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BGC – Construction Work Pack

CLIENT : BASRAH GAS COMPANY

CONTRACT : 921BGCEPS

SITE : Umm Qasr Storage Terminal

JOB/PROJECT TITLE : Refrigeration Project Phase 1

JOB/PROJECT No. : WG0033

WORKPACK TITLE : Civil Construction Repair Work Pack for Foundation of


Industrial Water Pump 6600-P-02B
.
WORKPACK No. : 9500-WGEL-S002-ISGP-G00000-BA-5794-00064

I have checked with BGC regarding the rahabilitation schedule for this
Industrial water Pump (6600-P-02B)

REVISION RECORD

CHECKED APPROVED
REV DESCRIPTION DATE ORIG.
CONST.
ENG LEAD
BGC WG

M.Arul Faris Alami Ian Harrop


Civil Lead Civil Lead
Engineer Engineer Construction
01R Issued for Review 05-03-2019

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
Page 1 of 16
Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

CONTENTS

1.0 Introduction / Scope of Work


1.1 Overview of Scope
1.2 Site Queries
1.3 Close out-review
1.4 Definitions and Abbreviations

2.0 Drawings, Documents & HSE, including Engineering information

3.0 Jobcards & Jobcard Register

4.0 Materials (BOMs / MTOs)

5.0 Bill of Quantities

6.0 Completions & Certification

7.0 Close-out / As-building, TQs

8.0 Site Construction Completion Check List

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
Page 2 of 16
Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

Requirements: REQUIRED
YES NO

REPAIR & DEMOLITION METHODOLOGY Y

RISK ASSESMENT DETAIL STUDY Y

OPERATIONS (ISOLATIONS) Y

SPECIAL TOOLS/CRANES Y

HYDRO CARBON SERVICE Y

SCAFFOLDING N

WORK PERMIT Y

LIVE SYSTEM N

TEMPORARY SUPPORT Y

PAINTERS Y

WELDING
N

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
Page 3 of 16
Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

Technical Safety
Cert Engineer
WORKPACK QA CHECK LIST

Engineering
HSE

QA
0033-9500-WGEL-
WORKPACK
S002-ISGP-G00000- REV: 01R
NUMBER: BA-5794-00064
WORKPACK CONTENTS CHECK
Drawings, Documents and Drawing Register
a – Drawings included as per Drawing Register

b – All Drawings are Signed and Approved

c – All AutoCAD Drawings have approved initials


added
d – Drawings and drawing register are work-flowed
2.0 through Documentum for Issue / Database Updated,
prior to Work pack issue

e – Demolition Safety assessment carried out


N/A

f – Confirm that there are no actions open that impact


the scope of this work pack (HAZOP, HAZID,
Environmental)

g – Confirm Demolition Review has been completed

h- All Decision sheet actions are CLOSED

4.0 Materials – N/A

5.0 Bill of Quantities

Work pack Completed as per Work Pack Process &


6.0
WORK Pack Template

7.0 Completions, Inspection & Testing


Work pack Completed as per Work Pack Process
8.0
(CON-PRC-1069) & Work pack Template

NOTE:
1.0 If not applicable, the relevant party should insert a N/A into the correct box;
2.0 Each party should sign the relevant box with their initials;
3.0 Existing drawing marked for repair is attached;
4.0 Risk Assessment Detail study / demolition methodology shall be addressed by the
demolition CONTRACTOR prior to commencement of work as advised by BGC
15/4/2018.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
Page 4 of 16
Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

1.1 Overview of Scope

After evaluation of the inputs from the Field Inspection, Decision Sheets were prepared, and
it has been concluded that the following equipment foundations at the Umm Qasr Storage
Terminal require repairs:

1) Foundations of Industrial Water Pump (6600-P-2B)

Foundation drawings and photographs of the existing drawings taken during the Field
Inspection referenced in Section 2.

Demolition and Repairs works shall be carried out in accordance with the Project
Specification for Concrete Repair and Concrete Works Specification referenced in Section 2

Piping Demolition scopes are excluded from this work pack. Reference of associated
demolition work pack for piping as included in below table.

