GASTRO PROF LINE GN1/1 - GN2/1

PASTRY PROF LINE

INSTALLATION MANUAL EN
 INSTALLATION SECTION

SAFETY INSTRUCTIONS................................. 4
TECHNICAL DATA....................................... 8
INSTALLATION DIAGRAMS..........................10
INSTALLATION DIAGRAMS..........................12
POSITIONING.............................................14
support ovens (4-5-6-7-10 trays).................17
support ovens (13-15 trays)........................18
trolley ovens (16-20 trays).........................19
ELECTRICAL CONNECTION........................20
GAS CONNECTION...................................22
PLUMBING................................................40
Cleaning water......................................41
Outlet water..........................................43
FUME CONNECTIONS................................44
SERIAL NUMBER PLATE READING.................45
ALARMS....................................................46

The company cannot be held liable for any print or transcription errors, reserving the right to make changes where deemed
suitable without prior notice. Partial reproduction without the manufacturer's consent is prohibited. The supplied measurements
are indicative and not binding. The original language used to prepare this manual is Italian: the Manufacturer is not responsible
for any translation/interpretation or print errors.
All the information necessary for correct oven installation can be found
in this manual.
We recommend you carefully read it before assembly and keep it with
care for any future consultations.
 1 SAFETY INSTRUCTIONS

Failure to follow these regulations may cause

damage or fatal injury, subsequently invalidating
the guarantee and relieving the manufacturer of
all liability. Read this guide carefully before installing or
maintaining the oven, and conserve this guide with care
for any future consultation by the various operators. If the
entire content of this guide is not understood, contact the
manufacturer.
-- All installation and non-routine maintenance
operations must be performed exclusively by
qualified technicians that are authorised by the
manufacturer, in compliance with the regulations in force
in the user country, and with respect to the regulations on
systems and work safety.
-- All installation and maintenance operations, routine
and extraordinary, must be completed in good
physical and mental conditions and equipped with
personal protection equipment (e.g.: gloves, goggles, etc.)
-- Check that systems are compliant to the installation
country standards and to the specifications indicated
on the appliance rating plate before installing the oven.
--Disconnect the oven from the power and gas supplies
(if applicable) before any installation or maintenance
operations.
--Interventions, alterations or modifications not expressly
authorized that do not comply with the indications in this
manual shall invalidate the guarantee.

4
Safety instructions

-- Installation or maintenance that fails to respect the

indications in this manual may cause damage, injury
or fatal accidents.
--Persons not involved with oven assembly and handling
may not pass through or occupy the work area during
installation.
--Make sure that areas around the back and bottom of the
appliance are free of volatile material/substances/products
that could be sucked into the combustion chamber
generating appliance malfunctions and/or breakdowns.
--The ratings plate provides essential technical information
that is of utmost importance for any oven maintenance or
repairs: do not remove, damage or modify the plate.
-- Given their potential danger, the packaging materials
must be kept out of reach of children and animals,
and correctly disposed of in compliance with local
regulations.
--Make sure the appliance can be easily handled in the
event of need, without having to intervene on pre-existent
brickwork.

EN

5
Safety instructions

Instructions in addition to the previous, only applicable to

some oven types (gas)

FOR GAS OVENS ONLY

--The oven must be installed in rooms that meet the safety

requirements set by current regulations, with adequate
ventilation and continuous air exchange from the outside.
This guarantees correct combustion and prevents the
formation of volatile substances harmful to health that could
cause suffocation.
--Installation is performed by respecting the safety regulations of
the country of use and of the gas company.
--Before installation, make sure the type of gas available
matches the one indicated on the data plate, that the gas
connection pipes correspond with the indicated diameters
and that the connection pipe pressure is equal to the mains
input (maximum 60 mbar - higher pressure is not admitted).
--Components not supplied by the manufacturer (e.g.:
connection pipe) must meet current regulations in the
country of use.
--After connection to the gas supply, check for gas leaks of
the components by preferably using non-corrosive foams.
Never use flames!
--At appliance commissioning, test burner exhaust gases,
steam and hot air (CO, CO2) recording the registered
values on the oven. The burner settings must be checked
and adjusted by a specialised technician for values of non
diluted CO greater than 1000 ppm.

6
Safety instructions

-- If the odour of gas is detected:

--immediately shut-off the gas supply;
--immediately air out the area;
--do not touch any electrical switch or provoke sparks or
flames;
--use an external telephone to contact the gas utility
company.

EXPLANATION OF SYMBOLS USED IN THE MANUAL

Danger! Situation presenting immediate danger, or a hazardous situation

which could cause injury or death.

Additional information for better comprehension

Notes and cooking tips

+ Reference to a detailed explanation in another chapter

EN

7
8
ovens
ovens

trolley
trolley

(pastry)
(gastronomy)

standard support
standard support

PASTRY PROF LINE

of a
of a
GASTRO PROF LINE

5- 7-10 trays: support

oven

lower

trolley
4- 6-7-10 trays: support

support
support
support
16 trays: floor ovens with
20 trays: floor ovens with

Example
Example
Example

of a floor

standard
standard
13 trays: ovens with lower
15 trays: ovens with lower

oven with
oven with
ΣQn ΣQn ΣQn External dimensions Weight
kW/ A
Model GN (kW) (m3/h) (m3/h) Type V / Ph / Hz PIN
max max L P H
G20 G30 Net Gross
PDG-106-HD 6 13.5 1.429 1.065 A1 230V 1N - 50 0.28 1.2 51CL3967 750 680 630 88 98
2 TECHNICAL DATA

GASTRO
PDG-110-HD 10 20 2.116 1.577 A1 230V 1N - 50 0.44 1.9 51CL3966 750 680 910 118 130
PROF
LINE
PDG-115-HD 15 27 2.857 2.129 A1 230V 1N - 50 0.79 3.4 51CP4483 860 785 1610 188 200
GN1/1
PDG-120-HD 12 35 3.704 2.760 A1 230V 1N - 50 0.98 4.2 51CP4483 860 785 1610 258 270

GASTRO PDG-207HD 7 25 2.646 1.972 A1 230V 1N - 50 0.70 2.9 51CP4483 860 1150 830 190 200
PROF
PDG-210-HD 10 32 3.386 2.524 A1 230V 1N - 50 1.20 5.2 51CP4483 860 1150 1070 218 230
LINE
GN 2/1 PDG-220-HD 20 64 A1 230V 1N - 50 2.20 9.4 51CP4483 860 1175 1610 342 357

