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WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

WDZ-430EX Motor Management Relay Technical Instruction

1.

Description

WDZ-430EX motor management relay(shortened form is equipment), which has normal protection, measurement and control function, is mainly applied in large or medium three-phase asynchronous motor. As for super large motor (2000KW and more, or disqualification of main protection accuracy), WDZ-431EX motor differential relay should be added as required. Equipment can be configured with independent operation circuit and anti-trip circuit, and can be applied to all kinds of exporting motor circuit.

Perfect protection function:

Instantaneous over current relay(back power latch)

Negative sequence current relay 1

Negative sequence current relay 2

Earth fault protection

Motor thermal relay

Thermal trip blocking startup

Mechanical jam relay

Long-time startup relay

Positive sequence current relay

Over load relay

Under voltage relay(27)

VT circuit off

FC circuit fault-current latch trip

Fuse relay

Phase current unbalance relay

Independent control circuit and anti-jump circuit(selected)

Fault wave record and wave record during motor startup

Independent control circuit and anti-jump circuit(selected)

Function of measurement and control

10 channel remote switch data, remote signal and event remote signal inside device.

Breaker remote control trip or close.

Remote measurement values: 3-phase voltage, 3-phase current, P, Q, power factor, frequency,

zero-sequence current.

2-way impulse input to automatic record outside power energy.

Embedded high-precision smart power energy meter to elide outside power meter (optional) .

One channel 4 ~ 20 mA DC analog signal output, instead of transfer device as DCS

measurement interface (optional).

Function of communication(optional)

Smart communication card: normal configuration includes high-speed RS485 bus with

communication speed up to 115.2 kbps, supporting dual net and industrial Ethernet optional.

Specifications of the equipment

Advanced 32-bit embedded microprocessor, multi-CPU structure.

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

English/ Chinese characters LCD display, easy for operation.

Serial EEPROM to store protection fixed set values.

5 sets pre-configured settings to adapt all kinds of working modes.

Retentive SOE and self-check report.

Software and hardware redundancy design, with high anti-interference ability.

Software and hardware self-check, with two-level watchdog.

Full-sealed embedded machine box, with small volume, light, and convenience to be applied

on switch cabinet directly.

Reliable high-speed bus, supporting dual net and Ethernet.

Perfect and adaptive protection interface, comprehensive, exact and reliable measurement and

control function

DCS metering interface, with 4 ~ 20 mA analog signal output.

Independent operation circuit and anti-tripping circuit, adaptable to trip and close current

automatically.

2Main technical data

2.1 Rated data

DC

source:

220V 20% or 110V 20%

AC

source

220V 20%

AC

voltage:

110/

3 V, 110V

3 V, 110V

AC

current:

5A or 1A

Frequency:

50Hz

2.2 Power consumption

DC

circuit:

normal 15w

AC

voltage circuit:

trip 20w < 0.5VA/phase (when rated is 63.51V)

AC

current circuit:

< 0.5VA/phase (when rated is 5A) < 0.1VA/phase (when rated is 1A)

2.3 Working environment

Environment temperature:

Relative humidity:

Atmosphere pressure:

2.4 Precise working scope Current:

Voltage:

Frequency:

df/dt:

-10

5 ~ 95% 86 ~ 106KPa

C

~ +55

C

normal is guaranteed.

0.1In ~ 20In 0.4V ~ 120V 45Hz ~ 55Hz 0.03Hz/s ~ 10Hz/s

2.5 Thermal stability Working continuously under twice rated current.

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

Working lasts 10 seconds under 10 times rated current. Working lasts 1 second under 40 times rated current.

2.6 Fixed set value error

Current and voltage set value error:

Frequency set value error:

Time set value error:

Relay inherent action time

No delay

Definite time delay

IDMT delay

< 3% set value < 0.02Hz

< 30ms 10ms

relay inherent action time

< 1% time settings + relay inherent action time

conforms to IEC IDMT curve

2.7 DCS measurement interface output

Full scale current

Full scale voltage

Output scope:

Output precision:

I

U bm bm

:

 

5A/1A

:

120v

4 ~ 20mA level 0.5

2.8 Contact capacity Trip and close coil outputs:

Trip and close outputs(normal open contact):

Signal outputs(normal open contact):

Switch inputs:

0.5 ~ 5A self-adaptive (with operation board) 5A, DC 220V (pickup) 1A, DC 220V (pickup) idle contact inputs, breakover current < 10mA

2.9 Measurement precision Voltage, current:

level 0.5

Frequency:

0.02Hz

AP, RP, COS:

level 1

Remote signal differentiability:

< 2ms

Electric power energy precision:

level 0.5

GPS time precision:

< 1ms

2.10 Communication

RS485:

Communication baud rate 9.6 ~ 115.2 kbps, adjustable, supporting dual net. Communication medium supporting shield twisted pair line.

