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Process Documentation
Controltherm MV 5.xx
->10.2008
Original instructions
Made
in
Germany
www.nabertherm.com
Copyright
Copyright by
Nabertherm GmbH
Bahnhofstrasse 20
28865 Lilienthal
Federal Republic of Germany
2
1 Controltherm MV Process Documentation ................................................................................... 6
2 Introduction ..................................................................................................................................... 7
2.1 Warranty and Liability ............................................................................................................... 8
2.2 Product Description .................................................................................................................... 9
2.3 Decription of the Software Designation ....................................................................................10
2.4 The Following Controllers Can Be Connected ..........................................................................10
2.5 Hardware Upgrade for Connecting Additional Furnaces ..........................................................11
2.6 Software Upgrade to a Higher Version .....................................................................................11
3 System Requirements .................................................................................................................... 12
4 Technical Data ............................................................................................................................... 13
4.1 Scope of Delivery ......................................................................................................................14
5 Installation and Commissioning ................................................................................................... 16
5.1 Connection to the Electrical Supply ..........................................................................................16
5.2 Maximum Length of the Datalines ............................................................................................17
5.3 Device Installation.....................................................................................................................19
5.4 Installation Preparation .............................................................................................................22
5.4.1 Data Backup ..........................................................................................................................22
5.4.2 Closing all running programs ................................................................................................22
5.4.3 Screen Resolution .................................................................................................................22
5.4.4 Task Bar ................................................................................................................................22
5.4.5 Time Change: Summer Time & Winter Time ......................................................................23
5.4.6 Setting the Interface Address ................................................................................................23
5.5 Software Installation .................................................................................................................24
5.6 Starting the Software .................................................................................................................25
5.7 Operation ...................................................................................................................................26
5.7.1 Function – Program Table ....................................................................................................27
5.7.2 Function – Controller ............................................................................................................30
5.7.3 Function – Program Graphics ...............................................................................................31
5.7.4 Function – Old Graphics .......................................................................................................34
5.7.5 Function – Zone Overview ...................................................................................................37
5.7.6 Function – Messages .............................................................................................................38
5.7.7 Function – Password .............................................................................................................39
5.7.8 Print Window ........................................................................................................................40
5.7.9 Configuring the Software ......................................................................................................42
5.7.10 Software Uninstallation ....................................................................................................49
5.8 Operation of Eurotherm 2404 and 2408 Controllers with MV Software ..................................50
5.9 Setting How Eurotherm Controllers Behave after the Program Has Ended .................................................... 53
6 Additional Equipment: Assembly Instructions – RS 422 Interface Set .................................... 54
7 Tools Required for Assembly: ...................................................................................................... 55
8 Safety .............................................................................................................................................. 55
9 Assembly of the Interface Set ....................................................................................................... 57
9.1 Add-on Controller Interface Set 635 000 312 ...........................................................................57
10 Fault Diagnosis .............................................................................................................................. 60
10.1 FAQ – Frequently Asked Questions .........................................................................................62
3
11 Upgrade Package 1:....................................................................................................................... 65
12 System Requirements .................................................................................................................... 66
13 Technical Data ............................................................................................................................... 66
13.1.1 Key to the Model Names ........................................................................................................................ 66
13.2 Scope of Delivery ............................................................................................................................................ 67
14 Installation and Commissioning ................................................................................................... 68
14.1 Connection to the Electrical Supply ..........................................................................................68
14.2 Device Installation.....................................................................................................................69
14.3 Settings and Configuration ........................................................................................................72
15 Operation ....................................................................................................................................... 75
16 Upgrade Package 2:....................................................................................................................... 76
17 System Requirements .................................................................................................................... 77
18 Technical Data ............................................................................................................................... 77
18.1.1 Key to the Model Names ........................................................................................................................ 77
18.2 Scope of Delivery ............................................................................................................................................ 78
19 Installation and Commissioning ................................................................................................... 80
19.1 Connection to the Electrical Supply ..........................................................................................80
19.2 Device Installation.....................................................................................................................81
19.3 Settings and Configuration ........................................................................................................87
19.4 Installation Preparation .............................................................................................................88
19.4.1 Data Backup .....................................................................................................................88
19.4.2 Closing all running programs ...........................................................................................89
19.5 Starting the Software .................................................................................................................90
19.6 Operation ...................................................................................................................................91
19.6.1 Searching the Network for Temperature Adapters ...........................................................91
19.6.2 Selection of the Temperature Adapter ..............................................................................92
19.6.3 Configuring the Temperature Adapter – Configuration Window .....................................93
19.6.4 Adjustment of Thermocouple and Voltage Inputs ...........................................................95
19.6.5 Thermocouple Zero-point Adjustment .............................................................................97
19.6.6 Temperature Adjustment of the Internal Comparison Points ...........................................98
19.6.7 Temperature Adjustment of the Scale End Value of the Thermocouple ................................................ 99
19.6.8 Voltage Input Zero-Point Adjustment (Optional) ...........................................................100
19.6.9 Voltage Input Scale End Value (Optional) .....................................................................101
20 Operation ..................................................................................................................................... 102
21 Power Failure Strategy ............................................................................................................... 103
21.1 Power Failure at the Temperature Adapter DL .......................................................................103
21.2 Power Failure at the Overriding Control System (Start of Nabertherm Controller) ...................................... 103
22 Fault Diagnosis ............................................................................................................................ 103
23 Assignment of the Interface ........................................................................................................ 104
24 Descriptions of the Interface Commands .................................................................................. 105
24.1 Descriptions of the Fault Codes ..............................................................................................106
25 Upgrade Package 3:..................................................................................................................... 107
26 System Requirements .................................................................................................................. 108
4
27 Technical Data ............................................................................................................................. 108
27.1 Scope of Delivery ....................................................................................................................108
28 Installation and Commissioning ................................................................................................. 109
28.1 Installation Preparation ...........................................................................................................110
28.1.1 Data Backup ...................................................................................................................110
28.1.2 Closing all running programs .........................................................................................110
28.1.3 Setting the Interface Address ..........................................................................................110
28.2 Software Installation ...............................................................................................................111
28.3 Starting the Software ...............................................................................................................112
28.3.1 Startup Screen .................................................................................................................113
28.3.2 Weight Display ...............................................................................................................114
28.3.3 Fault Diagnosis ...............................................................................................................115
29 Accessories (Options) .................................................................................................................. 116
30 Nabertherm Service..................................................................................................................... 117
31 Declaration of Conformity .......................................................................................................... 118
32 Glossary ........................................................................................................................................ 121
33 For Your Notes ............................................................................................................................ 122
5
1 Controltherm MV Process Documentation
6
2 Introduction
Dear Customer,
Thank you for choosing a quality product made by Nabertherm GmbH.
Your purchase of this software means you have decided on a product tailored to meet your
manufacturing and production conditions and that you can be proud to own.
This product has several outstanding features:
Simple installation without specific knowledge
Paperless data archiving and documentation
Parallel operation/monitoring and documentation of up to 16 furnaces with a
maximum of 10 zones
Tabular input option for temperature curves, charges and master data
Programming, archiving and printing of programs and graphics
Free input of texts (charge data)
Graphic display of heating programs
Data exportable into Excel format for further evaluation, search function
Start/stop of the controller from the local PC
400 additional programs storable (only with Nabertherm controllers)
Connection of other furnaces on request
Note
These documents are intended only for buyers of our products and may not be copied or
disclosed to third parties without our written consent.
(Law governing copyright and associated protective rights, German Copyright Law from
Sept. 9, 1965)
Protective Rights
Nabertherm GmbH owns all rights to drawings, other documents and authorizations, also in
case of applications for protective rights.
Note
All the figures in the instructions have a descriptive character; in other words, they do not
represent the exact details of the furnace.
7
2.1 Warranty and Liability
Regarding warranty and product liability, the Nabertherm warranty conditions or the
§ warranty services in the individual contract apply. However, the following also
applies:
Warranty and product liability are excluded in the event of personal injury or property
damage if they can be attributed to one or more of the following causes:
Please read through this license agreement carefully before installing and using the
software. By installing and using the software you declare your agreement with the
provisions of the following license agreement.
Granting of license
Nabertherm hereby accords you the right to use the provided Nabertherm software
irrespective of whether this software is stored on a CD, DVD or other data carrier. Merely
the data carrier containing the Nabertherm software becomes your property. Nabertherm
and/or the grantors of licenses for the non-Nabertherm software retain all property or other
rights to the software. All copies of this software are also subject to this Agreement.
License
Nabertherm hereby accords you the right to install and use this software on the hard disk(s)
of one or more computers. You are also authorized to install this software simultaneously
on multiple computers. You are furthermore authorized to create a machine-readable copy
of the Nabertherm software for backup purposes insofar as you include the copyright and
other property right information on each backup copy of the Nabertherm software that was
contained on the original.
Warranty - exclusion of liability
Errors in the Nabertherm software cannot be ruled out. Nabertherm assumes no liability for
the software being free from error. In particular, Nabertherm assumes no liability for the
software fulfilling the grantee's requirements and purposes or for the software functioning
in combination with programs selected by the grantee. The grantee bears responsibility for
the correct selection of programs and for the consequences of using the software, as well as
for the intended or obtained results of this use. The same applies to the written material
accompanying the software. No liability is assumed for the loss of data. In addition, no
liability is assumed for damage that was caused by other faulty performance of the
Nabertherm software and that could have been avoided through regular, timely checking of
the processed procedures.
As far as legally permissible, Nabertherm assumes no liability for any damage related to
loss of profit, interruption of operation and data loss, for damage to hardware or other
damage of any kind, caused by the use of this software or by the fact that the software
cannot be used, even if Nabertherm or the dealer was informed or instructed about the
possibility of such damage. In any case the entire liability on the part of Nabertherm under
any provision is limited to the amount actually paid by you for this software license.
Other software
Software not from Nabertherm (Adobe, Microsoft, etc.) is subject to the respective
manufacturer's terms of license.
8
2.2 Product Description
Documentation and reproducibility gain increased attention with steadily rising quality
standards. The powerful Nabertherm software provides for an optimum solution for the
management of one or more furnaces on a commer ially available PC.
These operating instructions contain the descriptions for installation, commissioning and operation of the hardware and
software.
1 furnace 4 furnaces
8 furnaces
16 furnaces
OFF/ON Stop/Start
With upgrade package 1 you can record an Upgrade package 2 allows you to record Upgrade package 3 is an update
additional measuring point in combination up to three, six or nine measuring points package for adding and connecting a
with the Controltherm MV software. Upgrade without display per furnace in combination maximum of one scale to the
package 1 can be used independently of the with the Controltherm MV software. Controltherm MV process
furnace control. The measured temperature is Upgrade package 2 can be used documentation.
also displayed on the C6 D display device. independently of the furnace control.
Suitable for thermocouple types S and K. Suitable for thermocouple types S, K, N
and B.
9
2.3 Decription of the Software Designation
Example Explanation
MV x.5
MV = Multi-Version
MV x.5
1 = For connecting a furnace
4 = For connecting four furnaces
8 = For connecting eight furnaces
16 = For connecting sixteen furnaces
MV x.5
5 = Software version
10
2.5 Hardware Upgrade for Connecting Additional Furnaces
As of Controltherm MV x.2, each software version can be upgraded for connection of up to
16 controllers/furnaces. Delivery (depending on the version of your furnace system)
includes all datalines required for the upgraded connection.