PDG-605-HD 5 10 1.058 0.789 A1 230V 1N - 50 0.28 1.2 51CL3967 860 760 670 100.0 110.0
PASTRY
PROF PDG-607-HD 7 13.5 1.429 1.065 A1 230V 1N - 50 0.44 1.9 51CL3967 860 760 830 118.0 130.0
LINE
PDG-610-HD 10 20 2.116 1.577 A1 230V 1N - 50 0.60 2.6 51CL3966 860 760 1070 148.0 160.0
400
GAS APPLIANCE TECHNICAL DATA TABLE

x PDG-613-HD 13 27 2.857 2.129 A1 230V 1N - 50 0.79 3.4 51CP4483 860 785 1610 258 270
600
PDG-616-HD 16 35 3.704 2.760 A1 230V 1N - 50 0.98 4.2 51CP4483 860 785 1610 190 200
 External dimensions Weight
Model GN Power V / Ph / Hz kW/max A max
L P H Net Gross
PDE-104-LD 4 3.2 kW 230V 1N - 50 3.5 15.2 750 680 490 68 78

PDE-104-HD 4 6 kW 400V 3N - 50 6.4 9.2 750 680 490 68 78

PDE-106-LD 6 6 kW 400V 3N - 50 6.4 9.2 750 680 630 78 88

Technical data

PDE-106-HD 6 9 kW 400V 3N - 50 9.4 13.6 750 680 630 78 88

GASTRO
PDE-110-LD 10 12 kW 400V 3N - 50 12.6 18.6 750 680 910 108 120
PROF
LINE
PDE-110-HD 10 18 kW 400V 3N - 50 18.6 26.8 750 680 910 108 120
GN1/1
PDE-115-LD 15 18 kW 400V 3N - 50 18.8 30.4 860 785 1610 178 190

PDE-115-HD 15 27 kW 400V 3N - 50 27.8 42.4 860 785 1610 178 190

PDE-120-LD 20 24 kW 400V 3N - 50 25 38.0 860 785 1610 246 258

PDE-120-HD 20 36 kW 400V 3N - 50 37 55.7 860 785 1610 246 258

GASTRO PDE-207-HD 7 18 kW 400V 3N - 50 18.6 26.8 860 1150 830 180 190
PROF
PDE-210-HD 10 27 kW 400V 3N - 50 27.9 42.3 860 1150 1070 208 220
LINE
GN 2/1 PDE-220-HD 20 54 kW 400V 3N - 50 55.4 84.0 860 1175 1610 330 345
ELECTRIC APPLIANCE TECHNICAL DATA TABLE

PDE-605-HD 5 7.5 kW 400V 3N - 50 7.9 11.4 860 760 670 90 100

PASTRY
PROF PDE-607-HD 7 11 kW 400V 3N - 50 11.6 25.0 860 760 830 110 120
LINE
PDE-610-HD 10 16.5 kW 400V 3N - 50 17.3 25.0 860 760 1070 135 150
400
x PDE-613-HD 13 22.5 kW 400V 3N - 50 23.3 33.8 860 785 1601 178 190
600
PDE-616-HD 16 30 kW 400V 3N - 50 31 45.0 860 785 1610 246 258

9
EN
ELECTRIC OVEN installation diagrams
INSTALLATION DIAGRAMS
LEGEND
A Electrical connections
A1 Cleaning electrical connections
B Water inlet (for steam) ¾’’
B1 Cleaning water inlet
C Water drain Ø 32 mm (a siphon must be installed)
X Reset buttons
H Ground switch
Y Steam vent

GN 1/1 ELECTRIC OVENS

GN 2/1 ELECTRIC OVENS

10
ELECTRIC OVEN installation diagrams

400X600 PASTRY ELECTRIC OVENS

EN

11
GAS OVEN installation diagrams
INSTALLATION DIAGRAMS
LEGEND
A Electrical connections
A1 Cleaning electrical connections
B Water inlet (for steam) ¾’’
B1 Cleaning water inlet
C Water drain Ø 32 mm (a siphon must be installed)
E Gas connection (1/2’’)
X Reset buttons
H Ground switch
Y Steam vent
W Fume exhaust

GN 1/1 GAS OVENS

12
GAS OVEN installation diagrams

GN 2/1 GAS OVENS

400X600 PASTRY GAS OVENS

EN

13
 3 POSITIONING

Before installing the oven, carefully read chapter “SAFETY INSTRUCTIONS”

on page 4.
All installation and non-routine maintenance operations must be
performed exclusively by qualified technicians that are authorised
by the manufacturer, in compliance with the regulations in force in
the user country, and with respect to the regulations on systems and work safety.
Support and floor trolley oven installation is explained in this booklet: the instructions
apply to both models except where otherwise specified.

CHECK UPON RECEIVING

Check the package for any visible
damage. If damage is found, promptly
contact the dealer and DO NOT install
the appliance.

OVEN UNPACKING
Unpack the oven and make sure it did
not suffer damages during transport and
that all the components necessary for
installation and use are included (Fig. 2).
Fig. 1 Serial number plate position
GASTRO/PASTRY PROF LINE oven
A
(for 13/15 trays the oven include the
lower support, for 16/20 trays the
oven includes the trolley)
B water supply pipe with gaskets B
A
C burn hazard sticker

D installation, use and maintenance

C
manuals
E
E racks and trays suited to oven
dimensions
If components are missing or there are D
ua n
an tio

faults:
l
m alla
st
In

--from the serial number plate, note oven

ua n
an tio
l
m alla

data (Fig. 1);

st
In

--prepare photographic documentation

of the damages if possible;
--promptly inform the carrier/manufac-
Fig. 2 packaging content
turer.

Keep the original packaging until

installation is completed and cor-
rect oven operations are verified.

14
Positioning

TRANSPORT TO THE
POSITIONING ROOM
Equipped with protective clothing (safe-
ty shoes, gloves, etc.), transport the oven
to the room where it will be installed us-
ing a forklift: insert the forks from the right
or left, NEVER from the front or back, for
correct transport (Fig. 3). OK! NO!
The appliance should never be
tipped, dragged or overturned!
Persons not involved with oven
handling may not pass through or occu-
py the work area.

