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DEP 31.27.00.20-Gen.
February 2012
ECCN EAR99
This document contains information that is classified as EAR99 and, as a consequence, can neither be exported nor re-exported to any country which is under an
embargo of the U.S. government pursuant to Part 746 of the Export Administration Regulations (15 C.F.R. Parts 746) nor can be made available to any national of such
country. In addition, the information in this document cannot be exported nor re-exported to an end-user or for an end-use that is prohibited by Part 744 of the Export
Administration Regulations (15 C.F.R. Parts 744).
ECCN EAR99 DEP 31.27.00.20-Gen.
February 2012
Page 2
PREFACE
DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the standard for good design and engineering practice to be applied by Shell companies in oil and
gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility, and thereby to help
achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1) Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by these
Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2) Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part of
a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI disclaims
any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person
whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs
or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell GSI or other Shell Company. The
benefit of this disclaimer shall inure in all respects to Shell GSI and/or any Shell Company, or companies affiliated to these
companies, that may issue DEPs or advise or require the use of DEPs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall
not, without the prior written consent of Shell GSI, be disclosed by users to any company or person whomsoever and the
DEPs shall be used exclusively for the purpose for which they have been provided to the user. They shall be returned after
use, including any copies which shall only be made by users with the express prior written consent of Shell GSI. The
copyright of DEPs vests in Shell Group of companies. Users shall arrange for DEPs to be held in safe custody and Shell
GSI may at any time require information satisfactory to them in order to ascertain how users implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.
ECCN EAR99 DEP 31.27.00.20-Gen.
February 2012
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TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................ 4
1.1 SCOPE........................................................................................................................ 4
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ......... 4
1.3 DEFINITIONS ............................................................................................................. 4
1.4 CROSS-REFERENCES ............................................................................................. 5
1.5 COMMENTS ON THIS DEP ....................................................................................... 5
1.6 DUAL UNITS ............................................................................................................... 5
2. EQUIPMENT, MATERIALS AND SERVICES SUPPLIED BY THE
PURCHASER ............................................................................................................. 6
3. EQUIPMENT, MATERIALS AND SERVICES SUPPLIED BY THE SUPPLIER ....... 6
4. EQUIPMENT WARRANTY BY THE SUPPLIER ....................................................... 7
5. REQUIREMENTS ....................................................................................................... 7
5.1 GENERAL REQUIREMENTS ..................................................................................... 7
5.2 DESIGN FOR FLOW .................................................................................................. 8
5.3 DESIGN LOAD REQUIREMENTS ............................................................................. 9
5.4 STRUCTURAL DESIGN ........................................................................................... 10
5.5 MATERIALS .............................................................................................................. 11
6. REFERENCES ......................................................................................................... 15
ECCN EAR99 DEP 31.27.00.20-Gen.
February 2012
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1. INTRODUCTION
1.1 SCOPE
This new DEP specifies requirements for the design and procurement of general purpose
storage vessels for bulk solid products. It applies to shop and field fabricated vessels of
steel and alloy construction that operate at or near atmospheric pressure, and covers the
requirements for shop detailing, fabrication, shop assembly, shop coating and delivery of
general purpose bulk solids bins and hoppers.
The contents of this DEP has been transitioned from former standards EGG 10GS-50 and
EGG 10GS-51.
1.3 DEFINITIONS
1.3.1 General definitions
The Contractor/Purchaser is the party that carries out all or part of the design,
engineering, procurement, construction, commissioning or management of a project or
operation of a facility. The Principal may undertake all or part of the duties of the
Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for it. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
1.3.2 Specific definitions
Term Definition
Angle of The slope of the surface of bulk solids when formed as a pile by pouring
Repose solids onto a horizontal plane. The angle is measured from the
horizontal plane. It is not a flow property.
ECCN EAR99 DEP 31.27.00.20-Gen.
February 2012
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Term Definition
Arching No-flow condition where the bulk solid forms a stable arch across the
bin. Usually, this forms at the bottom outlet opening, but may form at a
higher location in the hopper or bin. At a sufficiently large discharge
opening, a stable arch cannot be sustained. The term “bridging” is also
used to describe this condition.
Funnel Flow Flow pattern where the product moves in a central channel about the
size of the active discharge opening, and a thin “slice“of the top surface
which falls into the channel. Funnel flow occurs in bins having hoppers
with less steep walls and where the coefficient of friction between the
walls and the product is high.
Live Load Weight produced by personnel, moveable equipment, tools and other
items that may be placed on, but are not permanently attached to, the
bin, hopper or silo excluding stored product.
Mass Flow Flow pattern where all product is in motion at substantially every point in
the bin whenever any product is withdrawn from the outlet. This flow
pattern prevails when the walls of the hopper are sufficiently steep and
smooth. Mass flow is easily distinguished from funnel flow by product
sliding along the hopper wall.
Operating Weight of the stored product, based on the maximum bulk density of the
Load product, and internal pressure, if any.
Piping Flow obstruction in a hopper caused by cohesiveness of the contained
(Rathole) product and an undersized discharge opening. When the discharge
opening is sufficiently large, the stress in the “pipe“ exceeds the
product’s strength, so that the “pipe “ cannot sustain the stress and
promotes flow.
