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Function of communication(optional) :
Smart communication card: normal configuration includes high-speed RS485 bus with
communication speed up to 115.2 kbps, supporting dual net and industrial Ethernet optional.
Specifications of the equipment:
Advanced 32-bit embedded microprocessor, multi-CPU structure.
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
2.10 Communication
RS485: Communication baud rate 9.6 ~ 115.2 kbps, adjustable, supporting dual net.
Communication medium supporting shield twisted pair line.
Ethernet: 10M industrial Ethernet, RJ45 plug-in.
Communication medium: 5 kinds non-shield twisted pair line.
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WDZ-430EX Motor Management Relay Technical Instruction
2.14 Weight
No more than 4 kg.
2.15 Other data satisfy DL478-92 Common Technology Terms For Static Relay Protection And Safe Automatic
Equipment.
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WDZ-430EX Motor Management Relay Technical Instruction
t>70ms
Back Power Block
Instantaneous Over
Current Relay(launch)
A phase positive direction
I a >I sdd &
Back Power Block
Instantaneous Over
Current Relay(launch) Instantaneous Over
Current Relay
B phase positive direction (After Motor Startup)
& ≥1
Ib >I sdd
Back Power Block
Instantaneous Over Trip ACT
Current Relay(launch) & tsd
c phase positive direction
& BTJ
I c >I sdd
Trip ACT
Negative Sequence
I 2 > I 22dz t22dz
Current Relay2
BTJ
Imax ≤1 . 05I e
Trip ACT
&
t0dz
I 0 > I0dz Instantaneous Zero
≥1 BTJ
Sequence Current
Imax >1 . 05I e Alarm Relay
& t0dz FLT
I0≥[1+ (Imax/Ie -1.05 )/4]I0 dz
Trip
&
θr >θa
≥1 FLT
Alarm
Motor Thermal Relay
&
θr >1 . 0
ACT
Trip
&
BTJ
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WDZ-430EX Motor Management Relay Technical Instruction
Ia >I ddz
Trip ACT
Ib >I ddz ≥1
tddz
Ic >I ddz & Mechanical Jam Relay
BTJ
Speed Switch On
Alarm
tddz FLT
Ia >1 . 125Ie
Trip ACT
Ib >1 . 125Ie ≥1
Ic >1 . 125Ie & Long-Time Startup
BTJ
t>tqdj Relay
Alarm
FLT
I a <1 . 125Ie
I b <1 . 125Ie &
I c <1 . 125Ie Trip ACT
≥1
& t1gl
t>tyd Positive Sequence
BTJ Current Relay
I1 >I1gl Alarm
t1gl FLT
Switch On
Imax>Ie/4
&
Umax<5V Alarm
≥ 15S FLT
Imax>Ie/4 PT circuit off
Umax>20V &
(Umax-Umin)/Umax>30%
FC circuit
Ia> Ifcbs F-C Circuit Block(Launch) Lock Output
fault-current
Ib> Ifcbs ≥1 block trip
Ic> Ifcbs FLT
Ia> Isd
Ib > Isd ≥1 Fuse Relay(Launch)
Ic > Isd &
ACT Fuse relay
Switch On Ia< Ie/8
t fuse
Ib < Ie/ 8 &
BTJ
Ic < Ie/ 8
LEGEND: Umax =Max(Uab,Ubc,Uca), I max = Max(Ia,Ib,Ic),other Symbols See Protection Setup Table
BTJ : Trip Relay
ACT : Sigal Relay
FLT : Alarm Relay
Figure 1 : WDZ-430 Protection Principle
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
motor startup current, the protection adapts maximum of phase current I max as restraint value. Action
characteristic shows in figure 3.2.
I0>I0dz When Imax≤ 1.05Ie
Or I0>[1+(Imax/Ie-1.05)/4]I0dz When Imax>1.05Ie
t0>t0dz
In formula,
I0:zero sequence multiple current of motor
I0dz:instantaneous zero sequence relay level(times)
Ie:motor rated current(A)
t0dz:instantaneous zero sequence relay delay time(s)
Zero sequence rated current determined by neutral point ground current. The equipment supply two
options, I0e=0.02A and I0e=0.2A. When neutral point low ground current, I0e=0.02A;when of neutral point
high ground current, I0e=0.2A.