POSITIONING ROOM FEATURES

The positioning room must:
--have good ventilation and not be ex-
posed to the elements;
--have a floor without roughness, perfect-
ly levelled and support the oven weight Fig. 3 correct transport
at full load (see “ELECTRIC appliance
technical data table” on page 9);
--have a temperature between +5° and m n.
maximum +30°C;
15 in.
cm mi cm
1 5
--having a maximum humidity of 70%.
--that comply with the workplace and sys-
tem safety laws in your country;
--be dedicated to food preparation.
Install the oven (Fig. 4):
--under an exhaust hood with adequate
capacity;
--to have easy access to water and elec-
trical connections;
n.
--leaving at least 15 cm free on each mi cm
side of the oven; 50
EN
--have a 50 cm distance on the side and
70 cm at the back from hot appliances
(e.g.: ovens, fryers, etc.).

Fig. 4 correct positioning

15
Positioning

When choosing the positioning

room, take into account that
the oven must be easy to move
for any extraordinary mainte-
nance: be careful since any
brickwork after installation (e.g.: wall
construction, door replacement with
narrower ones, renovations, etc.) do not
obstacle movements.

160 cm
The oven cannot be installed
into a recess.

Do not place the oven near

flammable materials or contain-
ers (e.g.: partition walls, gas
tanks, etc.) to avoid fire hazards.
IT is best to line any walls with non flam-
mable material.
Fig. 5 "burn hazard" sticker application
For safety reasons, the last tray
should not be placed at a height
greater than 160 cm. If necessary,
apply the mandatory "burn hazard"
sticker at the indicated height (Fig. 5).

INSTALLATION PREPARATION
Remove the protective film from the ov-
ens without using abrasive/aggressive
substances or metallic objects (e.g.:
scrapers) (Fig. 6).

In the event of glue residue, rub

with a soft cloth dampened
with oil-based detergent, suited
for stainless steel surfaces, non
aggressive or abrasive.

Fig. 6 film removal

16
Positioning

POSITIONING
SUPPORT OVENS (4-5-6-7-10 trays)
Support ovens can be placed:
--(Fig. 7A) over other suitable applianc-
es* for example an oven, leavening
cell, neutral cabinet, etc. (*in case of
doubt, request information from the
manufacturer/dealer). Maximum two
appliances can be stacked.
--over the user's work tap: the latter must
be perfectly level, stable and must sup-
port the oven weight at full load. Its sur-
face must be flame-proof and resistant
to high temperatures.
Do not place the appliance di-
rectly on the ground.

Ovens must be perfectly level:

use the feet to achieve this con-
dition.
Fig. 7A oven rested on other appliances

Make sure that areas around

the back and bottom of the ap-
pliance are free of volatile ma-
terial/substances/products that could
be sucked into the combustion chamber Stand
generating appliance malfunctions and/
or breakdowns.

The manufacturer and/or deal-

er have supports to be placed
under the appliance to obtain
the required height off the
ground.

For two stacked ovens, use the EN

stacking kit available from the

manufacturer and/or dealer.
Cabinet
heat or
leavening cell

Fig. 7B some accessories for support ovens

17
Installation

SUPPORT OVENS (13-15 trays)

(Fig. 8) 13-15 tray ovens are already
standard stacked and secured to a
support: do not remove or replace the
latter.

Do not place the appliance di-

rectly on the ground.

Ovens must be perfectly level:

use the lower support feet to
achieve this condition.

Fig. 8 13/15 tray ovens with standard support

Fig. 9 incorrect positioning

18
Installation

TROLLEY OVENS (16-20 trays)

These ovens must ONLY be
placed on the floor. Do not
place other supports or appli-
ances under or over them. Do
not replace the feet supplied by the
manufacturer with other types of feet,
supports or wheels.

Make sure the floor is level and

without roughness.
The maximum permitted floor
gradient is 2°.

Make sure the oven is perfectly level,

otherwise use the feet to level (Fig. 10).

After levelling, make sure the

trolley easily enters the cooking
chamber and that the door fully
closes.
mi
man. 210
x. 2 m
30 m
mm

Fig. 10 trolley oven levelling

EN

19
 4 ELECTRICAL CONNECTION

SAFETY INSTRUCTIONS
Connections should only be per-
formed by qualified personnel
authorised by the manufacturer.
Before performing electrical con-
nections, carefully read the safety
instructions in the first pages of
this manual and also compare
system data with oven data found on the
serial number plate.

Connections to the mains must

comply with the legal provisions
in force in the country of instal-
lation and must be performed
by qualified personnel authorised by the
manufacturer. Failure to comply with
these regulations may cause damage
and injuries, invalidates the guarantee
and relieves the manufacturer of all lia-
bilities.
Power voltage, with the oven run-
ning, does not deviate from the
rated value by ±10%
Fig. 11 serial number plate data
Always make sure the machine
phase is correctly connected to
the system phase. If the ma-
chine does not turn on correct-
ly, reverse the power socket connection
When there are several appli-
ances in the same room, an
equipotential bonding must be
installed using the specific ter-

minal marked by symbol . This termi-

nal allows a yellow/green wire to be
connected with section between 2.5
and 10mm2. The equipotential bonding
efficiency must be checked according
to that indicated in current regulations.

Fig. 12 equipotential bonding

20
Atmospheric oven electrical connections

1 Remove the screws that secure the

lower oven cover to access the ter-
minal board.
2 Loosen the cable bushing to pass
the power wire through it.
The wire section and type must only
be those indicated in the wiring di- 1
agram. Using a different wire may 2
damage the oven and cause even
serious operator injuries.
3 Connect the wires to the terminal
board as indicated in the wiring di- 3
agram enclosed with the oven.
The yellow/green grounding wire
must be at least 3 cm longer than
the others.
After connections, close the lower
oven cover and block the wire by
screwing in the cable bushing.
4 Install a plug with suitable capacity
or connect it directly to a switch-
board.

The oven must be equipped

with an easily accessible switch Fig. 13 connection to the terminal board
upstream and installed to the
mains according to current reg-
ulations in the country of oven installa-
2
tion. This switch must have an omni polar
contact separation that guarantees
3
complete cut-off under over tension cat-
A
egory III. Correct grounding connections
are mandatory and the grounding wire
should not be interrupted in any case by
the protection switch.

