OPERATION &

MAINTENANCE
MANUAL
with
FILLING INSTRUCTIONS

Bladder Tank Proportioning System

06/18 MANUAL P/N: 1298-9944-5(A)

BLADDER TANK PROPORTIONING SYSTEM TABLE OF CONTENTS

TABLE OF CONTENTS

Section Page

Table of Contents ...................................................................................................................................................... i - iii

CHAPTER 1 - INTRODUCTION
Angus Fire Emergency Foam Service .........................................................................................................................1-1
1-1. Safety Information .......................................................................................................................................................1-2
1-2. General Description .....................................................................................................................................................1-3
1-3. General Notes ..............................................................................................................................................................1-4

CHAPTER 2 - INSTALLATION
Warning - System Inspection After Installation .........................................................................................................2-1
Caution - System Installation .....................................................................................................................................2-1
Caution - Customer Modification of Equipment ........................................................................................................2-1
Note - Read Operating Instructions .............................................................................................................................2-1
2-1. Recommended Materials of Construction ...................................................................................................................2-1
2-2. Bladder Tank Site Selection.........................................................................................................................................2-2
2-3. Badder Tank Off Loading ............................................................................................................................................2-2
2-4. Bladder Tank Installation.............................................................................................................................................2-2
2-5. Sight Glass Installation ................................................................................................................................................2-4
2-6. Start-Up Procedures.....................................................................................................................................................2-5
2-7. Testing After Installation .............................................................................................................................................2-5
Figure 2-1 General Arrangement-Horizontal Bladder Tank w/Fill Piping & Optional Sight Glass........................2-6
Horizontal Bladder Tank Capacity, Dimensions & Weight Chart .........................................................2-7
Figure 2-2 General Arrangement-Vertical Bladder Tank w/Fill Piping & Optional Sight Glass ............................2-8
Vertical Bladder Tank Capacity, Dimensions & Weight Chart ..............................................................2-9

CHAPTER 3 - CONCENTRATE FILLING PROCEDURE FOR BLADDER TANKS

Warning - Damage from Incorrect Filling Procedures ...............................................................................................3-1
Note - Recommendation to Keep Bladder Full and Filling Methods .........................................................................3-1
3-1. Introduction .................................................................................................................................................................3-1
Bladder Tank Fill Manifold .........................................................................................................................................3-2
3-2. Horizontal Bladder Tank Filling Instructions ..............................................................................................................3-3
A. Initial Fill or Empty Bladder Tank Fill .................................................................................................................3-3
Figure 3-1 Bladder Filled With Air ..................................................................................................................3-3
Figure 3-2 Bladder Filling With Foam Concentrate .........................................................................................3-4
B. Refilling or Topping Off Using Motor Driven Foam Concentrate Pump .............................................................3-5
Figure 3-3 Refilling or Topping-Off .................................................................................................................3-5
C. Topping Off Using Hand Pouring Method ...........................................................................................................3-6
Figure 3-4 Topping-Off Using Hand Pouring Method .....................................................................................3-6
D. Topping-Off Using Hand Pumping Method .........................................................................................................3-7

06/18 -i-
TABLE OF CONTENTS BLADDER TANK PROPORTIONING SYSTEM

Figure 3-5 Topping-Off Using Hand Pumping Method ...................................................................................3-7

3-3. Vertical Bladder Tank Filling Instructions...................................................................................................................3-8
A. Initial Fill or Empty Bladder Tank Fill .................................................................................................................3-8
Figure 3-6 Tank Shell Filled With Water ..........................................................................................................3-8
Figure 3-7 Bladder Being Filled With Air ........................................................................................................3-9
Figure 3-8 Bladder Filling With Foam Concentrate .......................................................................................3-10
B. Refilling or Topping-Off Using Motor Driven Foam Concentrate Pump .......................................................... 3-11
Figure 3-9 Bladder Filling With Foam Concentrate ....................................................................................... 3-11
C. Topping-Off Using Hand Pouring Method .........................................................................................................3-12
D. Topping-Off Using Hand Pumping Method .......................................................................................................3-12
3-4. Procedures for Checking Foam Concentrate Level ...................................................................................................3-12

CHAPTER 4 - OPERATING PROCEDURES

4-1. Operation of System ....................................................................................................................................................4-1
1. Manual Operation .................................................................................................................................................4-1
2. Automatic Operation ............................................................................................................................................4-1
4-2. Shutdown of System ....................................................................................................................................................4-1
1. Manual Operation .................................................................................................................................................4-1
2. Automatic Operation ............................................................................................................................................4-2
4-3. Automatic System Flushing ........................................................................................................................................4-2
Figure 4-1 System Operating Drawing - Horizontal Bladder Tank - Valve Description & Position Chart .............4-3
Figure 4-2 System Operating Drawing - Vertical Bladder Tank - Valve Description & Position Chart .................4-4
Figure 4-3 Ratio Controller Flow Range and Piping Size Chart .............................................................................4-5
Figure 4-4 Ratio Controller Minimum Inlet Pressure vs Solution Flow Chart .......................................................4-5

CHAPTER 5 - INSPECTION, MAINTENANCE & REPAIR

5-1. Inspection and Maintenance ........................................................................................................................................5-1
5-2. Testing After System Maintenance ..............................................................................................................................5-1
5-3. Annual Testing .............................................................................................................................................................5-1
Table 5-1 - Recommended Inspection & Maintenance Schedule ...............................................................................5-2
5-4. Total System ................................................................................................................................................................5-2
5-5. Strainers .......................................................................................................................................................................5-3
5-6. Electrically Actuated Valves ........................................................................................................................................5-3
5-7. Water Powered Ball Valves .........................................................................................................................................5-3
5-8. Foam Concentrate Storage Tank..................................................................................................................................5-4
5-9. Foam Concentrate ........................................................................................................................................................5-4
5-10. Control System ............................................................................................................................................................5-4

CHAPTER 6 - FOAM CONCENTRATES

6-1. Proper Storage & Maintenance ...................................................................................................................................6-1
6-2. Basic Guidelines for Improving Foam Concentrate Storage Life ...............................................................................6-1
6-3. Foam Concentrate Testing ...........................................................................................................................................6-2
6-4. Control Measures.........................................................................................................................................................6-2
6-5. Safe Handling of AF Foam Products ...........................................................................................................................6-2

- ii - 06/18
BLADDER TANK PROPORTIONING SYSTEM TABLE OF CONTENTS

Warning - Foam is a Conductor .................................................................................................................................6-2

Warning - Fires Where Foams are not Suitable Extinguishing Agents ......................................................................6-2
Warning - Judgment in Applying Foams ...................................................................................................................6-2
6-6. Sampling Procedures ...................................................................................................................................................6-3
6-7. Documentation ............................................................................................................................................................6-3
Sample Request for Analysis of Foam Concentrates Form .........................................................................................6-4

CHAPTER 7 - TROUBLESHOOTING
7-1. Troubleshooting Recommendations ............................................................................................................................7-1
Table 7-1 - Troubleshooting ........................................................................................................................................7-1
7-2. No Proportioning .........................................................................................................................................................7-1
7-3. Low Percent of Proportioning .....................................................................................................................................7-2
7-4. High Percent of Proportioning.....................................................................................................................................7-3
7-5. No Flow at Discharge ..................................................................................................................................................7-3
7-6. Low Flow at Discharge................................................................................................................................................7-3
7-7. No Operation ...............................................................................................................................................................7-3

CHAPTER 8 - RATIO CONTROLLER STORAGE AND INSTALLATION INSTRUCTIONS

- RATIO CONTROLLER SUPPLIED AS LOOSE COMPONENT -

8-1. 2″ RCT (Threaded) Thru 8″ RCF (Flanged) Units ......................................................................................................8-1

A. Storage ..................................................................................................................................................................8-1
B. Installation ............................................................................................................................................................8-1
Figure 8-1 RCF (RCT) Installation Illustration .......................................................................................................8-2
8-2. 3″ Thru 8″ RCW (Between the Flange Type) Units ....................................................................................................8-3
A. Storage ..................................................................................................................................................................8-3
B. Installation ............................................................................................................................................................8-3
Figure 8-2 RCW Installation Illustration .................................................................................................................8-3

CHAPTER 9 - WATER POWERED BALL VALVE INSTALLATION INSTRUCTIONS

MODEL WPBV-M2 : STANDARD AND SOLENOID RELEASE
- WPBV SUPPLIED AS LOOSE COMPONENT -

9-1. Standard Models - Description ....................................................................................................................................9-1

9-2. Solenoid Release Models - Description ......................................................................................................................9-1
9-3. General Installation .....................................................................................................................................................9-2
• Solenoid Release Installation ...............................................................................................................................9-2
Figure 9-1 WPBV-M2 Water Powered Ball Valve Installation Illustration .............................................................9-3

CHAPTER 10 - TANK BLADDER INTEGRITY TEST

10-1. Purpose ......................................................................................................................................................................10-1
10-2. Required Equipment ..................................................................................................................................................10-1
10-3. Bladder Integrity Testing Procedures ........................................................................................................................10-1
Figure 10-1 Bladder Integrity Test Setup ................................................................................................................10-2

06/18 - iii -
BLADDER TANK PROPORTIONING SYSTEM INTRODUCTION

CHAPTER 1 - INTRODUCTION

Emergency Foam Service

Angus Fire’s Emergency Foam Service is a system set up to respond to the emergency situation.
Fire, hazardous material spill, or any other emergency service Angus Fire can provide is available 24 hours a day, 365
days a year. An Emergency Foam Service will be handled by a qualified Angus Fire professional who will respond to your
call and satisfy your requirements for emergency foam, equipment or service, and work with you until your emergency
is under control.
Call the “Emergency Hotline” telephone number anytime, anywhere in the world for Angus Fire emergency foam service
or products.
EMERGENCY HOTLINE NUMBER: +44 (0) 15242 61166
Angus Fire and our representatives are always ready to assist you in the event of an emergency.

06/18 1-1
INTRODUCTION BLADDER TANK PROPORTIONING SYSTEM

1-1. Safety Information

WARNING
This manual has been prepared as an aid and guide for personnel involved in the installation, operation, and
maintenance of an Angus Fire Bladder Tank Proportioning System. All instructions must be read and understood
thoroughly before attempting any installation, operation, or maintenance to this system. Failure to follow these
instructions could result in personal injury and/or damage to the system.

The various Danger, Warning, Caution, and Note signal words that appear in this manual must be observed for safe
system personnel and equipment operation. Signal word selection is based upon hazard classification.

The International Safety Alert Symbol - - is used with the signal word to gain and direct operating personnel's attention
to the signal word.
The following explains each signal word. Personnel operating and maintaining the system must familiarize themselves
with each signal word's intent.

DANGER signal words indicate an extremely hazardous situation which, if not avoided, will result in death or
serious injury to the operator.

WARNING signal words indicate a potentially hazardous situation which, if not avoided, could result in serious
injury or death to the operator.

CAUTION signal words indicate the following:

A potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
A potentially hazardous situation which, if not avoided, may damage or destroy equipment or cause a loss of
operating effectiveness.
Alert operating personnel to unsafe practices.
NOTE signal words indicate statements which must be observed for essential and effective operating procedures,
conditions, and as a statement to be highlighted.
It is the responsibility and duty of all personnel involved in the installation, operation, and maintenance of this system
to fully understand the DANGER, WARNING, CAUTION and NOTE procedures by which hazards are to be reduced
or eliminated. Personnel must become thoroughly familiar with all aspects of safety and equipment prior to installation,
operation, or maintenance of the equipment.
Operation and Maintenance Instructions and layouts shall be posted at control equipment with a second copy on file.
All persons who may be expected to inspect, test, maintain, or operate the system shall be thoroughly trained and kept
thoroughly trained in the functions they are expected to perform.

1-2 06/18
BLADDER TANK PROPORTIONING SYSTEM
1-2. General Description
The Bladder Tank Proportioning System is designed to
inject foam concentrate into the water supply at the correct
percentage. This system will automatically and accurately
proportion over a wide range of flows and pressures.
The Bladder Tank Proportioning System employs water
pressure and a bladder equipped tank in conjunction with a
ratio controller to make foam solution. The proportioning is
accomplished by using a water orifice and a foam concentrate
orifice both discharging into a common reduced pressure
area (Ratio Controller).
The water supply simultaneously feeds the ratio controller
(venturi-type proportioner) and pressurizes the foam
concentrate. A portion of the water supply is diverted
upstream of the proportioner and is used to pressurize the
foam concentrate through an elastomeric bladder in the tank
separating the foam concentrate from the water.
The water flowing through the controller jet creates a
differential pressure common to both the downstream water
and foam concentrate. This pressure difference between the
tank and controller concentrate inlet forces foam concentrate
from the tank through the foam concentrate orifice and into
the controller. Here it mixes with water to produce a constant
predetermined percent solution at various flow rates. The
units have a low pressure drop and connect directly to the
solution discharge valve.
During foam operation, the water outside the bladder
gradually displaces the foam concentrate inside the bladder
causing the bladder to collapse until the supply is exhausted,
at which time, the system must be shut down, the tank
drained and the bladder refilled with foam concentrate.
Replenishment of the foam concentrate during system
operation is not possible.
A separate section of this manual is devoted to tank filling.
It is very important to follow this procedure in order to
prevent damage to the tank bladder.
The bladder tank is the main component in the AF Bladder
Tank Proportioning System. The AF Bladder Tank
Proportioning System is available in either horizontal or
vertical configurations.
06/18
INTRODUCTION
The main components of the AF Bladder Tank Proportioning
System are:
1. An ASME constructed carbon steel pressure vessel
ASME Code construction is standard for all AF Bladder
Tanks.
2. A flexible thermoplastic vulcanized rubber bladder
which holds the foam concentrate. The bladder provides
a physical barrier which prevents the foam concentrate
from coming into contact with water or the inside of
the tank shell.
3. Perforated PVC Schedule 80 center discharge piping,
located within the bladder, terminating at the flanged
concentrate connection points on the tank. The purpose
of the center discharge piping is to insure that the foam
concentrate can be channelled to the outlet connection
points regardless of the manner in which the bladder
collapses.
4. Internally installed section of 1ʺ rubber hose between
the bladder and the tank shell, extending from the water
vent to the water drain connection. This hose prevents
the bladder from sealing off the water vent and drain
openings during filling operation.
5. All necessary drain and vent valves, concentrate fill
piping and fill cup and carbon steel tank supports.
6. Optional Sight Gauge Assembly with 1-1/2″ O.D.
polycarbonate sight glass, a ball shutoff valve to stop
leakage of concentrate in case of accidental sight glass
breakage and compression nut and washer to mount
sight glass to shutoff valve.
The customer connections for water pressurization and
foam concentrate outlet are NPT. All AF Bladder Tanks are
designed for 175 psi (12 bar) maximum operating pressure
and are UL Listed.
Bladder Tank Proportioning Systems used with AR-AFFF
foam concentrate require special attention due to flow range
limitations of the ratio controllers. Contact AF Engineering
Department for further information.
1-3
INTRODUCTION
1-3. General Notes
1. All correspondence relating to this system should refer
to the Sales Order Number, file number and user name
and location.
2. Before installation is begun, the final plans and design
data should be presented to the authorities having
jurisdiction.
3. Angus Fire recommends that those individuals
charged with designing, installing, operating, testing
and maintaining a foam fire protection system, or the
replacement of equipment and/or components of an
existing system, refer to the appropriate authority having
jurisdiction for compliance with applicable standard(s),
code(s) and regulation(s) for that particular type of
system and its components.
4. Angus Fire concentrates must be maintained and stored
within certain specified temperatures, containers and
conditions. Failure to follow Angus Fire’s guidelines
regarding these concentrates can compromise their
effectiveness. Refer to Chapter 6 - Foam Concentrates,
Sections 6-1 and 6-2 for AF recommendations.
5. The foam system provided is based on specific design
requirements, that is, products(s) being protected and
1-4
BLADDER TANK PROPORTIONING SYSTEM
area(s) of coverage. The design requirements may or
may not have been provided to Angus Fire. Any changes
to the area(s) of coverage or additions of other products
could exceed the design parameters of the system.
Contact AF Engineering Dept. for questions regarding
changes to design.
6. At least annually, all foam systems shall be inspected
and checked for proper operation.
7. In accordance with the requirements of NFPA 11,
Angus Fire recommends that the system be inspected
and tested by qualified personnel. Testing shall meet
the approval of the authority having jurisdiction, and as
a minimum, shall be as outlined in NFPA 11 to insure
that the system has been properly installed and will
function as intended.
8. Before filling the bladder tank, carefully read the
concentrate filling instructions to prevent damaging
the bladder.
9. All electrical installations and equipment must conform
to the provisions of the National Electric Code and all
local codes.
06/18
BLADDER TANK PROPORTIONING SYSTEM INSTALLATION

CHAPTER 2 - INSTALLATION

WARNING:
Angus Fire recommends the system be inspected and tested in accordance with applicable NFPA
standards.
CAUTION:
Install the bladder tank and piping in accordance with instructions in this manual. Variations may
affect system performance or cause system failure.
Customer modification or alteration of this equipment, or the use of replacement parts other than
those as specified by AF may affect the performance of this equipment and may void the warranty.