1.3.3 Abbreviations
Term Definition
ACI American Concrete Institute
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing Materials
AWS American Welding Society
1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section
number is shown in brackets ( ). Other documents referenced by this DEP are listed in (6).
5. REQUIREMENTS
11. Design metal temperature for the bin, hopper or silo shall be determined by the
designer on the basis of the contained product feed temperature, process conditions
and environment.
12. If the feed product is at ambient temperature, the design metal temperature for the bin,
hopper or silo shall be the lowest one-day mean ambient temperature for the locality
where the equipment is sited, plus 10°C (15°F). Isothermal lines of lowest one-day
mean temperatures are shown on Figure 2-1 of API Std. 620.
contained product under static conditions of no flow, acting normal to the wall surface,
placing the shell in tension. The static pressures shall be computed in accordance with
ACI 313, using Janssen’s method.
17. The designer shall assess the possibility of fluidization of the contained product.
Where fluidization is a possibility, the equipment shall sustain the hydrostatic
pressures caused by the contained product. The computation of pressures shall be
based on the aerated bulk density of the product as determined by a fluidization test.
18. Roofs without operator platforms shall be designed for a minimum live load of
120 kg/m2 (25 lb/ft2) or environmental loads such as snow whichever is greater.
19. Roof platforms and platform framing and supports shall be designed for a minimum
live load of 490 kg/m2 (100 lb/ft2), or a moving concentrated load of 450 kg (1000 lbs),
whichever causes greater stress.
20. The designer shall consider additional concentrated roof loads resulting from top
mounted equipment.
21. Miscellaneous loads as a result of ductwork, piping, and other facilities attached to the
shell, roof, hopper or bin shall be applicable.
5.5 MATERIALS
1. The designer shall consider the angle of friction of the selected hopper material with
the contained product, which will affect the selected hopper wall slopes, in his design.
The angle of friction shall be determined by test of representative samples of hopper
wall material and the contained product.
2. Where carbon steel is the selected material, the following grades shall be specified:
a. Shell Plate - A-283 Gr. C or A-285 Gr. C or A-516.
b. Reinforcing Plates - same as shell.
c. Nozzles - A-53 Gr. A or Gr. B, A-106 Gr. A or Gr. B. Very large nozzles may
be fabricated from rolled plate.
d. Flange Connectors - A-307 Gr. A.
3. Structural steel and floor plate shall be new domestic steel conforming to ASTM A36.
4. Field joints shall be bolted with ASTM A325 bolts, except that connections for girts,
purlins, and stairs may be made with ASTM A307 bolts. Connections shall be bearing
type with threads included in the shear plane.
5. Welding shall conform to AWS D1.1 using AWS A5.1 or AWS A5.5 E70XX electrodes.
6. Anchor bolts shall be A36 or ASTM A307.
7. Anchor bolts and nuts shall be hot dip galvanized with thread re-cut.
8. Gratings shall be hot dip galvanized steel with 5 mm X 32 mm (3/16 in X 1-1/4 in)
bearing bars at 30 mm (1-3/16 in) spacing and interlocking crossbars at 200 mm (4 in)
spacing. The construction is welded.
9. Stair treads shall be abrasive nosing and anti-skid surface. The construction is welded.
10. Concrete for silo foundations shall develop 28 MPa (4000 psi) minimum compressive
strength in 28 days, unless a greater strength is indicated by local site requirements.
11. Concrete reinforcement shall be deformed bar conforming to ASTM A615, including
Supplementary Requirement S1.
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6. REFERENCES
In this DEP, reference is made to the following publications:
NOTES: 1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell staff on the SWW (Shell
Wide Web) at http://sww.shell.com/standards/.
SHELL STANDARDS
Protective coatings for onshore facilities DEP 30.48.00.31-Gen.
AMERICAN STANDARDS
Standard Practice for Design and Construction of Concrete Silos ACI 313
and Stacking Tubes for Storing Granular Materials Recommended
Practice for Design and Construction of Concrete Bins, Silos, and
Storing Granular Material.
Recommended Rules for the Design and Construction of Large, API 620
Welded, Low Pressure Storage Tanks
Welded Tanks for Oil Storage API 650
“Bin Loads - Part 3: Mass Flow Bins” by A.W. Jenike, ASME Publication
J. R. Johanson and J. W. Carson No. 72-MH-2.
Boiler and Pressure Vessel Code, Section VIII, Div. 1 Pressure ASME Section 8
Vessels.
Standard Specification for Carbon Steel Bolts and Studs, ASTM A307
60,000 psi Tensile
Standard Specification for Structural Bolts, Steel, Heat Treated, ASTM A325
120/105 ksi Minimum Tensile Strength Specification for Structural
Bolts, Steel, Heat Treated, 120/105 ksi
Standard Specification for Carbon Structural Steel Specification for ASTM A36
Structural Steel
Specification for Deformed and Plain Billet-Steel Bars for Concrete ASTM A615
Reinforcement
Specification for Carbon Steel Electrodes for Shielded Metal Arc AWS A5.1
Welding
Stainless Steel Welding Code AWS A5.4
Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc AWS A5.5
Welding
Structural Welding Code – Steel AWS D1.1
INTERNATIONAL STANDARDS
Bases for design of structures - Loads due to bulk ISO 11697
Structures of buildings in general ICS 91.080.01