2 EN
The wiring diagrams are found in the B
documentation enclosed with the
oven.

Fig. 14 plug or switchboard connection

21
 5 GAS CONNECTION

SAFETY INSTRUCTIONS
Connections should only be per-
formed by qualified personnel
authorised by the manufacturer.
Before performing gas connec-
tions, carefully read the safety
instructions in the first pages of
this manual and also compare
system data with oven data found on the
gas rating plate.
Placing a quick cut-off tap (ap-
proved by current regulations)
between the gas mains and
oven is mandatory.

CONNECTIONS
The oven is set, prepared and facto-
support oven gas connections with de-
ry tested to operate with Methane gas
Fig. 15 tails of the quick cut-off tap
G20 or LPG g30/31.
For pressure values, see the following ta-
ble.
GAS VALVE OUTFLOW PRESSURE TABLE

Pmax Pmin
GAS maximum minimum
pressure pressure
G20 20mbar 25mbar 17mba r
G30 30mbar 35mbar 25mbar
G31 37mbar 45mbar 25mbar

Before installation, make sure the type

of available gas corresponds to that in-
dicated on the data plate and that the
gas connection pipe corresponds to the
indicated diameter (1/2").
Connect the nozzle at the back of the
oven to the 1/2” female gas pipe (not
supplied) that meets current regulations
in the country of use.

floor oven gas connections with details

Fig. 16 of the quick cut-off tap

22
Gas connection

Make sure that the gas tube
does not run next to hot areas
and that they are not subject to
pulling, twisting or crushing.
Using the oven at high altitudes
requires special regulations by a
service centre authorised by
the manufacturer.
If checks are passed, supply and turn on
the oven and, through the ventilation
slots, check correct burner ignition and
that the flame is bright and light blue (ex-
cept models PDG-613-616, PDG-115-120,
PDG-207-210-220). Instruct the operator
on correct and safe gas use referring to
this manual.

CHECKS AFTER CONNECTION

After gas connections, check
and flag “√” the checked
points:
Check perfect component seals
with non corrosive foam substances.
The appearance of bubbles indi-
cates that the connection is incor-
rect.
Never use flames!

Check the nominal pressure of the

mains supply (entering the gas
valve) using a pressure gauge for
fluids (e.g.: an electronic pressure
gauge). If the values read are out
of the min and max pressure range,
contact your local gas provider.

Check the pressure exiting the gas

valve with a digital pressure gauge.

The values of CO - CO2 of the exhaust

gas and record values detected. The
burner settings must be checked
and adjusted by a specialised tech-
nician for values of non diluted CO
EN
greater than 1000 ppm.

23
Gas connection

OVEN RESET
The safety thermostat triggers in
the event of high oven T°.

In the event it repeatedly trig-

gers, disconnect the oven from the pow-
er, gas and water mains and contact a
service centre.

The following may be installed accord-

ing to the machine type:
--1 thermostat (up to 10 trays);
--2 thermostats (15/20 trays)
Fig. 17A support gas oven reset
They are found at the back of the oven;
in the version with ATMOSPHERIC burner,
they are found in the lower part of the
technical chamber (Fig. 17A) in those
PRE-MIXED, they are at mid-back on the
right side (15/20 trays - Fig. 17B) or left
side (7/10 trays - Fig. 17C).

The reset switch is

protected by a
black plastic cap to
prevent it from be-
ing accidentally
pressed: to reset,
turn the latter and Fig. 17B floor gas oven reset
press the switch fully 15/20 trays)
in.

Fig. 17C floor gas oven reset

7/10 trays)

24
5.1 Adjustment to another type of gas

ATMOSPHERIC GAS OVENS

Replacement operations should only be performed by qualified personnel au-
thorised by the manufacturer.
Before replacing diaphragms or nozzles, close the gas supply.

PDG-106, PDG-406, PDG-605, PDG-607, PDG-110, PDG-410, PDG-610

(atmospheric gas ovens)

EN

Fig. 18A example of an atmospheric gas oven

25
Adjustment to another type of gas: nozzle replacement

NOZZLE REPLACEMENT

RATED
GAS/MAINS PRESSURE NOZZLE
THERMAL POWER
G30 28…30 mbar G31 30...37 mbar 80
G30 50 mbar G31 50 mbar 70
kW 10
G20 20 mbar 120
(PDG-605)
G25 25 mbar 125
G25 20 mbar 130
G30 28…30 mbar G31 30...37 mbar 90
G30 50 mbar G31 50 mbar 80
kW 13,5
G20 20 mbar 140
(PDG-106-406-607)
G25 25 mbar 150
G25 20 mbar 155
G30 28…30 mbar G31 30...37 mbar 110
G30 50 mbar G31 50 mbar 95
kW 20
(PDG-110-410-610) G20 20 mbar 175
G25 25 mbar 185
G25 20 mbar 195
1 Close the gas supply
Unscrew the 4 screws that secure the burner cover panel.
2 Remove the burner cover panel.

1
1

Fig. 18B removing

the cover
panel 2

26
Adjustment to another type of gas: nozzle replacement

3 Unscrew the screws that sustain the left burner and those that sustain the right
burner.

4 Remove the left burner and then the right burner.

5 After removing the burners, unscrew and remove the two left burner nozzles
and then the two right burner nozzles.
Replace them with nozzles suited for the new gas used (see table). When
finished, check if the reduction plate needs replacement (see table). Reas-
2
semble the burners and secure them with the screws. Reassemble the lower
burner cover and secure it with the 4 screws. Restore the gas supply

4A

3
4B
3

5 EN

Fig. 18C nozzle replacement

27
Adjustment to another type of gas: reduction plate

RATED GAS/MAINS PRESSURE REDUCTION

THERMAL POWER PLATE
G30 28...30 mbar G31 30...37 mbar 90
kW 10
G30 50 mbar G31 50 mbar
(PDG-605)
G20 20 mbar 20
YES
G20 20 mbar 20
kW 13,5
G25 25 mbar 25
(PDG-106-607)
G25 20 mbar 20

Fig. 18D burner without reduction plate

Fig. 18E Burner with reduction plate, installed after removing the series “A” plate

28
 EN

29
Adjustment to another type of gas

PRE-MIXED GAS OVENS

Replacement operations should only be performed by qualified personnel au-
thorised by the manufacturer.
Before replacing diaphragms or nozzles, close the gas supply.
PDG-115-HD, PDG-413-HD, PDG-613-HD, PDG-120-HD, PDG-416-HD, PDG-616-HD
PDG-207-HD, PDG-210-HD, PDG-220-HD
(pre-mixed gas ovens)

Do not remove the burner,

contact a service centre

Venturi pipe suction mouth

closed with protective film.