Ethernet: 10M industrial Ethernet, RJ45 plug-in. Communication medium: 5 kinds non-shield twisted pair line.

2.11 Fault wave record Startup mode:

Wave record time:

protection startup, local/remote startup, motor startup 40ms before protection startup, 80ms after protection output the longest time of protection action is 10s

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

Sampling frequency:

wave record time for motor startup is fixed 10s debug startup time can be set from 20ms to 10s 12 point per cycle

Analog channel:

9

Status channel:

16

2.12 Anti-disturbance ability Can stand static discharge test of strict class regulated by GB/T14598.14-1998 (idt IEC255-22-2) standard. Can stand radiation electromagnetic disturbing test of strict class regulated by GB/T14598.9-1995 (idt IEC255-22-3) standard. Can stand 1MHz impulse cluster disturbing test of strict class regulated by GB/T14598.13-1998 (idt IEC255-22-1) standard. Can stand fast instantaneous change disturbing test of strict class regulated by GB/T14598.10-1996 (idt IEC255-22-4) standard.

2.13 Impact voltage

Standard thunder shock wave test can be endured between AC circuit and DC circuit, and between AC current and AC voltage, with each input/output port grounded.

2.14 Weight No more than 4 kg.

2.15 Other data satisfy DL478-92 Common Technology Terms For Static Relay Protection And Safe Automatic

Equipment.

3. Main protection function and principle

Principle diagram shows in figure 1.

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

Back Power Block

Instantaneous Over

Current Relay(launch)

A phase positive direction

I

a >I sdg

Relay(launch) A phase positive direction I a >I sdg I & & 1 ≥ & b

I

& & 1 ≥ &
&
&
1
&

b >I sdg

Back Power Block

Instantaneous Over

Current Relay(launch)

Back Power Block

Instantaneous Over

Current Relay(launch)

c >I sdg

(Motor Startup Time)

t > 70 ms

Back Power Block

&

B phase positive direction

I

ACT Trip t sd BTJ
ACT
Trip
t
sd
BTJ

c phase positive direction

t<t qd

Instantaneous Over

Current Relay (launch )

A phase positive direction

I

a >I sdd

Relay (launch ) A phase positive direction I a >I sdd & & 1 ≥ &
& & 1 ≥ &
&
&
1
&

I

b >I sdd

Back Power Block

Instantaneous Over

Current Relay (launch )

Back Power Block

Instantaneous Over

Current Relay (launch )

&

B phase positive direction

c phase positive direction

t t qd

I

c >I sdd

ACT Trip t sd BTJ
ACT
Trip
t sd
BTJ
Trip ACT t 21dz BTJ
Trip
ACT
t
21dz
BTJ

(Motor Startup Time)

t > 70 ms

I 2 >I 21 dz

ACT Trip I 2 >I 22dz t 22dz BTJ I max ≤ 1 . 05
ACT
Trip
I
2 >I 22dz
t
22dz
BTJ
I max ≤ 1 . 05 I e
ACT
Trip
&
t
0 dz
I
0 >I 0 dz
BTJ
≥ 1
I max >1 . 05 I e
Alarm
&
t
0 dz
FLT
I 0 ≥ [1+ ( I max /I e -1. 05 ) /4]I 0 dz
Trip & θ r > θ a 1 ≥ FLT Alarm & r >1.0 θ
Trip
&
θ
r > θ a
1
FLT
Alarm
&
r >1.0
θ
ACT
Trip
&
BTJ
WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