Note
Older hardware and Controltherm MV software versions up to and including Controltherm
versions MV 1.1-34, MV 4.1-34, MV 8.1-34 and MV 16.1-34 are not compatible with
higher-level versions. The new version cannot read or process data from the previous
versions. An upgrade for connecting other controllers/furnaces is not available.
11
3 System Requirements
Component Requirement
Operating system Microsoft Windows 7 (32 bit), Vista (32 bit), XP with
SP 3, 2000, NT 4.0, Me, 98
Computer/processor Processor with 800 Megahertz (MHz) or faster
Main memory (RAM) at least 64 megabytes (MB)
Graphic card memory (RAM) 16 megabytes
Hard disk 300 megabytes free hard disk memory
Drive CD-ROM or DVD-ROM
Monitor Monitor with a resolution of 1024x768 pixels or
1280x1024 pixels
Internet not required
Web browser not required
Interface - 1x COM port RS 232, 9-pin
- 2x COM port RS 232, 9-pin with optional
use of a scale
alternatively - USB port (not suitable with Windows NT 4.0)
Input device - keyboard
- 3-button mouse
Fig. 1: System requirements
Computer Monitor
IOIOI
RS 232
I O I O I port
Keyboard
USB
port
Mouse
ENTER key []
12
4 Technical Data
Electrical data are located on the type plate on the device housing. The rating plate is
located see figure below.
13
4.1 Scope of Delivery
Delivery of the Controltherm MV process documentation includes:
Accessories (number) 1 furnace/ 4 8 16 Figure
controller furnaces/ furnaces/ furnaces/
controllers controllers controllers
o
CD-ROM contents: 1 1 1 1
- Controltherm MV operating instructions
with upgrade packages 1, 2 and 3 including
additional equipment assembly instructions
Interface Set RS 422
- Controltherm MV Software
- Controller C6 D operating instructions
- Configuration software for upgrade
package 2
- Microsoft .NET Framework
- Update for upgrade package 3
- Scale operating instructions
- Adobe Acrobat Reader
MV interface converter 1 1 1 1
(MV 1.5) (MV 4.5) (MV 8.5) (MV 16.5)
-Optional- *) 1 4 8 16
Interface switching power supply 5V D-Sub
9 pin 100 V-240 V (depending on the
dataline length) (540 100193)
-Optional- *) 1 4 8 16
Interface set for attachable controller
(635000312)
-Optional- *) 1 4 8 16
Interface set for basic installation
(635000313)
-Optional- *) 1 4 8 16
Interface set for installing Profi MB1 witch
cabinet (635000314)
14
Accessories (number) 1 furnace/ 4 8 16 Figure
controller furnaces/ furnaces/ furnaces/
controllers controllers controllers
o
-Optional- *) 1 4 8 16
Interface set for installing Profi C40/ C42
(635000322)
-Optional- *) 1 4 8 16
Interface set for installing Profi Eurotherm
(635000326)
-Optional- *) 1 4 8 16
Interface set for installing Profi MB1
furnace (635000603)
*) = in scope of delivery depending on variant
Note
Make sure that the accessories listed above are included with delivery.
Note
Each manual is created in the PDF (P rtable Document Format) file format using Adobe
Acrobat. To read the PDF files you need to install the Adobe Reader (Adobe Reader) in
your computer in advance.
15
5 Installation and Commissioning
Note
Datalines exceeding 50 m between the MV interface converter and the controller / switch
box or between the controllers/switch boxes may require a separate interface switching
power supply at the controller/switch box.
Powerpack unit
Controller/switch box
Dataline
Fig. 3: For dataline lengths above 50 m
16
5.2 Maximum Length of the Datalines
2 2
0 I
IOIOI
4 4 4 4
2 2 2 2
1.1
5
17
Distances of up to 500 m between the MV interface converter and the controller have been
empirically found not to be problematic if the following is kept in mind:
Datalines must be looped through from one controller to the next as a "ring-shaped
network". "Star-shaped networks" are not recommended, since each open line must be
given a terminating resistor.
+ + + +
Ma Ma Ma Ma - - - -
de
Ger m de
Ger m de
Ger m de
Ger m
in y
an in y
an in y
an in y
an
Note
Wiring as of 10 m in length must be shielded and the communication wires continuously
twisted together (CAT 5 "twisted pair").
From a line length over 50 m the plug connectors must have screw-type terminals.
Power is supplied to the controller interface by the interface converter. Even at a small
distance, the power supply can no longer be ensured from 50 m through the voltage drop of
the line and depending on the number of plug contacts, resulting in malfunctions from (e.g.)
no data (message: "No data": see section on "Error Messages").
To ensure the power supply to the controllers use an interface switching power supply. The
interface switching power supply can be easily retrofitted on the RS 422 controller
interface (9-pin plug) and powers the interface through an outlet.
18
5.3 Device Installation
1
4 2
5 6
Fig. 6: Connection of MV interface converter
19
Connect accessories as shown in the following figures.
1. Using the data cable 5 included in the scope of delivery, connect the RS 232
interface from the computer to the RS 232 interface of the MV interface
IOIOI
cable end to the computer using the included “USB/RS 232 converter/adapter 7 ”.
Then insert the “USB/RS 232 converter/adapter” into an available USB port
(see Fig. 8). Using an USB extension is strongly discouraged. If this is unavoidable,
use only very short USB 2.0 extensions.
2. Connect the socket 2 (see Fig. 6) of the MV interface converter to the interface of
the first controller / switching box 2 (see Fig. 7).
You need a Y cable 3 .
4. Attach terminator “AW 02” 4 to the end of the open data cable of the Y cable and
screw it on.
click
5.
Insert the supplied power cord with the “snap-in coupling” into the socket of the MV
interface converter. Connect the power cord 6 of the MV interface converter 1 to a
wall outlet. The values of the power supply must correspond to the values on the
rating plate on the MV interface converter.
6. The power indicator 3 (see Fig. 6) shows whether the interface converter is ready
for operation.
Note
Datalines exceeding 50 m between the MV interface converter and the controller / switch
box or between the controllers/switch boxes may require a separate interface switching
power supply at the controller/switch box.
Note
Do you need a longer dataline? See the section on "Accessories"
20
2 2 2 2
0 I
IOIOI
3 3 3 3
4
1
Example: Connection to one or four controllers
6
5
Fig. 7: Example: connection to an RS 232 port
2 2 2 2
0 I
7
3 3 3 3
4
1
Example: Connection to one or four controllers
6
5.1
21
5.4 Installation Preparatio
Deactivate the power saver function and the screen saver to ensure that the program
functions properly. You can find help for deactivation in the instructions for your operating
system.
22
5.4.5 Time Change: Summer Time & Winter Time
The automatic change of the computer system clock from summer time to winter time and
vice versa causes data loss in the documentation of the process data. In the change from
winter time to summer time 23 hours are lost in the data recording and in the change from
summer time to winter time 1 hour is lost.
Change from winter time to summer time
If the last recording occurred before the time change at 1:59:30, then the next recording will
be set for 2:00:30. If now the system clock is advanced one hour in the change from winter
time to summer time, then the next data will be recorded 23 hours later, the next time when
the clock reads 2:00:30.
Change from summer time to winter time
If the last recording occurred before the time change at 2:59:30, then the next recording will
be set for 3:00:30. If now the system clock is set back one hour in the change from summer
time to winter time, then the next data will be recorded one hour later, the next time when
the clock reads 3:00:30.
Disable the automatic time change or avoid running a process during the night in question.
For help on time changes, consult the instructions for your operating system.
Note
A time change or deactivation of the time change can affect other running programs on
your system.
Note
Make sure that all connected controllers are switched on so that a connection can be set up
when the Controltherm MV program is started.
The Controltherm MV software functions only if the interface converter provided with your
system is correctly connected.
23
5.5 Software Installation
Installation progress Description
Switch on the computer and insert the provided CD in the computer's drive.
The setup sequence generally starts automatically (otherwise start Windows Explorer,
change to the drive containing
c the setup CD and open the directory
"ControlthermSetupXxx.zip" by double-clic ing it with the left mouse button. Start
the Setup Wizard by double-clicking the file "setup.exe" with the left mouse button).
Select the desired language by clicking with the left mouse button.
Confirm your selection by clicking [OK] with the left mouse button.
Specify the directory on the hard disk where the software is to be installed. We
recommend the default directory C:\Naberthe m\Controlt herm
To proceed with the setup click [Continue >] ith the left mouse button.
The setup process is executed and can take a few minutes depending on the computer
configuration.
Following the installation a short cut to the Co troltherm software will be created on
the Desktop. Double-clicking this short cut (an icon) launches the program.
Note
If there are connection problems, check the setting of the COM connection number.
The “Controltherm MV” software supports COM connection numbers 1 to 20. For
help with checking/setting the COM connection number, see the instructions for your
operating system.
Example for Windows 7:
Start /System Control/Device Manager/Connections (COM&LPT)
Communication connection (COM…) Prop rties Connection settin s
Advanced COM connection number
24
Note
Use of a screen saver can cause interruptions o the data flow between the computer
and the controller(s). We recommend not using screen savers with the sof ware. For
help o disabling the screen saver, consult the instructions for your operating system.
Step 1
After starting, the program executes a system test y requesting the connected interface
Lese Daten .. .
converters, controller or scale. This can take a few minutes depending on the connected
Suche nach Controller
hardware.
SEARCH COM-PORT AND INTERFACE CONVERTER
Step 2
Setup and checking of the connection to the interface converter
Note - An error message occurs:
"No dongle (MV interface converter …) found, new search"
This message appears if the computer does not fin the interface converter. The
connection from the computer to the MV interface converter … is interrupted or the
employed COM port is being used by other software (see section on "FAQ – Frequently
Asked Questions").
Step 3
Setup and checking of the connectio nto the controllers
Note - An error message occurs:
"No controller found, new search"
This message appears if the interface converter has not found a controller. The connection
between the interface c onverter and the controller(s) is broken or controllers with the
same interface address eexist in the network. (see s ection on "FAQ – Frequently Asked
Questions").
If you acknowledge one of the error messages (steps 2 and 3) by clicking [No], you will
be asked whether the "Viewer" should be started. In this case you can only view and print
old graphics. Clicking [Yes] repeats the particular search.
25
The start sequence Description
Step 4
Display of the startup screen with single retrieval of all controllers found in the network
or a scale.
5.7 Operation
The "startup screen" gives an overview of the controllers (furnaces) or scale detected
when the program is started. In this example four controllers (furnaces) are monitored. Each
furnace is allocated a window sector in which the furnace name entered in the Setup menu
is given (the name can be entered or changed in the Setup menu; see section on
"Configuring the Software"). In addition, the startup screen displays the current data and
messages.
To select the different functions, left-click 1x the window of the desired controller
(furnace); a main menu appears. In this example controller P 330 furnace 1 was selected.