NOTE: READ ALL OPERATING INSTRUCTIONS BEFORE USING EQUIPMENT. It is the

responsibility and duty of all personnel involved in the installation, operation, inspection, maintenance
and refilling of this system to read and understand this entire manual before using the equipment.

2-1. Recommended Materials of Construction

NOTE: The following recommendations are for materials which will be in contact with the foam concentrates.

CAUTION:
Galvanized steel or other internal coatings must never be used in piping which will contain any foam concentrates.

1. Used With Synthetic Based Polar Solvent/AFFF and
Conventional AFFF Foam Concentrates.
a. Piping:
• Brass or Bronze
• Stainless Steel Type 304 or 316
• High Density Polyethylene
• PVC
• Fiberglass with isophthalic based polyester and
an internal layer (50-100 mils min.) of vinyl
ester resin in contact with foam concentrate.
b. Valves:
• Brass or Bronze. Cast brass valves fitted with
stainless steel (304 or 316 grades) or brass
trim are acceptable. Teflon seats and packing
are preferable for foam concentrate service.
EPT (EPDM), Buna-N or Viton are also
acceptable seal materials for use with AF foam
concentrates.
• Stainless Steel Type 304 or 316
2. Used With Protein-Based Foam Concentrates.
a. Piping:
• Brass or Bronze
• Same materials as Synthetic Based Polar
Solvent/AFFF and Conventional AFFF Foam
Concentrate with the exception of welded
stainless steel.
b. Valves:
• Brass or Bronze. Cast brass valves fitted with
stainless steel (304 or 316 grades) or brass
trim are acceptable. Teflon seats and packing
are preferable for foam concentrate service.
EPT (EPDM), Buna-N or Viton are also
acceptable seal materials for use with AF foam
concentrates.
NOTE: 304 and 316 grades also include “L” grades.

06/18 2-1
INSTALLATION
2-2. Bladder Tank Site Selection
NOTE: For Bladder Tank dimensions, refer to the General
Arrangement Drawing for your particular system.
1. The Bladder Tank must be located on a suitably supported
flat and level surface. Shims and/or grout may be used
to obtain proper level.
2. The recommended base is concrete.
2-3. Bladder Tank Off Loading
1. Do not allow the tank to be rolled over the fittings.
2. Do not allow lifting forks, crane attachments or other
lifting devices to contact the ratio controller(s), fittings
or valves during a moving operation.
2-4. Bladder Tank Installation
NOTE: Refer to System Operating Drawing Fig. 4-1 for
horizontal tanks or Fig. 4-2 for vertical tanks for Normal
Stand-By Valve position chart and valve location.
WARNING:
Angus Fire has not provided an over pressure relief device
with this pressure vessel. ASME Code may require over
pressure protection before placing a pressure vessel into
sevice. It shall be the owner’s responsibility to provide
over pressure protection for this vessel in accordance
with ASME Code .
1. Remove the Bladder Tank from crate. Remove all
wrapping, banding and/or support blocks. Inspect
the entire system and components for damage before
securing in place.
2. Vibration during transportation may affect fittings.
Check all fittings and the nuts on all bolted fittings
before the tank is placed in service.
3. All interconnecting piping must be self-supported.
4. Sufficient space above the tank must be allowed to
permit filling of the tank with foam concentrate.
5. Remove the appropriate foam concentrate contents label
- with type and percentage - from the sheet of contents
labels provided. Attach the label to the bladder tank
following the instructions provided with the contents
labels pack.
2-2
BLADDER TANK PROPORTIONING SYSTEM
3. The tank must be securely bolted in place using the bolt
holes provided on the tank tie-down pads.
4. If applicable, the bladder tank must be placed in
a temperature controlled location. Since water is
used to operate the proportioning system and is also
proportioned with foam concentrate, the system must
be protected from freezing temperatures.
CAUTION:
This vessel is fitted with a bladder, and therefore, no
welding shall be done on the pressure vessel. Welding
could damage the bladder and will void the ASME Code
certification.
6. When designing a building to house bladder tanks,
provisions should be made to remove the internal pipes
and bladder, which are the full length and/or height of
the tank.
NOTE: Bladder tanks have flanges on both ends of the
tank. Horizontal tanks always use the larger flanged end
and Vertical tanks always use the top end flange for internal
piping and bladder removal. The tank must be located and
positioned in the building to allow sufficient room for
removal of the internal piping and bladder.
7. Check the flange bolts on both ends of the tank for
proper tightness before placing the tank into service.
Follow the appropriate torque rating below to insure that
the bolts are fixed securely in place and have not been
loosened during shipment. If tightening is required, a
criss-cross pattern technique is recommended to insure
that the flange is secured completely and correctly (see
illustration for recommended tightening sequence).
Tighten the bolts in 1/3 increments - tighten in steps of
1/3 tight, 2/3 tight and finally, fully tightened. Do not
fully tighten bolts in one step/pass. Also, follow the
recommended torque ratings when relacing an internal
bladder.
4 in. flange ----------------50 ft. lbs.
6 and 8 in. flange --------60 ft. lbs.
10 in. flange ------------ 120 ft. lbs.
06/18
BLADDER TANK PROPORTIONING SYSTEM
1
1 5 11 6
7 10
8 3
3 4
4 7 9 8
6 2 5 12
2
4, 6, & 8 In. Flange 12 In. Flange
8. If applicable, install the ratio controller. Refer to Chapter
8 - Ratio Controller Storage and Installation Instructions
(ratio controller supplied as a loose component) for
the proper installation of flanged or wafer style ratio
controllers.
NOTE: A minimum of 5 pipe diameters of straight and
unobstructed pipe is required upstream and downstream
of each ratio controller.
NOTE: Refer to Fig. 4-3 Ratio Controller Flow Range
and Piping Size Chart on page 4-5 for standard water
and foam concentrate line sizes.
CAUTION:
For Accurate Proportioning: When AR-AFF
is utilized in the bladder tank system, the foam
concentrate piping to the ratio controller must be
one(1) pipe size larger than standard concentrate
pipe size. Refer to Fig. 4-3 Ratio Controller Flow
Range and Piping Size Chart on page 4-5 for AR-
AFFF foam concentrate line sizes.
9. Install optional sight glass, if provided. See Sect. 2-5
for Sight Glass Installation procedures.
CAUTION:
Alcohol type AFFF foam levels will not be accurately
indicated in the sight glass there-fore it is necessary to
determine a full condition by noting foam concentrate
flow from the Bladder Foam Concentrate Vent Valve
5, as descibed in the filling instructions in this manual.
It may be necessary to remove and clean the sight
glass and then re-install after checking the level.
10. If an automated Foam Concentrate Supply Valve No.
1A will be used on the system, it must be installed along
with a manual Foam Concentrate Supply Valve No. 1,
and it will normally be closed.
11. Because of the various types and brands of automatic
valves and actuators which may be used in a bladder
tank system, refer to the manufacturer’s installation
instructions when installing on the proportioning system.
06/18
INSTALLATION
12. If applicable, install the water powered ball valve. Refer
to Chapter 9 - Water Powered Ball Valve Installation
Instructions for the proper installation of standard and
solenoid release models.
13. A check valve must be installed on the foam concentrate
supply line to prevent backflow of water into the foam
concentrate supply line.
WARNING:
If a customer supplied ball check valve will be
installed on the foam concentrate supply line, the ball
check valve spring must be removed before placing
the bladder tank into service. Failure to remove the
spring will result in improper proportioning.
AF recommends the appropriately sized Conbraco
61-100 Series Ball Check Valve, or equal, with “spring
removed” for use with AF bladder tanks. Contact AF
Engineering Department for questions or problems.
For proper operation, the ball check valve must be
installed in the vertical position.
14. A check valve is required in each water pressure feed
line if more than one ratio controller is installed.
15. If applicable, install foam concentrate supply piping
and valves from the Bladder Tank to the ratio controller.
Install water supply piping and valves to Bladder Tank
and foam solution piping and valves from Bladder Tank
to the discharge devices.
CAUTION:
If installing strainers, flow meters or other
components not described on the System Operating
Drawing, friction loss allowances must be made for
these components when designing foam concentrate
and water supply piping.
16. Regarding only tanks with customer mounted ratio
controller(s): The end user shall supply an isolation valve
at connection point “M”, Figure 2-1, for horizontal or
connection point “J”, Figure 2-2, for vertical bladder
tanks.
17. Perform a Tank Bladder Integrity Test before filling the
bladder tank with foam concentrate. Refer to Chapter
10 for AF recommended procedures.
18. Test the Bladder Tank System before putting it into
service. See Sect. 2-7, Testing After Installation, for
proper installation testing procedures.
2-3
INSTALLATION BLADDER TANK PROPORTIONING SYSTEM

2-5. Sight Glass Installation

NOTE: See Sight Glass Installation Illustration below.
1. Remove sight glass, split pipe clamp, threaded rod and
(2) nuts from packaging, taking care not to damage the
glass or lose the mounting pieces.
2. Mount threaded rod to split pipe clamp. Thread one nut
onto threaded rod.
3. Mount threaded rod and split pipe clamp to channel
hanger on tank and thread second nut on threaded rod
as shown on illustration.
NOTE: Adjust mounting nuts so vertical alignment
of split pipe clamp allows proper seating of sight glass
in Valve 8. Centerline of sight glass and Valve 8 is 4ʺ
from Bladder Tank side.
4. Loosen closure screw and open split pipe clamp.
5. Apply a thread sealer to the sight glass connection.
Install the sight glass securely into Valve 8 and position
it in the split pipe clamps.
6. Close split pipe clamp and tighten closure screw.
7. Adjust mounting nuts so sight glass is in correct vertical
alignment.

SIGHT GLASS (OPTIONAL)

SIGHT
GLASS CHANNEL
SIGHT GLASS VALVE NO. 8 HANGER
(NORMAL POSITION-CLOSED)

THREADED ROD

CLOSURE
SCREW
SIGHT GLASS SUPPLY
VALVE NO. 9
(NORMAL POSITION-OPEN)
SPLIT
CONCENTRATE DRAIN/FILL PIPE MOUNTING NUTS
VALVE NO. 7 CLAMP
(NORMAL POSITION-CLOSED)

2-4 06/18
BLADDER TANK PROPORTIONING SYSTEM INSTALLATION

2-6. Start-Up Procedures

WARNING:
The customer shall be responsible to insure that the
water supply pressure does not exceed the maximum
rated working pressure of the pressure vessel (foam
concentrate tank). Refer to Fig. 2-1 Notes, Item 4 or to
the appropriate general arrangement drawing for your
particular tank(s) for the maximum working pressure
of the pressure vessel.
1. Hydrostatically test the water and foam solution piping
before placing the bladder tank into service.
CAUTION:
The bladder tank must be completely isolated from
the water/foam solution piping (Close Valves 1 and 2)
during all hydrostatic testing to prevent damage to the
internal bladder.
2. Flush the water lines and all foam solution lines. This
should be done prior to installing any foam makers,
sprinklers or nozzles.
3. After flushing, remove all strainer baskets and clean.
Then reinstall the baskets.
4. Fill the Bladder Tank and foam concentrate piping with
foam concentrate using the concentrate filling procedure
outlined in Chapter 3, Sect. 3-2 for Horizontal Tanks
and Sect. 3-3 for Vertical Tanks.
CAUTION:
Filling Instructions described in Chapter 3 must be
followed to prevent damage to the bladder.
5. Place all valves in their stand-by position. Refer to Fig.
4-1 for Horizontal tanks or Fig. 4-2 for Vertical tanks,
System Operating Drawings with valve position chart.
6. Proceed with full scale test as described in Sect. 2-7,
Testing After Installation.

2-7. Testing After Installation

1. Before acceptance, all operating devices and equipment *Angus Fire Ranges of Acceptability
shall be tested for proper function. for
Foam Solution Strength
2. A full scale test should be run after the system is
installed and prior to acceptance of the system. The • Values for Proportioning Devices Manufactured
test run should include running water to each discharge Prior to July 1, 1995:
device to insure that proper pressures and flow rates
can be achieved and to insure there is no blockage. Foam Solution Concentration AF Standards
Then foam solution shall be run (1) - to the devices 3% 3.0 to 4.0%
protecting the greatest single hazard and (2) - to the 6% 5.0 to 7.0%
device with the lowest flow rate. The foam test(s) shall • Values for Proportioning Devices Manufactured
last a minimum of 1 minute (actual injection time) to After to July 1, 1995:
insure the proportioning system has stabilized before
taking samples. At this time, the quality of the foam Foam Solution Concentration AF Standards
shall be observed and the foam solution concentration 2% 2.0 to 2.6%
should be checked by refractive index or conductivity 3% 3.0 to 3.9%
method*. See NFPA 11 for detailed procedures. 6% 6.0 to 7.0%
3. After completion of acceptance tests, the system shall NOTE: AF standards conform to both NFPA and UL
be flushed and restored to operational condition. standards.

06/18 2-5
INSTALLATION BLADDER TANK PROPORTIONING SYSTEM

NOTE: CONC. VENT WILL ALSO BE USED

"K" FNPT WATER TO TOP OFF THE CONC. LEVEL. A FILL CUP
CONCENTRATE LEVEL INLET CONNECTION WILL BE PROVIDED WITH EACH TANK.
4 CHECK LABEL (CONTRACTOR P.O.C.)
AF LOGO 5
SIGHT GLASS
(OPTIONAL)
INSTALLATION
C INSTRUCTION EMERGENCY FOAM "H"
LABEL SERVICE LABEL

"D" BLADDER
REMOVAL
FLANGE
AF 1X3 LABEL CONTENTS LABEL
EQUIPMENT ID
C (TO BE APPLIED
8 IN FIELD) B "G"

A A

6
"J" B CL OF TANK TO
"P" "Q" FOAM CONC. SUPPLY
"L" CONTRACTOR P.O.C.
UL LABEL
"M" FNPT FOAM CONCENTRATE
SUPPLY CONNECTION OPERATING INSTRUCTIONS "A" "C"
(CONTRACTOR P.O.C.) 9
SEE NOTE 15 1" FNPT FOAM
7 CONCENTRATE DRAIN/FILL
"B"
SIGHT GLASS SIGHT GLASS "E" "B" "C"
(OPTIONAL) 7 (OPTIONAL)
TANK SHELL "F" DIA. HOLES
TYP. (8) PLACES
8
SIGHT
GLASS
(OPTIONAL) 7-3/4

9 9 7
8
DETAIL "A-A" DETAIL "B-B" 8-3/4

4
VALVE DESCRIPTION (102)
TYP. FILL FUNNEL
Valve No Description Normal Position
DETAIL "C-C" (TO BE SCREWED INTO VALVE NO. 5)
4 ............Tank Water Vent ........................... Closed
5 ............Concentrate Vent/Fill .................... Closed
6 ............Water Drain/Fill............................. Closed • Ball shutoff valve
7 ............Concentrate Drain/Fill .................. Closed • Split pipe clamp w/threaded rod
8 ............Sight Glass (Optional) .................. Closed 10. Fill Funnel and Optional Sight Glass Tube will be packed and
9 ............Sight Glass Supply (Optional) .........Open shipped separately.
11. Optional Sight Glass level check can not be performed with alcohol
NOTES FOR HORIZONTAL AND VERTICAL TANKS: type AFFF concentrates. Refer to the Operating & Maintenance
Manual for further instructions.
1. All weights and dimensions are approximate and may vary slightly.
12. Contents label will be supplied to customer by AF and applied by
2. Weights listed apply to empty tanks. customer to area provided.
3. Carbon steel ASME Code Section VIII tanks supplied as standard. 13. When designing a building to house bladder tanks, provisions must
4. All tanks are designed for 175 psi (12 Bar) working pressure. be made to remove the internal piping and bladder. These items
5. All tanks are finish painted OSHA Safety Red per AF Specification are the full length and height of tank.
ASI-06-008. 14. For non-standard or special tanks, refer to the specific general
6. All tanks supplied in accordance with AF Specification ASI-09-084. arrangement drawing for that tank for details.
7. Contractor P.O.C. refers to Contractor Point of Connection. 15. Horizontal Tanks: End user shall supply isolation valve at connection
8. All tank and valve openings will be plugged for shipping. point “M”. Vertical Tanks: End user shall supply isolation valve at
9. Optional Sight Glass Assembly includes: connection point “J”

• Polycarbonate sight glass tube, 1-1/2ʺ (38) O.D. open to 16. Refer to page 2-7 (Horizontal) or page 2-9 (Vertical) for Tank
atmosphere (vented cap) Dimension Chart.