Fig. 19A
example of a pre-mixed gas oven

When opening the technical chamber, make sure the work area is clean and free
of dusty objects or materials that can accidentally enter the chamber: to avoid
this, carefully clean the work area before proceeding with any work.
Once the technical chamber is opened, pay the utmost attention to the venturi
pipe, protecting the suction mouth with film (Fig. 19A).
Before closing the chamber, remove the protective film and make sure the venturi pipe is
free of obstructions and than nothing has fallen inside it.
WARNING, ANY MATERIAL THAT ENTERS THE VENTURI PIPE CAUSES OVEN MALFUNC-
TIONS OR DAMAGES.

30
Adjustment to another type of gas: diaphragm replacement

DIAPHRAGM REPLACEMENT
Unscrew the screws that secure the back system cover
panel and remove it.
1
1 1 Access the gas mixing board and unscrew the fas-
tening nozzle that blocks the connection conduit
between the valve and venturi.
2 Move the pipe to create space for work; unscrew
and remove the gas valve sleeve to permit access
to the diaphragm.
3 Remove the existent diaphragm.
Always make sure the valve conduit re-
mains clean and that materials or objects
that cause malfunctions do not fall inside it.
4 Based on the gas in use, select a new diaphragm
according to the indications in the following table.
Position it in the connection seat at gas valve out-
let.
2
2 Reposition and screw the sleeve onto the gas valve;
reposition the connection conduit between the valve
and venturi and then secure it.

The valve conduit

must remain clean!

3
3

4
4
EN

Fig. 19B diaphragm replacement Fig. 19C gas valve position

31
Adjustment to another type of gas: diaphragm replacement

ø air diaphragm
PDG-115-HD, PDG-413-HD, PDG-613-HD gas diaphragm (venturi)
G30 28...30 mbar G31 30…37 mbar 5.2 mm Pink
G30 37 mbar G31 37 mbar 5.2 mm Pink
G30 50 mbar G31 50 mbar 5.2 mm Pink
G20 20 mbar 8 mm Pink
G25 25 mbar 8 mm Pink
G25 20 mbar 8 mm Pink
G20 25 mbar 8 mm Pink
G25 .1 25 mbar 8 mm Pink
G2.350 13 mbar ----- Pink
G27 20 mbar ----- Pink

ø air diaphragm
PDG-120-HD, PDG-416-HD, PDG-616-HD gas diaphragm (venturi)
G30 28...30 mbar G31 30…37 mbar 4.7 mm Pink
G30 37 mbar G31 37 mbar 4.7 mm Pink
G30 50 mbar G31 50 mbar 4.7 mm Pink
G20 20 mbar 8.5 mm Pink
G25 25 mbar 8.5 mm Pink
G25 20 mbar 8.5 mm Pink
G20 25 mbar 8.5 mm Pink
G25 .1 25 mbar 8.5 mm Pink
G2.350 13 mbar ----- Pink
G27 20 mbar ----- Pink

ø air diaphragm
PDG-207-HD, PDG-210-HD gas diaphragm (venturi)
G30 28...30 mbar G31 30…37 mbar 5.00 mm Pink
G30 37 mbar G31 37 mbar 5.00 mm Pink
G30 50 mbar G31 50 mbar 5.00 mm Pink
G20 20 mbar 7.25 mm Pink
G25 25 mbar 8.50 mm Pink
G25 20 mbar 8.50 mm Pink
G20 25 mbar 7.25 mm Pink
G25 .1 25 mbar 8.50 mm Pink
G2.350 13 mbar ----- Pink
G27 20 mbar 8.50 mm Pink

ø air diaphragm
PDG-220-HD gas diaphragm (venturi)
G30 28...30 mbar G31 30…37 mbar 5,00 mm Pink
G30 37 mbar G31 37 mbar 5,00 mm Pink
G30 50 mbar G31 50 mbar 5,00 mm Pink
G20 20 mbar 7,50 mm Pink
G25 25 mbar 7,50 mm Pink
G25 20 mbar 7,50 mm Pink
G20 25 mbar 7,50 mm Pink
G25 .1 25 mbar 8,50 mm Pink
G2.350 13 mbar ----- Pink
G27 20 mbar 8,50 mm Pink

32
Adjustment to another type of gas: fume regulation

GAS OVEN FUME EXHAUST REGULATION

additional information
RV4: VMAX on page 34

RV3: VMIN
RV2: VINIEZ.

X5
(+)1 7 (-)3

A
A
m
°C
F
Fig. 20 fan rpm measurement via multimeter

On the control board, find the connector X5 and trimmers RV2, RV3 and RV4.
Using a multimeter, set to measure frequency or, in alternative, a frequency gauge,
connect it between the X5 connector terminals and measure the Ehz corresponding
to the number of rpm summarised in the following tables.
Start the oven and wait until the fan stabilises after pre-ventilation.
After gas change, make sure the oven turns on normally, calibrate injection if
necessary using the trimmer RV2 until the Ehz corresponding to the number of rpm in
the table is set.
When finished, minimum power RV3 and maximum power RV4 can be set as
explained for RV2.

VINJECTION (RV2)
At start for the first 10 seconds
EN
VMIN (RV3)
If T cell ≥ Set Point – 60°C

VMAX (RV4)
If T cell ≤ Set Point – 60°C

Example
Set-Point = 180°
VMIN from 120° to Set Point
VMAX from T° ambient to 120°
33
Adjustment to another type of gas: fume regulation

PREMIX GAS MIXING VALVE REGULATION

OFFSET RQ

Fig. 21 premix gas mixing valve

regulation

Find the pressure “OFFSET” regulation screw and “RQ” found near the valve outlet
fitting.
The “RQ” screw is used to regulate gas air mix.
The “OFFSET” screw is used to regulate pressure (50% PMAX) or to adjust for altitude
> 800 -1000 metres.
Rotate counter-clockwise (from fully closed) a number of turns equal to that specified
in the tables.

