ROUTINE TEST PLAN

Customer: CÔNG TY CỔ PHẦN TẬP ĐOÀN TOJI

Project: TỦ MÁY CẮT HỢP BỘ 24KV - GÓI THẦU 17TBT-G36
Substation: TRẠM 110KV ĐỒN PHÓ

Table of Contents
1. ROUTINE TEST …………………………………………………………………………….. 2

1.1 PURPOSE ………………………………………………………………………………. 2

1.2 OBJECTIVE……………………………………………………………………………… 2
1.3 GENERAL RULES……………………………………………………………………… 2
2. ROUTINE TEST PLAN …………………………………………………………………….. 2

2.1 VISUAL INSPECTION………………………………………………………………….. 2

2.2 DIELECTRIC TESTS ON THE MAIN CIRCUIT……………………………………… 3
2.3 TESTS FOR VOLTAGE PRESENCE INDICATION………………………………… 3
2.4 TESTS ON THE AUXILIARY AND CONTROL CIRCUITS ………………………… 4
2.4.1 Inspection of auxiliary and control circuits and verification of conformity to the
circuit and wiring diagrams …………………………………………………… 4
2.4.2 Functional tests………………………………………………………………… 4
2.4.3 Dielectric test……………………………………………………………………. 4

2.5 MEASUREMENT OF THE RESISTANCE OF THE MAIN CIRCUIT (BY PASS CTs) 4
2.6 CURRENT TRANSFORMER PRIMARY INJECTION TESTING………………….. 5
2.7 MECHANICAL OPERATION TESTS………………..………………………………… 5

3. CUBICLE INSPECTION…………………………………………………………………… 5
4. TESTING TOOLS…………………………………………………………………………… 7
5. APPENDIX…………………………………………………………………………………… 8

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1. ROUTINE TEST
1.1 PURPOSE: The purpose of this instruction is to define the methods used in performing Factory
Acceptance Test on medium voltage electrical switchgear.
1.2 OBJECTIVE: To verify that the products manufactured conform to the requirements specified in
IEC 62271-200 and IEC 60694.
1.3 GENERAL RULES
- The objective is to verify the general operation of the product after assembly and in-line
inspection of an assembly or sub-assembly.
- The in-line inspection points are to be defined by the partner according to their process
- The test reports and values to be recorded and retained are specified in the traceability
requirements.

2. ROUTINE TEST PLAN

2.1 VISUAL INSPECTION: Before commencement of routine testing, the equipment fitted to the cubicles
should be checked against the requirements of the specifications, data sheets and drawings.

Typical checks should include:

- Overall size of panels

- CT ratios and class
- Instrument and meter scales
- Protection relays types and configurations
- Label designations
- Auxiliary voltages
- Painting color

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 2.2 DIELECTRIC TESTS ON THE MAIN CIRCUIT

Clause 7.1 of IEC62271-200 refers.

Generally, the following test voltages will apply:

Rated Voltage Rated short-duration power frequency

withstand voltage
Ud
Ur
kV (rms value) 1 minute
kV (rms value)
24 50

The high voltage test should be performed:

- On each phase and earth in turn, with all other conductors connected to earth
- The equipment will have successfully passed the tests if at any time during the 1 minute period there
has been no disruptive discharge.
- An Insulation Resistance check (minimum 2.5kV Megger) should be done before and after the
Dielectric Tests to verify that there has been no deterioration of the insulation during the test.
An acceptable insulation resistance figure is 100GΩ or greater for each panel.

2.3 TESTS FOR VOLTAGE PRESENCE INDICATION

Clause 5.2 of IEC61958 refers: This test should be carried out during the HV tests described in Clause 2.2
above to avoid repeated HV tests on the equipment insulation.
Phase concurrence between main conductors and the VPIS should also be checked at this time.

The indication corresponding to “voltage present”

shall appear shall not appear
when the actual line-to-earth when the actual line-to-earth
voltage is between 45% of the voltage is less than 10% of the
in three phase systems
nominal voltage and the rated nominal voltage
voltage
VPIS V>8.1kV V<2.5kV
Unmin 10kV Unmax 24kV

Note: VPIS…..Voltage Presence Indicating System

3
 2.4 TESTS ON THE AUXILIARY AND CONTROL CIRCUITS

Clause 7.2 of IEC62217-200 refers.