Document No Document Title Rev


Storage Terminal - Piping Construction
9500-WGEL-S002-ISGP-
Work pack UQST - General - Propane /
G00000-BA-5794-00100 -
Butane

Warning

Live process equipment, piping, structures and other facilities may be present
in and around the worksite during the repair work. The contractor shall take all
reasonable precautions to identify and protect these facilities from damage
during the repair work and ensure the safety of personnel and equipment on
site. The contractor is the responsible to get Permit to Work to perform the
work
The at site.
scope of work consists of:

The Scope of Work involves the following:

 Preparation of pre-repair documentation: CONTRACTOR shall first prepare a site


interface drawing for each foundation and adjacent pipe support foundation to be
repaired. Areas to be repaired shall be clearly marked out on drawing, and photographs
taken of each equipment foundation and pipe support foundation.

 Before starting the repair works CONTRACTOR shall ensure that Industrial Water Pump
shall be removed from foundation or isolated

 CONTRACTOR shall follow the sequence of concrete demolished and repair works for
Industrial Water Pump foundations as directed and approved by BGC.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

 CONTRACTOR shall remove and clean the dust from foundation and from surrounding
area prior to start the repair works

 Equipment’s to be used for the repair shall be reviewed by BGC operation team for
acceptance.

 Protection of all adjacent equipment / structures / foundations against dust, demolition


debris, water etc. prior to commencing repair works.

 All the existing pipe support foundations close to this equipment foundation shall be
demolished and reinstated to avoid any obstruction during the repair works, temporary
pipe supports shall be arranged by the contractor for the pipes with prior approval from
the company.

 All materials including anchor bolts, grouting, concrete back fill etc. must be approved
prior to execution of work by BGC supervision staff.

 The demolished & loose concrete shall be carted away to the approved dumping area.
Any underground services found present shall be properly protected.

 Before re-instatement of the grade slab if any the sub base shall be properly compacted
as per the specification referenced in Section 2.

 Marking out the areas to be repaired on sides of foundation. Carrying out deep skin
repair to the sides of foundation as shown in attached drawings in section -2 and as per
concrete Repair and Concrete Works Specifications referenced in Section 2.

 Carrying out replacement of cracked grout around base plates of Pumps as per concrete
Repair and Concrete Works Specifications referenced in Section 2.

 CONTRACTOR shall ensure that top of concrete should be chipped before doing the
grout works as shown in attached drawings in section 2and as per Concrete Repair and
Concrete Works Specification referenced in section 2.

 Applying protective coating to sides of repaired foundations and pedestals as per


Concrete Repair and Concrete Works Specifications referenced in Section 2.

 Providing 25mm thick isolation joint all around pump foundations with joint filler and
sealant as per Concrete Repair and Concrete Works Specifications referenced in Section
2.

 Reinstatement of thick grade slab with structural concrete (28 N/mm2 28day cylinder
strength) and reinforcement (ASTM A615 Grade 60) in accordance with concrete Repair
and Concrete Works Specifications referenced in Section 2.

 Preparing post-repair documentation: drawings with details of repair works carried out
markups, photographs and test reports as specified in Concrete Repair Specifications.

 Updating Bill of Quantities, based on the actual quantum of repair works carried out.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
Page 6 of 16
Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

1.2 Site Queries:

Refer any site queries with this Work Pack to Project Manager by e-mail to
barry.bradley1@woodgroup.com, with a copy being cc’d to DCC on
WG_BGC.DCC@woodgroup.com All TQs are to be accompanied by a standard Query
Form.

In the event of a TQ being raised, the TQ will be included in Attachment 7.

Any deviations to the design requirements / Work pack instructions to be


authorised by the relevant query procedure.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

1.3 Close-out Review:


When implementation is complete and RFC is obtained, WG shall update drawings to
“as-built” in accordance with the red-line mark-ups completed and returned to WG by
BGC.

Upon scope completion, the Work pack close-out checklist will be completed and
signed-off to confirm Work pack completion and closure.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
Page 8 of 16
Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

1.4 Definitions:

Company/ Principal /
Owner Basrah Gas Company (BGC).
Project Management and Engineering Consultant appointed by
Engineer COMPANY to perform services on the contract – WOOD.
The contractor performing the construction work described
Contractor under the CONTRACT with the COMPANY.
The party, which manufactures and/ or supplies, equipment
Manufacturer/
and services to perform the duties as specified by COMPANY
Supplier/ Vendor
in the scope of supply.

Means COMPANY’s prior written APPROVAL. APPROVAL


shall in no way be construed as relieving CONTRACTOR of
Approval any of its obligations, responsibilities or liabilities under the
CONTRACT. APPROVE or APPROVED shall be construed
accordingly.