I a >I ddz ACT Trip I ≥ 1 b >I ddz t ddz I
I
a >I ddz
ACT
Trip
I
≥ 1
b >I ddz
t
ddz
I
&
c >I ddz
Mechanical Jam Relay
BTJ
Speed Switch On
Alarm
t
ddz
FLT
I a >1 . 125I e
ACT
Trip
I b >1 . 125 I e
≥ 1
I c >1 . 125I e
&
Long -Time Startup
BTJ
Relay
t>t qdj
Alarm
FLT
I a <1 . 125 I e
I b <1 . 125I e
&
I c <1 . 125 I e
Trip
ACT
≥ 1
&
t
1 gl
Positive Sequence
t>t yd
BTJ
Current Relay
Alarm
I 1 >I 1 gl
t
1 gl
FLT
I
a >I gfh
Trip
ACT
I
b >I gfh
1
t
gfh
I
c >I gfh
BTJ
Over Load Relay
Alarm
t
gfh
FLT
U ab < U qy
&
U bc <U qy
U ca <U qy
&
VT Cut Off
Trip
ACT
Pre-start
U max >1 . 05U qy
t
qy
Under Voltage Relay
BTJ
Umax<5V
&
Imax<I e/8
Switch On
Imax>Ie/4
&
Umax<5V
Alarm
FLT
≥ 15S
PT circuit off
Imax>Ie/4
Umax>20V
&
(Umax -Umin)/Umax>30%
FC circuit
Ia >
Ifcbs
F-C Circuit Block(Launch )
Lock Output
fault-current
Ib >
Ifcbs
≥ 1
block trip
FLT
Ic > Ifcbs
Ia > Isd
Ib >
Isd
≥ 1
Fuse Relay (Launch )
Ic > Isd
&
Fuse relay
ACT
Switch On
Ia < Ie / 8
t fuse
Ib < Ie/ 8
&
BTJ
Ic < Ie/ 8
,other Symbols See Protection Setup Table
I max = Max( Ia ,Ib ,Ic)
LEGEND :
U max = Max( Uab,Ubc,Uca),
BTJ : Trip Relay
ACT : Sigal Relay
FLT : Alarm Relay
Figure 1 : WDZ -430 Protection Principle
WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

3.1.Instantaneous over current relay(back power latch) Criterion of actionI max =max(I a , I b , I c )

action : I m a x =max(I a , I b , I c ) I

ImaxIsdg

during motor rated startup time

Or ImaxIsdd

after motor rated startup time

tt sd In formula, Imaxmaximum value of phase A,B,C current(Ia, Ib, Ic)(A) I sdg instantaneous over current relay high level(instantaneous over current value during motor startup)(A) I sdd instantaneous over current relay low level(instantaneous over current value after motor startup)(A) tsdinstantaneous over current relay delay time(s) The protection can avoid transient peak current during motor startup. To prevent instantaneous over current relay misacting because of motor reverse high-current when external fault, the protection sets the function of back power block Instantaneous over current relay. If back power latch Instantaneous over current launch, when current and voltage have the same direction, opening the protection; when current and voltage have different direction, latching the protection.

3.2. Negative sequence current relay 1 (46) Criterion of action

sequence current relay 1 (46) Criterion of action : I 2 > I 21dz t >

I 2 I 21dz

tt 21dz

In formula, negative sequence current(A)

I 21dz negative sequence current relay 1 level(A) t21dznegative sequence current relay 1 delay time(s) negative sequence current relay 1 delay time should avoid longest clear fault time of motor outside quarter-phase short circuit. In FC loop, negative sequence current relay 1 should avoid fuse break time of unsymmetrical short circuit.

I

2

3.3. Negative sequence current relay 2 (46) Criterion of action

sequence current relay 2 (46) Criterion of action : I 2 > I 22dz t >

I 2 I 22dz

tt 22dz

In formula, I 22dz negative sequence current relay 2 level(A) t 22dz negative sequence current relay 2 delay time(s)

3.4.Instantaneous zero sequence relay(50N) Zero sequence current of motor, obtained by zero sequence current transformer, makes up motor single-phase ground protection. In prevention of mis-operation created by unbalanced current with higher

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

motor startup current, the protection adapts maximum of phase current Imax as restraint value. Action characteristic shows in figure 3.2.

restraint value. Action characteristic shows in figure 3.2. I 0 > I 0 d z Or

I 0 I 0dz

Or I0[1+(Imax/Ie-1.05)/4]I0dz

t0t0dz

When I max ≤ 1.05I e When Imax1.05Ie

In formula, I0zero sequence multiple current of motor I0dzinstantaneous zero sequence relay level(times) I e motor rated current(A) t0dzinstantaneous zero sequence relay delay time(s) Zero sequence rated current determined by neutral point ground current. The equipment supply two options, I0e=0.02A and I0e=0.2A. When neutral point low ground current, I0e=0.02Awhen of neutral point high ground current, I0e=0.2A.

