed below:
API 5CT / ISO11960:2004, Annex A – “Supplementary requirements” (Section
A.9 SR15 “Test certificates”).
API 5CT / ISO11960:2004, Annex F – “Marking instructions for API licensees”.
6.3 In accordance with this specification, the purchaser shall indicate the Class (1, 2
or 3) in its purchasing.
6.3.1 The supplier shall require from the purchaser the technical documents (PDVSA’s
Technical Standards) for the requested product, associated to this specification,
in order to elaborate its technical offer. Likewise, the purchaser shall be sure to
supply all technical documents (PDVSA’s technical standards) related to the
requested product to the supplier.
6.4 A quality plan for each purchase order shall be agreed upon by the manufacturer
and PDVSA (Contracting Unit and BARIVEN’s Technical Department).
9.4.2 (10.15.11) Coupling Stock, Pup Joints, Accessories and Mechanical Bar for
Couplings
The inspection requirements include the detection of longitudinal and transversal
imperfections in the external and internal surfaces with an acceptance level of L2.
When component is manufactured from a mechanical bar that complies with this
specification, the inspection of the part shall be carried out after any machining
operation but before threading.
If the pup joints are manufactured from a green pipe or API pipe that complies with
this specification, the inspection shall take place after the forging and final heat
treatment operations, but before threading.
Protector
Threaded connection
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA 7 DEC.09
REQUIREMENTS FOR CASING AND TUBING
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11 (13) DOCUMENTS
11.1 (13.2) Certification
11.1.1 The manufacturer shall submit a certificate of compliance indicating that the
material has been manufactured, sampled, tested and inspected in accordance
with this specification and that it complies with the requirements stipulated therein.
11.1.2 The quality certificates shall include, as a minimum, the aspects considered in API
5CT / ISO 11960:2004 A.9 SR15, A.9.1 SR15.1 a, c, d, h, j, i.
11.1.3 Regarding the couplings and mechanical bars for couplings, additionally to the
stipulations of API 5CT / ISO 11960:2004 A.9.1 SR15.1 d, the reports shall include
the stress – deformation graphs (curves) that correspond to the coupling lots.
12.3 When products cannot be acquired directly from the manufacturers and if PDVSA
decides to acquire them through a trading (non–manufacturing) company, the
latter shall comply with the requirements listed in the item 12.1.
13 PRODUCT PREQUALIFICATION
13.1 Procedure under which PDVSA agrees with the manufacturer the evaluation of
a product, for the purpose of knowing the capacity that the manufacturer has of
providing a product with the quality requirements demanded by PDVSA.
13.2 PDVSA has right to request a product prequalification when one of the following
conditions is rewarded:
1. New supplier.
2. Supplier, which in criteria of PDVSA, has kept the supply of a product
inactive.
3. Traditional supplier of PDVSA that furnishes for the first time a product.
13.3 In case that the supplier only commercializes with the product, PDVSA has right
to request a prequalification of the product as is indicated in 13.1.
14.2 The processor shall take necessary precautions to prevent losses of finished
products due to tests.
14.3 The processor shall submit a detailed report about the causes that made the
processed pipes become scrap.
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA 7 DEC.09
REQUIREMENTS FOR CASING AND TUBING
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16 (11) MARKING
16.1 (11.1.4) The manufactured products (pipes and couplings) for this class shall be
marked by stencilling and stamping by the cold die stamping with rounded–face
dies method. The maximum permissible depth of the stamp on the manufactured
products shall be 3% of the wall thickness.
16.2 The manufactured products for this class shall be marked with the API monogram
and manufacturer’s API 5CT certification number. The minimum stamped
information shall be the following: Type of PDVSA class (Class 1), heat,
manufacturer, grade and pipe’s weight.
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA 7 DEC.09
REQUIREMENTS FOR CASING AND TUBING
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TABLE 3. MAXIMUM VALUES FOR CARBON EQUIVALENT FOR WELDED PIPES RAW
MATERIAL
Grade
(J55 / K55) (N80Q / P110)
Carbon
0 40
0.40 0 52
0.52
Equivalent (C.E.) Level
( Cr ) Mo ) V ) ( Ni ) Cu )
C.E. + C ) Mn ) )
6 5 15
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA 7 DEC.09
REQUIREMENTS FOR CASING AND TUBING
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Where:
C.E.: Carbon Equivalent
C: Carbon
Mn: Manganese
Cr: Chrome
Mo: Molybdenum
V: Vanadium
Ni: Nickel
Cu: Copper
NOTE: The values of weight percentages for every chemical element of the
formula are used directly.
20 (9) COUPLINGS
20.1 (9.18) Couplings and Coupling Blank Protection
This section applies to all groups.
Fig 2. POSITIONS OF THE SAMPLES TAKEN FROM WELDED PIPES FOR THE
FLATTENING TESTS
WELDING
WELDING
21.7.2 The samples for collapse test shall have a length equal or greater than eight (8)
times of the pipe’s external diameter.
21.7.3 The results of these tests shall be 20% above the theoretical minimum resistance
according to the calculations indicated in the same bulletin.
22 (11) MARKING
22.1 (11.1.4) The manufactured products (pipes and couplings) for this class shall be
marked by stencilling and stamping by the cold die stamping with rounded–face
dies method. The maximum permissible depth of the stamp on the manufactured
products shall be 3% of the wall thickness.
22.2 The manufactured products for this class shall be marked with the API monogram
and the manufacturer’s API 5CT certification number. The minimum information
stamped shall be the following: Type of PDVSA class (Class 2), heat,
manufacturer, grade and pipe’s weight.
MATERIAL SPECIFICATION PDVSA EM–18–00/05
REVISION DATE
PDVSA 7 DEC.09
REQUIREMENTS FOR CASING AND TUBING
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23 BIBLIOGRAPHY
Dr. Robert B. Abernathy, The New Weibull Handbook, 536 Oyster Road, North
Palm Beach, Florida 33408–4328
COVENIN 3133/1 (ISO 2859–1), Procedimientos de muestreo para inspección
por atributos. Parte 1: Planes de muestreo por nivel de calidad aceptable (NCA)
para inspección lote por lote.
API 220:2003, Determination of Rust Prevention Characteristics of Lubricating
Greases.
ISO/IEC 17050–1:2004, Conformity assessment – Supplier’s declaration of
conformity – Part 1: General requirements.
ISO IEC 17050–2:2004, Conformity assessment – Supplier’s declaration of
conformity – Part 2: General requirements.
ISO 2859–1:1999, Sampling procedures for inspection by attributes – Part 1:
Sampling schemes indexed by acceptance quality limit (AQL) for lot–by–lot
inspection.
ISO 2859–2:1985, Sampling procedures for inspection by attributes – Part 2:
Sampling plans indexed by limiting quality (LQ) for isolated lot inspection.
ISO 2859–3:2005, Sampling procedures for inspection by attributes – Part 3:
Skip–lot sampling procedures.
ISO 2859–4:2002, Sampling procedures for inspection by attributes – Part 4:
Procedures for assessment of declared quality levels.
ISO 2859–5:2005, Sampling procedures for inspection by attributes – Part 5:
System of sequential sampling plans indexed by acceptance quality limit (AQL)
for lot–by–lot inspection.
ISO 2859–10:2006, Sampling procedures for inspection by attributes – Part 10:
Introduction to the ISO 2859 series of standards for sampling for inspection by
attributes.