I0/I0dz
Action area
2
1
Restraint area
1 2 3 4 5 Imax /Ie
I K I2 K I2
eq 11 2 2
In formula,
K1 =0.5 during motor rated startup time
=1 after motor rated startup time
K2 =3-10 this equipment is 6
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WDZ-430EX Motor Management Relay Technical Instruction
K1 changes during startup, K2 means negative sequence current heat effect in heating model, in scale
K2 equals to two times of ratio of rotor AC resistance and DC resistance because heat effect of
negative sequence current in rotor is much higher than positive sequence current. According to
theory and experience, this equipment adopts 6.
Motor accumulative superheating value θ Σ is:
t
θ 2 1.05 I 2dt I 2 1.05 I 2Δt
I eq
Σ e eq e
0
In formula,
Δ t:accumulative thermal value calculating interval, this equipment adopts Δ t=0.1s.
Motor trip thermal value(permission) θ T is:
T I e2 Tfr
In formula,
Tfr:motor radiate thermal time coeff(s)
When θ Σ >θ T, motor thermal relay act, θ Σ =0 means motor reached heat balance, without
accumulative thermal value. To express convenience, degree of motor accumulative thermal value
is expressed by overheat ratioθ r:
θ Σ
θ r=
θ T
When θ r>1.0, motor thermal relay act. In order to make operation personnel known, when θ r
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WDZ-430EX Motor Management Relay Technical Instruction
In formula ,
tqdj:calculated start time(s)
Iqde:motor rated startup current(A)
Iqdm:maximum of motor startup current(A)
tyd:motor permitted mechanical jam time(s)
Identifying, if during the calculated start time tqdj, Imax<1.125Ie, motor successful start, long-time
startup relay algorithm end; if after the calculated start time t qdj, Imax>1.125Ie, motor unsuccessful start,
long-time startup relay start.
The longest time of Long-time startup relay is 10s.
3.10.Overload relay
Criterion of action:
Imax>Igfh
t>tgfh
In formula,
Igfh:overload relay level(A)
tgfh:overload relay delay time(s)
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WDZ-430EX Motor Management Relay Technical Instruction
Umax<Uqy
t>tqy
Before under voltage relay start, Umax>1.05Uqy
In formula,
Uqy:under voltage relay voltage value(V)
tqy:under voltage relay delay time(s)
In order to assure the electrical locking of power plant can operate reliably, when bus without
voltage、motor without current、switch on, and the upper criterion of action can’ t startup under
voltage relay, using the flowing auxiliary criterion to startup under voltage relay trip.
U max 5V
I max I e / 8
switch on
t t
qy
After the voltage recovery normal, release VT circuit off latch and alarm.
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WDZ-430EX Motor Management Relay Technical Instruction
I max I fcbs
In formula,
Ifcbs: F-C overflowing latch current level(A).
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WDZ-430EX Motor Management Relay Technical Instruction
4. Parameter setting
4.1. Power impulse setup
Serial Default
Name Unit Range
number Value
1 Impulse1 Initial Value Integer KWH 0-9999 0
2 Impulse1 Initial Value Decimal KWH 0-99 0
3 Impulse1 Amounts per KWH Amounts/KWH 1-65535 100
4 Impulse2 Initial Value Integer KWH 0-9999 0
5 Impulse2 Initial Value Decimal KWH 0-99 0
6 Impulse2 Amounts per KWH Amounts/KWH 1-65535 100
4.2. Relay system setup
Serial Default
Name Unit Range
number Value
1 Relay Address 1-99 99
2 Password 0-9999 1233
3 Backlight Set S 0-1800 30
4 Net1 Set Off/Launch Off
4 Net2 Set Off/Launch Off
6 Debug Net Set Off/Launch Launch
Off/Power Board
7 Power mode Off
Energy/ Integral Energy
8 CT secondary rated 5A、1A 5A
The Phase Of Protection
9 2 Phase、3 Phase 3 Phase
Current
I/O Board、Operation
10 Relay Output Mode I/O Board
Board
11 Wave Record Debug Time S 0.20~10.00 0.20
12 Wave Record Sendout Off/Launch Launch
Times of Motor Startup And
13 0~32766 0
Stop
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
XB-4 N2-B
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
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WDZ-430EX Motor Management Relay Technical Instruction
Figure 4:WDZ-430EX motor management relay DI、DO elementary diagram(with operation circuit)
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WDZ-430EX Motor Management Relay Technical Instruction
Figure 5:WDZ-430EX motor management relay back board post diagram (with operation circuit)
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