2

1

Figure 3.2

I 0 /I 0dz Action area Restraint area 1 2 3 4 5 I max
I 0 /I 0dz
Action area
Restraint area
1
2
3
4
5
I max /I e

Characteristic curve of instantaneous zero sequence relay

3.5.Motor thermal relay The equipment can operate under any work condition. With the consideration of difference between positive sequence and negative sequence current heat effect, create motor thermal model, which can supply accuracy motor thermal relay. Adopt heat equivalent current I eq in heating model, expression is

In formula,

I

eq

K 1

I

1 2 K

 

I

2

2

2

K 1

=0.5

during motor rated startup time

=1

after motor rated startup time

K2

=3-10

this equipment is 6

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

K1 changes during startup, K2 means negative sequence current heat effect in heating model, in scale K 2 equals to two times of ratio of rotor AC resistance and DC resistance because heat effect of negative sequence current in rotor is much higher than positive sequence current. According to theory and experience, this equipment adopts 6. Motor accumulative superheating value θ Σ is:

θ

Σ

t

0

I eq 2

1.05 Ie

2

dt 

I eq

2

1.05 I

e

2

Δt

In formula, Δ t:accumulative thermal value calculating interval, this equipment adopts Δ t=0.1s. Motor trip thermal value(permission) θ T is

T

I

2

e

T

fr

In formula, T fr motor radiate thermal time coeff(s) When θ Σ >θ T , motor thermal relay act, θ Σ =0 means motor reached heat balance, without accumulative thermal value. To express convenience, degree of motor accumulative thermal value is expressed by overheat ratioθ r:

θ r =

θ Σ

θ T

When θ r 1.0, motor thermal relay act. In order to make operation personnel known, when θ r

exceed overheat alarm definite value θ a , the equipment alarm first.

On condition of cold position(initial overheat value θ Σ =0), motor thermal relay action time is:

t=

T fr

K1(I1/Ie) 2 +K2(I2/Ie) 2 -1.05 2 When motor stops, accumulative thermal value will decay step by step. Thermal value decay according to principle of index value. Decay time constant is four times of motor radiat thermal time T sr , that is to say, after Tsr, radiating end, motor reach heat balance again.

3.6. Thermal trip blocking startup After motor stops because of motor thermal relay, this protection immediately check whether overheat ratio θ r degrade under set thermal blocking startup level θ b , if not, output relay not return, forbid motor startup again. It can avoid heating up trigged by startup current too high to damage motor. When overheat ratio θ r high, motor needs emergent startup, push “ reset” on panel of equipment, artificially clear memorized overheat ratio θ r .

3.7.Mechanical jam relay Mechanical jam relay is made up of motor speed switch (switch 1) and phase current. Criterion of action

switch (switch 1) and phase current. Criterion of action : I max > I ddz t

I max

I ddz

tt speed switch is on In formula,

ddz

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

Iddzmechanical jam relay current value(A) t ddz mechanical jam relay delay time(s) This protection needs motor speed switch signal.

3.8.Long-time startup relay Firstly, calculate start time during motor startup t qdj

tqdj=(

Iqde

I qdm

)

2 ×tyd

In formula , t qdj calculated start time(s) I qde motor rated startup current(A) Iqdmmaximum of motor startup current(A) t yd motor permitted mechanical jam time(s) Identifying, if during the calculated start time t qdj , I max 1.125I e , motor successful start, long-time startup relay algorithm end; if after the calculated start time tqdj, Imax1.125Ie, motor unsuccessful start, long-time startup relay start. The longest time of Long-time startup relay is 10s.

3.9. Positive sequence current relay The flowing conditions satisfied, positive sequence current relay enabled. The long-time startup relay algorithm end; Start time exceed set motor permitted mechanical jam time, tt yd If one of the flowing conditions satisfied, considering the long-time startup relay algorithm end If long-time startup relay launch: reference long-time startup relay logic; If long-time startup relay withdraw, Imax<1.125Ie; Criterion of action

relay withdraw, Imax<1.125Ie; Criterion of action : I 1 > I 1gl t 1 > t

I1I1gl

t 1 t 1gl

In formula, I 1gl positive sequence current relay level(A) t 1gl positive sequence current relay delay time(s) Customer not launch long-time startup relay should be noted that, this protection need to set not only positive sequence current relay level I 1gl and positive sequence current relay delay time t 1gl but also motor rated startup current I qde and motor permitted mechanical jam time t yd .

3.10.Overload relay Criterion of action

t y d . 3.10.Overload relay Criterion of action : I max > I gfh t

ImaxIgfh

tt gfh In formula, Igfhoverload relay level(A) tgfhoverload relay delay time(s)

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

3.11. Under voltage relay(27) When motor bus voltage under U qy and time is longer than delay time t qy , relay trip to protect motor.

In order to prevent VT circuit off mis-operation , under voltage relay set to be latched when VT circuit off.

Criterion of action

Umax=max(Uab, Ubc, Uca)

off. Criterion of action : U max =max(U ab , U bc , U ca )

UmaxUqy

ttqy Before under voltage relay start, U max 1.05U qy

In formula, U qy under voltage relay voltage value(V)

tqyunder voltage relay delay time(s)

In order to assure the electrical locking of power plant can operate reliably, when bus without voltagemotor without currentswitch on, and the upper criterion of action cant startup under

voltage relay, using the flowing auxiliary criterion to startup under voltage relay trip.