Furnace 1 Furnace 2
P330 TYPE K Version 4 B180 TYPE K Version 4
Start: Start:
End: End:
Status: END Status: END
Actual temperature: 21 °C Actual temperature: 20 °C
Set temperature: 0 °C Set temperature: 0 °C
Program: 0 Program: 0
Segment: 0 00:00 Segment: 0 00:00
No message No message
Furnace 3 Furnace 4
DL1 TYPE x Version 1 Euro 2440 TYPE 0 Vers. 3.06
Start: Start:
End: End:
Status: IDLE Status: IDLE
Actual temperature: 22 °C Actual temperature: 29 °C
Set temperature: 0 °C Set temperature: 0 °C
Program: 0 Program: 0
Segment: 0 00:00 Segment: 0 00:00
No message No message
26
You can start the individual functions in the main
menu. Click the corresponding buttons 1x with the left
mouse button.
Header
Footer
Status bar
Use the "Program Table" feature to view, set or change the thermal profiles and heating
programs.
27
Designation Description of the header
SG Segment number
The number of segments depends on the controller model
Ta Starting temperature in the segment
The temperature is specified in °C (°F, depending on country)
Tb Final temperature in the segment
The temperature is specified in °C (°F, depending on country)
Time Time interval from the starting temperature to the final temperature of the segment
Rate Heating rate
Dependent on the setting at the controller
HB Holdback
R1 – R8 Programmable relays
The number of programmable relays (extra function) depends on the employed controller
model.
A1 – A4 Analog control track
Dependent on the employed controller model
The temperature is given in °C (°F, depending on country)
LTU Under-temperature range alarm
An under-temperature range alarm can be entered here. A message is displayed if the actual
temperature drops by the amount of the set LTU value of the target temperature (-) .
LTO Over-temperature range alarm
An over-temperature range alarm can be entered here. A message is displayed if the actual
temperature increases by the amount of the set LTO value of the target temperature (+).
Lti Time exceeded alarm
A time-exceeded alarm can be entered here. A message is displayed if the segment time is
exceeded by the entered amount.
Delete Deletes all contents of the table. Changes in the program table do not affect the program in the
controller.
Copy Copies the data to the Windows Clipboard.
Paste Inserts the previously copied data from the Windows Clipboard.
Print Clicking this button opens the "Print window" (see section on "Print Window").
28
SG xx - xx By clicking the button [SG xx-xx] you ca nchange to the second page of the progr m table.
o
Clicking the button [SG xx-xx] returns you to the first page of the program T
table. his
a
function depen s on the controller model nd therefore is not available on all controllers.
Save Click [Save] to save the program contained in the table to the hard disk.
29
5.7.2 Function – Controller
Following selection of the "Controller" function in the main menu or clicking of
[Controller] in the footer of the "Program Table" or "Program Graphics" window, the
following image appears:
Button Description
Start Clicking [Start] displays the window
on the right.
In the "Text" field you can enter an
arbitrary text at the keyboard which "Text"
will then be allocated to the heating Note:
program that starts following input of Entered texts can no longer be changed after
the text. Here you can enter (e.g.) a job [OK] is clicked.
order number, test results or particular
details about the charge. This ensures a
unique correlation with the
corresponding workpiece (see also
section on "Function – Old Graphics":
Search).
Start time
The starting date and starting time can be entered in the "Start time" field. This allows you to
start the controller only on the next day, for example. The current time is set by default. If no
change is made here, the controller immediately starts after [OK] is clicked.
Note
Starting the controllers C 30, S 30, C 40 and C 42 synchronizes the clock of the controller (if
available) with the clock of the computer. Make sure that the computer clock is correctly set
(for setting the clock at the computer consult the instructions for your Windows operating
system).
When the controller is restarted, the text of the new charge will also be allocated. Any changes
to the text must be made before the restart.
Hold (Pause) Halts a running program at the current setpoint without terminating the program. The
controller then retains the current target temperature (Tp, according to controller display).
Note: This function is not available with all controller models.
Stop Clicking this button cancels the running program.
Back Clicking this button takes you back to the previously opened window.
30
5.7.3 Function – Program Graphics
Following selection of the "Program Graphics" function in the main menu or clicking of
[Graphics] in the footer of the "Program Table" window, the following image appears:
Header
Graphics window
White scrollbar
Gray scrollbar
Text field
The description of the charge,
of the process or the customer data can be entered as plain text in this window.
Footer
Status bar
Example: Explanation
80515a04
8 0515a04 8 = stands for the year (2008)
8 05 15a04 05 = stands for the month (May)
805 15 a04 15 = stands for the day (15th)
80515 a 04 a = stands for the furnace with the controller address 1, or the
first furnace (b is the 2nd furnace, etc.)
80515a 04 04 = is the serial number within a day (here: the 4th
heat treatment). On the following day the number
starts at 1 again.
31
Button Description of the footer
Values Clicking [Values] displays the list of
recorded values in the bottom half of
the screen.
The table displays the setpoints and
actual values as well as the completed
segment times.
If the "Update" function is checked ,
the values in the table are updated once
per minute.
Update Update
Click [Print] to print the recorded measurement values. You can select and print ranges or
individual entries simultaneously. Print ranges as follows:
- Select the first entry with the mouse cursor -> Hold down the Shift key [] on the
keyboard,
- Select the final entry with the mouse cursor -> Release the Shift key [] on the keyboard.
Several entries are now marked blue.
- If you now press the [Ctrl] key instead of Shift on the keyboard, only the first and last
entries will be selected.
If no entries are selected, clicking [Print] will print the entire list. Printing all entries may
require several pages.
Clicking [Back] will return you to the "Program Graphics" window.
Curves Click [Curves] to select which curves are to be displayed in the graphic.
If "Set curve PC" is checked , the programmed target curve of the
computer (PC) will be displayed.
If "Set curve Controller" is checked , the programmed target curve of
the controller will be displayed.
If "Controller" and "Zone" are checked , the actual curve of the
controller follows. Depending on the extension of the furnace system, the
curves of the connected zone controllers then follow.
32
Text Clicking [Text] displays the window on the
right.
Text
The description of the charge, of the process
or the customer data can be entered as plain
text in the "Text" field. Entered texts can no
longer be changed after [OK] is clicked.
OK Back
Note:
Entry of charge data with external start
If a heat treatment program is started directly by the controller or the temperature adapter, the
window for entering the charge data will not open automatically. To add charge data to the
archive file, during the process you must open the window for entering the charge data by
clicking "Text" and then enter the data.
After the data are entered and the input confirmed with [OK], the charge data will be added to
the archive file.
The data must be entered during data recording. Subsequent input is not possible.
The Text window for entering the charge data can be opened only once. Corrections are no
longer possible after you conclude the input of the charge data by clicking [OK].
Back Clicking this button takes you back to the startup screen.
33
5.7.4 Function – Old Graphics
Following selection of the function "Old Graphic" in the main menu the following screen
appears:
File name
Search field
81021a03.mvd
Footer
Fig. 14: Old Graphic
Use the "Old Graphic" function to retrieve and display the documented process sequence in
either graphic or tabular form.
If the requested process document is found, the "old graphic" can be accessed and displayed by
clicking [OK].
34
Export Use the [Export] feature to save the file selected with the left
mouse button from the "File name" list as a Microsoft Excel file.
The exported files are saved to the directory
"C:\Nabertherm\Controltherm x.xx\Excel".
Back Clicking this button takes you back to the startup screen.
Time/Temp.-value
Runtime 00:02
Set value 27 °C
Actual value 26 °C
Zone 1 22 °C
Zone 2 20 °C
Zone 3 18 °C
Edit Save
Back
Furnace name: furnace 1 / Charge: 81021a03
Program no.: 0
Start: 15.05.08 07:54
Nabertherm …………..
The description of the charge, of the process
or the customer data can be displayed in this window.
35
Button Description
Values Description of the "Values" function: see section on "Function – Program Graphic"
Text Clicking [Text] displays the window on the Old graphic - Text
right. Here you can display the text entered for The description of the charge, of the
the graphic. The text is grayed out, i.e. is process or the customer data can be
cannot be changed. displayed in this window.
36
5.7.5 Function – Zone Overview
Following selection of the "Zone Overview" function in the main menu or clicking of
[Curves] in the footer of the "Old Graphics" screen, the following image appears:
Note
If zone controllers are connected to the controller, you can use the "Zone Overview"
function to display a list of the individual heating zones. If no zone controllers are
available, the "Zone Overview" function is locked.
The first zone (upper left) is always the controller. The following possible zones 1 to 10
then follow in suit. In this example 3 zone controllers were connected.
Besides the actual temperature, the value of the set offset (LSP=Local Set Point) at the
zone controller is displayed, if available.
Offset = change of the setpoint of the zone controller in order to offset an undesired
deviation of the control zone.
Button Description
Back Clicking this button takes you back to the startup screen.
37
5.7.6 Function – Messages
Following selection of the "Messages" function in the main menu or clicking of [Messages]
in the footer of the "Old Graphics" screen, the following image appears:
Messages Furnace 1
Print Back
This window displays the last 1000 status messages and status changes of the particular
controller. Messages that are displayed: data, time stamp, status (controller, software) as
well as messages from the controller.
Button Description
Print Click [Print] to print the recorded messages. You can select and print ranges or individual
entries simultaneously. Print ranges as follows:
- Select the first entry with the mouse cursor -> Hold down the Shift key [] on the
keyboard,
- Select the final entry with the mouse cursor -> Release the Shift key [] on the keyboard.
Several entries are now marked blue.
- If you now press the [Ctrl] key instead of Shift on the keyboard, only the first and last
entries will be selected.
If no entries are selected, clicking [Print] will print the entire list. Printing all entries may
require several pages.
Back Clicking this button takes you back to the previously opened window.
38
5.7.7 Function – Password
The "Password" function bars the Setup menu to prevent unauthorized use.
Following selection of the function "Password" in the main menu the following screen
appears:
●●●●●|
Terminate program
All functions of the main menu will be enabled again when the Program table
password is reentered. Controller
Program graphic
Note:
Old graphic
Click one of the furnace fields 1x with the
Zone overview
left mouse button to make the main menu Messages
visible again. Back
Password
Terminate program
Note
When entering the password pay attention to upper/lower case lettering
39
5.7.8 Print Window
Clicking [Print] results in the following screen:
Before printing you can choose which data are to be printed: Click the corresponding fields
with the left mouse button .
Depending on the screen (e.g. Function - Program Graphic) from which this function was
started, different data may be locked. The setting of the printer is not saved and is lost when
the Controltherm MV program is exited. We therefore advise using the default Windows
printer, which allows you to format the printout so as to use a preprinted letter head if
required. The possible and adjustable values depend on the printer used and may have to be
adapted.
40
Button Description
Portrait Use this button to select the page layout of the printout. Click the corresponding field with the
Landscape left mouse button.
Select print The Windows default printer is used automatically. Use this option to Example:
select another printer connected to the PC. Consult the instructions
for the selected printer for the settings.
Print position The positions and order of the selected elements (e.g. table, graphic Table
and messages) on the printed sheet can be set here.
A new window displays an overview. By moving the particular
Graphics
elements with the mouse cursor you can adjust their overall
positions as well individually adjust them vertically and horizontally.