PDG-115-HD, PDG-413-HD Min 50% (RV3) Max 100% (RV4) Injection (RV2)
PDG-613-HD fan fan fan
G30 28...30 mbar G31 30…37 mbar 59 Hz 117 Hz 86 Hz
G30 37 mbar G31 37 mbar 59 Hz 117 Hz 86 Hz
G30 50 mbar G31 50 mbar 59 Hz 117 Hz 86 Hz
G20 20 mbar 77 Hz 145 Hz 86 Hz
G25 25 mbar 77 Hz 145 Hz 86 Hz
G25 20 mbar 77 Hz 145 Hz 86 Hz
G20 25 mbar 77 Hz 145 Hz 86 Hz
G25 .1 25 mbar 77 Hz 145 Hz 86 Hz
G2.350 13 mbar 77 Hz 145 Hz 86 Hz
G27 20 mbar 77 Hz 145 Hz 86 Hz
PDG-120-HD, PDG-416-HD Min 50% (RV3) Max 100% (RV4) Injection (RV2)
PDG-616-HD fan fan fan
G30 28...30 mbar G31 30…37 mbar 80 Hz 155 Hz 91 Hz
G30 37 mbar G31 37 mbar 80 Hz 155 Hz 91 Hz
G30 50 mbar G31 50 mbar 80 Hz 155 Hz 91 Hz
G20 20 mbar 87 Hz 165 Hz 95 Hz
G25 25 mbar 94 Hz 185 Hz 105 Hz
G25 20 mbar 94 Hz 185 Hz 105 Hz
G20 25 mbar 87 Hz 165 Hz 95 Hz
G25 .1 25 mbar 90 Hz 175 Hz 100 Hz
G2.350 13 mbar 94 Hz 186 Hz 110 Hz
G27 20 mbar 90 Hz 175 Hz 100 Hz

34
Adjustment to another type of gas: fume regulation

Min 50% (RV3) Max 100% (RV4) Injection (RV2)

PDG-207-HD fan fan fan
G30 28...30 mbar G31 30…37 mbar 62 Hz 123 Hz 103 Hz
G30 37 mbar G31 37 mbar 62 Hz 123 Hz 103 Hz
G30 50 mbar G31 50 mbar 62 Hz 123 Hz 103 Hz
G20 20 mbar 62 Hz 123 Hz 103 Hz
G25 25 mbar 66 Hz 128 Hz 103 Hz
G25 20 mbar 66 Hz 128 Hz 103 Hz
G20 25 mbar 62 Hz 123 Hz 103 Hz
G25 .1 25 mbar 66 Hz 131 Hz 103 Hz
G2.350 13 mbar 70 Hz 138 Hz 103 Hz
G27 20 mbar 66 Hz 128 Hz 103 Hz

Min 50% (RV3) Max 100% (RV4) Injection (RV2)

PDG-210-HD fan fan fan
G30 28...30 mbar G31 30…37 mbar 78 Hz 156 Hz 128 Hz
G30 37 mbar G31 37 mbar 78 Hz 156 Hz 128 Hz
G30 50 mbar G31 50 mbar 78 Hz 156 Hz 128 Hz
G20 20 mbar 78 Hz 156 Hz 128 Hz
G25 25 mbar 85 Hz 165 Hz 150 Hz
G25 20 mbar 85 Hz 165 Hz 150 Hz
G20 25 mbar 78 Hz 156 Hz 128 Hz
G25 .1 25 mbar 85 Hz 165 Hz 150 Hz
G2.350 13 mbar 90 Hz 170 Hz 150 Hz
G27 20 mbar 85 Hz 165 Hz 150 Hz

Min 50% (RV3) Max 100% (RV4) Injection (RV2)

PDG-220-HD fan fan fan
G30 28...30 mbar G31 30…37 mbar 71 Hz 141 Hz 141 Hz
G30 37 mbar G31 37 mbar 71 Hz 141 Hz 141 Hz
G30 50 mbar G31 50 mbar 71 Hz 141 Hz 141 Hz
G20 20 mbar 77 Hz 151 Hz 151 Hz
G25 25 mbar 77 Hz 151 Hz 151 Hz
G25 20 mbar 77 Hz 151 Hz 151 Hz
G20 25 mbar 77 Hz 151 Hz 151 Hz
G25 .1 25 mbar 77 Hz 151 Hz 151 Hz
G2.350 13 mbar 77 Hz 151 Hz 151 Hz
G27 20 mbar 77 Hz 151 Hz 151 Hz

EN

35
Adjustment to another type of gas: gas flow regulation
PDG-115-HD, PDG-413-HD * RQ * OFFSET
PDG-613-HD REGULATION REGULATION
G30 28...30 mbar G31 30…37 mbar 4.25
G30 37 mbar G31 37 mbar 4.25
G30 50 mbar G31 50 mbar 4.25
G20 20 mbar 4.5
kW 13,5 (50%)
G25 25 mbar 6.0 do not
G25 20 mbar 6.0 change
kW 27 (100%)
G20 25 mbar 4.5
G25 .1 25 mbar 6.5
G2.350 13 mbar 6.25
G27 20 mbar 5.25

PDG-120-HD, PDG-416-HD * RQ * OFFSET

PDG-616-HD REGULATION REGULATION
G30 28...30 mbar G31 30…37 mbar 5,0
G30 37 mbar G31 37 mbar 5,0
G30 50 mbar G31 50 mbar 5,0
G20 20 mbar 5,0
kW 17,5 (50%)
G25 25 mbar 6,5 do not
G25 20 mbar 6,5 change
kW 35 (100%)
G20 25 mbar 5,0
G25 .1 25 mbar 10,0
G2.350 13 mbar 7,0
G27 20 mbar 6,0

* RQ * OFFSET
PDG-207-HD REGULATION REGULATION
G30 28...30 mbar G31 30…37 mbar 3.50 3.25
G30 37 mbar G31 37 mbar 3.50 3.25
G30 50 mbar G31 50 mbar 3.50 3.25
G20 20 mbar 5.50 3.25
kW 12,5 (50%)
G25 25 mbar 8.00 3.25
G25 20 mbar 8.00 3.25
kW 25 (100%)
G20 25 mbar 5.50 3.25
G25 .1 25 mbar 9.00 3.50
G2.350 13 mbar 8.00 3.25
G27 20 mbar 10.00 3.50