U

max

I

max

5

I

e

V

/8

switch

on

t

t

qy

before relay startup U

,

3.12. VT circuit off

max

1.05 U

qy

This device have the function of detecting VT circuit off. When VT circuit off,under voltage relay to be

latched instantly, and after 15s sendout alarm signal.

When three phase VT circuit off simultaneously, at this time it has current but no voltage, criterion of VT

circuit off:

U

I

max

max

5

I

e

V

/ 4

When one or two phase VT circuit off, at this time it has high unbalanced voltage, criterion of VT circuit

off::

U

5

max

I

( U

max

max

I

V

e

/ 4

U

min

) /

U

max

30%

After the voltage recovery normal, release VT circuit off latch and alarm.

3.13.FC circuit fault-current latch trip

In FC circuit, if current is higher than the rated drop-out current of contactor, and trip through contactor,

the contactor can be burn-out. At this time should break the fault current through fuse. Principle and criterion of action:

When the current is higher than drop-out current of contactor, latch local and remote trip.

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

I

I

max fcbs

In formula, I fcbs: F-C overflowing latch current level(A).

3.14. Fuse relay

In FC circuit, when current is higher than the burn-out current of fuse, the fuse begin to burn out. When the fuse completely burn out, switch of contactor trip off. Because the burn-out current of fuse is curve, cant gain the value accurately, so using the instantaneous over current relay level. Attention: if device provides I/O board, should lead in switch position through switch 4. The startup condition of fuse relay:

I

I

sdg

max

switch on

The trip condition of fuse relay:

I

I e /8

max

t

switch on

t

fuse

In formula:

I sdg instantaneous over current relay high level (A). T fuse : fuse relay delay time(s).

3.15. Communication

Smart communication card in equipment support two kinds of bus communication, customer can select

high-speed RS485 or industrial Ether net according to practical project. Main content of communication list below:

Metering value(analog variable, switch variable, impulse variable etc.)

Inquiry and modify of protection set fixed value

State of device, default information and fault wave record

Remote control

Remote reset

Communication function of device should be declared when order.

3.16. DCS metering interface

Device meter motor AC parameters and send one channel 4-20mA DC analog variable to DCS system through D/A.(metering current)

3.17. Auxiliary function

3.17.1. If fault has not switch out after one protection act, other protections will sequently act under certain

condition.

3.17.2.

Protection can react if equipment is not reset after protection action. That is to say protection multiply

act.

3.17.3.

Equipment can record all kinds of devices and motor information automatically, including:

64 protection SOE events record

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

256 remote signal changed SOE record

16 self-check information record of equipment

Reserve maximum of nearest 16 times startup currentstartup time.

Record the number of times about motor startup and stop.

3.17.4. Equipment fault wave record can record all analogue and switching in the nearest times fault automatically, including:

2 cycle before fault4 cycle after equipment trip and the data in fault state, the longest time of wave

record is 10s.

Motor startup state, the longest time of wave record is 10s.

4. Parameter setting

4.1. Power impulse setup

 

Serial

     

Default

number

Name

Unit

Range

Value

1

Impulse1 Initial Value Integer

KWH

0-9999

0

2

Impulse1 Initial Value Decimal

KWH

0-99

0

3

Impulse1 Amounts per KWH

Amounts/KWH

1-65535

100

4

Impulse2 Initial Value Integer

KWH

0-9999

0

5

Impulse2 Initial Value Decimal

KWH

0-99

0

6

Impulse2 Amounts per KWH

Amounts/KWH

1-65535

100

4.2. Relay system setup

 
 

Serial

     

Default

number

Name

Unit

 

Range

Value

1

Relay Address

   

1-99

99

2

Password

   

0-9999

1233

3

Backlight Set

S

 

0-1800

30

4

Net1 Set

   

Off/Launch

Off

4

Net2 Set

   

Off/Launch

Off

6

Debug Net Set

   

Off/Launch

Launch

7

Power mode

 

Off/Power Board Energy/ Integral Energy

Off

8

CT secondary rated

   

5A1A

5A

9

The Phase Of Protection Current

   

2 Phase3 Phase

3 Phase

10

Relay Output Mode

   

I/O BoardOperation Board

I/O Board

11

Wave Record Debug Time

S

 

0.20~10.00

0.20

12

Wave Record Sendout

   

Off/Launch

Launch

13

Times of Motor Startup And Stop

   