FIGURE 2-1
General Arrangement - Horizontal Bladder Tank
with Fill Piping and Optional Sight Glass

2-6 06/18
 Capacity Empty Weight

06/18
gal. (liters) ʺAʺ ʺBʺ ʺCʺ ʺDʺ ʺEʺ ʺFʺ ʺGʺ ʺHʺ ʺJʺ ʺKʺ ʺLʺ ʺMʺ ʺPʺ ʺQʺ lb (kg)
50 (189) 20 (508) 7 (178) 7/8 (22) 20 (508) 3 (76) 9/16 (14) 22 (559) 41-1/2 (1054) 14 (356) 2 (51) 55-1/2 (1410) 2 (51) 4 (103) 16-1/2 (419) 360 (163)
100 (379) 24 (610) 9 (229) 7/8 (22) 24 (610) 3 (76) 9/16 (14) 24 (610) 45-1/2 (1054) 22 (559) 2 (51) 72 (1828) 2 (51) 4 (103) 18-1/2 (470) 651 (295)
150 (568) 30 (762) 11 (279) 1-1/8 (29) 30 (762) 4 (102) 9/16 (14) 27 (686) 51-1/2 (1308) 36 (914) 2 (51) 71 (1803) 2 (51) 4 (103) 21-1/2 (546) 940 (426)
200 (757) 30 (762) 11 (279) 1-1/8 (29) 30 (762) 4 (102) 9/16 (14) 27 (686) 51-1/2 (1308) 34 (864) 2 (51) 89 (2261) 2 (51) 4 (103) 21-1/2 (546) 1137 (516)
300 (1136) 34 (864) 13 (330) 1-1/8 (29) 36 (914) 4 (102) 9/16 (14) 30 (762) 57-1/2 (1460) 36 (914) 2 (51) 93 (2362) 2 (51) 4 (103) 24-1/2 (622) 1554 (705)
400 (1514) 40 (1016) 15 (381) 1-3/8 (35) 42 (1067) 5 (127) 11/16 (17) 33 (838) 63-1/2 (1613) 50 (1270) 2 (51) 93 (2362) 2 (51) 4 (103) 27-1/2 (699) 1870 (848)
500 (1893) 40 (1016) 15 (381) 1-3/8 (35) 42 (1067) 5 (127) 11/16 (17) 33 (838) 63-1/2 (1613) 48 (1219) 2 (51) 112 (2845) 3 (76) 4 (103) 27-1/2 (699) 2130 (966)
600 (2271) 40 (1016) 15 (381) 1-3/8 (35) 42 (1067) 5 (127) 11/16 (17) 33 (838) 63-1/2 (1613) 60 (1524) 3 (76) 131 (3327) 3 (76) 4 (103) 27-1/2 (699) 2237 (1015)
HORIZONTAL BLADDER TANK

700 (2650) 44 (1118) 17 (432) 1-3/8 (35) 48 (1219) 5 (127) 11/16 (17) 40 (1016) 73-1/2 (1867) 50 (1270) 3 (76) 119 (3023) 3 (76) 8 (203) 30-1/2 (775) 2644 (1199)
800 (3028) 44 (1118) 17 (432) 1-3/8 (35) 48 (1219) 5 (127) 11/16 (17) 40 (1016) 73-1/2 (1867) 60 (1524) 3 (76) 134 (3404) 3 (76) 8 (203) 30-1/2 (775) 3298 (1496)
900 (3407) 44 (1118) 17 (432) 1-3/8 (35) 48 (1219) 5 (127) 11/16 (17) 40 (1016) 73-1/2 (1867) 70 (1778) 3 (76) 148 (3759) 3 (76) 8 (203) 30-1/2 (775) 3655 (1658)
1000 (3785) 44 (1118) 17 (432) 1-3/8 (35) 48 (1219) 5 (127) 11/16 (17) 40 (1016) 73-1/2 (1867) 94 (2388) 3 (76) 163 (4140) 3 (76) 8 (203) 30-1/2 (775) 3872 (1756)
1100 (4164) 44 (1118) 17 (432) 1-3/8 (35) 48 (1219) 5 (127) 11/16 (17) 40 (1016) 73-1/2 (1867) 100 (2540) 3 (76) 177 (4496) 3 (76) 8 (203) 30-1/2 (775) 4256 (1930)
1200 (4542) 54 (1372) 22 (559) 1-3/4 (44) 60 (1524) 6 (152) 11/16 (17) 46 (1168) 85-1/2 (2172) 58 (1473) 3 (76) 131 (3327) 3 (76) 8 (203) 36-1/2 (927) 4323 (1961)
1300 (4921) 54 (1372) 22 (559) 1-3/4 (44) 60 (1524) 6 (152) 11/16 (17) 46 (1168) 85-1/2 (2172) 60 (1524) 3 (76) 141 (3581) 3 (76) 8 (203) 36-1/2 (927) 4626 (2098)
1400 (5300) 54 (1372) 22 (559) 1-3/4 (44) 60 (1524) 6 (152) 11/16 (17) 46 (1168) 85-1/2 (2172) 76 (1930) 3 (76) 151 (3835) 3 (76) 8 (203) 36-1/2 (927) 4913 (2228)
1500 (5678) 54 (1372) 22 (559) 1-3/4 (44) 60 (1524) 6 (152) 11/16 (17) 46 (1168) 85-1/2 (2172) 80 (2032) 3 (76) 159 (4039) 3 (76) 6 (152) 36-1/2 (927) 5294 (2401)
1600 (6057) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 44 (1118) 3 (76) 125 (3175) 3 (76) 6 (152) 42-1/2 (1080) 4691 (2128)
1700 (6435) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 50 (1270) 3 (76) 131 (3327) 3 (76) 6 (152) 42-1/2 (1080) 4873 (2210)
1800 (6814) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 56 (1422) 3 (76) 138 (3505) 3 (76) 6 (152) 42-1/2 (1080) 5054 (2292)
1900 (7192) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 60 (1524) 3 (76) 144 (3658) 3 (76) 6 (152) 42-1/2 (1080) 5279 (2395)
2000 (7571) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 70 (1778) 3 (76) 151 (3835) 3 (76) 6 (152) 42-1/2 (1080) 5504 (2497)
2100 (7949) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 76 (1930) 3 (76) 157 (3988) 3 (76) 6 (152) 42-1/2 (1080) 5696 (3584)
2200 (8328) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 80 (2032) 3 (76) 164 (4166) 3 (76) 6 (152) 42-1/2 (1080) 5887 (2670)
2300 (8706) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 80 (2032) 3 (76) 170 (4318) 3 (76) 6 (152) 42-1/2 (1080) 6093 (2764)
2400 (9085) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 80 (2032) 3 (76) 177 (4496) 3 (76) 6 (152) 42-1/2 (1080) 6299 (2857)
2500 (9464) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 100 (2540) 3 (76) 183 (4648) 3 (76) 6 (152) 42-1/2 (1080) 6499 (2948)
2600 (9842) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 100 (2540) 3 (76) 189 (4801) 3 (76) 6 (152) 42-1/2 (1080) 6699 (3039)
2700 (10221) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 100 (2540) 3 (76) 196 (4978) 3 (76) 6 (152) 42-1/2 (1080) 6889 (3125)
2800 (10599) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 100 (2540) 3 (76) 202 (5131) 3 (76) 6 (152) 42-1/2 (1080) 7078 (3211)
2900 (10978) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 100 (2540) 3 (76) 209 (5309) 3 (76) 6 (152) 42-1/2 (1080) 7278 (3301)
3000 (11356) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 215 (5461) 3 (76) 6 (152) 42-1/2 (1080) 7478 (3392)
3100 (11735) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 222 (5639) 3 (76) 6 (152) 42-1/2 (1080) 7679 (3483)
3200 (12113) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 228 (5791) 3 (76) 6 (152) 42-1/2 (1080) 7880 (3574)
3300 (12492) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 234 (5944) 3 (76) 6 (152) 42-1/2 (1080) 8100 (3674)
3400 (12870) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 241 (6121) 3 (76) 6 (152) 42-1/2 (1080) 8300 (3765)
3500 (13249) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 247 (6274) 3 (76) 6 (152) 42-1/2 (1080) 8500 (3856)
3600 (13627) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 254 (6452) 3 (76) 6 (152) 42-1/2 (1080) 8700 (3946)
3700 (14006) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 260 (6604) 3 (76) 6 (152) 42-1/2 (1080) 8900 (4037)
3800 (14385) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 267 (6782) 3 (76) 6 (152) 42-1/2 (1080) 9100 (4128)
3900 (14763) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 273 (6934) 3 (76) 6 (152) 42-1/2 (1080) 9300 (4218)
4000 (15142) 64 (1626) 28 (711) 2-3/4 (70) 72 (1829) 8 (203) 1-1/16 (27) 50 (1270) 95-1/2 (2426) 120 (3048) 3 (76) 280 (7112) 3 (76) 6 (152) 42-1/2 (1080) 9500 (4309)

HORIZONTAL BLADDER TANK NOTE: All dimensions are in inches (millimeters).

CAPACITY, DIMENSIONS & WEIGHT CHART

2-7
CAPACITY, DIMENSIONS & WEIGHT CHART
INSTALLATION BLADDER TANK PROPORTIONING SYSTEM

"A" NOTE: VENT VALVE WILL ALSO BE USED TO ‫ފ‬66

5 TOP OFF THE CONCENTRATE LEVEL. A FILL VALVE
CUPWILL BE PROVIDED WITH EACH TANK
4
LIFTING
LUG
"F" FNPT WATER
INLET CONNECTION C
(CONTRACTOR P.O.C.) INSTALLATION CONTENTS LABEL
INSTRUCTION (TO BE APPLIED IN
C FIELD)
LABEL
AF LOGO OPERATING
INSTRUCTIONS
CONCENTRATE LEVEL
CHECK LABEL
UL LABEL
"K"
EMERGENCY AF 1X3 LABEL
FOAM SERVICE "B" EQUIPMENT ID
LABEL
SIGHT GLASS
ASSEMBLY
"C"
(OPTIONAL)

6 8
A A
D D
1" FNPT FOAM B "G"
"J" FNPT CONCENTRATE "H"
FOAM CONCENTRATE 9 7 DRAIN/FILL CONTRACTOR
SUPPLY CONNECTION P.O.C.
(CONTRACTOR P.O.C.)
SEE NOTE 15
90°
TYP.
SIGHT GLASS
(OPTIONAL) 7
45°
TYP.

‫ (ފ‬DIA. HOLE
4" TYP. TYP. 4 PLACES

9 DETAIL "C-C" ‫ 'ފ‬DIA.

8 BOLT CIRCLE
DETAIL "A-A"
6(&7,21‫ފ''ފ‬
SIGHT GLASS FLOOR ANCHORING DETAIL
7-3/4
(OPTIONAL)

8
8-3/4 VALVE DESCRIPTION
Valve No Description Normal Position
4 ............Tank Water Vent ........................... Closed
5 ............Concentrate Vent/Fill .................... Closed
9 7 FILL FUNNEL
6 ............Water Drain/Fill............................. Closed
DETAIL "B-B" (TO BE SCREWED INTO VALVE NO. 5)
7 ............Concentrate Drain/Fill .................. Closed
SEE NOTE 10
8 ............Sight Glass (Optional) .................. Closed
9 ............Sight Glass Supply (Optional) .........Open

FIGURE 2-2
General Arrangement - Vertical Bladder Tank
with Fill Piping and Optional Sight Glass

2-8 06/18
 Empty

06/18
Capacity Weight
gal. (liters) ʺAʺ ʺBʺ ʺCʺ ʺDʺ ʺEʺ ʺFʺ ʺGʺ ʺHʺ ʺJʺ ʺKʺ lb (kg)
25 (95) 20 (508) 49 (1245) 29 (737) 22-3/4 (578) 9/16 (14) 2 (51) 15-1/4 (387) 4 (102) 2 (51) 36 (914) 150 (68)
36 (136) 24 (610) 50 (1270) 25 (635) 22-3/4 (578) 9/16 (14) 2 (51) 17-1/4 (438) 4 (102) 2 (51) 37 (940) 220 (100)
50 (189) 24 (610) 58 (1473) 33 (838) 22-3/4 (578) 9/16 (14) 2 (51) 17-1/4 (438) 4 (102) 2 (51) 45 (1143) 307 (139)
100 (379) 24 (610) 87 (2210) 62 (1575) 22-3/4 (578) 9/16 (14) 2 (51) 17-1/4 (438) 4 (102) 2 (51) 74 (1880) 465 (211)
150 (568) 30 (762) 86 (2184) 59 (1499) 27-3/4 (705) 9/16 (14) 2 (51) 20-1/4 (514) 4 (102) 2 (51) 73 (1854) 620 (281)
VERTICAL BLADDER TANK

200 (757) 30 (762) 104 (2642) 77 (1956) 27-3/4 (705) 9/16 (14) 2 (51) 20-1/4 (514) 4 (102) 2 (51) 91 (2311) 757 (343)
300 (1136) 36 (914) 108 (2743) 80 (2032) 32-3/4 (832) 9/16 (14) 2 (51) 23-1/4 (591) 4 (102) 2 (51) 95 (2413) 1101 (499)
400 (1514) 48 (1219) 91 (2311) 59-1/2 (1511) 41-1/2 (1054) 11/16 (17) 2 (51) 29-1/4 (743) 4 (102) 2 (51) 78 (1981) 1504 (682)
500 (1892) 48 (1219) 105 (2667) 73-1/2 (1867) 41-1/2 (1054) 11/16 (17) 2 (51) 29-1/4 (743) 4 (102) 2 (51) 92 (2337) 1560 (709)
600 (2271) 48 (1219) 120 (3048) 88-1/2 (2248) 41-1/2 (1054) 11/16 (17) 3 (76) 29-1/4 (743) 4 (102) 2 (51) 107 (2718) 1669 (757)
700 (2649) 48 (1219) 134 (3404) 102-1/2 (2604) 41-1/2 (1054) 11/16 (17) 3 (76) 29-1/4 (743) 4 (102) 3 (76) 121 (3073) 1799 (816)
750 (2839) 48 (1219) 142 (3607) 110-1/2 (2807) 51-1/2 (1308) 11/16 (17) 3 (76) 29-1/4 (743) 8 (203) 3 (76) 125 (3175) 1900 (862)
800 (3028) 60 (1524) 113 (2870) 78-1/2 (1994) 51-1/2 (1308) 11/16 (17) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 96 (2438) 2004 (909)
900 (3407) 60 (1524) 122 (3099) 87-1/2 (2223) 51-1/2 (1308) 11/16 (17) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 105 (2667) 2334 (1059)
1000 (3785) 60 (1524) 132 (3353) 97-1/2 (2477) 51-1/2 (1308) 13/16 (21) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 115 (2921) 2730 (1238)
1100 (4164) 60 (1524) 141 (3581) 106-1/2 (2705) 51-1/2 (1308) 13/16 (21) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 124 (3150) 3823 (1734)
1200 (4542) 60 (1524) 150 (3810) 115-1/2 (2934) 51-1/2 (1308) 13/16 (21) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 133 (3378) 3221 (1461)
1300 (4921) 60 (1524) 160 (4064) 125-1/2 (3188) 51-1/2 (1308) 13/16 (21) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 143 (3632) 3340 (1515)
1400 (5300) 60 (1524) 169 (4293) 134-1/2 (3416) 51-1/2 (1308) 13/16 (21) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 152 (3861) 3459 (1569)
1500 (5678) 60 (1524) 178 (4521) 143-1/2 (3645) 51-1/2 (1308) 13/16 (21) 3 (76) 35-3/4 (908) 8 (203) 3 (76) 161 (4089) 3510 (1592)
1600 (6057) 72 (1829) 144 (3658) 109-1/2 (2781) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 127 (3226) 3600 (1633)
1700 (6425) 72 (1829) 150 (3810) 115-1/2 (2934) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 133 (3378) 3725 (1690)
1800 (6814) 72 (1829) 157 (3988) 122-1/2 (3112) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 140 (3556) 3850 (1746)
1900 (7192) 72 (1829) 163 (4140) 128-1/2 (3264) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 146 (3708) 3975 (1803)
2000 (7571) 72 (1829) 170 (4318) 135-1/2 (3442) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 153 (3886) 4100 (1860)
2100 (7949) 72 (1829) 176 (4470) 141-1/2 (3594) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 159 (4039) 4225 (1916)
2200 (8328) 72 (1829) 183 (4648) 148-1/2 (3772) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 166 (4216) 4350 (1973)
2300 (8706) 72 (1829) 189 (4801) 154-1/2 (3924) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 172 (4369) 4475 (2030)
2400 (9085) 72 (1829) 196 (4978) 161-1/2 (4102) 57-1/2 (1461) 13/16 (21) 3 (76) 41-3/4 (1060) 8 (203) 3 (76) 179 (4547) 4600 (2087)

VERTICAL BLADDER TANK NOTE: All dimensions are in inches (millimeters).

CAPACITY, DIMENSIONS & WEIGHT CHART
CAPACITY, DIMENSIONS & WEIGHT CHART

2-9
BLADDER TANK PROPORTIONING SYSTEM FILLING PROCEDURES

CHAPTER 3
CONCENTRATEFILLINGPROCEDUREFORBLADDERTANKS

WARNING:
Incorrect filling procedures can damage the internal bladder. Angus Fire products have a limited warranty
for one year from date of purchase.
NOTE: AF recommends the bladder tank be kept completely full at all times to insure maximum fire fighting
capability of the system. The bladder tank should be refilled or topped off any time the system has been activated
and foam concentrate has been discharged from the tank.
AF recommends that the bladder tank be filled using a motor driven fill pump, however, as an alternative, a hand
operated fill pump can be used in place of the motor driven type. Initial fill and empty bladder tank fill procedures
are identical for both motor driven and hand pumping methods. The motor driven pump fill/refill method only is
to be used when filling the bladder tank with AR-AFFF foam concentrates.