Messages
Note
To print only a particular area of the graphic, use the scrollbars in the graphic window to
move or enlarge the visible area of the graphic. (The print will only show the visible part of
the graphic).
41
5.7.9 Configuring the Software
For starting the "Setup menu" function, you must click [Password] in the main menu. The
setup menu can be accessed only if no program is running at the controller. Exit all running
programs at the controller. Access the setup menu by entering the Password "setup" (in
lower case letters). The following scr en appears:
Text
The "Controller" field lists all identified controllers After the desired controll r is selected,
the corresponding texts are displayed. All specifications or changes made in this window
will then refer to the selected controll r and are saved by clicking [Set]
The company name and address can be entered in t e "Master data" fields. This information
will then b displayed and printed in the text fields. The master data are always allocated to
each heat treatment.
The "Controller name/zone name" field lists the selected controllers. The particular furnace
can be given a name that will then be displayed in the different screens of the program.
The respec ive heating zones can be named in the "Zone 0..10" fields. These names will
then be displayed in the "Zone overview" and in the graphic screens. The controller is
always zone 0.
42
Button Description
The button is enabled. Clicking this button opens a new window
The button is disabled.
Info Clicking [Info] opens an "Information window". The information window displays contact
data and the current software version.
Controller By clicking [Controller] you can allocate multiple temperature transducers (C6D, DL 1, B
150, etc.) to a master address. The devices set as zones (slaves) can then be allocated to an
arbitrary master address irrespective of the automatic allocation.
OK Clicking this button confirms the input and takes you back to the startup screen.
Button Description
The button is enabled. Clicking this button opens a new window
The button is disabled.
Data backup Use the "Path" function to set the paths in which the particular data are to be additionally
saved. That is, old graphic data are then saved both locally, on the computer hard disk, and
at another memory location, e.g. a server drive. With the "Path" function you can set
different memory paths for the MV software data and Excel data independently of one
another.
43
Path The path in which the recorded Controltherm MV
of data backup data are stored. The memory location can be
selected in the context window. The additional
saving must be enabled by checking the "active"
field .
Password Use the "Password menu" function to set up the Password for locking the main menu. When
Menu the function is selected, the previous password, if available, appears in the field underneath.
This can now be changed. If no password has been entered yet, the field remains empty. The
input must be confirmed with [OK]. The password is then applied. That is, when the
program is started the main menu will be locked and can be enabled again only with the
password. The Setup can then also not be started again.
Remember your password! Without the correct password you won't be able to use the
program!
If you forget your password, contact the Nabertherm Service.
A password that is no longer needed can be deleted. Select the "Password" function and then
delete the displayed password. Confirm the deletion by clicking [OK].
Note
When entering the password pay attention to upper/lower case lettering.
Temp. - Unit Use the "Temperature unit" function to change the temperature unit to °C or °F. Click the
°C °F corresponding field with the left mouse button.
Note
For setting the temperature unit to °F all connected controllers must also be set °F!
Controllers not set to °F cannot be operated with the °F setting in the Controltherm network.
If controllers are operated with a temperature unit different from that set at the
Controltherm, the process data will always be displayed and saved in the Controltherm's
units, irrespective of the units displayed at the controllers.
For the controllers B 130, B 150, B 170, B 180, C 250, C 280 and P 320 the temperature
must be set to the same unit (°C / °F) when the Controller is configured so that a correct
display of the temperature is guaranteed. For help on the settings consult the operating
instructions for your controller: section on "Changing °C/°F".
Language Use the "Language" function to change the Controltherm MV software to the selected
language. Click the corresponding field with the left mouse button.
OK Clicking this button confirms your input and takes you back to the startup screen.
Set Clicking this button saves the input
Back Clicking this button closes the window and takes you back to the startup screen.
44
Interface addresses 1-16 are fixed "master" addresses that are generated via the overview
window at the software user interface. Only as many overview windows can be opened as
the license of the MV interface converter allows, however
(1, 4, 8 or 16).
Interface addresses 17-32 are fixed "slave" addresses allocated to the master addresses.
The setting is made at the temperature adapter.
Separate temperature adapters (C6 D, DL 1, B 150, etc.) can be allocated to a furnace as
"zone" "slaves" by a certain setting of the interface addresses. The additional indicator(s)
can also be renamed as described in the section on "Setup Menu".
An allocation occurs as follows:
Address 17 (slave) is allocated as the zone of address 1 (master)
Address 18 (slave) is allocated as the zone of address 2 (master)
Address 19 (slave) is allocated as the zone of address 3 (master)
Address 32 (slave) is allocated as the zone of address 16 (master)
Variable (manual) allocation of separate measuring sensors
"Slave" allocation
17
1 2 18
19
3 4 20
21
The maximum number 22
of licenses is given on
the rating plate on the 32
bottom of the interface 0 0
converter. x10 x1
Fig. 21: Example: interface address range of the "master" and "slave" allocation
45
Multiple temperature adapters (C6 D, DL 1 or B 150, etc.) must be allocated to a master
address, this allocation must be made manually in the Controltherm MV software system
configuration (see section on "Configuring the Software" Controller) using the
allocation function. The devices set as zones (slaves) can then be allocated to an arbitrary
master address irrespective of the automatic allocation.
The allocation function is opened in the setup menu by clicking Controller
Button Description
The button is enabled. Clicking this button opens a new window
The button is disabled.
46
Configuring the allocation table:
In the table move the mouse cursor to the desired field and
then select it with the left mouse button – the field changes
to red
47
Button Description
The button is enabled. Clicking this button opens a new window
The button is disabled.
Info Clicking [Info] opens an "Information window". The information window displays contact
data and the current software version.
OK Clicking this button closes the "Info" and "Setup menu" windows and returns you to the
startup screen.
Back Clicking this button closes the "Info" and "Setup menu" windows and returns you to the
startup screen.
Text Clicking these buttons returns you to the respective function window.
System
Controller
48
5.7.10 Software Uninstallati n
The start sequence Description
Properly installed software can be uninstalled using the Windows software management.
To uninstall the Controltherm MV program, go to the Start menu and select:
Start Control Panel Software (Windows 7 > Programs and Functions)
(The uninstallation procedure may differ among the different operating systems)
The scree nshows a list of all installed programs. Select the software to be removed and
click [Re m
ove] with the left mouse button. Follow the on-screen instructions.
Uninstalling Controltherm A window appears with the prompt for whether th program is to be deleted.
Controltherm is deleted Continue?
Confirm t e prompt with [Yes], [OK] or [Continue]
Yes No
49
5.8 Operation of Eurotherm 2404 and 2408 Controllers with MV Software
Important information for operating the Eurotherm program:
The segment times are transferred in minutes to achieve a minimum resolution of one
minute. The segment time of the Eurotherm controller is limited by Eurotherm to a
maximum of 960 minutes (16h). Should longer segment times be required, you will have to
program several dwell time segments consecutively, for example.
Example: dwell time 30h
Programming:
dwell time segment 1 to 16h + dwell time segment 2 to 14h -> (16h + 14h = 30h)
Attention: Please do no set Heating-up times of „0“ minutes! The value for heat-up times
must be at least “1” minute in the program.
Note
If the Eurotherm Controllers have more than one program memory location the program of
a heating profile is always transferred on program 1. Other programs – if they exist – do
not respond to the software and can only be used independently of the software.
Start/Hold/End commands also affect only program 1.
If another program is started at the controller, in any case the program table of program 1
will be outputted and archived
Other existing programs do not respond to the software and can be used independently of
the software.
Note
The status "HOLDBACK" (illumination or flashing of the Hold field at the controller) at
the program start is not interpreted as a start signal.
When using the holdback function therefore make sure that a HOLDBACK takes effect
only a few seconds after the program start "RUN": If necessary, correct your program input
for a step in Segment 1, e.g. with a short ramp up time (e.g. 1 minutes) or enlarge the
holdback value for a holdback band in the first segment.
For connecting a Eurotherm controller it must have an RS 422 port. If not available, the
interface can be refitted as a module at the controller.
If the furnace does not have an interface connection at the housing, connection is possible
as described:
50
Connection when retrofitting an interface plug:
COM Modul 1
HA ----
HA
D-Sub 9 pol.
HB
HB Pin 8
HC
HD HC Pin 9
HE
HF
männlich weiblich
HD Pin 5
male
male female female
JA HE Pin 7
JB 1 5
JC
6
2
9
4
HF Pin 6
7 8
JD 3 3
8 7
4 2
JE 9 6
5 1
JF
COM Modul 2
Using the key and the keys set "CODE 1", wait briefly; "PASS" PASS
appears
Press key ; "Goto OPEr" appears Goto OPEr
Using the keys enter "FULL", wait briefly, press key - "ACCS ACCS List
List" appears
Press key 11x, select "CMS" menu, open the menu with key and CMS
enter the dress with the keys
Note
Should you become disoriented during the configuration, continue directly with "Exit
configuration level".
51
Opening the configuration level
Key Description Display
With key select "ACCS" ACCS
Using the key and the keys set "CODE 1", wait briefly; PASS
"PASS" appears
Using key and keys enter "CONF", wait briefly and press key CONF 0
- "CONF 0" appears
Using keys enter "1106", wait briefly - "CONF PASS" appears CONF
PASS
Note The interface is generally plugged into module 1 "HA". If no module is id no
available, the display shows "id no"; then select module 2 "YES" an. YES
Using key select "HA Conf" – hardware configuration for interface HA Conf
module 1
or using key select "YES Conf" – hardware configuration for interface YES Conf
module 2
Open the menu with key – "id CmS" appears id CmS
The controller is rebooted, and the interface is now ready for operation
52
5.9 Setting How Eurotherm Controllers Behave after the Program Has Ended
When Eurotherm controllers equipped with MV software are used it is possible to program
the controller to behave in different ways after the program has ended. Before you can
determine which of the three behavior patterns the controller should follow, you must
release the function in the "controltherm.ini" file. The "controltherm.ini" file is in the folder
of the Controltherm software on your hard-drive. If this file does not exist, it can be
generated by creating a new text document and by renaming the file "controltherm.ini" (the
name is case sensitive).
The following behavior patterns are available:
When entering text into the "controltherm.ini" file, always use the correct letter case and
never insert a space. In addition, each new function requires the use of a new line.
After the entry, the change must be saved. Then the file can be closed. Afterwards, the
Controtherm software must be rebooted. In addition, after each change in the
"controltherm.ini" file, the program table must be reloaded into the controller. The changes
are not effective until the changed program table has been loaded.
53
6 Additional Equipment: Assembly Instructions – RS 422 Interface Set
The following assembly instructions explain the handling of this system in a f w steps.
The figures show all the basic steps of assembly. Nevertheless, before starting the assembly
you should read the entire assembly instructions.
Follow the safety instructions in the assembly instr ctions and in the furnace operating
instructions.
The assem ly instructions are part of your product.
We expressly deny any responsibility for all direct and indirect damage resulting from
faulty assembly. This also applies to all cases wher the generally required assembly steps
are not described.
54
7 Tools Required for Assembly:
8 Safety
Warning - Danger of Electric Shock!
Work on the electrical equipment may be done only by qualified, authorized electricians.
