QUALITY PLAN Client: QUALITY PLAN FOR GRP TANKS

PRODUCT Contractor:

Project:
Spec: ; Criticality Rating: PO#:

Identified as category II As per BS4994

Sl. Parameter to be Acceptance Criteria Frequency of Responsibility Record Ref. Standard Client/TPI
No. Inspected / Tested / Verified Check for Check details in
1.0 Pre Inspection Meeting PO, PR, Approved Drawing N/A Sr. Engineer H H
2 Design calculations BS4994 N/A Sr. Engineer BS 4994 H A

3 Tank drawing BS4994 N/A Sr. Engineer BS 4994 H A

4 Lamination Procedure Company internal document N/A Sr. Engineer BS4994 P R

5 Laminators qualification Company internal document N/A Prod. Manager BS4994 P R

6 Calibration of QC Instruments Once a Year QA / QC In-Charge As per Third Party Referencing P R

7 Raw Material Verification :
A.LINER : Vinyl Ester Resin Company METHOD
: Gel Time STATEMENT
: Viscocity P R
Once per batch QA / QC In-Charge
: Volatile Content
: HDT of Cured Resin HDT as per Manufacturer's
As per manufacturers Test Technical Brouchers
certificates/Technical Papers
B. ISO Phthalic Resin : Gel Time Once per batch QA / QC In-Charge Company METHOD
: Viscocity STATEMENT P R
: Volatile Content
: HDT of Cured Resin HDT as per Manufacturer's
As per manufacturers Test Technical Brouchers
certificates/Technical Papers
C. Glass Fibre CSM
: Mass per unit Area per consignment QA / QC In-Charge Company METHOD P R
: % Moisture Content STATEMENT
: % Loss on Ignition
As per manufacturers Test
certificates/Technical Papers
D. Glass Fibre Rovings
: Mass per unit Area per consignment QA / QC In-Charge Company METHOD P R
: % Moisture Content STATEMENT
As per manufacturers Test
certificates/Technical Papers
E. C-Glass Veil
: Mass per unit Area per consignment QA / QC In-Charge Company METHOD P R
: % Moisture Content STATEMENT
: % Loss on Ignition
As per manufacturers Test
certificates/Technical Papers
 8 Product Inspection: P W
A. Mould / Patteren Inspection As per Approved Drawing Each mould/mandrel
Dimension tolerence as in Table
5.3.5.1 or 10% as per
B. Dimensions of Vessel As per Approved Drawing Each tank Prodn. Manager & QA manufacturer
C. Visual Inspection Each tank / QC In-Charge ASTM D2563-level-III
i. Tank Shell / bottom / Top
ii. GRP Cage and Ladder
iii. GRP Chair bracket
D. Barcol Hardness 35-45 Every tank ASTM D 2583
E. Laminate Glass Content BS4994 Clause 6.4.1 Each tank shell Prodn. Manager P R
( By weight ) & QA/QC Incharge

F. Lamination Sequence As per approved Each Tank Prodn. Manager BS4994 P R

design
G. Acetone Sensitivity Test BS4994 Each Tank
and on the top coat QA / QC In-Charge App. B clause B.18 P R
of BS 4994
I. Marking Name Plate Details As per approved drawing Each Tank Prodn. Manager REPORT H W

J. Lifting Lug
i. Visual Inspection of Lug Each Component Sr. Engineer H W
Dimensional tolerance of 10% is
ii. Dimensional Inspection of Lug Each Component acceptable

9 Ultimate tensile strength and modulus of BS4994 Once QA/QC Incharge BS2782-Method P W
individual laminates of all the constituent 1003
reinforcing types of glass fibre seperately
prepared and not the cut out from the tank.
10 Lap Shear Strength BS 4994/ Specimen as per Each Tank QA / QC In-Charge BS 4994 P W
(Laminate sequence as per shell design) BS 4994 App.B Clause B9.2 App.B Clause B.9
11 Nozzle Orientation & Manhole Positions As per Approved Drawing every tank Prodn. Manager Approved P W
Drawing
12 i. Laminate thickness and Bond Length As per Approved Drawing Every Tank Prodn. Manager AO Method Statement P R
QA / QC In-Charge QMS/WI/GRP/QC/02
ii. External Protection Layer As per Approved Drawing Every Tank Prodn. Manager P R
QA / QC In-Charge
13 Hydro Test No leakage during test from Every tank Prodn. Manager P W
( Duly filled with Water for 24 hrs) any part of the vessel &
14 i. Visual inpection ( external + internal ) ASTM 2563 QA / QC In-Charge P W
ii. Final Dimensional Inspection Approved drawing QA / QC In-Charge P W

Method Statement
15 Addition of UV Stabilizer As per Vendor Spec Every tank Prodn. Manager P W
(Hostavin N 24)
16 Transportation, Handling, Storage and Each Tank BS 4994 P R
Installation Manual
17 RELEASE OF MATERIAL: P H
Product Release - Product shall be released after completion of all testing and accepting the products as per the acceptance criteria.
+ All test reports, - The delivery note (D.O.) shall accompany test certificate issued by Laboratory and signed by the signatories from production,
results,etc. sales and quality control. With a crated box of spare items like gaskets, nuts and bolts
18 Spare Items, Gasket, MH Cover, Bolts and Material Certificate as per manufacturer. H R
Nuts Visual Inpection of the items as per the approved drawing and a separate report will be submitted along with the delivery note
19 INSPECTION RELEASE NOTE Approved drawing, PO, PR IRN Approved drawing, PO, PR R H

Note : P - Perform, R: Review, W : Witness, H - Hold, A - Approve, R / W - Random Witness