0~32766

0

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

4.3. Protection setup

Serial

Name

Symbol

Unit

Range

Range

number

(Rated 1A)

(Rated 5A)

1

Motor Rated Current

 

Ie

A

0.20-1.20

1.00-6.00

2

Instantaneous Over Current Relay High Level

 

Isdg

A

0.40-16.00

2.00-80.00

3

Instantaneous Over Current Relay Low Level

 

Isdd

A

0.40-16.00

2.00-80.00

4

Instantaneous Over Current Relay(50) Delay

 

tsd

S

0.00-9.99

0.00~9.99

5

Motor Startup Time

 

t

qd

S

1.00-99.99

1.00-99.99

6

Negative Sequence Current Relay1(46) Level

I

21dz

A

0.10-4.00

0.50-20.00

7

Negative Sequence Current Relay1(46) Delay

t

21dz

S

0.20-20.00

0.20-20.00

8

Negative Sequence Current Relay2(46) Level

I

22dz

A

0.10-4.00

0.10-20.00

9

Negative Sequence Current Relay2(46) Delay

t

22dz

S

0.50-20.00

0.50-20.00

 

Instantaneous Zero

       

Time

10

Sequence Relay(50N) Level

 

I

0dz

s

0.50-40.00

0.50-40.00

 

Instantaneous Zero

       

11

Sequence Relay(50N) Delay

 

t

0dz

S

0.06-9.99

0.06-9.99

12

Thermal Relay Alarm Level

 

θ

a

 

0.50-1.00

0.50-1.00

13

Thermal Time Coeff

 

Tfr

Min

1.00-80.00

1.00-80.00

14

Radiate Thermal Time Coeff

 

T sr

Min

1.00-300.00

1.00-300.00

15

Thermal Trip Blocking Startup Level

 

θ b

 

0.50-1.00

0.50-1.00

16

Mechanical Jam Relay Level

 

I

ddz

A

0.20-12.00

1.00-60.00

17

Mechanical Jam Relay Delay

 

tddz

S

1.00-99.99

1.00-99.99

18

Motor Rated Startup Current

 

Iqde

A

0.40-12.00

2.00-60.00

19

Motor Jamed Permitted Time

 

tyd

S

1.00-99.99

1.00-99.99

20

Positive Sequence Current

 

I1gl

A

0.20-12.00

1.00-60.00

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

Serial

Name

Symbol

Unit

Range

Range

number

(Rated 1A)

(Rated 5A)

 

Relay Level

       

21

Positive Sequence Current Relay Delay

t 1gl

S

0.50-99.99

0.50-99.99

22

Over Load Relay Level

I gfh

A

0.20-12.00

1.00-60.00

23

Over Load Relay Delay

tgfh

S

10.0-650.00

10.0-650.00

24

Under Voltage Relay(27) Level

Uqy

V

10.00-100.00

10.00-100.00

25

Under Voltage Relay(27) Delay

tqy

S

0.10-30.00

0.10-30.00

26

FC Overflowing Latch Current Level

Ifcbs

A

1.20~24.00

6.00-120.00

27

Fuse Relay Time

Trqd

S

0.06-99.99

0.06-99.99

 

Instantaneous Over

       

28

Current Relay(50)

Off/Trip

Off/Trip

29

Back Power Latch

   

Off/Trip

Off/Trip

 

Negative Sequence

       

30

Current Relay1(46)

Off/Trip

Off/Trip

 

Negative Sequence

       

31

Current Relay2(46)

Off/Trip

Off/Trip

32

Instantaneous Zero Sequence Relay(50N)

   

Off/Alarm/Trip

Off/Alarm/Trip

33

Motor Thermal Relay

   

Off/Alarm/Trip

Off/Alarm/Trip

34

Mechanical Jam Relay

   

Off/Alarm/Trip

Off/Alarm/Trip

35

Long-time Startup Relay

   

Off/Alarm/Trip

Off/Alarm/Trip

36

Positive Sequence Current Relay

   

Off/Alarm/Trip

Off/Alarm/Trip

37

Over Load Relay

   

Off/Alarm/Trip

Off/Alarm/Trip

38

Under Voltage Relay(27)

   

Off/Trip

Off/Trip

39

VT Circuit Off Blocking Enabled

   

Off/Alarm

Off/Alarm

40

FC Fault-current Latch Trip Relay

   

Off/Trip

Off/Trip

41

Fuse Relay

   

Off/Trip

Off/Trip

4.4. Values gain set 4.4.1. Measurement values gain

Serial

number

Name

Range

Step length

Remark

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

 

1

U

ab

0.5-2

0.001

 