55
The advance speed must be uniform and selected s othat the saw blade easily utsc through
the material. Use a suitable saw blade.
Use aids like table extensions/stops/wedge supports, etc.
Cover long hair with a cap, hair net or the like; wear ear protection.
o
Wear close-fitting clothing.
Do not remove waste (splinters/chips) from the danger area with your hands.
Switch off the machine in brief interr uptions and after using, and secure against being
h
switched on without authorization.
Use suitable hearing protection if you stay in an area with high noise levels.
56
9 Assembly of the Interface Set
Mounting bolt
To use the interface module, disassemble the controller in the order shown and described
below.
Using a screwdriver, loosen all 4 screws on Carefully lift the controller out of its
the front of the controller. housing. Loosen the ground connector
(gre n/yellow) at the controller.
First loosen the wide (orange) plug Then loosen the narrow (orange) plug
connector at the controller. connector at the controller.
57
Remove the break-out plate at the controller Smooth the edges of the hole with a file.
housing using needle-nosed pliers.
Unscrew the mounting bolts at the interface Insert the mounting bolts through the
plug. Insert the interface plug from the corr sponding holes at the controller
inside thro gh the hole in the housing housing and screw on the interface plug
tight.
ontroller
C
m
Interface odule
After installing the interface module, plug the supplied flat flexible cable into the sockets of
the interface module and the controller.
58
The controller is assembled in the analogous Make sure that no cables poke out or are
reverse order. caught. Beware of sharp edges.
Note
Cables, cable connections and screwed connections must be properly checked.
59
10 Fault Diagnosis
Malfunction Cause Remedy
No converter found The interface converter has no power. Verify that the power plug is inserted and that
the wall socket is under power.
[new search?]
The data cable to the PC is not Verify that the data cable from the PC to the
working. interface converter is inserted correctly.
The COM port to which the interface If there are connection problems, check the
converter is connected is occupied by setting of the COM port number. The
another application. “Controltherm MV” software supports COM
port numbers 1 to 20.
No COM port The COM port to which the interface Close the application that is occupying the
converter is connected is occupied by COM port or use a different COM port.
another application.
No data Data cable interruption. Check the data cable.
continuous message
60
Malfunction Cause Remedy
incorrect controller is A controller has been replaced by one Inform Nabertherm Service.
connected. with a later version number.
The first part of the The program was started while the The first part of the burn is in the penultimate
graphic is missing in controller was in operation. batch if the software was in operation at this
the current batch. time and was terminated properly.
There are gaps in the The program was stopped temporarily No remedy required. The missing data can not
recording in the and restarted, e.g. by the operator, due be restored. To adjust the clock, see the
current graphic. to power failure or clock adjustment. “Clock adjustment” section.
A graphic is not shown The controller was operated directly Between stopping and starting on the
correctly. (on the controller). Between the stop controller, a wait time of at least 4 seconds
and the next start, there was a wait time times the number of controllers connected to
of less than 4 seconds for each the network must elapse so that the PC
connected controller. software can register this change.
61
10.1 FAQ – Frequently Asked Questions
FAQ Answer
1 The software does not find Check whether the plugs and sockets are wired 1:1. The communication cables
an individual controller must not be crossed.
Check whether the data cables are shielded and whether this shielding is
grounded on the plugs.
Check whether the communication wires have twisted pairs in line lengths
greater than 25 m (CAT 5 twisted pair).
or the MV interface Note that cable lengths greater than 50 m may require a separate interface
converter. Only separate power supply on the controller.
data cables were used for
this purpose. Check that the cable length between the computer (RS 232) and the MV
interface converter does not exceed 10 m.
Check that the cable length between the computer (RS 232) and the USB/RS
232 converter does not exceed 5 m. If there are connection problems, remove
the supplied USB extension.
Check that the cable length between the USB/RS 232 converter and the MV
interface converter does not exceed 10 m.
2 I have connected more than Does the MV interface converter correspond to the number of connected
one furnace to the software controllers? Check the specification “MV x.3” following the serial number on
and one or more controllers the rating plate on the bottom of the housing. “x” must be greater than / equal
are not found. to the number of connected controllers.
Check the interface addresses of the individual controllers. Each address may
be assigned once only in the bus. If two controllers have the same address, the
entire bus may not function. To set the address, see the operating instructions
for the controller.
Connect each controller individually to the PC. If an individual controller is not
found, set the interface address of that controller to “1” and try again. If the
controller is still not detected, the interface may be defective.
For very large networks with >8 controllers or very long cable paths, the
voltage supplied to the MV interface converter for the interfaces of the
controllers may drop so much that this disrupts communication. This can be
checked by measuring the DC voltage on pins 1 and 5 of the data cable. The
voltage must be at least 4.5 V.
3 My PC has two interfaces Check the connections on the PC, on the MV interface converter and on the
and no controller was found controller. Does the layout match the diagram in the operating instructions? Is
on one. the terminator connected to the last open cable?
Under certain circumstances, one of the interfaces may be in use by the
operating system or by another application. When started, the Controltherm
software checks for free com ports. Connected controllers are then searched for
on these free ports. If another application is using this port, it will not be
detected by the Controltherm software. Select another free interface or contact
your administrator.
4 I have a new controller that Check whether the connected controller is displayed on
was not found. the monitor during the search routine when the program is
started.
62
FAQ Answer
Also see FAQ 2.
5 The error message “Backup The software continuously backs up the currently measured data to the file
file can not be created” “system.dat”. The backup copy is placed in “system.bak”. If one or both of
appears. these files are no longer available, this error message appears. A frequent
reason for this is operation via a network. If you operate the Controltherm
software on a local computer and perform the data backup via a network, the
network connection may be interrupted. Check the connection to the server. As
of software version 3.21, a special error message is displayed.
If you save the data locally, rename the “system.dat” and “system.bak” files so
that they can no longer be found by the Controltherm software. Then restart the
Controltherm software, and the program will regenerate the files.
To operate the Controltherm software, you need full write and read privileges
in the software folder (default installation path: C:\Nabertherm).
The Controltherm software is running in Viewer mode –
no legacy graphics are present. The startup screen looks
like this:
The Controltherm software is in Viewer mode, in which you can view only the
old graphics. In this case, the Viewer was inadvertently started following the
initial installation. The system file “system.dat” is not yet available since it is
created only when the Controltherm software is started for the first time. Exit
the program and restart it. As of version 3.21, the Controltherm software starts
normally when a controller is found. For software versions up to 3.20, open the
file “controltherm.ini” (default installation path: C:\Nabertherm) with
Windows TextEditor, change the entry VIEWER=ON to VIEWER=OFF (all
uppercase letters) and save the change. The next time the Controltherm
software is started, the normal startup screen will appear.
6 The directories cannot be The employed directory names must not contain any spaces or special
changed when saving the characters. This problem occurs especially with Windows XP and Windows
data and to Excel. 2000. As of version 3.21, a maximum of 128 characters is allowed.
7 Why are the images not The screen resolution for the Controltherm software
fully displayed with the should be 1024x768 or 1280x1024 pixels. If not all
buttons? buttons are displayed, check the screen resolution as
follows:
For help on setting the screen resolution, consult the instructions for your
operating system.
8 The error message If the Controltherm software is started with a controller connected and this
“System.dat can not be message appears, check the wiring according to the instructions and make sure
found” appears. that the MV interface converter has been connected to the power outlet.
If the Controltherm software is started in Viewer mode without a controller
connected (in network mode), the path for data storage must be set in the
window.
If a network cannot be accessed, copy all files (all mvd files plus system.dat
and system.bak) in the folder C:\Nabertherm\Controltherm\Data to your
computer, so that these legacy graphics can also be opened from here.
9 The batch texts of legacy The batch texts are protected by the password 081163 to prevent inadvertent
graphics cannot be changed tampering from other PC locations.
using the Viewer.
63
FAQ Answer
10 Some software images The interface addresses of the controllers must not be set higher than 16 (99 is
disappear or are dimmed possible). The addressing must be checked and corrected if necessary.
when they are accessed.
11 The screen flickers when Also see FAQ 7
the software is started, or For help on setting the screen resolution, consult the instructions for your
the software interface operating system.
becomes larger or smaller
by itself.
12 Which interface settings Bits per second: 9600
does Controltherm require Data bits:
when the USB/RS 232 7
Parity:
converter is used? Even
Stop bits:
1
Flow control:
None
13 I use a furnace with Error F3 at the end of the process is generated by internal interference in
Eurotherm 2404. At the end communication between the Controltherm MV software and the Eurotherm
of the process, the software 2404 controller. The error occurs in Eurotherm 2404 controllers as of version
issues error F3 although level 4.xx in combination with Controltherm MV software up to version 4.xx.
everything is OK with the A software update of the Controltherm MV software to version 5.xx or later
controller. corrects this problem.
14 A legacy graphic lacks the This error occurs if the program run time is too long. The total of all segment
scaling of the time axis. times must not exceed 21 days / 504 hours. Otherwise, an overflow will occur
during the computation of the old graphic, resulting in an incorrect display.
Some Nabertherm controllers interpret the time entry 99:59 h:min as infinity,
i.e. the time does not elapse (see also the operating instructions of the
controller). Be sure to use the infinite dwell time only once in the entire
program.
FAQ = Frequently Asked Questions
64
11 Upgrade Package 1:
With upgrade package 1 you can record an additional measuring point in combination with the Controltherm MV
software. Upgrade package 1 can be used independently of the furnace control. The measured temperature is also
displayed on the C6 D display device.
°C
min
65
12 System Requirements
Component Requirement
System requirements: see Upgrade package 1 functions only in combination with
Controltherm MV operating the installed and functioning "Controltherm MV"
instructions software
Fig. 23: System requirements
13 Technical Data
Electrical data are located on the type plate on the device housing. The rating plate is
located see figure below.
Modell/
Model
Schaltplan /
Wiring Dia gram
Example Explanation
C6D
C = controller
C6D
6 = model
C6D
D = dwell time (adjustable)
66
13.2 Scope of Delivery
Delivery of upgrade package 1 includes:
Accessories Qua ntity Figure
CD-ROM contents: 1
- Controltherm MV operating instructions with upgrade packages 1, 2 and 3 including
additional equipment assembly instructions – Interface Set RS 422
- Controltherm MV Software
- Controller C6 D operating instructions
- Configuration software for upgrade package 2
- Microsoft .NET Framework
- Update for upgrade package 3
- Scale operating instructions
- Adobe Acrobat Reader
Temperature adapter C6 D 1
Output line and thermocouples included with delivery, depending on furnace type
and variant
Note
Make sure that the accessories listed above are included with delivery.
67
14 Installation and Commissioning
Note
For wiring and electrical connections, see the attached circuit diagram. The electrical
equipment of the machine can also be seen in the circuit diagram.
68
14.2 Device Installation
2 1 5 4 6
Front side Back side
Fig. 25: Housing of temperature adapter C6 D: operating fittings and ports
69
Connect accessories as shown on the following diagrams.
1. The temperature adapter is connected to a dataline of a controller 2 or directly to
the MV interface converter 1 . For this purpose the terminating resistor 4 or a
previously connected controller must be disconnected from the dataline. Connect the
Y-cable 3 of the controller to the supplied Y-cable.