3-1. Introduction
The following describes the recommended method for filling
bladder tanks. To assure that the bladder is positioned so as
to be fully supported by the tank shell, it is imperative that
this procedure be followed.
The fill procedure is divided into two sections: The first
section (3-2.) covers Horizontal Bladder Tanks and the
second section (3-3.) covers Vertical Bladder Tanks.
Each fill section is further divided into:
A. Initial Fill or Empty Bladder Tank Fill.
B. Refilling or Topping-Off using motor driven foam
concentrate pump because of: (1) the type of foam
concentrate, i.e., an AR-AFFF, or (2) the volume to be
replenished.
C. Topping-Off by hand pouring foam concentrate from
containers directly into the fill funnel.
CAUTION:
The method described in Section C can be used only when
less than 30% of tank volume needs to be replenished
and must not be used when topping-off with AR-AFFF
foam concentrates due to the viscosity characteristics
of alcohol type AFFF agents.
D. Topping-Off by using the hand pumping method.
The following equipment is required for proper bladder tank
fill in cases of initial fill/empty tank or large volume refill:
1. An open top 55 gallon drum (208 L), or appropriate
sized container (approx. 3 ft. high x 2 ft. dia.), to be
completely filled with clean fresh water.
2. An appropriate length (20 ft.) of 1ʺ clear air/foam
concentrate vent hose with a male NPT swivel for
connection to Foam Concentrate Vent Valve 5, and a
weighted end piece to hold and maintain the clear hose
at the bottom of the 55 gal. drum. This length of clear
hose connects Valve 5 to the 55 gallon drum allowing
bladder air discharge thru the water in the drum, and
also allows foam concentrate discharge indicating that
the bladder is completely filled.
3.* A Bladder Tank Fill Manifold which includes the
required valves, fittings and pressure gauge. See Fill
Manifold Illustration, page 3-2, for parts and description.
NOTE: AF recommends a pressure gauge in the
manifold type setup as an additional safeguard when
filling. If unreasonably high pressure is indicated on the
gauge (10 psi or higher), shutdown the fill operation and
check the setup to see that it conforms to AF instructions,
and to insure that all valves are in the correct position
at that point in the procedure.
4.* A clean air or nitrogen supply (25 psi to 35 psi
capacity) along with approximately 25 ft. of heavy duty
compressor hose and fittings required for connection to
the 1/4ʺ NPT valve on the Bladder Tank Fill Manifold.

06/18 3-1
FILLING PROCEDURES BLADDER TANK PROPORTIONING SYSTEM

5. A foam concentrate fill pump. Also, the hose and
adapters needed to connect the pump with the fill
manifold and hose, adapters and dip tube needed to
transfer the foam concentrate from its container to the
pump. (* All equipment in item 5, including a motor
driven foam concentrate pump, positive displacement,
rated 20 gpm @ 20 psi., is available in an AF Electric
Fill Pump Kit, NF part number:1221-0100-4)
6.* 2 lengths of rubber garden hose (3/4ʺ x 25 ft.) which:
a. Are used to add water, when required, to the shell
side of the bladder thru the Water Drain/Fill Valve
No. 6.
b. Allows water discharged from the Tank Water Vent
Valve 4 to be directed to a drain.
Refer to Valve Description and Position Chart, Fig. 4-1 for
Horizontal Tanks or Fig. 4-2 for Vertical Tanks for valve
numbers, description and normal valve stand-by position.
NOTE: * indicates a complete Bladder Tank Electric Fill
Pump Kit available from AF. Kit includes all necessary
hose, tubing, fittings, fill manifold, electric fill pump and
air compressor (optional item).
• Complete kit w/compressor (Items 3, 4, 5 & 6) - Part
number: 1221-0100-2.
• Complete kit w/o compressor (Items 3, 5 & 6) - Part
number: 1221-0100-3.
• Electric Fill Pump Kit only (Item 5) - Part number:
1221-0100-4.
Contact AF Sales Department for further information.
CAUTION:
Before starting the Bladder Tank Fill Procedure, carefully
review the valve description chart and diagrams. Read
all fill instructions before attempting Bladder Tank fill.
Failure to follow these filling instructions may result in
a ruptured internal bladder.

Bladder Tank Fill Manifold

Pressure Gauge
0 - 60 PSI

7
6 4
3 1 3
Connection
To Concentrate/Water
Foam Concentrate Drain/Fill Shutoff ValveI
&
Water Drain/Fill Valve

3 6
2 8

9 5

Air Supply
Shutoff Valve

Item No. Description Quantity

1 ...........................Pipe Cross, Std MI, 1ʺ............................................................... 1
2 ...........................Pipe Union, Std. MI, 1ʺ ............................................................. 1
3 ...........................Pipe Nipple, Std Stl, 1ʺ x 2ʺ ...................................................... 3
4 ...........................Ball Valve, 1ʺ Brass Full Port ................................................... 1
5 ...........................Ball Valve, 1/4ʺ Brass Full Port ................................................ 1
6 ...........................Pipe Bushing, Hex Std MI, 1/4 x 1 ........................................... 2
7 ...........................Pressure Gauge, 2ʺ 0-60 psi, 1/4ʺ MNPT Bot. Conn. ............... 1
8 ...........................Pipe Nipple, X-Hvy Stl, 1/4 x 1 Close ...................................... 1
9 ...........................Pipe Plug, Std MI, 1/4ʺ ............................................................. 1

3-2 06/18
BLADDER TANK PROPORTIONING SYSTEM HORIZONTAL BLADDER TANK FILLING PROCEDURES

3-2. Horizontal Bladder Tank Filling Instructions

A. Initial Fill or Empty Bladder Tank Fill

CAUTION: Be sure all valves are in their normal stand-by position. Refer
A Bladder Integrity Test must be performed prior to to System Operating Drawing Fig. 4-1, Horizontal Bladder
initial fill or empty tank fill. See Chapter 10 for Bladder Tanks, for Normal Stand-By Valve Position Chart and valve
Integrity instructions. location. See Figures 3-1 and 3-2 for set-up illustrations.

AIR/FOAM CONCENTRATE VENT HOSE

5 2
4
BLADDER SIGHT GLASS
AIR DISCHARGE (OPTIONAL)
55 GAL. DRUM
THRU WATER
FILLED WITH
IN DRUM
WATER AIR

1A

9 7
1

OVERFLOW TUBE 6
TO DRAIN
(OPTIONAL) 8

0 - 60 PSI
PRESSURE GAUGE
BLADDER FILLED CONCENTRATE/WATER
WITH AIR SHUTOFF VALVE
(CLOSED)
AIR
AIR SUPPLY SHUTOFF VALVE (OPEN)

NITROGEN
OR
COMPRESSED AIR
SUPPLY FILL MANIFOLD
END VIEW

FIGURE 3-1 BLADDER FILLED WITH AIR

1. Close Valve 2. Be sure Valve 1, or 1A if appropriate, is is closed. Connect the air supply to the fill manifold.
closed. Connect the air/foam concentrate vent hose to Open Valve 5. Open the Air Supply Shutoff Valve.
the Bladder Foam Concentrate Vent Valve 5. Fill the 55 Start the air source, at a pressure between 5-10 psi, and
gallon drum completely with water and place the vent slowly open Valve 7. The bladder will begin to fill with
hose discharge end at the bottom of the drum. The vent air. See Figure 3-1.
hose must be positioned and maintained at the bottom
4. The bladder is filled with air when air bubbles are
of the drum using a weighted device. Attach one end
expelled from the vent hose at the bottom of the drum.
of overflow hose to Valve 4 and place the other end of
Let the vent hose expel air for approximately 30 seconds
the hose into a drain or container.
to insure complete inflation of the bladder.
2. If desired, attach a drain hose to Valve 6 and run it to
5. Close the manifold Air Supply Shutoff Valve and Valve
a drain or drain area. Open the Water Drain/Fill Valve
7. Shutdown and disconnect air supply from the fill
6 and the Tank Water Vent Valve 4.
manifold.
3. Attach the fill manifold to Foam Concentrate Drain/ Fill
Valve 7. Make sure the Concentrate/Water Shutoff Valve

06/18 3-3
HORIZONTAL BLADDER TANK FILLING PROCEDURES BLADDER TANK PROPORTIONING SYSTEM

6. Connect the foam concentrate fill pump to the fill
manifold Concentrate/Water Shutoff Valve. Connect
the pump to the foam concentrate source.
7. Open the Concentrate/Water Shutoff Valve. Start
pumping foam concentrate and slowly open Valve 7.
Be sure to start pumping then open Valve 7. Fill bladder
at a pressure between 5-10 psi. See Figure 3-2.
CAUTION:
Make certain that vent hose remains securely
positioned at bottom of 55 gallon drum.
NOTE: Air bubbles will be expelled thru the vent
hose and drum as foam concentrate displaces the air
and fills the bladder.
NOTE: If appropriate, when the bladder is almost full
reduce the foam concentrate fill rate.
8. Continue filling until foam concentrate is seen in the
clear vent hose or is detected coming from the hose
discharge end.
CAUTION:
Foam concentrate bubbles may be detected in the
vent hose or at the discharge end of the hose when
nearing bladder capacity. These bubbles do not
indicate a full bladder. Continue filling until liquid
foam concentrate is detected.
CAUTION:
Normally the actual capacity of a bladder tank
will exceed the nominal capacity listed on the tank.
Therefore, it is recommended to continue filling until
foam concentrate is detected coming from Valve 5
and not until nominal capacity is reached. If the
tank is not filled to capacity with foam concentrate,
the remaining area of the tank shall be filled with
water until all air has been vented from the tank.
9. Close Valve 7. Remove the fill manifold.
NOTE: Flush the fill manifold and foam concentrate
fill pump (following manufacturer’s instructions) after
filling bladder tank.
10. If the system is not equipped with a sight glass level
indicator, return all valves to normal stand-by positions
as shown on the System Operating Drawing Fig. 4-1.
Record date of refill/top-off and notify appropriate
personnel that system is back in service.
11. If the system is equipped with a sight glass level indicator,
refer to Section 3-4, Procedures for Checking Foam
Concentrate Level.

AIR/FOAM CONCENTRATE VENT HOSE

AIR BUBBLES
THEN LIQUID 5 2
4
FOAM CONCENTRATE SIGHT GLASS
DISCHARGE (OPTIONAL)
55 GAL. DRUM THRU WATER
FILLED WITH
WATER
IN DRUM AIR

FOAM 1A
CONCENTRATE
9 7
1

OVERFLOW TUBE 6
TO DRAIN
(OPTIONAL) 8
0 - 60 PSI
BLADDER FILLING PRESSURE GAUGE
WITH CONCENTRATE/WATER SHUTOFF VALVE
FOAM CONCENTRATE. (OPEN)
AIR BLADDER AIR VENTED
FOAM CONCENTRATE SUPPLY
THRU VALVE 5
FOAM TO FILL PUMP

CONCENTRATE
AIR SUPPLY SHUTOFF VALVE
(CLOSED) FILL MANIFOLD

END VIEW FIGURE 3-2 BLADDER FILLING WITH

FOAM CONCENTRATE
3-4 06/18
BLADDER TANK PROPORTIONING SYSTEM
B. Refilling or Topping Off Using Motor Driven Foam Concentrate Pump
NOTE: The following procedure assumes that the system
has been operated, and there is some foam concentrate in
the bladder and water occupies the remaining area in the
tank shell. It is also assumed that the bladder is leak free
and in good condition. If the system is equipped with a sight
glass level indicator, refer to Section 3-4, Procedures for
Checking Foam Concentrate Level.
CAUTION:
When topping off, make sure foam concentrate fill pump
does not exceed the water venting (discharge) capability of
Valve 4. Throttle thru Valve 7, or if using a fill manifold,
use the Concentrate/Water Shutoff Valve.
NOTE: Be sure all valves are in their normal standby
position. Refer to System Operating Drawing Fig. 4-1,
Horizontal Bladder Tanks, for Normal Stand-By Valve
Position Chart and valve location.
1. Close Valve 1, 1A and 2. Attach the fill manifold to the
Foam Concentrate Drain/Fill Valve. Make sure that the
Air Supply Shutoff Valve is closed. Attach one end of
overflow tubing to Valve 4 and place other end of hose
into a drain or container. See Figure 3-3 below.
2. Connect the foam concentrate fill pump to the fill
manifold Concentrate/Water Shutoff Valve. Connect
the pump to the foam concentrate source.
3. If desired, attach a drain hose to Valve 6 and run it to
a drain or drain area. Open Water Vent Valve 4. Open
Bladder Foam Concentrate Vent Valve 5.
NOTE: 4 5
Quantity of foam concentrate and water shown
are for illustration purposes only. Actual amount
of foam concentrate/water will vary depending
on individual system circumstances.
SHELL WATER
OVERFLOW TUBE
TO DRAIN FOAM
CONCENTRATE
WATER IN SHELL-
A QUANTITY OF
UNDISCHARGED
FOAM CONCENTRATE
IN BLADDER
FOAM
FOAM CONCENTRATE SUPPLY
CONCENTRATE TO FILL PUMP
FIGURE 3-3 REFILLING OR TOPPING-OFF
06/18
HORIZONTAL BLADDER TANK FILLING PROCEDURES
4. Open the Concentrate/Water Shutoff Valve. Start the
foam concentrate fill pump and slowly open Valve 7.
Be sure to start the pump then open Valve 7.
5. Fill the bladder until foam concentrate is discharged from
Valve 5 and no water is being discharged from Valve
4. At this time, open Valve 6 and drain any remaining
water from the tank shell.
6. Close the Concentrate/Water Shutoff Valve and shut
down the foam concentrate fill pump.
7. Return all tank valves to their normal stand-by position.
Refer to System Operating Drawing Fig. 4-1, Horizontal
Bladder Tanks, for Normal Stand-By Valve Position
Chart and valve location.
8. Disconnect foam concentrate fill pump at the fill
manifold and flush the pump following manufacturer’s
instructions. Remove the fill manifold from Valve 7.
Thoroughly flush fill manifold.
9. If the system is not equipped with a sight glass level
indicator, return all valves to normal stand-by positions
as shown on the System Operating Drawing Fig. 4-1.
Record date of refill/top-off and notify appropriate
personnel that system is back in service.
10. If the system is equipped with a sight glass level indicator,
refer to Section 3-4, Procedures for Checking Foam
Concentrate Level.
2
SIGHT GLASS
(OPTIONAL)
WATER
1A
9 7
1
(OPTIONAL) 8
0 - 60 PSI
PRESSURE GAUGE
CONCENTRATE/WATER SHUTOFF VALVE
(OPEN)
AIR SUPPLY SHUTOFF VALVE
(CLOSED)
FILL MANIFOLD
3-5
HORIZONTAL BLADDER TANK FILLING PROCEDURES BLADDER TANK PROPORTIONING SYSTEM

C. Topping-Off Using Hand Pouring Method

CAUTION:
To be used only when less than 30% of tank volume needs
to be replenished. Do not use this method for empty tanks
or when topping-off with AR-AFFF foam concentrate.
NOTE: Be sure all valves are in their normal stand-by
position. Refer to System Operating Drawing, Fig. 4-1
for Horizontal Bladder Tanks or Fig. 4-2, Vertical Bladder
Tanks, for Normal Stand-By Valve Position Chart and valve
location.
1. See Figure 3-4. Attach fill funnel to Valve 5.
2. If desired, attach a drain hose to Valve 6 and run it to a
drain or drain area. Open Valve 6 and slowly remove
water from the shell until pressure inside the bladder
drops enough to allow foam concentrate to be added
thru the fill funnel.
3. Attach one end of overflow tubing to Valve 4 and place
other end of hose into a drain or container.
4. Close Valve 2. Make sure Valve 1 is closed. Slowly
open Valves 4 and 5.
WARNING:
The Bladder Tank may be under pressure when
opening Valves 4 and 5. Do not put face or body in
front of valves until pressure has been vented.
5. Hand pour foam concentrate into fill funnel. Fill tank
to capacity.
NOTE: Foam concentrate must be poured into the fill
funnel slowly. The fill funnel must be kept full at all
times to prevent air from entering fill connection and
causing frothing of the foam concentrate.
6. If the system is not equipped with a sight glass level
indicator, return all valves to normal stand-by positions
as shown on the System Operating Drawing Fig. 4-1,
Horizontal Tanks or Fig. 4-2, Vertical Tanks. Record
date of refill/top-off and notify appropriate personnel
that system is back in service.
7. If the system is equipped with a sight glass level indicator,
refer to Section 3-4, Procedures for Checking Foam
Concentrate Level.

