Copper Clad Matarial Planning

Observation Date: 23.06.2014

Observed Unit Observed Observed Observed Observed

Wt. PPK Gross Unit Gross PPK Yield %
Wt.
Line Strip-CC 3.26 307.13 5.78 173.01 55.82
Load Strip-CC 3.43 291.55 5.77 173.31 58.71

Set 6.68 149.70 11.55 86.58 57.50

Error/Leakage margin 0.50
Final 6.70 149.25 11.55 86.58 57.00

Production Rate

No. of Sets produced daily (9 to 9) = 35000 at 80%Efficeincy

Daily Matarial Consumption = 400 kg.

Matarial Calculations Put values in yellow cells

9932 Kg. of material will produce = 859913 no. of Sets and 4270.76

500000 Sets of Production will need = 5775 kg. of matarial

No. of Sets
in a Ton

86580

kg. of Scrap
 Copper Matarial Planning

Observation Date: 23.06.2014

Observed Unit Observed Observed Observed Observed

Wt. PPK Gross Unit Gross PPK Yield %
Wt.
Line Strip-Cu 3.72 269.11 6.52 153.37 56.40
Load Strip-Cu 3.86 259.34 6.50 153.85 58.90

Set 7.57 132.07 13.02 76.80 57.74

Error/Leakage margin 0.50
Final 7.60 131.58 13.02 76.80 57.25

Production Rate

No. of Sets produced daily (9 to 9) = 35000

Daily Matarial Consumption = 450 kg.

Matarial Calculations Put values in yellow cells

1600 Kg. of material will produce = 122888 no. of Sets and 684

250000 Sets of Production will need = 3255 kg. of matarial

No. of Sets
in a Ton

76805

kg. of Scrap
 MSS

1 kg of coil produce 1021.8993 no of component

300000 no of component 293.571 kg of coil required

300000 nos. will take 83.3333333333 hrs

294 kg coil will take 83.496 hrs