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PILE CAPING HEAD TREATMENT

Application
This application is for repairing the pile head and to provide leveled and high
strength caping, In the construction site and after finishing the piles work, the pile
head exists normally with an un-even finishing and in order to continue with the
construction work to the second stage and make a concrete slab, the pile head
should be treated and on then add to the Cap high concrete strength.

Steel bar

Epoxy Mortar
Conrep.450 PC

Micro Concrete Conrep.311 MC

or
Micro Concrete Conrep.313 EHS

Adjustement cap

CONCRETE PILE

Pile caping

Solution Guide

The cement and epoxy base products are ideal for this application. The pile
head is to be treated before applying any of concrete repair products and the
following steps are to be considered:

PREPARATION OF THE SURFACE

Remove dust, oil and any remainders by using fresh water only; all substrate
must be sound and clean. All damaged concrete must be break out and
remove all week concrete. The concrete should be at least 28 days old.

SHUTTERING
The shuttering should be done on all sides of the pile and within enough
heights to reach the slab level required (100 -200mm), after damping the
shutter with fresh water the pile is ready for two steps of applying concrete High mechanical strength
repair product cement base and the epoxy one as final layer.

ADJUSTMENT CAP
For the cap adjustment Conrep.311 MC / Conrep.313 EHS the three components
cement base product is to be used Afterwards, mix the three components
together with fresh water. The mixed products should be poured in the
shattering with thickness of 50-150 mm, Flow ability characteristic of the
product will enable a self-leveling action and the help with steel trowel is
always recommended. The finished product is to be covered with polyethylene
sheet for 24 hours before applying the second step of the system.

FINAL CAP
For the final cap, Conrep.430 GRT / Conrep.450 PC (the three components
epoxy base product) is to be used. After mixing the three component
together and SODAMCO Weber Marketing Communication Department
2/2 Pile Caping Head Treatment

to obtain a uniform epoxy mortar, add the graded aggregates (part C) to the
epoxy fluid while mixing for 2 to 3 minutes. One full kit should be mixed and
the application should be carried out in in a fast manner. The mixed product
is to be poured in the shattering with thickness of 10 - 50 mm, on top of
Conrep.311 MC / Conrep.313 EHS. The flow ability characteristic of the product
will allow a self-leveling action and the help with steel trowel is always recommended.
The finished product will be set within 2 – 5 hours .

Products
Conrep.311 MC Packaging
NON SHRINK MICRO CONCRETE FOR STRUCTURAL REPAIR AND GENERAL Conrep.311 MC is supplied in:
VOID FILLING UAE: 78 kg kit: 50 kg powder + 28 kg aggregates.
KSA: 25 kg bags (powder + aggregates)
Conrep.311 MC is a ready-to-use micro concrete made of selected sand and Other countries: 38 kg kit: 25 kg powder + 13 kg
aggregates, special cement and additives. It can be used where high compressive aggregates.
strength is required. Conrep.311 MC is specially formulated to produce a
shrinkage compensating micro concrete with high performance. Conrep.311 MC
can be applied in thicknesses ranging from 50 to 100 mm per layer.

Conrep.313 EHS Packaging

HIGH PERFORMANCE SELF LEVELLING MICRO CONCRETE FOR PILE HEAD, Conrep.313 EHS is packed in:
SCREED AND GENERAL FILLING Component A & B– 50 kg
Component C – 3.8 Liters
Conrep.313 EHS is a three-component system designed to produce a very
fluid micro concrete with thickness 5 to 15 cm.
The system is based on the following:
• Component A & B – blend of cementitious materials, selected aggregates
and additives.
• Component C – superplasticizer made from new generation synthetic
polymers.

Conrep.450 PC Packaging
EPOXY MORTAR FOR PILE CAPING SYSTEM Conrep.450 PC is packed in
28 kg/kit (2.8 kg epoxy + 25.2 kg fillers).
Conrep.450 PC is a three-component epoxy mortar. It is mainly used for pile
caping. It has high bonding power, and high mechanical strength.

Notes

The information included on this Application Guide & Methods is the sole For further informations, please refer to the Technical
property of SODAMCO Holding. The unauthorized disclosure, use, Data Sheet for each product on www.sodamco.com
dissemination or copying (either whole or partial) of this Application Guide or
any information it contains, is prohibited and subject to legal pursuit.

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T +961 1-510 863/4 M +961 3-380 748 F +961 1-510 862 sodamco@sodamco.com www.sodamco.com
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SODAMCO Marketing Communication Department