HAND POURING
METHOD
SHELL WATER
OVERFLOW TUBE 4
TO DRAIN 5 2
BLADDER
SIGHT GLASS
(OPTIONAL)
WATER DRAINED FROM SHELL

FOAM VALVE 7
1A
CONCENTRATE CLOSED
FOR HAND POUR
1 9 7

BLADDER 6

(OPTIONAL) 8

FOAM
CONCENTRATE FIGURE 3-4 TOPPING-OFF
USING HAND POURING
END VIEW

3-6 06/18
BLADDER TANK PROPORTIONING SYSTEM HORIZONTAL BLADDER TANK FILLING PROCEDURES

D. Topping-Off Using Hand Pumping Method

CAUTION:
To be used only when less than 30% of tank volume
needs to be replenished.
NOTE: Be sure all valves are in their normal standby
position. Refer to System Operating Drawing, Fig. 4-1
for Horizontal Bladder Tanks or Fig. 4-2, Vertical Bladder
Tanks, for Normal Stand-By Valve Position Chart and valve
location.
1. See Figure 3-5. Close Valve 2. Make sure Valve 1 is
closed.
2. If desired, attach a drain hose to Valve 6 and run it to
a drain or drain area. Attach one end of overflow hose
to Valve 4 and place the other end of the hose into a
drain or container. Slowly open Valve 6 and Valve 4
and remove water from the shell.
3. Attach the fill manifold to Valve 7. Connect the hand
pump/foam concentrate supply to the fill manifold
concentrate/water shutoff valve.
4. Open Valve 7. Slowly open the fill manifold concen -
trate/water shutoff valve and start hand pumping foam
concentrate into the bladder.
5. Open Valve 5. If required, use the concentrate/water
shutoff valve for throttling the pressure to the bladder.
Water may still flow from the shell thru Valve 6 as
concentrate is added.
6. Continue pumping concentrate until foam concentrate
is detected coming from Valve 5. Close the concentrate/
water shutoff valve and then close Valves 4, 5, 6 and 7.
7. If the system is not equipped with a sight glass level
indicator, return all valves to normal stand-by positions
as shown on the System Operating Drawing Fig.
4-1,Horizontal Tanks or Fig. 4-2, Vertical Tanks. Record
date of refill/top-off and notify appropriate personnel
that system is back in service.
8. If the system is equipped with a sight glass level indicator,
refer to Section 3-4, Procedures for Checking Foam
Concentrate Level.

SHELL WATER
OVERFLOW TUBE 4
TO DRAIN 5 2
BLADDER
SIGHT GLASS
(OPTIONAL)
WATER DRAINED FROM SHELL

FOAM VALVE 7
1A
CONCENTRATE OPEN
FOR HAND PUMPING
1 9 7

BLADDER 6
(OPTIONAL) 8
0 - 60 PSI

FIGURE 3-5
PRESSURE GAUGE
CONCENTRATE/WATER
SHUTOFF VALVE

TOPPING-OFF
(OPEN)
FOAM
CONCENTRATE
USING HAND PUMPING
METHOD HAND
PUMPING AIR SUPPLY
FILL MANIFOLD
END VIEW METHOD SHUTOFF VALVE
(CLOSED)

06/18 3-7
VERTICAL BLADDER TANK FILLING PROCEDURES BLADDER TANK PROPORTIONING SYSTEM

3-3. VERTICAL BLADDER TANK FILLING INSTRUCTIONS

A. Initial Fill or Empty Bladder Tank Fill

CAUTION:
A Bladder Integrity Test must be performed prior to
initial fill or empty tank fill. See Chapter 10 for Bladder
BLADDER
Integrity instructions. AIR DISCHARGE
THRU WATER
Be sure all valves are in their normal stand-by position. AIR/FOAM CONCENTRATE VENT HOSE IN DRUM

Refer to System Operating Drawing Fig. 4-2, Vertical

Bladder Tanks, for Normal Stand-By Valve Position Chart
and valve location. See Figures 3-6, 3-7 and 3-8 for set-up
SHELL WATER
illustrations. OVERFLOW TUBE
TO DRAIN
1. See Figure 3-6. Close Valve
2. Be sure Valve 1, or 1A if 5

appropriate, and Valve 6 are SYSTEM FLOW 55 GAL. DRUM

FILLED WITH
closed. Open Valves 4 and 5. WATER
4
2. Attach the fill manifold to
Valve 6. Attach one end of
STEPS 1 - 3
overflow hose to Valve 4 and place the
WATER
other end of the hose into a drain or 2
container. Connect a water source to the
concentrate/water shutoff valve. Be sure SIGHT GLASS
(OPTIONAL)
the concentrate/water shutoff valve is
closed before pressurizing the water line. 1A WATER
Open Valve 6 and then slowly open the
fill manifold Concentrate/Water Shutoff
Valve, and fill the tank shell until all air
is vented from the bladder and a steady
flow of water comes thru Valve 4. 1

3. Connect the air/foam concentrate vent 7

9
hose to the Bladder Foam Concentrate
Vent Valve 5. Fill the 55 gallon drum
completely with water and place the vent
6
hose discharge end at the bottom of the (OPTIONAL) 8

drum. The vent hose must be positioned

and maintained at the bottom of the drum
using weighted device. 0 - 60 PSI PRESSURE GAUGE

CONCENTRATE/WATER
SHUTOFF VALVE
(OPEN)

FILL MANIFOLD
WATER SUPPLY
TO SHELL
AIR SUPPLY SHUTOFF VALVE (CLOSED)

FIGURE 3-6 TANK SHELL FILLED WITH WATER

3-8 06/18
BLADDER TANK PROPORTIONING SYSTEM VERTICAL BLADDER TANK FILLING PROCEDURES

4. Close Valve 6 (Valve 4 remains open). Attach BLADDER AIR DISCHARGE

the fill manifold to Foam Concentrate Drain/ AIR/FOAM CONCENTRATE VENT HOSE
THRU WATER
IN DRUM
Fill Valve 7. Make sure the Concentrate/
Water Shutoff Valve is closed. Connect the
air supply to the fill manifold. Open the Air
Supply Shutoff Valve. Start the air source, SHELL WATER
at a pressure between 5-10 psi, and slowly OVERFLOW TUBE
TO DRAIN
open Valve 7.
The bladder 5
will begin to SYSTEM FLOW 55 GAL. DRUM
FILLED WITH
fill with air. WATER
Completely fill 4
bladder with
air. See Figure AIR AIR STEPS 4 - 6
3-7. 2
5. The bladder is filled with
air when air bubbles are SIGHT GLASS
(OPTIONAL)
expelled from the vent
hose at the bottom of WATER
1A
the drum, and water no
WATER
longer flows from Valve
4. Let the vent hose expel
air for approximately 30
seconds to insure complete 1
inflation. Open Valve 6 to
drain any remaining water 9 7
from the shell.
6. Close Valves 6 and 7 and
the manifold Air Supply 6 (OPTIONAL) 8
Shutoff Valve. Shutdown
and disconnect air supply 0 - 60 PSI PRESSURE GAUGE
from the manifold.
CONCENTRATE/WATER
SHUTOFF VALVE
(CLOSED)

AIR SUPPLY SHUTOFF VALVE (OPEN)

NITROGEN FILL MANIFOLD

OR
COMPRESSED AIR
SUPPLY

FIGURE 3-7 BLADDER BEING FILLED WITH AIR

06/18 3-9
VERTICAL BLADDER TANK FILLING PROCEDURES BLADDER TANK PROPORTIONING SYSTEM

7. Connect the foam concentrate fill pump to the fill NOTE: Flush the fill manifold and foam concentrate
manifold Concentrate/Water Shutoff Valve. Connect fill pump (following manufacturer’s instructions) after
the pump to the foam concentrate source. See Figure filling bladder tank.
3-8.
11. If the system is not equipped with a sight glass level
8. Open the Concentrate/Water Shutoff Valve. Start indicator, return all valves to normal stand-by positions
pumping foam concentrate and slowly open Valve 7. as shown on the System Operating Drawing Fig. 4-2.
Be sure to start pumping then open Valve 7. Record date of refill/top-off and notify appropriate
personnel that system is back in service.
CAUTION:
12. If the system is equipped with a sight glass level indicator,
Make certain that vent hose remains securely
refer to Section 3-4, Procedures for Checking Foam
positioned at bottom of 55 gallon drum.
Concentrate Level.
NOTE: Air bubbles will be expelled thru the vent AIR BUBBLES THEN LIQUID
hose and drum as foam concentrate displaces the air AIR/FOAM CONCENTRATE FOAM CONCENTRATE
VENT HOSE DISCHARGE THRU WATER
and fills the bladder. IN DRUM

9. Continue filling until SHELL WATER

foam concentrate is seen OVERFLOW TUBE
TO DRAIN
in the clear vent hose or
is detected coming from 5
SYSTEM
the hose discharge end. FLOW

CAUTION: 4 55 GAL. DRUM

FILLED WITH
Foam concentrate bubbles may WATER
be detected in the vent hose or AIR AIR
at the discharge end of the hose STEPS 7 - 9
2
when nearing bladder capacity.
These bubbles do not indicate SIGHT GLASS
a full bladder. Continue filling (OPTIONAL)
until liquid foam concentrate
is detected. 1A

Normally the actual capacity

of a bladder tank will exceed
the nominal capacity listed FOAM
on the tank. Therefore, it is 1 CONCENTRATE
recommended to continue
filling until foam concentrate is 9 7
detected coming from Valve 5
and not until nominal capacity
is reached. If the tank is not (OPTIONAL) 8
filled to capacity with foam
6
concentrate, the remaining 0 - 60 PSI PRESSURE GAUGE
area of the tank shall be filled CONCENTRATE/WATER
SHUTOFF VALVE
with water until all air has been (OPEN)
vented from the tank.
FOAM CONCENTRATE
10. Close Valve 7. Remove the SUPPLY
fill manifold. TO FILL PUMP FILL MANIFOLD
AIR SUPPLY SHUTOFF VALVE (CLOSED)

FIGURE 3-8
BLADDER FILLING WITH FOAM CONCENTRATE
3-10 06/18
BLADDER TANK PROPORTIONING SYSTEM VERTICAL BLADDER TANK FILLING PROCEDURES

B. Refilling or Topping-Off Using Motor Driven Foam Concentrate Pump

NOTE: The following procedures assume the system has 6. Close the Concentrate/Water Shutoff Valve and shut
been operated; and therefore, the tank shell is filled with down the foam concentrate fill pump.
water. It is also assumed that the bladder is leak free and
in good condition. If not, water must be added to the tank 7. Return all tank valves to their normal stand-by position.
thru Valve 6 or Valve 2 until it flows from Valve 4. Refer to System Operating Drawing Fig. 4-2, Vertical
Bladder Tanks, for Normal Stand-By Valve Position
CAUTION: Chart and valve location.
When topping-off, make sure foam concentrate fill
pump does not exceed the water venting (discharge) 8. Disconnect foam concentrate fill pump at the fill
capability of Valve 4. Throttle thru Valve 7, or if using a manifold and flush the pump following manufacturer’s
fill manifold, use the Concentrate/Water Shutoff Valve. instructions. Remove the fill manifold from Valve 7.
Thoroughly flush fill manifold.
NOTE: Be sure all valves are in their normal stand-by
position. Refer to System Operating Drawing Fig. 4-2, 9. If the system is not equipped with a sight glass level
Vertical Bladder Tanks, for Normal Stand-By Valve Position indicator, return all valves to normal stand-by positions
Chart and valve location. as shown on the System Operating Drawing Fig. 4-2.
Record date of refill/top-off and notify
1. Close Valve 1, 1A SHELL WATER appropriate personnel that
and 2. Attach the fill OVERFLOW TUBE
system is back in service.
TO DRAIN
manifold to the Foam
Concentrate Drain/Fill SYSTEM 5 10. If the system is equipped
Valve. Make sure that FLOW with a sight glass level
the Air Supply Shutoff indicator, refer to
Valve is closed. Attach 4 Section 3-4, Procedures
one end of overflow tubing to for Checking Foam
Valve 4 and place other end of Concentrate Level.
hose into a drain or container. WATER WATER
See Figure 3-9 for setup. 2

2. Connect the foam concentrate SIGHT GLASS

fill pump to the fill manifold (OPTIONAL)
Concentrate/ Water Shutoff
Valve. Connect the pump to 1A
the foam concentrate source.
3. If desired, attach a drain hose
to Valve 6 and run it to a drain FOAM
or drain area. Open Water Vent 1
CONCENTRATE
Valve 4. Open Bladder Foam
Concentrate Vent Valve 5. 7
9
4. Open the Concentrate/Water
Shutoff Valve. Start the foam
concentrate fill pump and slowly (OPTIONAL) 8

open Valve 7. Be sure to start the 6

0 - 60 PSI PRESSURE GAUGE
pump then open Valve 7. CONCENTRATE/WATER
SHUTOFF VALVE
5. Fill the bladder until foam concentrate (OPEN)
is discharged from Valve 5 and no
water is being discharged from Valve FOAM CONCENTRATE
4. At this time, open Valve 6 and SUPPLY
FILL
TO FILL PUMP
drain any remaining water from the AIR SUPPLY SHUTOFF VALVE (CLOSED) MANIFOLD
tank shell.
FIGURE 3-9
BLADDER FILLING WITH FOAM CONCENTRATE
06/18 3-11
VERTICAL BLADDER TANK FILLING PROCEDURES BLADDER TANK PROPORTIONING SYSTEM

C. Topping-Off Using Hand Pouring Method

CAUTION:
To be used only when less than 30% of tank volume
needs to be replenished. Do not use this method for empty
tanks or when filling with AR-AFFF foam concentrates.
1. Follow procedures as described for Horizontal Bladder
Tanks, Sect. 3-2.C.
D. Topping-Off Using Hand Pumping Method
1. Follow procedures as described for Horizontal Bladder
Tanks, Sect. 3-2.D.

3-4. Procedures for Checking Foam Concentrate Level

NOTE: Be sure all valves are in their normal stand-by
position. Refer to System Operating Drawing Fig. 4-1 for
Horizontal Bladder Tanks or Fig. 4-2 for Vertical Bladder
Tanks, for Normal Stand-By Valve Position Chart and valve
location.
CAUTION:
Alcohol type AFFF foam levels will not be accurately
indicated in the sight glass, therefore it is necessary to
determine a full condition by noting foam concentrate
flow from the Bladder Foam Concentrate Vent Valve 5,
as descibed in the filling instructions in this manual. It
may be necessary to remove and clean the sight glass
and then re-install after checking the level.
The foam concentrate level cannot be checked while the
tank is pressurized. To determine the concentrate level,
follow the procedures below:
1. Depressurize tank.
a. Close Valve 2. Make sure Valves 1 and 7 are closed.
b. Slowly open the following valves: Valve 4 (allow
pressure to vent before opening remaining valves),
5, 6, 8 and 9 (Valve 9 normally open).
CAUTION:
The tank will still contain some residual pressure
which will be released.
2. When water stops flowing from Water Drain/Fill Valve
6, observe the concentrate level in the sight glass.
3. For tanks with an alcohol type AFFF foam concentrate:
Use a dipstick or ruler through the Foam Concentrate
Vent Valve, Valve 5, to measure the foam concentrate
level.
4. To drain the sight glass, close Valve 9 and open Valve
7. Make sure Valve 9 is closed. Return all valves to
their normal stand-by position as shown on the System
Operating Drawing Fig. 4-1, Horizontal Tanks, or Fig.
4-2, Vertical Tanks.
5. If the bladder tank has been completely filled with
foam concentrate, no water has to be replaced in the
tank shell to return the tank to full stand-by condition.
However, if the system has been operated and there is
foam concentrate in the bladder and water occupied the
remaining area in the tank shell before checking the
foam level, water must be replaced in the tank shell to
return the tank to full stand-by condition:
a. Attach a water supply to Valve 6.
b. Open Valves 5 and 6. Slowly add water thru Valve 6.
c. When foam concentrate is discharged from Valve
5, shut off the water supply and close Valve 5.
d. Open Valve 4 and slowly add water thru Valve 6
until water flows from Valve 4. Close Valves 4 & 6.
e. Return all valves to their normal stand-by position
as shown on the System Operating Drawing, Fig.
4-1 or Fig. 4-2. The tank is now in its stand-by
condition.
6. If appropriate, record date of fill and notify appropriate
personnel that system is back in service.