Project Refrigeration Project Phase-1

Means the timetable for implementation and completion of the


WORKS including all the completion dates, as well as the
Schedule
milestone dates and key dates, as may be adjusted from time
to time.

Means goods, equipment, machinery, apparatus, materials,


major components and parts, subsystems, systems, other
MATERIALS and all hardware and software, articles and
Materials things of all kind to be provided and incorporated into the
facility by CONTRACTOR under the CONTRACT and includes
any COMPANY items either free issued to CONTRACTOR but
does not include construction equipment.

Means all temporary facilities, buildings and contents thereof


Temporary Works and temporary works of every kind required for, or/in, or about
the execution or maintenance of the WORKS.

Mean any place (except the SITE) where CONTRACTOR


Worksite conducts aspects of the WORKS required in order to comply
with its obligations.

To be understood as mandatory in relation to the requirements


Shall
of this document.

To be understood as recommended in relation to the


Should
requirements of this document.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

Abbreviations
Table 1.1 illustrates the abbreviations and terms used in this document, alongside their
description.
Table 1.1 – Abbreviations

BGC Basrah Gas Company

FOD Field Operation Division

HSE Health, Safety and Environment

PFF Pipeline Flanges and Fittings

PTW Permit to Work

RFC Request for Comments

ROW Right of Way

TBC To Be Confirm

WMS Work Management System

UQ Umm Qasr

ERW Explosive remnants of War

GOR Gas Oil Ratio

MTO Material Take Off.

RFI Request for Information.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


Rev/Date This document is uncontrolled once printed. Check iMAP for the current version.
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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

2.0 Drawings, Documents & HSE

Industry Codes & Standards and BGC General Specifications


Unless specifically designated by date, the latest edition of each publication mentioned
in the following table shall be used, together with any
amendments/supplements/revisions.

Document Number Document Title Rev

Toyo Engineering Corporation Drawings


B7300-167C-2 DETAIL OF FOUNDATION (6600-P-2B) 02
SCOP-66P2-102 Vendor for Industrial Water Pump 03
6600-P-2B Repair Sketch (Isometric View) for 6600-P-2B -

PHOTOGRAPHS OF EXISTING FOUNDATIONS


Foundations of Butane Transfer Pump
- (6600-P-2B)
N/A
PLOT PLAN DRAWING
0033-9500-WGEL-S002-ISGP-
G00000-MP-4024-00002
Site Master Plan – Storage Terminal 02A
Industrial water pump
CIVIL SPECIFICATIONS For Ref Only All in Documentum
0033-9500-WGEL-S002-ISGP-
G00000-CX-7880-00001
Specification for Concrete Repair 03A

0011-9500-WGEL-G000-ISGP-
Concrete Works Specifications 02A
G00000-CX-7880-00002

3.0 Job cards & Job card Register

Job card(s) To be populated by the BCG nominated Installation Contractor, as


advised by BGC.
Note: Job cards will be developed for capturing drawings and tracking of materials
only. The job cards will not include a detailed activity list, hours or manpower
requirements.

Form No: CON-FRM-1196 © 2017 Wood Group Limited


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Page 11 of 16
2. CONTRACTOR TO CONFIRM ON SITE THE TOTAL AREA
REPAIR.

3. CONTRACTOR SHALL VERIFY FIELD CONDITIONS BEFORE


LEGEND: COMMENCEMENT OF ANY CONSTRUCTION ACTIVITIES.

4. CONTRACTOR SHALL VERIFY EXISTING ELEVATIONS AND


DIMENSIONS WHERE NEW WORK WILL MATCH EXISTING.
- REPLACEMENT OF PEDESTALS (RP) DISCREPANCIES SHALL BE BROUGHT TO THE ATTENTION
OF THE COMPANY FOR THE RESOLUTION PRIOR TO THE
COMMENCEMENT OF WORK.

5. CONTRACTOR SHALL TAKE CARE TO AVOID DAMAGE TO


ADJACENT EXISTING STRUCTURES AND UTILITIES. ANY
DAMAGE TO THE ADJACENT EXISTING STRUCTURES AND
UTILITIES SHALL BE REPAIRED AT THE CONTRACTOR'S
EXPENSE.