* RQ * OFFSET
PDG-210-HD REGULATION REGULATION
G30 28...30 mbar G31 30…37 mbar 2.50 4.50
G30 37 mbar G31 37 mbar 2.50 4.50
G30 50 mbar G31 50 mbar 2.50 4.50
G20 20 mbar 4.50 4.50
kW 16 (50%)
G25 25 mbar 5.75 4.50
G25 20 mbar 5.75 4.50
kW 32 (100%)
G20 25 mbar 4.50 4.50
G25 .1 25 mbar 7.50 4.50
G2.350 13 mbar 7.00 4.50
G27 20 mbar 8.00 4.50
* Number of screwdriver counter-clockwise revolutions of the screw in the fully closed
position.
36
Adjustment to another type of gas: gas flow regulation

* RQ * OFFSET
PDG-220-HD REGULATION REGULATION
G30 28...30 mbar G31 30…37 mbar 2,50 3,00
G30 37 mbar G31 37 mbar 2,50 3,00
G30 50 mbar G31 50 mbar 2,50 3,00
G20 20 mbar 4,00 3,00
kW 13,5x2 (50%)
G25 25 mbar 6,50 2,75
G25 20 mbar 8,00 3,00
kW 27x2 (100%)
G20 25 mbar 4,00 3,00
G25 .1 25 mbar 6,00 2,75
G2.350 13 mbar 8,00 2,75
G27 20 mbar 7,00 2,75

EN

* Number of screwdriver counter-clockwise revolutions of the screw in the fully closed

position.

37
Adjustment to another type of gas: CO2 fumes with % values

CO2 FUME REGULATION

Fig. 22 fume analysis

PDG-115-HD, PDG-413-HD kW 13,5 (50%) kW 27 (100%)

PDG-613-HD
G30 28...30 mbar G31 30…37 mbar 11,7 12,0
G30 37 mbar G31 37 mbar 11,7 12,0
G30 50 mbar G31 50 mbar 11,7 12,0
G20 20 mbar 8,4 8,7
G25 25 mbar 8,8 9,2
G25 20 mbar 8,8 9,2
G20 25 mbar 8,4 8,7
G25 .1 25 mbar 9,9 10,1
G2.350 13 mbar 8,6 8,9
G27 20 mbar 8,7 9,1

PDG-120-HD, PDG-416-HD kW 17,5 (50%) kW 35 (100%)

PDG-616-HD
G30 28...30 mbar G31 30…37 mbar 11,4 11,6
G30 37 mbar G31 37 mbar 11,4 11,6
G30 50 mbar G31 50 mbar 11,4 11,6
G20 20 mbar 9,5 9,7
G25 25 mbar 8,9 9,1
G25 20 mbar 8,9 9,1
G20 25 mbar 9,5 9,7
G25 .1 25 mbar 10,5 10,7
G2.350 13 mbar 8,8 8,9
G27 20 mbar 9,5 9,5

38
Adjustment to another type of gas: CO2 fumes with % values

PDG-207-HD kW 12,5 (50%) kW 25 (100%)

G30 28...30 mbar G31 30…37 mbar 11,7 11,8

G30 37 mbar G31 37 mbar 11,7 11,8
G30 50 mbar G31 50 mbar 11,7 11,8
G20 20 mbar 9,6 9,8
G25 25 mbar 9,7 9,7
G25 20 mbar 9,7 9,7
G20 25 mbar 9,6 9,8
G25 .1 25 mbar 11,0 11,1
G2.350 13 mbar 9,2 9,3
G27 20 mbar 9,4 9,5

PDG-210-HD kW 16 (50%) kW 32 (100%)

G30 28...30 mbar G31 30…37 mbar 11,7 11,8

G30 37 mbar G31 37 mbar 11,7 11,8
G30 50 mbar G31 50 mbar 11,7 11,8
G20 20 mbar 9,6 9,8
G25 25 mbar 9,6 9,7
G25 20 mbar 9,6 9,7
G20 25 mbar 9,6 9,8
G25 .1 25 mbar 11,0 11,1
G2.350 13 mbar 9,0 9,3
G27 20 mbar 9,5 9,6

PDG-220-HD 13,5 kW x 2 (50%) 27 kW x 2 (100%)

G30 28...30 mbar G31 30…37 mbar 11,6 11,4

G30 37 mbar G31 37 mbar 11,6 11,4
G30 50 mbar G31 50 mbar 11,6 11,4
G20 20 mbar 9,6 9,0
G25 25 mbar 9,2 8,9
G25 20 mbar 9,7 9,1
G20 25 mbar 9,6 9,0
G25 .1 25 mbar 10,8 10,5
G2.350 13 mbar 9,5 9,0
G27 20 mbar 9,5 9,2
EN

39
 6 PLUMBING

INLET WATER
The oven is equipped with a G3/4”
type inlet with built-in filter. A pipe for
plumbing connections and gaskets are
also supplied.
We recommend placing a cut-off valve
between the water mains and oven.

Only use the supplied materials

for connections, do not use or
reuse other pipes.

2 the pipe to
Before connecting
the oven, let water flow to
eliminate any impurities in the
water pipes.

Inlet water must have the following

specifications:
--maximum temperature of 30°C;
--maximum hardness of 5°f;
--water of drinking quality;
--pressure values between 150 kPa (1,5
bar) and 200 kPa (2 bar). If pressure Fig. 23 support oven plumbing
values exceed 200kPa (2Bar), a
pressure reducer must be installed.

We recommend using a softener

filter (available at the manufacturer/
dealer) since excessive water
hardness could cause calcium
deposits in the cooking chamber and
damage internal pipes.
Hardness is expressed in French degrees: 1°f=
10 mg calcium carbonate (CaCO3) per litre
of water. Water is classified as very soft until
7 °f, soft from 7 °f to 14 °f, medium hard from
14 °f a 22 °f, discreetly hard from 22 °f to 32 °f,
hard from 32 °f to 54 °f, very hard over 54 °f

Fig. 24 floor gas oven plumbing

40
Plumbing connections

CLEANING WATER
If the optional cleaning kit was installed on the oven, it must be connected as
illustrated. The rotor in the chamber and board settings were already correctly
factory installed and set.

2
1
AA

CC

4 BB
3
AA

CC BB

EN

6 5

Fig. 25 cleaning kit assembly

41
Plumbing connections

The detergent tank must be

placed on the ground, never
over the oven.