3-12 06/18
BLADDER TANK PROPORTIONING SYSTEM
CHAPTER 4 - OPERATING PROCEDURES
4-1. Operation of System
NOTE: Before operation, verify that all valves on the proportioning system are in their normal stand-by position. Refer
to System Operating Drawing Fig. 4-1 for Horizontal Bladder Tanks or Fig. 4-2 for Vertical Bladder Tanks, for Normal
Stand-By Valve Position Chart and valve location.
1. Manual Operation (No Automated Valves):
a. Open the appropriate foam solution discharge
valve(s) to the discharge device(s) in the required
hazard area(s).
b. Start water flow through the ratio controller(s).
c. Open the appropriate Foam Concentrate Supply
Valve(s) No. 1 for the required hazard area(s).
2. Automatic Operation (Automated Systems Only):
Upon initiation of the automatic start sequence, the
following should occur:
4-2. Shutdown of System
1. Manual Operation (No Automated Valves):
a. Close Foam Concentrate Supply Valve(s) No. 1
for the appropriate hazard area(s).
WARNING:
Only after the fire is out and the danger of
reignition has passed, shall consideration be
given to flushing and draining the system.
b. Flush the system by allowing the water to flow until
clear water issues from devices being operated.
c. Stop the water flow to the ratio controller(s).
d. Close the appropriate Foam Solution Discharge
Valve(s) to the hazard area(s).
06/18
OPERATING PROCEDURES
a. The appropriate foam solution discharge valve(s) to the
discharge device(s) in the required hazard area(s) will
open.
b. Water flow through the ratio controller(s) will start.
c. The appropriate automatic Foam Concentrate Supply
Valve(s) No. 1A for the required hazard area(s) will
open.
NOTE: The above is representative of a fully
automated system. Since certain systems have both
manually and automatic actuated valves, personnel
operating the system must actuate only manual valves
in conjunction with the automatic sequence above.
e. Return all valves to their normal stand-by position.
Refer to Fig. 4-1 for Horizontal Tanks or Fig. 4-2 for
Vertical Tanks for valve position.
f. Replenish supply of foam concentrate. Refer to Bladder
Tank Filling Instructions, Chapter 3.
CAUTION:
Only foam concentrate of the type listed on the
tank nameplate should be used to replenish the
tank. Mixing of different types or brands of foam
concentrate could cause deterioration of foam
concentrates or failure of the system.
g. Replace all breakable components such as glass
diaphragms, rupture discs, etc. in foam lines or foam
making devices.
4-1
OPERATING PROCEDURES
2. Automatic Operation (Automated Systems Only):
Reset automatic system. Upon system shutdown and
system reset, the following sequence should occur:
a. The appropriate foam solution discharge valve(s)
to the discharge device(s) in the hazard area(s) will
close.
b. Water flow to the ratio controller(s) will stop.
c. The appropriate automatic Foam Concentrate
Supply Valve(s) No. 1A for the required hazard
area(s) will close.
NOTE: Water Powered Foam Concentrate Supply
Valve(s) 1A do not reset automatically and must be
reset manually.
NOTE: The above is representative of a fully
automated system. Since certain systems have both
manually and automatic actuated valves, personnel
operating the system must close only manual valves
in conjunction with the automatic sequence above.
4-3. Automatic System Flushing
NOTE: If system has a water powered foam concentrate
valve, the cylinder water pressure supply valve in the water
line supplying pressure to the water powered ball valve
operating cylinder must be closed before any flushing
operation.
The proportioning system must be flushed and drained
after operation. Flushing may be done by control system or
4-2
BLADDER TANK PROPORTIONING SYSTEM
d. Replenish supply of foam concentrate. Refer to Bladder
Tank FIlling Instructions, Chapter 3.
e. Return all valves to their normal stand-by position.
Refer to Fig. 4-1 for Horizontal Tanks or Fig. 4-2 for
Vertical Tanks for valve position.
CAUTION:
Only foam concentrate of the type listed on the
tank nameplate should be used to replenish the
tank. Mixing of different types or brands of foam
concentrate could cause deterioration of foam
concentrates or failure of the system.
Filling Instructions described in Chapter 3 must be
followed to prevent damage to the bladder.
f. Replace all breakable components such as glass
diaphragms, rupture discs, etc., in foam lines or foam
making devices.
manual override on automated valve(s) or a combination of
the two. Allow clear water to flow until clear water issues
from devices operated. Reset automatic system and return
all valves to their normal stand-by position. Refer to System
Operating Drawing Fig. 4-1 for Horizontal Bladder Tanks
or Fig. 4-2 for Vertical Bladder Tanks, for Normal Stand-By
Valve Position Chart and valve location.
06/18
BLADDER TANK PROPORTIONING SYSTEM FIGURE 4-1 - HORIZONTAL SYSTEM OPERATING DRAWING

VALVE DESCRIPTION
Normal Valve Position
Valve No. Description Manual System Automatic System
1 Foam Concentrate Supply (Manual) N.C. N.O.
1A Foam Concentrate Supply (Automatic) -- N.C.
2 Water Pressure Supply N.O. N.O.
4 Tank Water Vent N.C. N.C.
5 Bladder Foam Concentrate Vent N.C. N.C.
6 Water Drain/Fill N.C. N.C.
7 Foam Concentrate Drain/Fill N.C. N.C.
8 Sight Glass N.C. N.C.
9 Sight Glass Supply N.O. N.O.

NOTE:
1. N.O. - Normally Open; N.C. - Normally Closed.
2. Valve numbers are labeled on tank.
3. Larger flanged end used for bladder removal.

C
F
4 G H
J 5

D
2
E
1A

1 8
9 7
B A
6

COMPONENT DESCRIPTION
A - Storage Tank E - Sight Glass
B - Bladder F - Fill Cup (For Top Off Only)
C - Ratio Controller G - Water Supply Piping
D - Check Valve H - Foam Solution Delivery Piping
J - Over Pressure Relief Device (By others if required)

FIGURE 4-1
System Operating Drawing
Horizontal Bladder Tank - Valve Description & Position Chart

06/18 4-3
FIGURE 4-2 - VERTICAL SYSTEM OPERATING DRAWING BLADDER TANK PROPORTIONING SYSTEM

VALVE DESCRIPTION
Normal Valve Position
Valve No. Description Manual System Automatic System
1 Foam Concentrate Supply (Manual) N.C. N.O.
1A Foam Concentrate Supply (Automatic) -- N.C.
2 Water Pressure Supply N.O. N.O.
4 Tank Water Vent N.C. N.C.
5 Bladder Foam Concentrate Vent N.C. N.C.
6 Water Drain/Fill N.C. N.C.
7 Foam Concentrate Drain/Fill N.C. N.C.
8 Sight Glass N.C. N.C.
9 Sight Glass Supply N.O. N.O.

NOTE:
1. N.O. - Normally Open; N.C. - Normally Closed.
2. Valve numbers are labeled on tank.
3. Top end flange used for bladder removal.
F
C J
4 5
H G

2
COMPONENT DESCRIPTION
A - Storage Tank
E
B - Bladder D
C - Ratio Controller
D - Check Valve
E - Sight Glass A
F - Fill Cup (For Top Off Only)
G - Water Supply Piping
H - Foam Solution Delivery Piping
1A
J - Over Pressure Relief Device
(By others if required)
B
1
8
6
9 7

FIGURE 4-2
System Operating Drawing
Vertical Bladder Tank - Valve Description & Position Chart

4-4 06/18
BLADDER TANK PROPORTIONING SYSTEM RATIO CONTROLLER CHARTS

RATIO CONTROLLER FLOW RANGE STANDARD

SPECIAL FLOW WATER
PROTEIN, WITH AR-AFFF & AR-AFFF
R.C. FLUOROPROTEIN AFFF FOAM CONCENTRATES CONCENTRATE CONCENTRATE
SIZE GPM (LPM) GPM (LPM) LINE SIZES LINE SIZES
2 30 - 180 (114 - 681) 60 - 180 (228 - 681) 1ʺ 1-1/4ʺ
3 70 - 450 (284 - 1703) 170 - 450 (644 - 1703) 1-1/4ʺ 1-1/2ʺ
4 150 - 1200 (568 - 4542) 320 - 1200 (1211 - 4542) 1-1/2ʺ 2ʺ
6 300 - 2500 ( 1136 - 11356) 700 - 2500 (2650 - 11356) 2ʺ 2-1/2ʺ
8 850 - 5000 (3218 - 18927) 1400 - 5000 (5300 - 18925) 2-1/2ʺ 3ʺ

FIGURE 4-3
Ratio Controller Flow Range and Piping Size Chart

%$536, Ǝ5&7 Ǝ5&)5&: Ǝ5&)5&: Ǝ5&)5&: Ǝ5&)5&:

6.9/100
6.2/90
WATER INLET PRESSURE (PSI/BAR)

5.5/80
4.8/70
4.1/60

3.4/50

2.7/40

2.06/30

1.3/20
*30 60 80 100 200 400 600 800 1000 2000 4000
/30 227 303 379 757 1514 2271 3028 3785 7571 15141

SOLUTION FLOW (GPM/LPM)

NOTE:
The curves in Figure 4-4 indicate the minimum inlet pressure required relative to the anticipated flow rate of the
system. These curves apply to all proportioning systems which utilize Model RCT, RCF or RCW ratio controllers.

FIGURE 4-4
Ratio Controller Minimum Inlet Pressure vs. Solution Flow Chart

06/18 4-5
BLADDER TANK PROPORTIONING SYSTEM
CHAPTER 5 - INSPECTION, MAINTENANCE & REPAIR
5-1. Inspection and Maintenance
See Table 5-1 for Recommended Inspection and Maintenance
Procedures. These procedures and recommended intervals
are based on normal operating conditions and may have to
be modified to meet the existing conditions.
CAUTION:
When cycling automated valves, make sure that the
Water Pressure Supply Valve 2 and Foam Concentrate
Manual Supply Valve 1 are closed. After cycling, return
all valves to their normal stand-by position.
WARNING:
The intervals in this chapter are a general
recommendation; some environmental conditions
may dictate such inspections be performed at more
frequent intervals.
5-2. Testing After System Maintenance
If during the course of normal system maintenance it
06/18
INSPECTION, MAINTENANCE & REPAIR
becomes necessary to replace, repair or modify system
components, component parts, operating devices or
equipment, the system must be tested to insure proper
operation before being placed back into service.
5-3. Annual Testing
At least annually, all foam systems shall be thoroughly
inspected and checked for proper operation. This shall
include performance evaluation of the foam concentrate
or premix solution quality or both. Deviation of results
exceeding 10 percent from those recorded in acceptance
testing shall be discussed immediately with the
manufacturer. Regular service contracts are recommended.
The goal of this inspection and testing shall be to ensure
that the system is in full operating condition, and that it
will remain in that condition until the next inspection.
The inspection report, with recommendations, shall be
filed with the owner. Between the regular service contract
inspections or tests, the system shall be inspected by
competent personnel following an approved schedule.
5-1
INSPECTION, MAINTENANCE & REPAIR BLADDER TANK PROPORTIONING SYSTEM

TABLE 5-1 - RECOMMENDED INSPECTION & MAINTENANCE SCHEDULE

NOTE: The following recommendations are based on normal operating conditions. Due to environmental or
other conditions unique to your system, the frequency of some inspecton and maintenance procedures
may need to be adjusted. Additional inspection and maintenance procedures may also be required.
NOTE: When performing inspection and maintence procedures which:
a require operation of the system or parts of the system,
b. cause the system to be non-operational during the procedure,
c. cause a trouble indication,
the system shall be taken out of service and the proper authorities should be notified.

Semi-Annual
Operation

Monthly
Start-up

Annual
Weekly
Post-
Description Other
5-4. Total System
After
1. Check all valves to insure that they are in the normal stand-by condition. See All
System Operating Drawing Fig. 4-1 or 4-2. ● ● Maint.
Procedures

2. Inspect system for physical damage and repair. ● ●

3. Check the complete system, all valves, fittings & connections for leakage. ● ●
4. Perform normal maintenance and inspection of the fire water supply system to
insure that it will be operational when required. ●
5. Perform the After Installation test as prescribed in Chapter 2, Sect. 2-7 of this manual. ●
6. Perform annual system test as prescribed in the Chapter 5, Sect. 5-3 of this manual. ●
7. Flush proportioning system. See flushing instructions Sect. 4-2.1, Shutdown
of System (Manual Operation) or Sect. 4-3 Automatic System Flushing. ●
8. Cycle automated valve(s). Cycling of valves can be done manually or by control
system.
After
CAUTION: Maint.
● To
When cycling automated valves, make sure that the Water Pressure Supply Piping
Valve 2 and Manual Concentrate Supply Valve 1 are closed. After cycling
return all valves to their normal standby position.

9. Cycle manual valves to insure freedom of movement.

CAUTION: ●
Make sure that cycling of valves does not take the bladder system out of
the in-service status.

10. Check flange bolts for tightness. ● ●

11. Check system for any external damage to the paint surfaces. ● ●

5-2 06/18
BLADDER TANK PROPORTIONING SYSTEM INSPECTION, MAINTENANCE & REPAIR

TABLE 5-1: RECOMMENDED INSPECTION AND MAINTENANCE SCHEDULE (CONT’D)

Semi-Annual
Operation

Monthly
Start-up

Annual
Weekly
Post-
Description Other
NOTE: Recommended inspection & maintenance items 12 & 13 shall all be
performed at the specified interval as a single procedure with various components
requiring particular procedures.
Every
12. The bladder tank shall be drained of foam concentrate. Thoroughly clean Ten (10)
the inside of the tank. Scrape any rust or sediment which may be present. If Years
(Per NFPA)
necessary, scrub with a detergent solution. Thoroughly flush with clean water.
(Foam concentrate shall be permitted to be salvaged and reused. If concentrate
is to be reused, before returning it to tank, make sure to run it through a strainer
or screen to remove any solid particles present.)
13. Inspect for internal and external corrosion while the bladder tank is drained of Every
foam concentrate. After verifying that the tank and components are suitable Ten (10)
for return to service, fill the tank with clean water and hydrostatically test the Years
(Per NFPA)
pressure vessel to the specified working pressure.
5-5. Strainers
Total System:
1. Remove screens, check, clean and reinstall. ● ●
5-6. Electrically Actuated Valves
1. Cycle valve(s) - Valve(s) may be cycled from control panel or by manual
override at valve.
CAUTION: ● ●
When cycling automated valves, make sure that the Water Pressure Supply
Valve 2 and Manual Concentrate Supply Valve 1 are closed. After cycling
return all valves to their normal standby position.
2. Cycle valve(s) from the control panel to insure proper operation from control. ● ●
3. Check supervision of circuit. ● ●
4. Check for leakage past valve seat. ● ● ●
5-7. Water Powered Ball Valves

CAUTION:
When cycling automated valves, make sure that the Water Pressure Supply
Valve 2 and Manual Concentrate Supply Valve 1 are closed. After cycling
return all valves to their normal standby position.
1. Cycle the valve(s) either manually or through control panel. ● ●
2. Cycle the valve(s) using the solenoid release (if applicable). ● ●
3. Check supervision of circuit if solenoid release is provided. ● ●
4. Make sute that the quick release pin is securely positioned thru the clevis. ● ●
5. Make sure the bleeder/vent valve is properly tightened. ● ●

06/18 5-3
INSPECTION, MAINTENANCE & REPAIR BLADDER TANK PROPORTIONING SYSTEM

TABLE 5-1: RECOMMENDED INSPECTION AND MAINTENANCE SCHEDULE (CONT’D)

Semi-Annual
Operation

Monthly
Start-up

Annual
Weekly
Post-
Description Other
5-8. Foam Concentrate Storage Tank
Perform
1. Check the level of concentrate in the tank. Refer to Chap. 3, Sect. 3-4. for Check

procedures to check foam concentrate level.

● ● ● During
Annual
Testing

2. Check water side of tank for traces of foam concentrate.

NOTE: Open Valve 6 and observe the water drained. If traces of foam concentrate ●
are found in the water that is drained, contact AF Engineering Department.
3. Check for rust, corrosion, leakage, and weak spots or other physical damage. ●
At
Installation
4. Check flange bolts on both ends of the tank for proper tightness. Refer to Section or When
2-4., item 7, Bladder Tank Installation, for further details. Replacing
Internal
Bladder

5-9. Foam Concentrate

1. Check that storage temperature is within acceptable limits. Refer to Section
6-1. for recommended temperatures.
2. Sample foam concentrate and submit sample to foam manufacturer to be tested
for sedimentation, corrosion, dilution or contamination. See Chapter 6, Section
6-6. & 6-7. for foam concentrate sampling instructions.
5-10. Control System
1. Check that proper indicators are present. See control panel data.
2. Check supervision of all circuits.
3. Check alarm operation.
4. Check system operation. See control panel data.
5. Check that all indicators illuminate.
●
●
● ●
● ●
● ●
● ●
● ●

5-4 06/18
BLADDER TANK PROPORTIONING SYSTEM
CHAPTER 6 - FOAM CONCENTRATES
6-1. Proper Storage and Maintenance
Angus Fire concentrates are designed to provide years of
service and reliability when properly stored and maintained.
Properly constructed large capacity tanks offer the optimum
conditions for prolonged storage.
Maximum and minimum recommended storage
temperatures for Angus Fire concentrates shall not be
exceeded. Consult product data sheets for additional
information.
6-2. Basic Guidelines for Improving Foam Concentrate Storage Life
1. Avoid long-term storage at temperatures above the
maximum recommended.
2. Never mix different foam concentrates in common
storage tanks.
3. Avoid dilution of foam concentrates with water.
4. Avoid contamination with foreign ingredients,
chemicals or oils.
6-3. Foam Concentrate Testing
At least annual inspection shall be made of foam
concentrates and their tanks or storage containers for
evidence of excessive sludging or deterioration. Samples
of concentrates shall be referred to the manufacturer or
qualified laboratory for quality condition testing. Quantity
of concentrate in storage shall meet design requirements,
and tanks or containers shall normally be kept full with
adequate space allowed for expansion.
06/18
FOAM CONCENTRATES
Excessive temperatures either above or below storage
limits may cause deterioration in any foam concentrate.
Storage in shipping containers is acceptable, but care shall
be exercised with metal pails and 55 gallon drums to protect
them from external corrosion. Properly constructed large
capacity tanks offer the optimum conditions for prolonged
storage.
5. Valves, couplings or piping that will be in continual
contact with the foam concentrate shall not be
constructed of dissimilar metals. The use of dissimilar
metals may cause galvanic corrosion.
6. Annual inspection of foam concentrates is recommended.
This inspection should include a sample of the foam
concentrate being submitted to Angus Fire’s Technical
Service Department for analysis. Refer to Sect. 6-3 for
additional information.
One pint samples shall be drawn from the top and bottom
of the tank annually and sent to AF laboratories for testing.
These samples will be examined for contamination, dilution
and suitability for use. See Sections 6-6 and 6-7 for the
correct procedure in obtaining and submitting the samples.
6-1
FOAM CONCENTRATES BLADDER TANK PROPORTIONING SYSTEM

6-4. Control Measures

A. Concentrate:
1. Collect all spilled concentrate with absorbent
material.
2. Flush area with water until it no longer foams.
3. Disposal shall be made in accordance with Local,
State, and Federal regulations. High temperature
incineration is recommended for foam concentrates
containing fluorosurfactants.
Please consult Angus Fire for additional
information regarding the disposal of foam
concentrates and foam solutions.
B. Foam Solution:
1. Do not flush to waterways.
2. Dispose of diluted material according to Local,
State, and Federal regulations.
3. Small quantities of foam solution may be absorbed
onto absorbents which can then be disposed of by
incineration or in accordance with Local, State,
or Federal regulations.
Please consult Angus Fire for additional
information regarding the disposal of foam
concentrates and foam solutions.