2

U

bc

0.5-2

0.001

 

3

Uca

0.5-2

0.001

 

4

 

Ia

0.5-2

0.001

 

5

 

I b

0.5-2

0.001

 

6

 

I c

0.5-2

0.001

 

7

Active Power

0.5-2

0.001

 

8

Reactive Power

0.5-2

0.001

 

4.4.2. Protection values gain

 
 

Serial

       

number

Name

Range

Step length

Remark

1

U

ab

0.5-2

0.001

 

2

U

bc

0.5-2

0.001

 

3

U

ca

0.5-2

0.001

 

4

I

a

0.5-2

0.001

 

5

I

b

0.5-2

0.001

 

6

I

c

0.5-2

0.001

 

7

 

I0

0.5-2

0.001

 

5. Back board post and elementary diagram

If switch cabinet has not operation circuit, customer need to select control board. Control board of this device can be configured with independent operation circuit and anti-trip circuit, applicable for all kinds of outputs and can suit trip current automatically.

AC circuit elementary diagram

AC circuit elementary diagram shows in figure 3, WDZ-430EX series management relay AC circuit

elementary diagram.

DIDO elementary diagram and back board post diagram with operation circuit

Operation circuit elementary diagram showed in figure 2.4, WDZ-400EX series management relay

operation circuit elementary diagram. DIDO elementary diagram showed in figure 4, WDZ-430EX motor management relay DIDO elementary diagram(with operation circuit). Back board post diagram showed in figure 5, WDZ-430EX motor management relay back board post diagram (with operation circuit).

DIDO elementary diagram and back board post diagram without operation circuit

DIDO elementary diagram showed in figure 6, WDZ-430EX motor management relay DIDO elementary

diagram(with I/O board). Back board post diagram showed in figure 7, WDZ-430EX motor management relay back board post diagram (with I/O board).

5.1. Back board signal indicated lamp

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

Name

Definition

Name

Definition

 

Inside equipment 5V light at normal time

RUN

Flash one time each second when CPU normal

5V Light(Red)

Lamp(Red)

 

Inside equipment 24V light at normal time

NUL

 

24V Light(Red)

Lamp(Red)

Disable

Trip

Light at the time of protection trip

TXD

Communication message light at debug port

Light(Yellow)

Light(Yellow)

Fault

Light at the time of equipment fault and voltage lower than 24V

RXD

Communication message light at debug port

Light(Green)

Light(Green)

5.2. Relay and control power

Terminal

   

Number

Terminal Definition

Remarks

XA1-1

Relay power

Relay power positive

XA1-2

Relay power

Relay power negative

XA1-3

Ground

Ground

XC1-1

   

XC1-2

Control power

Control board has, I/O board has not

XC2-15

Control power /Public terminal

Control power - on control board,24V switch public terminal on I/O board

XC2-16

5.3. RemoteLocal power

Terminal Number

Terminal Definition

Remarks

XC1-15

Remote

Remote power, control board has, I/O board has not

XC1-16

Local

Local power, control board has, I/O board has not

5.4. Switch contact

Terminal

   

Number

Terminal Definition

Remarks

XA2-12

Switch 1

24V switch (motor speed switch contact)

XA2-13

Switch 2

24V switch

XA2-14

Switch 3

24V switch

XA2-15

Switch 4

24V switch (breaker position on I/O board)

XA2-16

Public terminal

24V switch public terminal

XC2-9

Switch 5

On I/O board 24V switch, KM switch on control board

XC2-10

Switch 6

On I/O board 24V switch, KM switch on control board

XC2-11

Switch 7

On I/O board 24V switch, KM switch on control board

XC2-12

Switch 8

On I/O board 24V switch, KM switch on control board

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

XC2-13

Switch 9

On I/O board 24V switch, KM switch on control board

XC2-14

Switch 10

On I/O board 24V switch, KM switch on control board

XC2-15

Operational /Public terminal

Control power

on control board, 24V public switch on I/O board

XC2-16

5.5. Signal output contact

5.5.1. Central signal output

Terminal

Terminal

 

Number

Definition

Remarks

XA2-1

   

XA2-2

Action signal

Close contact as protection trip

XA2-3

 

Close contact as self-check fault or voltage lower than 24V

XA2-4

Equipment fault

XA2-5

   

XA2-6

Signal 1

Contact close as protection alarm

XA2-7

 

Contact close as protection trip or alarm, can be optioned, refer to operating instruction

XA2-8

Signal 2

XC1-3

Control

 