2.4.1 Inspection of auxiliary and control circuits and verification of conformity to the circuit
and wiring diagrams

- A visual inspection of all actuators, interlocks etc should be made.

- Components shall be checked for correct mounting.
- Checks shall be made to ensure that there is sufficient space for external wiring to be
accommodated, fitted and terminated
- Wiring shall be checked for correct routing, support and protection from mechanical
damage
- Identification of all devices, terminals and wires shall be checked against the diagrams
2.4.2 Functional tests: Functional tests of all low voltage circuits shall be made to verify the
correct functioning of auxiliary and control circuits in conjunction with the other parts of the
equipment.

- Each line of the schematic diagram must be function checked to ensure correct wiring has
been carried out during production phase.
- These tests should be carried out at the upper and lower values of the supply voltage.

2.4.3 Dielectric test: The test voltage will be 2kV/ 1minute AC 50Hz.

- Test: between the auxiliary and control circuits connected together, as a whole, and the
frame of the cubicle.
- The equipment will have successfully passed the tests if at any time during the 1minute
period there has been no disruptive discharge.

2.5 MEASUREMENT OF THE RESISTANCE OF THE MAIN CIRCUIT (BY PASS CTs)

Clause 7.3 of IEC62271-200 refers.

The complete cubicle with circuit breaker closed should be subject to resistance check with a 100A DC test set.
Typical maximum values as below:

mV drop
NEX24 cubicles with EVOLIS CB micro-ohm
Busbar riser to cable flag 100A DC
630A – 1250A <120 <12
2000 <60 <6

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 2.6 CURRENT TRANSFORMER PRIMARY INJECTION TESTING

Current transformer primary injection tests are performed in order to ensure that the correct CTs have been
fitted, that no damage has occurred to these during assembly, and to confirm that all the secondary
wiring has been correctly installed and terminated
The current transformers are each tested at 100% of rated primary current and to verify:
- Polarity
- Secondary current

2.7 MECHANICAL OPERATION TESTS

Clause 7.102 of IEC62271-200 refers.

In addition, the following checks should be made to verify the correct operation of interlocks and
equipment.

3. CUBICLE INSPECTION

FUNCTION AIM OF TEST ACTION RESULT OF TEST

To guarantee
Earthing switch /CB circuit earthed during
Interlocking- maintenance and ensure
Operation-Indication that the CB is unplugged.
Open/Close To guarantee opening and
Earthswitch closing of the earthswitch
Plug in the CB Closing of earthswitch
impossible. Impossible to
turn the earth switch selector.
Earth switch operating hole
covered
CB unplugged, selector in Closing of earthswitch
racking position impossible. Impossible to
turn the earthswitch selector.
Earthswitch operating hole
covered
CB unplugged, selector in Closing of the earthswitch
test position possible. Subsequently, CB
Racking handle hole covered,
impossible to rack in CB
Open and close the Verify position of the knife
earthswitch with low switches, earthswitch closed
operating torque.

Earthswitch To check position of Earthswitch open →

mechanical earthswitch Open symbol
indicaton Earthswitch closed→
Closed symbol
To check CB is indexed to CB unplugged Verify position of locking pins
the cubicle Turn racking selector visually.
from isolated position Closing of CB and earthswitch
to racking position. impossible.
Impossible to move earthswitch
Indexing of CB selector to operating position.
CB red pushbutton depressed
CB unplugged. Verify position of locking pins
Turn racking selector visually.
from racking position PAF contact closes.
to test position. Possible to close CB.
To prohibit extraction of a CB is closed, attempt to Impossible to move selector to
closed CB move the selector from racking position unless CB is