6-5. Safe Handling of AF Foam Products

Angus Fire’s Safety Data Sheets, which cover our foam products, have been designed in accordance with OSHA’s Toxic
and Hazardous Substances Hazard Communication Standard (CFR-29, Section 1910.1200).
A specific AF foam product may or may not have been tested as a whole for acute oral and inhalation toxicity, primary eye
irritation or primary skin irritation, and may or may not be considered toxic. For specific information, consult the Safety
Data Sheet of the applicable AF foam product.

WARNING:
Foam is a conductor and shall not be used on energized electrical equipment fires.
Foams are not suitable extinguishing agents for fires involving gases, liquefied gases with boiling
points below ambient temperatures such as butane, butadiene, propane, etc., or cryogenic liquids.
Judgement must be used in applying foams to hot oils, burning asphalts or burning liquids which
are above the boiling point of water. Intermittent foam operation shall be used to prevent violent
frothing and “slop-over” of the tank contents.

6-2 06/18
BLADDER TANK PROPORTIONING SYSTEM FOAM CONCENTRATES

6-6. Foam Concentrate Sampling Procedures

1. To obtain a representative sample, if the system NOTE: Drain lines may contain materials that are not
design permits, the foam should be re-circulated for representative of the contents of the storage tank. If a
approximately 30 minutes prior to sampling. drain connection is used for sampling, draw off and
discard two gallons of concentrate before re-circulating
If circulation is not possible for any reason, then take
the foam and taking the sample.
samples from the following:
2. The sample must be one litre in volume and shipped in
a) Top of the tank
a clean, tightly sealed container made of polyethylene.
b) Middle of the tank
If new unused containers are unavailable, ensure the
c) Bottom of the tank
containers are washed properly beforehand. Do not use
containers which have previously contained detergent
If it is not possible to take three samples, due to the or oil materials.
construction of the vessel or other reason, then take
3. Sample containers must be packaged to avoid damage
one sample from the top of the tank and a second
during shipment. The container label (do not use
sample from the bottom.
gummed labels) or container must be marked with a
NOTE: SUBMIT ONE COMPOSITE SAMPLE waterproof pen showing the following information:
ONLY, made by mixing together the samples taken
• Name of company
from the tank.
• Samples should be clearly labeled with origin,
If it is only possible to take one sample from a storage
foam type, and recommended induction rate
vessel which has not been circulated, it should be
understood that this may not be truly representative • Source of sample (1500 gallon foam storage tank
of the complete contents of the storage tank. located in B5 Foam Room - Tank #1.)

6-7. Documentation
1. Fill in ALL the information required on the Foam 3. Note any special conditions or problems.
Testing Service Application Form provided or make
4. Be specific in storage container identification. For
a clean, clear copy of sample form provided on the
example, 500 gallon foam storage tank located in
next page of this manual.
North Tank Farm.
2. If the sample is an AF concentrate, indicate origin,
foam type, and recommended induction rate. If the
sample is from another manufacturer, indicate the
manufacturer, type of foam and lot number.

NOTE: See next page for sample Foam Testing Service Application Form

06/18 6-3
FOAM CONCENTRATES BLADDER TANK PROPORTIONING SYSTEM

Foam Testing Service - Application Form

Company: ______________________________ Order Number:

Customer Name: ________________________
Address: _______________________________
______________________________________
______________________________________
Country: _______________________________
Email: ________________________________
Phone:________________________________
Fax: __________________________________

Sample Information:
 1 Litre Sample
 Clean Bottle
 One Form Per Sample

Concentration: 1% 3% 6% Don’t Know _____

1-3% 3-3% 3-6% 6-6%

Storage Type: Original Containers Bulk Tank Other __________

Container Volume: 20/25 Ltr 200 Ltr 1000 Ltr Other __________

Sample Location: Top Middle Bottom Other __________

Sample Age (Yrs): Under 2 2-5 Over 5 Estimate _______

Comments: ______________________________________________________________________

Internal Use Only Return Address

Foam Testing Department

RC SA SS Angus Fire Ltd
Station Road
Bentham, Lancaster
TD RS SO LA2 7NA
United Kingdom

6-4 06/18
BLADDER TANK PROPORTIONING SYSTEM TROUBLESHOOTING

CHAPTER 7 - TROUBLESHOOTING

7-1. Troubleshooting Recommendations

See Table 7-1 for troubleshooting problems, possible causes and corrective actions.
These procedures cover problems that may be experienced during normal operations. Although these recommendations cover
most problems that are experienced, there are some situations that may occur which are not covered in these instructions.
Please contact Angus Fire’s Engineering Department for problems that cannot be resolved through the use of this manual.
NOTE: Refer to individual instruction manuals for additional information on system components and discharge devices.

TABLE 7-1
Troubleshooting
Problem Possible Cause Corrective Action
7-2. No Water Pressure Supply Valve 2 not open. Check valve position. Fully open valve(s) if closed.
Proportioning
Manual Foam Concentrate Supply Valve 1 not Fully open valve.
open.
Automatic Foam Concentrate Supply Valve 1A Refer to manufacturer’s data.
not functioning properly.
Automatic Foam Concentrate Supply Valve 1A Check that wiring is installed to actuator.
closed. (Electrically actuated)
Check that signal from control system is available
at valve actuator. If voltage is not present, check
control system.

If signal is present at actuator, use manual override

to cycle valve. If valve cycles manually, then valve
actuator is probably bad.

Remove actuator, check operation. If bad, repair or

replace. If valve does not open using manual override
on actuator, then the valve is jammed. Remove
valve, determine and correct reason for jam. See
actuator data.
Automatic Foam Concentrate Supply Valve 1A Check that cylinder water pressure supply valve is
closed or not functioning properly. Water Powered fully open.
Ball Valve)
Check that quick release pull pin is not removed from
clevis. Reinsert pin thru clevis and valve handle.

Check 1/4″ Bleeder/Vent Valve on stariner for

clogging which shuts off water supply to cylinder.
Open Bleeder/Vent Valve on strainer, vent and flush
any debris blocking water supply.

06/18 7-1
TROUBLESHOOTING BLADDER TANK PROPORTIONING SYSTEM

TABLE 7-1 - Troubleshooting

Problem Possible Cause Corrective Action
7-2. No Valve or valves not in proper stand-by position. Place valve(s) in normal stand-by position as shown
Proportioning on System Operating Dwg. Figure 4-1 for Horizontal
(continued) Tanks or Figure 4-2 for Vertical Tanks.
Blockage in piping between tank and ratio Determine location of blockage, drain concentrate
controller or the water feed line. from tank, remove appropriate run of piping and
remove blockage.
System operating below minimum proportioner Refer to Fig. 4-4 Ratio Controller Minimum Inlet
inlet pressure. Pressure versus Solution Flow Chart for proper inlet
pressures.
Ratio controller flow below minimum flow range Refer to Fig. 4-3 Ratio Controller Flow Range
of proportioners. and Piping Size Chart for proper flow range of
proportioners.
Control system not functioning properly. Check wiring for correct interconnection and proper
connections. See control system manual.
Foam concentrate incompatible with the system Drain and clean tank before filling with new
design. concentrate. Fill with correct concentrate for system
design.
Bladder tank empty. Refer to Chapter 3 Sect. 3-4., Procedures for Checking
Foam Concentrate Level. If empty, follow appropriate
fill procedures in Chapter 3.
Strainer(if installed) blocked. Remove all strainer screens and clean. Reinstall after
cleaning. Check for strainer screen perforation size
- Strainer mesh shall have 1/8″ openings for all AF
foam concentrates.
7-3. Low Water Pressure Supply Valve 2 partially open. Check valve position. Fully open valve.
Percent of
Manual Foam Concentrate Supply Valve(s) 1 Fully open valve. If system has dual proportioners,
Proportioning
partially open. be sure second supply valve for proportioner not
being used, is closed.
Automatic Foam Concentrate Supply Valve(s) 1A Valve blocked from fully opening or control system
not fully open. problem. Determine cause and correct.
Automatic Foam Concentrate Supply Valve 1A Cylinder water pressure supply valve partially open.
opens slowly. (Water Powered Ball Valve) Fully open valve.

Tighten 1/4″ Bleeder/Vent Valve on cylinder strainer.

Snug with wrench to insure closure to rated pressure.

1/4″ Bleeder/Vent Valve strainer clogged, obstructing

water supply to cylinder. Open 1/4″ Bleeder/Vent
valve on strainer and vent. Flush any debris blocking
water supply.
Flow rate below minimum rate of ratio controller. Refer to Fig. 4-3 Ratio Controller Flow Range
and Piping Size Chart for proper flow range of
proportioners.
Reduced port valve(s) being used instead of full Replace reduced port valve(s) with full port valve(s).
port type.

7-2 06/18
BLADDER TANK PROPORTIONING SYSTEM TROUBLESHOOTING

TABLE 7-1 - Troubleshooting

Problem Possible Cause Corrective Action
7-3. Low Piping too small or excessive run between tank The total friction loss in the water and foam
Percent of and ratio controller causing excessive friction loss concentrate lines between the tank and ratio controller
Proportioning in water and/or foam concentrate piping. shall not exceed 2 psi. Redesign piping accordingly.
(continued)
Refer to Figure 4-3.
Water pressure too high causing excessive flow, Adjust pressure to proportioner to be within the flow
exceeding the design limits of the system. and pressure limits of the system.
Drain valve(s) or vent valve(s) open or partially Fully close all drain or vent valve(s).
open.
Incorrect orifice diameter or adjustment. Contact AF Engineering Dept. for instructions on
checking orifice and adjustment settings.
Control system not functioning properly. See control system manual. Check wiring for correct
interconnection and proper connections.
Strainer(if installed) blocked. Remove all strainer screens and clean. Reinstall
after cleaning.
System operating below minimum proportioner Refer to Fig. 4-4 Ratio Controller Minimum Inlet
inlet pressure. Pressure versus Solution Flow Chart for proper inlet
pressures.
Foam concentrate incompatible with system Drain and clean tank. Fill with correct concentrate.
design.
7-4. High Incorrect orifice diameter or adjustment. Contact AF Engineering Dept. for instructions on
Percent of checking orifice and adjustment settings.
Proportioning
Water pressure source to tank, other than water Contact AF Engineering Dept. for instructions on
main supplying ratio controller, which supplies locating water pressure source properly on water
higher water pressure to tank than does water main.
7-5. No Flow Zone discharge valve closed or will not open. Open valve. If automated, find problem and correct.
at Discharge
Blockage in the foam solution discharge line or Find the cause of the blockage and correct.
discharge device.
7-6. Low Flow System pressure too low. Check inlet pressure and correct for proper operation.
at Discharge
Partial blockage in water or foam solution line.

Zone valve did not open completely. Valve jammed,

determine reason and correct.
7-7. No Water supply source failure. Check source and correct problem.
Operation
Control system not functioning properly. Check wiring for correct interconnection and proper
(Automated system) connections. See control system manual.
Foam tank empty. Fill tank with proper type foam concentrate.

06/18 7-3
BLADDER TANK PROPORTIONING SYSTEM
CHAPTER 8 - RATIO CONTROLLER
STORAGE AND INSTALLATION INSTRUCTIONS
- RATIO CONTROLLER SUPPLIED AS LOOSE COMPONENT -
8-1. 2ʺ RCT (Threaded) Thru 8ʺ RCF (Flanged) Units
A. Storage:
1. Ratio Controllers are machined brass castings and
contain no moving parts. They are shipped with plastic
protectors on the water inlet, foam concentrate inlet
and foam solution outlet.
B. Installation:
1. Remove ratio controller from shipping crate and remove
plastic protectors.
2. Observe flow arrow on body for proper flow direction.
Ratio controller and water inlet spool piece (if provided)
can be installed in the pipe line in any orientation.
3. A minimum of 5 pipe diameters of straight unobstructed
pipe is required upstream and downstream of each
ratio controller.
4. Water supply and foam concentrate piping between the
ratio controller and the bladder tank must be designed
and installed so that the total pressure differential
between the ratio controller water inlet and the foam
concentrate inlet does not exceed 2 psi. Refer to page
8-2, Fig. 8-1, RCF (RCT) Installation Illustration.
5. Piping connected to the ratio controller must be self-
supporting so that no strain is imposed on the ratio
controller body.
6. A concentrate shutoff valve must be installed on the
foam concentrate supply line.
7. A check valve must be installed on the foam concentrate
supply line to prevent backflow of water into the foam
concentrate supply line.
06/18
RATIO CONTROLLER STORAGE & INSTALLATION
2. For protection against physical damage, a ratio
controller should be kept in its shipping crate until
time of installation. The plastic protectors should not
be removed until just preceding installation in the
piping line.
WARNING:
If a customer supplied ball check valve will be
installed on the foam concentrate supply line, the
ball check valve spring must be removed before
placing the bladder tank into service. Failure
to remove the spring will result in improper
proportioning.
AF recommends the appropriately sized Conbraco
61-100 Series Ball Check Valve, or equal, with
“spring removed” for use with AF bladder tanks.
Contact AF Engineering Department for questions
or problems.
For proper operation, the ball check valve must be
installed in the vertical position.
8. A water pressure shutoff valve is recommended on
the water pressure supply line.
9. A check valve is required on the water pressure supply
line of each ratio controller when 2 or more ratio
controllers are supplied from a common bladder tank.
10. Install Ratio Controller in system piping as shown in
Fig. 8-1, RCF (RCT) Installation Illustration.
11. Install a 150# non-asbestos full face flange gasket on
the water inlet side and the foam solution side of the
ratio controller.
NOTE: When multiple ratio controllers (more than 1) are
used in the proportioning system, the above installation
instructions apply to each ratio controller on the system.
8-1
RATIO CONTROLLER STORAGE & INSTALLATION BLADDER TANK PROPORTIONING SYSTEM

CHECK VALVE WATER PRESSURE SUPPLY

(Needed only if 2 or more TO BLADDER TANK
Ratio Controllers are installed)

WATER PRESSURE
SUPPLY VALVE

RATIO
SPOOL PIECE CONTROLLER
(If Provided)

WATER FOAM
SUPPLY SOLUTION

WATER SUPPLY A A
PRESSURE DIFFERENTIAL
VALVE
BETWEEN THESE TWO POINTS
SHALL NOT EXCEED 2 PSI

FOAM
CONCENTRATE
SUPPLY
FROM
BLADDER
FOAM CONCENTRATE
TANK CHECK VALVE
SUPPLY VALVE
WATER
SENSING PORT
(PLUGGED)

FOAM CONCENTRATE
SUPPLY INLET

PROPORTIONING
ADJUSTMENT SCREW
(SEE NOTE)
VIEW A - A

CAUTION: CAUTION:
Proportioning adjustment screw is shown for Failure to follow these installation instructions will
recognition only. The proportioning adjustment prevent proper operation and/or cause failure of
screw allows the factory to adjust the calibration the foam system.
of the proportioner to compensate for the type of
concentrate and manufacturing tolerances. This is
a factory adjustment and it is not to be adjusted in
the field. Tampering with this adjustment will effect
the percentage of injection of foam concentrate and
may cause failure of the system.