2. Connect the RS 422 socket of the temperature adapter 7 to the supplied Y-cable 3
3. Connect "AW02" terminating resistor 4 or previous controller to the end of the
open dataline of the Y-cable and screw tight.
4. Connect power plug 6 of the temperature adapter to a socket. The AC power
connection must match the values given on the rating plate on the temperature
adapter.
P
+ P
+ P
+ P
+
- - - -
P
+ P
+ P
+ P
+
- - - -
70
2
0 I
7
4
3
1 6
5
Table not included with delivery
Fig. 29: Example: installation of upgrade package 1
We recommend placing the temperature adapter on a secure, nonflammable base (e.g. metal table).
71
14.3 Settings and Configuration
Interface addressing
Display
Press the key 1x and keep pressed, then briefly press arrow key 1x. 0.000
Both keys may be released.
Press the key until the desired parameter A …_._ appears for entering A … 0.0
the interface address.
Using the arrow keys select the desired address Example: A … 17.0
(master address: 1 to 16 / slave address: 17 to 32)
Press the key to save the values and exit the configuration level. …°C
Parameter Description
P non-functional
I non-functional
D non-functional
A Interface address:Master address: 1 to 16
Slave address: 17 to 32
C non-functional
72
Interface addressing of the temperature adapter as master
Interface addresses 1 – 16 are fixed "master" addresses through which the Controltherm
MV software's own overview windows are generated. The temperature adapter operates
self-sufficiently (as master) without being allocated to a controller. Only as many
temperature adapters can be displayed as the license of the interface converter allows,
however (1, 4, 8 or 16).
The maximum number of licenses is given on the rating plate on the bottom of the interface
converter.
3 4 "Slave" allocation
17
18
19
20
21
22
32
"Master"
allocation
1 2 3 4 5 6 16
Master
+ + + + + +
- - - - - -
Note
Each furnace (controller) and each temperature adapter configured as a master is assigned
one license each in the interface converter. For example, if you have an interface converter
for four furnaces (controllers) and if this converter is already allocated to three furnaces,
only one more temperature adapter may be connected as the master.
73
Interface addressing of the temperature adapter as slave
Interface addresses 17 – 32 are fixed "slave" addresses allocated to the master addresses of
a controller. A certain setting of the interface address automatically assigns the temperature
adapter to a furnace as a "zone" (slave). The setting is made at the temperature adapter.
The allocation occurs as follows:
Address 17 is allocated as a zone to the controller with the address 1
Address 18 is allocated as a zone to the controller with the address 2
Address 19 is allocated as a zone to the controller with the address 3
Address 32 is allocated as a zone to the controller with the address 16
"Slave" allocation
17
18
19
20
21
22
32
1 2 3 4 5 6 16
Master
+ + + + + + +
- - - - - - -
Note
As commissioner of the device you are responsible for checking the configuration.
74
15 Operation
Operation Description
The power switch switches on the control current
ON
After starting, the program executes a system test y requesting the connecte d interface
converters, controller or scale. This can take a few minutes depending on the connected
hardware.
Display of the startup screen
c with single retrieval of all controllers found in t he network
or a scale.
Press the function key 1x, diode time2 flashes. Select position in the display with the
arrow keys (example: 00.00). The corresponding diode flashes in the display.
Enter the desired dwell time (in minutes) using the arrow keys (example: 0120 =
2h). The arrow keys change the values from 0-9. If necessary, continue changing with the
arrow keys (example: 000.0) If no entry is made within 10 seconds, the current
temperature appears in the display. To start the data recording, after entering the dwell
time press the function key 1x; the time2 diode lights up.
OFF
75
16 Upgrade Package 2:
Upgrade package 2 allows you to record up to three, six or nine measuring points without display per furnace in
combination with the Controltherm MV software. Upgrade package 2 can be used independently of the furnace control.
76
17 System Requirements
Component Requirement
System requirements: see Upgrade package 2 functions only in combination with
Controltherm MV operating the installed and functioning "Controltherm MV"
instructions software
Microsoft .NET Framework Version 2.0
Fig. 33: System requirements
18 Technical Data
Electrical data are located on the type plate on the device housing. The rating plate is
located see figure below.
Modell/
Model
Schaltplan /
Wiring Diagram
Example Explanation
DL 1
DL = DataLogger
DL 1
1 = Version
77
18.2 Scope of Delivery
Delivery of upgrade package 2 includes:
Accessories Zones Zones Zones Figure
Number 3 6 9
CD-ROM contents: 1 1 1
- Controltherm MV operating instructions with upgrade packages 1, 2 and 3
including additional equipment assembly instructions – Interface Set 422
- Controltherm MV Software
- Controller C6 D operating instructions
- Configuration software for upgrade package 2
- Microsoft .NET Framework
- Update for upgrade package 3
- Scale operating instructions
- Adobe Acrobat Reader
Temperature adapter DL 1 2 3
Output line and thermocouples included with delivery, depending on Accord Accord Accord
furnace type and variant ing o ing to ing to
require require require
ments ments ments
*) = In scope of delivery depending on variant
Note
Make sure that the accessories listed above are included with delivery.
78
With upgrade package 2 you have three different application options, depending on the
technical prerequisites. Note that not every operating mode is possible with each
furnace.
Note
Input of charge data with external start (see process documentation on Controltherm MV,
section on "Function - Program Graphic"
If a heat treatment program is started directly through the controller or the temperature
adapter, the window for entering the charge data does not open automatically. To add
charge data to the archive file, during the process you must open the window for entering
the charge data by clicking "Text" and then enter the data.
After the data are entered and the input confirmed ith [OK], the charge data will be added
to the archive file.
The data must be entered during data recording. Subsequent input is not possible.
The Text window for entering the charge data can be opened only once. Corrections are no
longer possible after you conclude the input of the charge data by clicking [OK].
79
19 Installation and Commissioning
Note
For wiring and electrical connections, see the attached circuit diagram. The electrical
equipment of the machine can also be seen in the circuit diagram.
80
19.2 Device Installation
1 2 3 5 6
Front side Back side
Fig. 35: Housing of temperature adapter DL: operating fittings and ports
81
1 5 6 7
8
9
10
11
3
4
2
82
LEDs for displaying process status and error messages
Light-emitting diode (LED) Color Meaning
8 power Green Diode "lights up" when line voltage is available.
line voltage
9 run Green Diode "flashes" slowly when the system is active.
system active Diode "flashes" rapidly during the data recording.
10 com Green Diode "flickers" during communication with the computer.
communication active
11 error red Diode "flashes" rapidly when an error occurs.
error message Diode goes out when the error is corrected.
Error messages: see section on "Error Messages".
83
Connect accessories as shown on the following diagrams.
1. The temperature adapter is connected to a dataline of a controller 2 or directly to
the MV interface converter 1 . For this purpose the terminating resistor 4 or a
previously connected controller must be disconnected from the dataline. Connect the
Y-cable 3 of the controller to the supplied Y-cable.
2. Connect the RS 422 socket of the temperature adapter 7 to the supplied Y-cable 3
3. Connect "AW02" terminating resistor 4 or previous controller to the end of the
open dataline of the Y-cable and screw tight.
4. Connect power plug 6 of the temperature adapter to a socket. The AC power
connection must match the values given on the rating plate on the temperature
adapter.
P
+ P
+ P
+ P
+
- - - -
P
+ P
+ P
+ P
+
- - - -
84
2
0 I
7
4
3
6
1
6
7 7
7
4 7 7
4
7
3 4
6 3
6 3
3
6
3
Up to nine measuring points (thermocouples TH1, TH2 and TH3) including one setpoint transfer (input 0-10 V) can be
connected to one controller/furnace each. Connect the temperature adapter(s) as shown in the figures above. We
recommend placing the temperature adapters on a safe, nonflammable base (e.g. metal table).
85
No. Name Comment
1 MV interface converter
2 Controller/switch box
3 Y-cable 2x 1.5/4 ft m, RS 422 max. 200 m/656 ft
4 "AW02" terminating resistor Terminating resistor "AW02" is connected to
the last open line.
5 Dataline, 9-pin Sub-D, 1:1, length 3 m/10 ft RS 232 max. 10 m/32 ft
6 Power line 230 V~ AC Pretransformer 110 V (see section on
"Accessories")
7 Temperature adapter DL
8 - Connections for thermocouples TH1, TH2 and TH3 Thermocouple types S, K, B and N
- External setpoint signal or
- setpoint input 0-10 V
Note
For wiring and electrical connections, see the attached circuit diagram. The electrical
equipment of the machine can also be seen in the circuit diagram.
86
19.3 Settings and Configuration
Interface addressing
Adresse Before opening the housing cut the power to the temperature adapter. The interface address
x10 x1 is set at the two rotary switches for address x10 and address x1 at the temperature adapter.
0 0
power Only the addresses 1 to 32 can be assigned. Depending on the operating mode other
addressing is necessary, since the address ranges for the two operating modes are specified.
run
x10 = Address sector 10 - 100 x10 x1
error com
x1 = Address sector 0 - 9 0 0
3 4 "Slave" allocation
17
18
19
20
21
22
"Master" 32
allocation 0 0
4 x10 x1
0 0
1 2 3 x10 x1 5 6 16
Master
+ + + + + +
- - - - - -
Note
Each furnace (controller) and each temperature adapter configured as a master is assigned
one license each in the interface converter. For example, if you have an interface converter
for four furnaces (controllers) and if this converter is already allocated to three furnaces,
only one more temperature adapter may be connected as the master.
87
Interface addressing of the temperature adapter as slave
Interface a dresses 17 – 32 are fixed "slave" addresses allocated to the master addresses of
a controller. A certain setting of the interface address automatically assigns the temperature
adapter to a furnace as a "zone" (slave). The setting is made at the temperature adapter.
The allocation occurs as follows:
Address 1 is allocated as a zone to the controller with the address 1
Address 1 is allocated as a zone to the controller with the address 2
Address 1 is allocated as a zone to the controller with the address 3
Address 3 is allocated as a zone to the controller with the address 16
"Slave" allocation
17
18
19
20
21
22
32
0 0
x10 x1
1 2 3 4 5 6 16
Master
+ + + + + + +
- - - - - - -
Note
As commissioner of the device you are responsible for checking the configuration.
88
19.4.2 Closing all running programs
Close all programs visible on the monitor by clicking the [X] in the upper right corner of
the program window.
Property Close all programs that are minimized in the Windows task bar. (This is the bar, usually
located at the bottom right corner of the screen, in which the [Start] button also appears.)
Open Click one of the displayed buttons with the right mouse button and then click
Exit "Quit/Exit/Close..." or the like.
Deactivate the power saver function and the screen saver to ensure that the program
functions properly. You can find help for deactivation in the instructions for your operating
system.
If you do not find the item in the list, follow the instructions of the particular anufacturer.
The enclosed CD contains the required program.
89
19.5 Starting the Software
The start sequence Description
Switch on the computer and insert the provided "Controltherm X.xx" CD in the
computer's drive.