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Interlocking
Racking in/racking
out To verify it is not possible to
close the CB unless it is
either in the test or service
position
To verify that it is
impossible to close the
earthswitch with the CB
racked in and racking
selector in racking position
Earthswitch or service position
To verify that it is not
possible to rack in the CB
with the earthswitch closed
To verify that it is not
possible to rack in the CB
LV plug unless the LV plug is fitted
To verify it is not
possible to rack in the CB
with the door open
Front door interlock To verify it is not
possible to open the
CB compartment door with
the selector in racking
position or test
position.
To verify that it is
impossible to rack in
CB racking interlock the withdrawable part
with the interlock
locked
To verify operation of
Electrical Indication position indication contacts
of CB position
To prohibit fitting of
CB rating interlock incorrect CB rating into a
cubicle
VT unit
VT front panel
interlock
service position to racking
position. Push red trip
button.
Partially rack in the CB.
Attempt to move selector
from racking position to
service or test position
Rack in the CB. Attempt
to turn the racking
selector to racking
position.
Attempt to close the
earthswitch
With CB in the racked out
position, close the
earthswitch. Attempt to
rack in the CB.
Attempt to move the
selector from isolated
position to racking
position without the LV
being plug fitted
Open the CB
compartment door.
Attempt to rotate the
selector from isolated to
racking position
CB door closed.
Selector in racking
position or service/test
position. Attempt to
open the CB
compartment door
With CB in the racked
out position, lock the
interlock. Attempt to
rack in the CB
CB unplugged
CB plugged
Verify cubicle interlocks
match that of the CB of
the same rating
VT plugging and
unplugging
Earthswitch open
VT plugged in or during
operation.
Front panel removed
6
open
Impossible to move selector.
Impossible to close the CB
Impossible to close the
earthswitch.
Earthswitch selector locked with
access hole covered
Impossible to put handle into
racking access hole.
Impossible to rack in
Impossible to move selector
from isolated to racking position.
Impossible to rack in CB
Impossible to rotate the selector
Impossible to rotate
door handle,
impossible to open
door
Impossible to put
handle into racking
access hole.
Impossible to rack in
Unplugged contacts
indicating correctly
Plugged contacts
indicating correctly
Verify operation of
shutters
Impossible to remove
front panel
Impossible to remove
front panel
Plugging in of VT
impossible
ELECTRICAL
FUNCTIONS
To check correct
Voltage indication operation of
potential indicators
To check tightness
Voltage drop and electrical continuity of
primary circuit
50Hz medium To verify integrity of
voltage insulation the medium voltage
test insulation.
Increase the test
voltage until the
“voltage presence” Illumination above
appears. Record the 45% Unmin
applied line-to earth No-illumination below
voltage value. Increase 10%Unmax
the line-to-earth voltage
to the rated voltage.
Decrease the line-toearth
voltage until the voltage
presence disappears.
Record the value
Measure resistance of
main circuit
NEX24 -50kV AC
1minute No disruptive discharge

50Hz low voltage To verify the integrity 2kV AC 1 minute (or 1 No disruptive
insulation test of the secondary wiring and second with customer discharge
equipment. agreement).
To verify conformity Verify transformation ratio
CT and VT of connections and and polarity
transformers fitted
Conformance of
connections to relays,
Verification of To verify the CTs, VTs etc. All devices
schematics electrical functionality Conformance of Function electrically as
of the equipment operation as per designed.
schematic diagrams and
wiring diagrams.

Earth continuity
To verify IP ratings of
CB, LV compartment, VT
Degree of protection compartment, Test finger IP41 external
Bus chamber,
Cable compartment,
Front panels,
shutters

4. TESTING TOOLS:

- Portable AC HIPOT TEST SET 0-50kVAC (PFT-503CMF): dielectric testing for Main Circuit.
- Relay Test Unit (Sverker 750): for protection relay testing.
- Contact resistance meter (CRM 100): for check contact resistance.
- Digital Transformer ratio meter (DTR8510): for current transformer ratio testing.
- High voltage Insulation Tester 0-2500VDC (Kyoritsu 3121B): for check insulation resistance
- AC HIPOT/INSULATION RESISTANCE TESTER 0-2kVAC (AN9632H): dielectric testing for
control circuit.
- Main current Injector
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5. APPENDIX:
- Form: Factory inspection report
- Form: Witness test report - MV
- Form: Measurement of insulation resistance and Dielectric test records on the Main Circuit
- Form: Current transformer ratio index testing.
- Form: Voltage transformer ratio index testing.
- Form: Multi meter index testing.
- Form: Protective relay test report
- Form: Contact resistance test report