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The Formula
for Efficiency
Danfoss ICFD
Defrost Module
Anatoly Mikhailov, Industrial Refrigeration
ICF 65-3
ICF 50-4
ICF 25-6
Focus is to continually develop our
offering to meet customer and
market needs and continue the
journey from conventional valves and
transfer to ICF valve stations.
ICF 25-4
Stainless Steel
Suction
ICF 20-6 ICF 50 ICF 65
ICF 20
Hot Gas
ICFD 20 ICF 25
Defrost Drain ICF 20 ICF 25
ICF 20-4 ICF 15 SS
SS
Liquid Line ICFD 20
New function on ICF
ICF 20-4
ICF 15-4
Small Medium Large
ICF 15-4
SVA-FIA-ICS-NRVA-REG-SVA
ICF
ICF
ICF 20-6
ICF
ICF 25-4
ICF
ICF 15-4
ICF
ICF 15-4
ICF
NC NO
• Complex insulation
SVA SNV SVA
ICS 3
SNV SVA
FIA
SNV SVA
SVA
Uniting simplified
efficiency and reduced
energy consumption
• Pressure Controlled
• Increasing amount of gas
is bypassed as defrost
progresses
• Liquid Drain
• Float valve just returns
liquid to separator
• …minor gas bypass necessary though bleed
Pressure control
Mass flow
Loss to Saving
Removing ice
surrounding potential
Pressure control
Additional hotgas
Net effective hotgas energy [kWh]
energy [kWh] Liquid drain
Liquid drain
Time
Pressure Control
Liquid Drain
0 5 10 15 20 25 30 [min]
Laboratory defrost test shows significant saving potential on a new “modern” air-cooler, with
Liquid Drain defrost vs. Pressure Controlled defrost
Pressure Control
3 4
Liquid Drain 3 4
1 2
1 2
What
you get
17 min 25 min
Pressure Control
~130%
100%
Liquid Drain
~80%
75%
0 5 10 15 20 25 30 [min]
Freezing mode: 100% cooling capacity Defrost mode: 75% cooling capacity
Gas by-pass
Making an impact
from day one
Technical Data
• 2 air-cooled evaporators, Ammonia
• 40 kW @ -40C, 2 fans (11 TR @ -40F)
• 60 kW @ -40C, 3 fans (17 TR @ -40F)
• Liquid lift: Less than 1 meter (3 ft.)
• Manual Defrost start by operator staff.
• ICFD Defrost Module installed in an ICF 20
valve station for each evaporator
Technical Data
• 1 air-cooled evaporator, Ammonia
• 70 kW @ -40C (20 TR, @ -40F)
• Liquid lift: About 3 meters (10 ft.)
• Defrost: Normally once or twice a day
• ICFD Defrost Module installed in an ICF 20
valve station
Technical Data
• 1 air-cooled evaporator, Ammonia
• 20 TR (70 kW)
• ICFD Defrost Module installed in an ICF 20
valve station
Technical Data
• 2 air-cooled evaporator, Ammonia
• Both 41 kW @ -25C (12 TR, @ -13F)
• ICFD Defrost Module installed in an ICF 20
valve station
Technical Data
• 2 air-cooled evaporator, Ammonia
• Both 41 kW @ -25C (12 TR, @ -13F)
• ICFD Defrost Module installed in an ICF 20
valve station
Assumptions: Calculation:
Evaporator: 41 kW @ -25C (12 TR, @ -13 F) Evaporator/year: 12.6 x 0.17 x360
Defrost 40 min. Once a day
Savings:12.6 kWh pr defrost
650 EUR
Per Evaporator /Year
Project name:
Comments:
Created by: Niels Vestergaard
Printed: 29. November 2017
Preferences used: Industrial applications
Code
Quantity Product Description Type Code Sales Price
num ber
Evaporator valve station 1
Liquid feed line
ICF-20-6-20D DIN-EN Butt w eld DN 20. M1: Stop. M2:
1 Filter. M3: Solenoid. M4: Manual. M5: Control. M6: 027L3009 ICF-20-6-20DSXFXEXOXRANX62XX
Check
Wet return line
ICF-50-4-50D DIN-EN Butt w eld DN 50. M1: Stop. M2:
1 027L5023 ICF-50-4-50DSXBXIXSXXXXX2JXX
Blank. M3: Solenoid. M4: Stop
1 Welding connection for ICF side port
Hot gas defrost line
ICF-25-4-32D DIN-EN Butt w eld DN 32. M1: Stop. M2:
1 027L4067 ICF-25-4-32DSXFXEHSXXXXX49XX
Filter. M3: Solenoid. M4: Stop
Defrost drain line
ICF-15-4-20D DIN-EN Butt w eld DN 20. M1: Stop. M2:
1 027L4589 ICF-15-4-20DSYFYEXD1XXXX24AX
Filter. M3: Solenoid. M4: Float EV