Use personal protection

equipment when installing the
detergent tank. Never touch
detergent with your bare hands.
In the event of skin or eye contact,
thoroughly rinse with running water and
immediately seek medical attention.

After replacing a detergent

tank, always start the detergent
draught cycle followed by the
rinse cycle.

The detergent safety sheet and

chemical composition are available
OK!
at the manufacturer. We
recommend requesting them and
keeping them in a place accessible to
operators.
Fig. 26 correct detergent positioning

42
Plumbing connections

OUTLET WATER
The drain is connected to a hose or pipe, 2
NOT metallic, able to support high tem-
peratures (over 90°C)(Fig. 27).
min 4°
The drain pipe must have the following
characteristics:
--be a syphon type (syphon not sup- L= min 300 mm “air gap”
min
plied); “air gap” 25 mm
min
--be maximum one metre long without 25 mm
bends or kinks;
--has a minimum inclination of 4%;
--has an air gap* of at least 25 mm;
--has a diameter not under that of the
drain pipe joint (ø32 mm). 2
If chicken is often cooked, we
recommend you do not use the
siphon and add a grease sep-
arator and drain directly in a min 4°

grate. Keep the indicated air gap in both

cases.

AIR GAP
For air gap we mean the free Fig. 27 connection to a drain
distance between the drain pipe
and the emptying area (e.g.
grate). Observing this norm guarantees that
bacteria which are potentially dangerous to
man DO NOT return up the drain pipe and
contaminate the food.

Caution!
Exhaust vapours should not
flow under the oven since they
would be sucked by the cooling
fan and re-emitted in circulation, dam-
EN
aging various components.
For premix ovens, with premix sucked by
the fan, they would damage the burner
and combustion chamber.

43
 7 FUME CONNECTIONS

Cooking produces hot smoke and

odours that are evacuated through an
exhaust pipe on the top portion of the
oven.
For gas ovens, a chimney for gas exhaust
is found in the upper part.

Make sure that no objects or

materials that may obstruct
fume evacuation or become
damaged by the temperature
or fumes are placed above the smoke
exhaust. Do not leave flammable mate-
rials near the smoke exhaust.

Appliances must be placed under an

exhaust hood with capacity and di-
mensions suited to the type of oven: the
hood must remain on during all oven op-
erations.

Electric ovens: we recommend us-

ing exhaust hoods with steam con- Fig. 28 oven under an exhaust hood
densation system (available from
the manufacturer/dealer).
Gas ovens: the oven must be placed under
an exhaust hood: the exhaust system must
service the gas system.

44
Serial number plate reading

Serial number plate reading

The serial number plate provides essential technical information: this information is of
utmost importance for any oven maintenance or repairs: do not remove, damage
or modify the plate.

Model

Serial number

Installation type

Volt P=Protection
Phase grade
Frequency PIN= IMQ cert.
number
Gas type/
Maximum electric
standard gas
power
pressure used

Quantity of
coolant gas Maximum gas
oven power

Absorbed electric
ampere

Fig. 29 serial number plate reading

EN

45
 8 ALARMS

Fig. 30 Alarms are displayed in the "Programs"

screen

DISPLAY DESCRIPTION

TERMIC Safety thermostat error The board is equipped with three safety inputs:
VENTOL Fan error chamber safety, burner safety, fan safety.
If one of the previous alarms trigger, the rele-
BRUC Burner error
vant alarm message is displayed and the buzz-
er sounds with the board in READY, START and
PAUSE conditions.
The alarm messages are:
- “ERR BRUC” for the burner safety
- “ERR TERMIC” for the chamber safety thermo-
stat
-“ERR VENTOL“ for the fan motor protection
The board alarm does not trigger in NO POW-
ER or STAND-BY conditions. Any cooking is inter-
rupted and the board switches to READY status.
To reset, indicated by the oven, hold down the
CANC key.

SONDCE Chamber probe error: in the event of chamber fault with the board in
READY, START and PAUSE conditions, the "ERR SONDCE" alarm is dis-
played and the buzzer sounds. Any cooking is interrupted and the
board switches to READY status. Press any key to mute the buzzer. The
oven is reset when the chamber probe fault ends (self-reset).

46
Alarms

DISPLAY DESCRIPTION

SONDSP Needle probe error: in the event of needle probe fault with the board in
START and PAUSE conditions and the current or next phase contains
needle cooking or deltaT, cooking is interrupted and the board switch-
es to PAUSE conditions. "ERR SONDSP" appears on the display and the
buzzer sounds. The board alarm does not trigger in READY, NO POWER
or STAND-BY conditions. Press any key to mute the buzzer. The oven is
reset automatically when the needle probe fault ends (self-reset).

COMSER Serial communication error: If communications between the power board

and keyboard are down for more than 10 seconds, the keyboard alarm
triggers and the "ERR COMSER" alarm appears on the display and
the buzzer sounds. The board alarm does not trigger in NO POWER or
STAND-BY conditions. Any cooking is interrupted and the board switch-
es to READY status. Press any key to mute the buzzer. The oven is auto-
matically reset when communications resume (self-reset).

TPSCH Power board temperature error: If the temperature measured by the power
board exceeds the threshold (set by the manufacturer), the keyboard
alarm triggers and the "ERR TPSCH" alarm appears on the display and
the buzzer sounds. The board alarm does not trigger in NO POWER or
STAND-BY conditions. Any cooking is interrupted and the board switch-
es to READY status. Press any key to mute the buzzer. The oven is auto-
matically reset when the temperature drops under the safety threshold.

GENER Generic error

Door Open
In START, the oven switches to PAUSE and the START/STOP key LED flashes if the door
is opened. All relays except the light relay are disabled.
Cooking is suspended until the door is closed.
NO POWER
EN
When power is cut off and the board is in START or PAUSE conditions, the board
switches to PAUSE at the next power on to resume any previous cooking cycle. The
temporary program is saved every 10 minutes and at phase change.
If the board is not in START or PAUSE, the board switches to STANDBY and the man-
ual saved program is loaded. No alarms are associated with power outage.

47
 Primax srl
via Gemona 14/16, Z.I. Ponte Rosso
33078 San Vito al Tagliamento (PN) - Italy
Tel: +39 0434 630779 Fax +39 0434 630956
01/17

info@primaxsrl.com www.primaxsrl.com
GASTRO-PASTRY PROF LINE cod. 8710030_EN

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