For configuring the temperature adapter it is not necessary too copy the software to the
hard disk of your computer. The rogram
p can be directly started from the CD-ROM. If
you wish to start the configuration software from your hard disk,
d copy the entire
directory DL1Setup" from th CD-ROMe to the hard disk of your computer. We
recommend the directory C:\Nab ertherm\Controltherm
The "DL1Setup" software consists of the files "DL1Setup.exe" and
"HERMES.Interface.dll" and the folder "DeviceData". The file
"HERMES.Interface.dll" and the folder "DeviceData" must be located in the same
directory as "DL1Setup.exe".
Doubl -clicking the icon DL1Setup.exe with the left mouse u button starts the
configuration software.
a
When the software is started no files are saved to the data carrier.
Note
Use of a screen saver can cause interruptions o the data flow between the computer
and the controller(s). We recommend not using screen savers with the sof ware. For
help o disabling the screen saver, consult the instructions for your operating system.
90
19.6 Operation
91
19.6.2 Selection of the Temperature Adapter
The found temperature adapters are listed in the left window.
92
19.6.3 Configuring the Temperature Adapter – Configuration Window
The type of thermocouple used (type S, K, B or N) in the furnace must be assigned to the
corresponding thermocouple input (CH1, CH2 or CH3) at the temperature adapter DL1. If
the temperature adapter is located in a switchgear from Nabertherm, these settings were
already made at the factory.
Click the temperature adapter to be selected 1x with the left mouse button. The following
screen appears:
Designation Description
Hardware version Shows the current hardware version of the temperature adapter (DL x).
Software version Shows the current software version of the temperature adapter (DLxSetup).
93
Extern trigger
The recording of the process data with the temperature adapter is started when a potential-
free contact is closed. If this contact is opened, the data recording is terminated (see section
on "Device Installation", Fig. 36, no. 3).
MV Software
In this setting the data recording is started and terminated with Controltherm MV software
as of version 5.
Range: 0-1800°C This entry assigns a scale to the voltage signal 0 – 10 V at the analog input. To record the
setpoint of the temperature regulator, the temperature adapter must be told which
temperature corresponds to 10 V. Enter the maximum furnace temperature here. Zero volts
automatically corresponds to 0°C or 0°F. The bottom window displays the current setpoint.
Click the button 1x with the left mouse button.
Analog input 0-10 V Displays the temperature assigned to the voltage signal.
TE input 1 – 3 The type of thermocouple used (CH1, CH2 or CH3) is assigned to the corresponding field
for the particular channel. The measured temperature is adjacently displayed.
Button Description
1 To save the new settings in the temperature adapter, you must connect the jumper at
the temperature adapter to pins 2 + 3 beforehand. Clicking [Save] permanently saves
2 settings in the temperature adapter (see section on "Device Installation," Fig. 36, no.
3 6).
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the
2 settings.
3
Clicking [Reload] transfers the data from the temperature adapter back to the computer in
the DL1 setup software.
Both fault buffers ("Actual error" and "Previous error") are cleared by clicking [Error reset].
Go to the configuration level for adjusting the thermocouple and voltage inputs by means of
the button [Change user Level]. This level is password-protected and requires entry of a
password.
See section on "Adjustment of Thermocouple and Voltage Inputs"
94
19.6.4 Adjustment of Thermocouple and Voltage Inputs
The measurement inputs and the internal comparison points must be mutually adjusted at
the initial commissioning. If the temperature adapter is located in a switchgear from
Nabertherm, these settings were already made at the factory.
Clicking the button [Change user Level] displays a new window prompting you
to enter the password "technologe" (all lower case). The password is issued at the factory
and cannot be changed. Clicking [Continue] displays the fields for the temperature
adjustment and the voltage input.
Fig. 48: Fields for the temperature adjustment and the voltage input
Zero-point adjustment and temperature adjustment
Carry out the adjustment in this order:
1. Set the zero point of the thermocouple inputs [TE offset correction]
2. Temperature adjustment of the internal comparison point [KTY offset correction]
3. Temperature adjustment of the thermocouple scale end value [TE gain correction]
Note
When making the adjustment be sure to maintain the sequence stated in these instructions.
95
Button Description
-1µV Example: display of the current thermoelectrical potential
This function serves the definition of the zero point of the thermocouple
1 To save the new settings in the temperature adapter, you must connect the jumper at the
2 temperature adapter to pins 2 + 3 beforehand (see section on "Device Installation," Fig. 36,
3 no. 6).
Clicking [Save] permanently saves the settings in the temperature adapter.
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings (see
2 section on "Device Installation," Fig. 36 no. 6).
3
96
19.6.5 Thermocouple Zero-point Adjustment
To adjust the temperature measuring point, short-circuit the corresponding input at the
temperature adapter DL with a short wire jumper.
Button Description
Clicking this button takes you back to the "Zero-point adjustment" function.
1 To save the new settings in the temperature adapter, you must connect the jumper at the
2 temperature adapter to pins 2 + 3 beforehand (see section on "Device Installation," Fig. 36,
3 no. 6).
Clicking [Save] permanently saves the settings in the temperature adapter.
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings (see
2 section on "Device Installation," Fig. 36 no. 6).
3
97
19.6.6 Temperature Adjustment of the Internal Comparison Points
Prior to the adjustment the temperature adapter DL must remain at room temperature,
switched on, for at least 12h. To take into account the self-heating of the comparison point,
follow the following procedure:
For adjusting the comparison points, short-circuit the corresponding input at the
temperature adapter DL with a short wire jumper.
Using a temperature sensor, measure the surface temperature of the particular sensor. This
(black housing) is located directly next to the thermocouple terminals at the device.
Alternatively, you could also measure the ambient temperature and add about 8°C, to allow
for the self-heating. If the displayed temperature afterwards does not match the actual room
temperature, then repeat the adjustment.
Button Description
Clicking this button takes you to the "Temperature adjustment of the internal comparison
points".
1 To save the new settings in the temperature adapter, you must connect the jumper at the
2 temperature adapter to pins 2 + 3 beforehand (see section on "Device Installation," Fig. 36,
3
no. 6).
Clicking [Save] permanently saves the settings in the temperature adapter.
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings.
2
3
98
19.6.7 Temperature Adjustment of the Scale End Value of the Thermocouple
Connect a millivolt sensor to the measurement input with a compensating cable of the
selected thermocouple.
Button Description
Clicking this button takes you to the "Temperature adjustment of the scale end value of the
thermocouple".
1 To save the new settings in the temperature adapter, you must connect the jumper at the
2 temperature adapter to pins 2 + 3 beforehand. (see section on "Device Installation," Fig. 36,
3 no. 6).
Clicking [Save] permanently saves the settings in the temperature adapter.
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings.
2
3
99
19.6.8 Voltage Input Zero-Point Adjustment (Optional)
These settings are necessary only if the analog voltage input is used. To adjust the voltage
supply, short-circuit the corresponding input at the temperature adapter DL 1 with a short
wire jumper.
The settings for the voltage input are made in the lower left part of the configuration
window.
Button Description
Clicking the button [Analog input offset correction] takes you to the "zero-point
adjustment".
Clicking the button runs the zero-point
adjustment. Clicking the button cancels the
zero-point adjustment.
1 To save the new settings in the temperature adapter, you must connect the jumper at the
2 temperature adapter to pins 2 + 3 beforehand. (see section on "Device Installation," Fig. 36,
3 no. 6).
Clicking [Save] permanently saves the settings in the temperature adapter.
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings.
2
3
100
19.6.9 Voltage Input Scale End Value (Optional)
To adjust the linearization at the voltage input, apply a known voltage of (e.g.) 10 V and
click the button [Analog input gain correction].
In the following dialog box enter the applied voltage in 0.01 V. The voltage is set to two
decimal places without a decimal point. "1000" thus corresponds to 10 V.
The settings for the voltage input are made in the lower left part of the configuration
window.
Button Description
Clicking the button [Analog input gain correction] takes you to the "zero-point adjustment".
1 To save the new settings in the temperature adapter, you must connect the jumper at the
2 temperature adapter to pins 2 + 3 beforehand. (see section on "Device Installation," Fig. 36,
3 no. 6).
Clicking [Sa ve] permanently saves the settings in the temperature adapter.
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings.
2
3
101
20 Operation
Operation Description
To switch on the device, turn the left switch to:
On
After starting, the program executes a system test y requesting the connecte d interface
converters, controller or scale. This can take a few minutes depending on the connected
hardware.
Display of the startup screen
c with single retrieval of all controllers found in t he network
or a scale.
102
21 Power Failure Strategy
21.1 Power Failure at the Temperature Adapter DL
In case of a power failure during recording with the external start signal, a new archiving
file is created, since it cannot be ensured that the same program will always be running
when power returns.
22 Fault Diagnosis
Fault message Meaning Correction
F 30 Measurement range exceeded Thermocouple defective.
(thermocouple fault). Replace thermocouple.
F 31 Linearization (thermocouple fault). Thermocouple defective.
Replace thermocouple.
F 40 Thermocouple has wrong polarity. e.g. after thermocouple replacement.
Change polarity.
F 41 e.g. after thermocouple replacement.
Thermocouple has wrong polarity.
Change polarity.
F 61 A/D converter time exceeded (system Controller defective.
error).
F 62 Comparison temperature < -20°C Heat room if necessary.
(ambient temperature too low).
F 63 Comparison temperature > 70°C Ventilate room if necessary.
(ambient temperature too high).
F 64 Data memory error (system error). Controller defective.
F65 Program memory error (system error). Controller defective.
F 66 EPROM defective (system error). Controller defective.
F 67 RAM defective (system error). Controller defective.
F 68 ROM defective (system error). Controller defective.
F 90 Power failure. Appears after power restored.
103
23 Assignment of the Interface
The RS 422 interface of the temperature adapter DL is circuited as follows:
1 2 3 4 5
6 7 8 9
Fig. 54: RS 422 interface
104
24 Descriptions of the Interface Commands
Communication between the computer and DL occurs via a standard protocol for serial
communication. The parameters required for the communication are described below.
Parameter ID
Description
Parameter
Mnemonic
Fault codes
Access
Unit
V0 P0002-0 ´V´,´0´ Major version number Read None None
LastError1 P0613-0 ´F´,´1´ Last detected error Read None Fault codes
24 – 28
LastError2 P0614-0 ´F´,´2´ Previous last detected error Read None Fault codes
24 – 28
105
24.1 Descriptions of the Fault Codes
Fault code Meaning Correction
24 Converter fault, thermocouple channel 1
25 Converter fault, thermocouple channel 2
26 Converter fault, thermocouple channel 3
27 Thermocouple has wrong polarity.
28 Converter fault, initialization 0-10V ADC
30 Converter fault, configuration 0-10V ADC
31 Thermocouple fracture
40 End of table reached
F65 Thermocouple polarity reversed
59 Error in initialization
60 Error in the configuration
61 Timeout of the measurement
62 Reference temperature too low
63 Reference temperature too high
Pos : 70 /=== Seitenumbruc h === @ 0\mod_1158819844943_0.doc @ 2981
106
25 Upgrade Package 3:
Upgrade package 3 is an update package for adding and connecting a maximum of one scale to the Controltherm MV
process documentation.
By connecting a scale you can record the weight changes of the incinerator charge during
combustion.