XC1-4

wire-break

Contact close as control circuit off

5.5.2. Position signal (I/O board has not)

Terminal

Number

Terminal

Definition

Remarks

XC1-5

XC1-6

Remote position

RemoteLocal position signal. Contact close as remote state

5.5.3. Analog variable output

Terminal Number

Terminal Definition

Remarks

XB-5

AO1

4-20mA output

XB-6

AO2

Disable

XB-7

Public

4-20mA output public terminal

5.5.4. Field bus

Terminal Number

Terminal Definition

Remarks

XB-1

N1-A

 

XB-2

N1-B

Network N1(High-speed RS485)

XB-3

N2-A

Network N2(High-speed RS485)

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

XB-4

N2-B

XB-4 N2-B

5.5.5. GPS signal

Terminal Number

Terminal Definition

Remarks

XB-11

XB-12

GPS signal

5.6. Remote tripRemote close

Terminal Number

Terminal Definition

Remarks

XA2-9

Remote close

Remote close through communication

XA2-10

Remote trip

Remote trip through communication

XA2-11

Public terminal

 

5.7. Protection trip output

Terminal

   

Number

Terminal Definition

Remarks

XC2-1

Combined trip 1(operation board) Protection trip(I/O board)

 

XC2-2

Close contact as breaker off position on control board; Close contact as protection trip on I/O board

XC2-3

Combined trip 2(operation board) Reserve(I/O board)

 

XC2-4

Close contact as breaker off position on control board; Reserve output contact on I/O board

XC2-5

 

+DYM,-DYM are low voltage combined trip input contact on control board only matched with

 

+DYM,-DYM(operation board) Combined trip 1(I/O board)

XC2-6

WDZ-491EX

Close contact as protection trip on I/O board

XC2-7

   

XC2-8

Combined trip 2(I/O board)

Close contact as protection trip on I/O board

5.8. AC value input definition

Terminal Number

Terminal Definition

Remarks

XDL-1

 

U

a

Voltage of phase A

XDR-1

 

Ub

Voltage of phase B

XDL-2

 

Uc

Voltage of phase C

XDR-2

 

U

n

Voltage of public terminal

XDL-3

 

I

A

 

XDR-3

I

A

Metering current of phase A

XDL-4

 

IB

 

XDR-4

 

IB

Metering current of phase B

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

Terminal Number

Terminal Definition

Remarks

XDL-5

 

I

C

 

XDR-5

IC

Metering current of phase C

XDL-7

 

Ia

 

XDR-7

I

a

Protection current of phase A

XDL-8

 

I

b

 

XDR-8

Ib

Protection current of phase B

XDL-9

 

Ic

 

XDR-9

Ic

Protection current of phase C

XDL-10

 

I0

 

XDR-10

I0

Zero-sequence current

XDL-13

 

PE +

 

XDR-13

 

PE -

Power Board Pulse Output

5.9. Debug port Program can be refreshed through debug port on CPU board.

5.10. Ethernet interface 10M industrial Ethernet interface(optional).

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

WDZ-430EX Motor Management Relay Technical Instruction Figure 3 : WDZ-430EX series management relay AC circuit
WDZ-430EX Motor Management Relay Technical Instruction Figure 3 : WDZ-430EX series management relay AC circuit
WDZ-430EX Motor Management Relay Technical Instruction Figure 3 : WDZ-430EX series management relay AC circuit
WDZ-430EX Motor Management Relay Technical Instruction Figure 3 : WDZ-430EX series management relay AC circuit
WDZ-430EX Motor Management Relay Technical Instruction Figure 3 : WDZ-430EX series management relay AC circuit
WDZ-430EX Motor Management Relay Technical Instruction Figure 3 : WDZ-430EX series management relay AC circuit
WDZ-430EX Motor Management Relay Technical Instruction Figure 3 : WDZ-430EX series management relay AC circuit

Figure 3WDZ-430EX series management relay AC circuit elementary diagram

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

WDZ-430EX Motor Management Relay Technical Instruction Figure 4:WDZ-430EX motor management relay DI 、 DO elementary

Figure 4:WDZ-430EX motor management relay DIDO elementary diagram(with operation circuit)

WDZ-430EX Motor Management Relay Technical Instruction

WDZ-430EX Motor Management Relay

Technical Instruction

POWER BOARD EMWEX-300 CONTROL BOARD EMWEX-559 AI BOARD CPU BOARD EMWEX-400 EMWEX-755

POWER BOARD

EMWEX-300

CONTROL BOARD

EMWEX-559

AI BOARD CPU BOARD EMWEX-400 EMWEX-755
AI BOARD
CPU BOARD
EMWEX-400
EMWEX-755

Figure 5WDZ-430EX motor management relay back board post diagram (with operation circuit)