FIGURE 8-1
RCF/RCT Installation Illustration

8-2 06/18
BLADDER TANK PROPORTIONING SYSTEM RATIO CONTROLLER STORAGE & INSTALLATION

8-2. 3ʺ Thru 8ʺ RCW (Between the Flange Type) Units

A. Storage: 7. A check valve must be installed on the foam concentrate

1. Ratio Controllers are machined brass castings and
contain no moving parts.
2. For protection against physical damage, a ratio
controller should be kept in its shipping crate until
time of installation. Protective wrapping or packing
materials should not be removed until just preceding
RCW installation in the piping line.
B. Installation:
1. Remove ratio controller from shipping crate and remove
plastic protectors.
2. Observe flow arrow on body for proper flow direction.
Ratio controller and water inlet spool piece (if provided)
can be installed in the pipe line in any orientation.
3. A minimum of 5 pipe diameters of straight unobstructed
pipe is required upstream and downstream of each ratio
controller.
supply line to prevent backflow of water into the foam
concentrate supply line.
WARNING:
If a customer supplied ball check valve will be
installed on the foam concentrate supply line, the ball
check valve spring must be removed before placing
the bladder tank into service. Failure to remove the
spring will result in improper proportioning.
AF recommends the appropriately sized Conbraco
61-100 Series Ball Check Valve, or equal, with “spring
removed” for use with AF bladder tanks. Contact AF
Engineering Department for questions or problems.
For proper operation, the ball check valve must be
installed in the vertical position with the flow arrow
pointing to the ratio controller.
8. A water pressure shutoff valve is recommended on the
water pressure supply line.

4. Water supply and foam concentrate piping between the
ratio controller and the bladder tank must be designed
and installed so that the total pressure differential
between the ratio controller water inlet and the foam
concentrate inlet does not exceed 2 psi. Refer to Fig.
8-2, RCW Installation Illustration below.
5. Piping connected to the ratio controller must be self-
supporting so that no strain is imposed on the ratio
controller body.
6. A concentrate shutoff valve must be installed on the
foam concentrate supply line.
9. A check valve is required on the water pressure supply
line of each ratio controller when 2 or more ratio
controllers are supplied from a common bladder tank.
10. Install Ratio Controller in system piping as shown in
Fig. 8-2, RCW Installation Illustration below.
11. Install a 150# non-asbestos ring gasket on the water inlet
side and the foam solution side of the ratio controller.
NOTE: When multiple ratio controllers (more than 1)
are used in the proportioning system, the above installation
instructions apply to each ratio controller on the system.

WATER PRESSURE SUPPLY

TO BLADDER TANK
CHECK VALVE
(Needed only if 2 or more
Ratio Controllers are installed)

SPOOL PIECE WATER PRESSURE

RATIO
(If Provided) SUPPLY VALVE
CONTROLLER

WATER FOAM
SUPPLY SOLUTION

WATER SUPPLY
VALVE PRESSURE DIFFERENTIAL
BETWEEN THESE TWO POINTS
SHALL NOT EXCEED 2 PSI CHECK VALVE

FOAM CONCENTRATE
FOAM CONCENTRATE SUPPLY SUPPLY VALVE
FROM BLADDER TANK

FIGURE 8-2
RCW Installation Illustration

06/18 8-3
BLADDER TANK PROPORTIONING SYSTEM
CHAPTER 9
WPBV-M2 WATER POWERED BALL VALVE INSTALLATION
- SUPPLIED AS LOOSE COMPONENT -
9-1. Standard Models - Description
Angus Fire Water Powered Ball Valves are designed for
use when automatic valve actuation is required. Actuation
is accomplished by using a pressurized water supply as
the actuating agent.
The pressurized water supply enters the water powered ball
valve assembly thru a 1/4ʺ FNPT inlet, passes through a
wye strainer and is directed through a run of hose to the
valve actuating cylinder. As the pressurized water energizes
the cylinder, a piston and rod assembly are forced the full
internal travel of the cylinder body. The piston and rod
assembly in turn operate a rod clevis that is connected to
the ball valve operating handle by a quick release pull pin.
When the cylinder piston and rod assembly have reached
the end of their stroke the ball valve will be fully open.
The Water Powered Ball Valve Assembly consists of the
following major components:
• a brass body ball valve with chrome plated ball.
• stainless steel valve handle.
• brass inlet pipe with stainless steel, brass or plated
9-2. Solenoid Release Models - Description
Angus Fire Solenoid Release Water Powered Ball Valves
are designed for use when automatic valve actuation by
electric current is required. Automatic actuation occurs
when an electric current energizes(opens) the solenoid
valve, allowing a pressurized water supply to be used as
the valve actuating agent.The solenoid valve(normally
closed) is energized by either a 120 VAC or 24 VDC
electric current.
The pressurized water supply enters the water powered ball
valve assembly thru a 1/4ʺ FNPT cylinder water pressure
supply valve(normally open), passes through a wye strainer,
across the solenoid valve and a cylinder drain valve and
is directed through a run of hose to the valve actuating
cylinder. As the pressurized water energizes the cylinder,
a piston and rod assembly are forced the full internal travel
of the cylinder body. The piston and rod assembly in turn
operate a rod clevis that is connected to the ball valve
operating handle by a quick release pull pin. When the
cylinder piston and rod assembly have reached the end of
their stroke the ball valve will be fully open.
The Solenoid Release Water Powered Ball Valve Assembly
consists of the following major components:
• a brass body ball valve with chrome plated ball.
06/18
WATER POWERED BALL VALVE INSTALLATION
carbon steel brackets and mounting hardware.
• stainless steel actuating cylinder with clevis and quick
release pull pin.
• 1/4ʺ FNPT bronze wye strainer with flush out valve.
The water powered ball valve assembly is capable of
manual override by disengaging the cylinder from the
ball valve handle. Simply remove the quick release pull
pin from the rod clevis and the valve is ready for manual
operation or resetting.
CAUTION:
Be sure to replace the quick release pull pin after
resetting the ball valve.
The Water Powered Ball Valve Assembly is installed in
the normally closed stand-by valve position. The operating
pressure range is 30 psi(2.0 Bar) minimum to 250 psi(17.0
Bar) maximum water supply pressure. The assembly is
capable of operating in a horizontal or vertical mounting
position.
• stainless steel valve handle.
• brass inlet pipe with stainless steel, brass or plated
carbon steel brackets and mounting hardware.
• a two way solenoid valve(normally closed).
• stainless steel actuating cylinder with clevis and quick
release pull pin.
• 1/4ʺ FNPT bronze wye strainer with flush out valve.
• 1/4ʺ FNPT brass cylinder drain valve.
• 1/4ʺ FNPT brass water supply inlet valve.
The water powered ball valve assembly is capable of manual
override by disengaging the cylinder from the ball valve
handle. Simply remove the quick release pull pin from
the rod clevis and the valve is ready for manual operation
or resetting.
CAUTION:
Be sure to replace the quick release pull pin after
resetting the ball valve.
The Water Powered Ball Valve Assembly is installed in the
normally closed stand-by valve position and opens when the
solenoid valve is energized(opened). The operating pressure
range is 30 psi(2.0 Bar) minimum to 250 psi(17.0 Bar)
maximum water supply pressure. The assembly is capable
of operating in a horizontal or vertical mounting position.
9-1
WATER POWERED BALL VALVE INSTALLATION
9-3. General Installation
1. The valve assembly can be mounted in any orientation.
However, the strainer must be mounted in the horizontal
or vertical position as illustrated. If
necessary, remove the strainer/drain
valve and repipe to provide the proper Water Flow
orientation.
NOTE: Refer to page 9-3, Figure 9-1,
Water Powered Balll Valve Installation Strainer
Illustration for typical installation.
2. Valve assembly must be mounted to allow
full range of motion of the operating handle.
3. When a Water Powered Ball Valve is installed as the
Automated Foam Concentrate Supply Valve No. 1A,
normally open valve must be installed in the water
pressure supply line to the cylinder actuator. This valve
allows system flushing or a water system test without
actuating the water powered ball valve. NOTE: Close
valve during system flushing or testing water system.
CAUTION:
Provision should be made to ensure the cylinder
water pressure shut-off valve is always in the open
position when the system is in the stand-by mode.
To prevent accidental closure of the shut-off valve,
use a nylon wire tie or safety wire to secure it in
the open position.
4. Cylinder water pressure source (dry system piping):
a. Tap off deluge valve alarm pressure switch or
water motor alarm line.
b. Tap off main water supply line downstream of
water supply valve to ratio controller.
c. Tap off water sensing port on ratio controller.
NOTE: If using other than this water pressure
source, the water sensing port on the ratio
controller must be plugged (1/4ʺ NPT).
CAUTION:
When using cylinder water pressure source b or
c, an interval of time may elapse between system
initiation and actuation of the water powered
ball valve. The time lapse will depend on the time
required to fill the piping and increase pressure to
the minimum required to actuate the valve.
NOTE: The strainer / drain valve remains stationary
during operation; therefore, water pressure supply line
piping can be rigid.
5. When a Water Powered Ball Valve is used on the system
as the Automatic Foam Concentrate Supply Valve No.
1A, it must be installed along with a manual Foam
Concentrate Supply Valve No. 1. The Automatic Foam
Concentrate Supply Valve No. 1A is normally closed
and the Manual Foam Concentrate Supply Valve No.
1 is normally open in the stand-by mode.
6. A check valve must be mounted in the foam concentrate
9-2
BLADDER TANK PROPORTIONING SYSTEM
Water Flow
To Cylinder
Strainer
Drain Valve
To Cylinder
Drain Valve
supply line downstream of the water powered ball
valve.
WARNING:
If a customer supplied ball check valve will be
installed on the foam concentrate supply line, the
ball check valve spring must be removed before
placing the bladder tank into service. Failure
to remove the spring will result in improper
proportioning.
AF recommends the appropriately sized Conbraco
61-100 Series Ball Check Valve, or equal, with
“spring removed” for use with AF bladder tanks.
Contact AF Engineering Department for questions
or problems.
For proper operation, the ball check valve must be
installed in the vertical position.
7. Working pressure:
Minimum - 30 PSI (2 Bar)
Maximum - 250 PSI (17 Bar)
8. After installation, test the water powered ball valve
for proper operation.
Installation for Water Powered Ball Valves
with Solenoid Release:
1. Follow the preceding instructions for standard model
WPBV installation.
2. Provide the correct voltage (120VAC or 24 VDC) to
the WPBV. Conduit connection - 1/2” FNPT.
3. All wiring, electrical installations and equipment must
conform to the provisions of the National Electric Code
and also all local codes.
4. The solenoid valve control circuit must be supervised.
5. Refer to page 6 for typical installation illustration.
WARNING:
Keep face and body away from drain valve when
venting water powered ball valve.
06/18
BLADDER TANK PROPORTIONING SYSTEM WATER POWERED BALL VALVE INSTALLATION

WATER PRESSURE SUPPLY

CHECK VALVE
TO BLADDER TANK
(Needed only if 2 or more
Ratio Controllers are installed)

WATER PRESSURE
SUPPLY VALVE
(Valve No. 2)

RATIO
SPOOL PIECE CONTROLLER
(If Provided)

FOAM
SOLUTION

PRESSURE DIFFERENTIAL A A
WATER SUPPLY
BETWEEN THESE TWO POINTS
VALVE
SHALL NOT EXCEED 2 PSI
CHECK VALVE

AUTOMATIC FOAM CONCENTRATE

CYLINDER WATER
SUPPLY VALVE NO. 1A
PRESSURE SUPPLY
(WATER POWERED BALL VALVE)
SHUT-OFF VALVE
(WITH DRAIN)AND
/,1(‫ފ‬2'
OPERATING CYLINDER 78%(25‫ފ‬3,3(

MANUAL
FOAM CONCENTRATE
SUPPLY VALVE NO. 1

FOAM CONCENTRATE SUPPLY

FROM WATER
BLADDER TANK SENSING PORT
(PLUGGED)
FOAM CONCENTRATE
SUPPLY INLET

CAUTION:
Proportioning adjustment screw is shown for PROPORTIONING
recognition only. The proportioning adjustment ADJUSTMENT SCREW
screw allows the factory to adjust the calibration VIEW A - A (SEE NOTE)

of the proportioner to compensate for the type of

concentrate and manufacturing tolerances. This is
a factory adjustment and it is not to be adjusted in
the field. Tampering with this adjustment will effect
the percentage of injection of foam concentrate and
may cause failure of the system.
CAUTION:
Failure to follow these installation instructions will
prevent proper operation and/or cause failure of
the foam system.

FIGURE 9-1
WPBV-M2 Water Powered Ball Valve Installation Illustration

06/18 9-3
BLADDER TANK PROPORTIONING SYSTEM
CHAPTER 10 - TANK BLADDER INTEGRITY TEST
10-1. Purpose
The purpose of the bladder integrity test is to insure that
there are no holes or tears in the bladder prior to filling the
tank with foam concentrate.
Although each Angus Fire tank bladder is tested before
it leaves our factory, AF recommends that the customer,
before filling and placing the tank into service, perform
10-2. Required Equipment
The following equipment is required to properly test
the integrity of a Angus Fire tank bladder:
1. An open top 55 gallon drum completely filled with
clean fresh water. The 55 gallon drum described in
the bladder tank filling procedures page 3-1, Sect. 3-1,
Item 1 will be appropriate for this requirement.
2. A length of 3/4ʺ rubber garden hose which allows
the air used to compress the bladder and discharged
through the Tank Water Vent Valve 4, to be directed
to the 55 gallon drum. A weighted end piece to hold
and maintain the hose at the bottom of the drum is
required. The rubber hose described in the bladder
tank filling procedures Sect. 3-1., page 3-2, Item 6
will be appropriate for this requirement.
3. An appropriate length of 1ʺ clear air/foam concentrate
10-3. Bladder Integrity Testing Procedures
1. Set up the tank and testing equipment as described
in Sect. 10-2 and as shown in the illustration on page
10-2. Ensure that there is no water in the shell and
that there is no foam concentrate in the bladder before
proceding to step 2.
2. Open valves 4, 5 & 6. Make sure that all other valves
on the bladder tank are closed.
CAUTION:
Valves 4, 5 & 6 must be opened to avoid damage to the
bladder and assure a proper bladder integrity test.
3. Add air to the tank through Valve 6. A steady stream of
air will start to escape through Valve 5 as the bladder
is collapsed. This air will show itself as bubbles in the
pail of water.
NOTE: The amount of time it takes before air escape
through Valves 4 & 5 is in relation to the air supply
pressure and the size of the tank.
06/18
TANK BLADDER INTEGRITY TEST
the bladder integrity procedure on their particular tank(s)
to check for possible damage that may have occured to the
bladder during shipping, handling or installation.
CAUTION:
Failure to perform this procedure could result in loss
of foam concentrate and delay in placing the bladder
tank proportioning system into service.
vent hose, with a male NPT swivel, for connection to
Foam Concentrate Vent Valve 5, a pail or water tight
container, large enough to hold at least 6ʺ of water and
a weighted end piece to hold and maintain the hose at
the bottom of the pail. This arrangement allows any
air inside the bladder to be discharged to the water
pail/container. The hose described in the bladder tank
filling procedures Sect. 3-1., page 3-1, Item 2 will be
appropriate for this requirement.
4. A clean air or nitrogen supply and heavy duty
compressor hose. The air supply/hose arrangement
attaches to the Water Drain/Fill Valve 6 and provides
air, used to compress the bladder, to the inside of the
tank shell. The hose and air supply as described in the
bladder tank filling procedures Sect. 3-1., page 3-1,
Item 4 will be appropriate for this requirement.
As the tank shell fills with air and the bladder is fully
collapsed, the air bubbles through Valve 5 will slow
down and bubbles will start to escape through Valve 4.
This decrease of air bubbles from Valve 5 and an increase
from Valve 4 will continue for a period of time and should
develope into a steady stream of air bubbles escaping from
Valve 4. Air bubbles from Valve 5 should stop completely at
this point. If no air bubbles are noted from Valve 5 into the
pail of water, then positive bladder integrity is indicated and
you may proceed with the bladder tank filling procedures
as described in this manual in Chapter 3.
CAUTION:
If a steady stream of bubbles continue to escape
through Valve 5, then a hole or tear in the bladder is
indicated. Contact the Angus Fire Parts Department
for information on tank bladder replacement or for
questions or problems regarding the bladder integrity
testing procedures.
10-1
TANK BLADDER INTEGRITY TEST BLADDER TANK PROPORTIONING SYSTEM

IF NO AIR BUBBLES NOTED: NOTE:

POSITIVE BLADDER INTEGRITY
• Open Valves 4, 5, & 6. Make sure that all other valves
on the bladder tank are closed.
• Drain any residual water from the shell before
conducting integrity test.
• Drain all foam concentrate from the bladder before
conducting integrity test.

IF STEADY STREAM OF AIR BUBBLES NOTED:

HOLE OR TEAR IS INDICATED

4 5 2

55 GAL. DRUM
FILLED WITH
WATER AIR AIR

1A
8
1 7

AIR USED TO 9
COMPRESS THE
BLADDER
DISCHARGED
THRU WATER
IN DRUM FILL MANIFOLD (SEE PAGE 3-2)

AIR SUPPLY SHUTOFF VALVE

TANK SHELL
FILLED WITH AIR
NITROGEN
OR
COMPRESSED AIR
AIR SUPPLY

BLADDER
COMPRESSED

END VIEW

FIGURE 10-1
Bladder Integrity Test Setup

10-2 06/18
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