After the start of combustion the measured weight is displayed and recorded along with the
temperature of the furnace.
107
26 System Requirements
Component Requirement
System requirements: see The update functions only in combination with the
Controltherm MV operating installed and functioning "Controltherm MV" software.
instructions
27 Technical Data
Electrical data are located on the type plate on the device housing. The rating plate is
located see figure below.
Note
Instructions, data and help on the scale can be found in the operating instructions for your
scale.
Dataline 1
Note
Make sure that the accessories listed above are included with delivery.
108
Note
Each manual is created in the PDF (Portable Document Format) file format using Adobe
Acrobat. To read the PDF files you need to install the Adobe Reader (Adobe Reader) in
your computer in advance.
the scale 1
Some computers have no RS 232 port . Connect the end of the dataline to the
IOIOI
computer to the USB/RS 232 converter adapter 4 included with delivery. Then
connect the USB/RS 232 converter adapter to a free USB port .
2. Connect the line adapter of the scale to a free socket. The AC power connection
must match the values given on the rating plate on the scale.
Note
Instructions, data and help on the scale can be found in the operating instructions for your
scale.
0 I
IOIOI
IOIOI
1
4
109
No. Name Comment
1 Scale including line adapter
2 Dataline 3m/10 ft max. 10m/32 ft
3 ---
4 USB/RS 232 converter adapter See section on "Accessories"
5 MV interface converter
Deactivate the power saver function and the screen saver to ensure that the program
functions properly. You can find help for deactivation in the instructions for your operating
system.
110
28.2 Software Installation
Installation progress Description
Switch on the computer and insert the provided CD in the computer's drive.
The setup sequence generally starts automatically (otherwise start Windows Explorer,
change to the drive containing
c the setup CD and open the directory
"ControlthermSetupWaage.zip" by double-clicking it withthe left mouse button.
Start the Setup Wizard by double-clicking the file "setup.exe" with the left mouse
button .
A win ow appears prompting you to exit all Windows applications still active before
continuing with the installation. Click [Continue >] with the left mouse button to
continue with the installation, or click [Cancel to terminate the installation.
Specify the directory on the hard disk where the software is to be installed.
We recommend the default directory C:\Nabertherm\Controltherm x.x x
To proceed with the setup click [Continue >] ith the left mouse button.
The setup process is executed and can take a few minutes depending on the computer
configuration.
Note
Use of a screen saver can cause interruptions o the data flow between the computer
and the controller(s). We recommend not using screen savers with the sof ware. For
help o disabling the screen saver, consult the instructions for your operating system.
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28.3 Starting the Software
The start sequence Description
Start the program by double-clicking the icon of the Controltherm MV software with the
left mouse button.
Controltherm MV starts in 4 steps:
Step 1
After starting, the program executes a system test y requesting the connected interface
Lese Daten .. .
converters, controller or scale. This can take a few minutes depending on the connected
Suche nach Controller
hardware.
SEARCH COM-PORT AND INTERFACE CONVERTER
Step 2
Setup and checking of the connection to the interface converter
Note - An error message occurs:
"No dongle (MV interface converter …) found, new search"
This message appears if the computer does not fin the interface converter. The
connection from the computer to the MV interface converter … is interrupted or the
employed COM port is being used by other software (see section on "FAQ – Frequently
Asked Questions").
Step 3
Setup and checking of the connectio nto the controllers
Note - An error message occurs:
"No controller found, new search"
This message appears if the interface converter has not found a controller. The connection
between the interface c onverter and the controller(s) is broken or controllers with the
same interface address eexist in the network. (see s ection on "FAQ – Frequently Asked
Questions").
If you acknowledge one of the error messages (steps 2 and 3) by clicking [No], you will
be asked whether the "Viewer" should be started. In this case you can only view and print
old graphics. Clicking [Yes] repeats the particular search.
Step 4
Display of the startup screen
c with single retrieval foall controllers found in t ehnetwork
or a scale.
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28.3.1 Startup Screen
The "startup screen" gives an overview of the controllers (furnaces) or scale detected
when the program is started. In this example four controllers (furnaces) are displayed with a
scale. The scale allocated to the controller/furnace is recognized by a weight specification
in the lower part of the particular window
(example: furnace 1, controller P 330)
To select the different functions, left-click 1x the window of the desired controller/scale; a
main menu appears. In this example controller P 330 furnace 1 was selected.
Furnace 1 Furnace 2
P330 TYPE K Version 4 B180 TYPE K Version 4
Start: Start:
End End
Status: END Status: END
Actual temperature:21 °C Actual temperature:20 °C
Set temperature: 0 °C Set temperature: 0 °C
Program: 0 Program: 0
Segment: 0 00:00 Segment: 0 00:00
Furnace 3 Furnace 4
DL1 TYPE x Version 1 Euro 2440 TYPE 0 Vers. 3.06
Start: Start:
End End
Status: IDLE Status: IDLE
Actual temperature:22 °C Actual temperature:29 °C
Set temperature: 0 °C Set temperature: 0 °C
Program: 0 Program: 0
Segment: 0 00:00 Segment: 0 00:00
No message No message
Program table
Controller
Program graphic Go to the main menu to start the "Program graphic"
function. Here you can display the recorded scale data
Old graphic
either in graphic or tabular form.
Zone overview
Messages
Back
Password
Terminate program
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28.3.2 Weight Display
This graph includes the measured weight. The corresponding axis is located on the right
side of the graph and indicates the weight in grams.
Before loading, the scale must be set to zero by taring *). Negative values on the scale
display are not shown by the Controltherm MV software.
Note
*) Instructions, data and help on the scale can be found in the operating
instructions for your scale.
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Fig. 60: Example: Program graphic with weight data
Clicking [Values] gives you the table of measurement values, including the weight.
Note
*) Instructions, data and help on the scale can be found in the operating
instructions for your scale.
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29 Accessories (Options)
Component Part number Figure
Dataline, 9-pin Sub-D, 1:1, length 3 m/10 ft 544 300 044
Interface switching power supply 5V D-Sub 9-pin 100 V-240 V 540 100 193
Scale EW 200-2NM
4 541 900 088
Scale EW 2000-1
1 NM 541 900 126
116
30 Nabertherm Service
Contact Nabertherm Service at any time for maintenance and repair.
If you have any questions, problems, or requirements, contact Nabertherm GmbH. By mail,
phone or e-mail.
Mail
Nabertherm GmbH
Bahnhofstrasse 20
28865 Lilienthal/Germany
Phone or Fax
Phone: +49 (4298) 922-0
Fax: +49 (4298) 922-129
Web or E-mail
www.nabertherm.com
contact@nabertherm.com
When you contact us, please have the type plate details of the furnace or controller at
hand.
117
31 Declaration of Conformity
EC Declaration of Conformity
in accordance with EC directives 2006/95/EEC and
EMC directive 2004/108/EEC
Hereby
Nabertherm GmbH
Bahnhofstr. 20, 28865 Lilienthal, Germany
declares that the product specified below conforms to the relevant fundamental safety and health requirements of the
appropriate EU Directive both in its basic design and construction as well as in the version marketed by us. The
declaration will cease to be valid if any modifications are made to the machine without our approval.
Lilienthal, 10.06.2008
118
EC Declaration of Conformity
in accordance with EC directives 2006/95/EEC and
EMC directive 2004/108/EEC
Hereby
Nabertherm GmbH
Bahnhofstr. 20, 28865 Lilienthal, Germany
declares that the product specified below conforms to the relevant fundamental safety and health requirements of the
appropriate EU Directive both in its basic design and construction as well as in the version marketed by us. The
declaration will cease to be valid if any modifications are made to the machine without our approval.
Lilienthal, 10.06.2008
________________________
Thomas Adamek Siegfried Bohling
Head of Quality Management Group Leader for Research & Development
119
EC Declaration of Conformity
in accordance with EC directives 2006/95/EEC and
EMC directive 2004/108/EEC
Hereby
Nabertherm GmbH
Bahnhofstr. 20, 28865 Lilienthal, Germany
declares that the product specified below conforms to the relevant fundamental safety and health requirements of the
appropriate EU Directive both in its basic design and construction as well as in the version marketed by us. The
declaration will cease to be valid if any modifications are made to the machine without our approval.
Lilienthal, 10.06.2008
120
32 Glossary
Terms Explanation
CAT5 cable Cat 5 cables are the most commonly encountered basis today; they are used for
signal transmission with high data transfer rates. The specific standard designation
is EIA/TIA-568. Cat 5 cables are designed for operating frequencies up to 100
MHz. Owing to the high signal frequencies special caution must be taken in laying
and installing the cable, especially at the connecting points of the wires.
Gain "Gain" refers to the amplification factor. The input (temperature or voltage) is
specified a fixed and known value by means of a calibration device, temperature
sensor or even mV sensor.
Master A master is an electrical device that can be directly operated by a person. The
master can then in turn control other devices (slaves).
Offset The offset is a corrective factor serving to define the zero point of a linearization.
The measurement input is then short-circuited. The temperature transducer DL1 is
thereby signaled the zero point of the variable to be measured (temperature or
voltage).
RS 232 Interface RS232 uses a simple asynchronous serial method for the data transfer.
"Serial" means that the individual bits of the bytes to be transferred are pushed
consecutively through a single dataline. "Asynchronous" means that there is no
clock line that tells the data recipient exactly when the next bit lies on the dataline.
Such a method can function only if the sender and receiver are operating with
exactly the same internal clock pulse and if the receiver is told exactly when the
first bit begins (synchronization).
RS 422 In contrast to the asymmetric serial interface according to the RS 232 standard the
RS 422 interface is designed as a symmetric transmission. That is, from the sender
to the receiver a positive signal and a negative signal in the form of a twisted line
pair are required. This minimizes synchronization errors while achieving higher
data rates compared with the asymmetric interface EIA-232.
Slave A device designated as a slave is operated by an overriding unit (the master). An
operator has only indirect access to the slave via the master.
Twisted pair Twisted pair cables or cables with twisted wire pairs in telecommunication,
messaging and computer technology are types of cables in which both wires of a
pair are twisted together and different wire pairs with twisting of different degrees,
or lays, are stranded in a cable. Twisted wire pairs offer protection against the
interfering effects of external alternating magnetic on transmitted signals. Different
lays of the wire pairs reduce the crosstalk between neighboring wire pairs in the
cable. An electrically conductive shield (often made of aluminum foil or braided
copper) affords additional protection against disruptive external electromagnetic
fields.
USB The Universal Serial Bus (USB) is a bit-serial bus; the individual bits of the data
package are thus consecutively transmitted. The data transfer occurs symmetrically
through two twisted lines, one transmitting the data signal unchanged, the other
transmitting the inverted signal.The Universal Serial Bus (USB) is a serial bus
system for connecting a computer to external devices. Devices or storage media
equipped with USB can be interconnected during operation (hot plugging), and
connected devices and their properties can be automatically detected.
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33 For Your Notes
122
123
Headquarters: Reg: M05.0001 ENGLISCH
Nabertherm GmbH . Bahnhofstr. 20 . 28865 Lilienthal/Bremen, Germany . Tel +49 (4298) 922-0, Fax -129 . contact@nabertherm.de . www.nabertherm.com