6. CRACKS AND REPAIR AREA MAPPING ON THIS SKETCH


ARE INDICATIVE, CONTRACTOR TO CONFIRM ON SITE
COMPLETE GROUT TO BE REINSTATED AS PER SPECIFICATION FOR CONCRETE THE EXTENT OF REPAIRS.
REPAIRS 9500-WGEL-S002-ISGP-G00000-CX-7880-00001. 7. CONTRACTOR IS RESPONSIBLE TO IDENTIFY ANY
ADDITIONAL REPAIR AREA OTHER THAN MARKED ON
EXISTING ANCHOR BOLTS GOT CORRODED. CONTRACTOR TO CHECK AND THIS SKETCH AND ADVICE COMPANY ACCORDINGLY.
CONFIRM THE EXTENT OF COROSION AT SITE. ANCHOR BOLTS TO BE CLEANED AS 8. CONTRACTOR TO FOLLOW REPAIR SPECIFICATION
PER SPECIFICATION FOR CONCRETE REPAIRS (SPECIFICATION FOR REPAIR :
9500-WGEL-S002-ISGP-G00000-CX-7880-00001) AND
9500-WGEL-S002-ISGP-G00000-CX-7880-00001. ALL APPLICABLE CODES AND STANDARDS.

9. CONTRACTOR TO CONFIRM THE DIMENSIONS ON SITE.


FOUNDATION IS MAJORLY DAMAGED. HENCE, IT IS PROPOSED TO DEMOLISH AND
REPLACE THE PEDESTAL OF SAME SIZE AS PER EXISTING FOUNDATION DRAWING
B7300-167C.

Completely Damaged
Surface

Entire foundation
face got broken
Damaged Damaged
Damaged/Broken foundation face foundation face
foundation face
6600-P-2B
Page 1 of 5
6600-P-2B
Page 2 of 5

COMPLETE GROUT TO BE REINSTATED AS PER SPECIFICATION FOR NORTH VIEW


6600-P-02B
CONCRETE REPAIRS 9500-WGEL-S002-ISGP-G00000-CX-7880-00001.
(TYP)

EXISTING ANCHOR BOLTS GOT CORRODED. CONTRACTOR TO


HIGHLIGHTED PORTION OF FOUNDATION PEDESTAL OF 6600-P-2B TO BE CHECK AND CONFIRM THE EXTENT OF COROSION AT SITE. ANCHOR
DEMOLISHED AND REPLACED AS PER SPECIFICATION FOR CONCRETE BOLTS TO BE CLEANED AS PER SPECIFICATION FOR CONCRETE
REPAIRS 9500-WGEL-S002-ISGP-G00000-CX-7880-00001 REPAIRS 9500-WGEL-S002-ISGP-G00000-CX-7880-00001.
(TYP) (TYP)
6600-P-2B
Page 3 of 5

SOUTH VIEW
6600-P-02B
6600-P-2B
Page 4 of 5

EAST VIEW
6600-P-02B

N
6600-P-2B
Page 5 of 5

WEST VIEW
6600-P-02B
Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

4.0 Materials (BOM’S/MTO’S)

AS ATTACHED

Form No: CON-FRM-1196 © 2017 Wood Group Limited


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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

5.0 Bill of Quantities

AS ATTACHED

Form No: CON-FRM-1196 © 2017 Wood Group Limited


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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

6.0 Completions & Certification

Certification

Scope of work is not complete until all Construction and Completions check / test sheets are
Signed-off and approved by the worksite management. Certification included in this
work pack is as ATTACHED.

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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

7.0 Close-out / As-building, TQs

Red line
Document Number Document Title Rev mark-up
Req
DETAIL OF FOUNDATION
B7300-167C-2 02 YES
(6600-P-2B)

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Wood Doc No: 9500-WGEL-S002-ISGP-G00000-BA-5794-00064 Repair Work Pack-UQST Refrigerated
Storage System – Civil Construction Repair Work Pack for Foundation of Industrial Water Pump 6600-P-2B
1 Revision 01R

8.0 Site Construction Completion Check List

To be completed by Installation Contractor, as advised by BGC on 15.04.2018.

Site Construction Completion Check List


Completed by
Date
Work pack Number: 0033-9500-WGEL-S002-ISGP- Site
G00000-BA-5794-00064
Work Pack Contents Check Yes / No / N/A DD/MM/YY
1 All documentation of repairs completed as per
specification
Comments:

2 All inspection & test records / check sheets are


completed and signed
Comments:

3 Punch list completed and agreed - if required


Comments:

4 Final inspection of completed activities have been


carried out
Comments:

5 No outstanding TQs. Items omitted from scope under


relevant query procedure
Comments:

Completed By Position Signed Date

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