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General, technical data 00

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General, technical data 00

Job No.

Instructions for use of service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00 - 005

Engine and vehicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 010
Vehicle identification number locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 015
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 020
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Instructions for use of servic 00-005

Complete Service Manual coverage for late
model year Mercedes-Benz vehicles requires
four individual manuals:
Service Manual, Engine
Service Manual, Chassis and Body
Service Manual, Automatic Climate Control
Electrical Troubleshooting Manual
Location of specific repair instructions
First locate the Group No. in the Group Index.
Individual groups are separated by an easily
visible dividing page, which is followed by the job
index page. The exact job required is found in
the job index. The initial page of a typical job
description appears as follows:

Throughout these manuals, the vehicles are 03-320 Installation of Crankshaft

identified by their chassis and engine numbers.
These numbers are made up of the first six digits Job Title appears on
of the respective serial number. For the actual same line as Group
location of chassis and engine numbers, see No.
page 00-015/l. In cases where the repair
instructions apply to all versions, only the first
three digits of the respective number are
referenced.

For example, chassis 124 applies to all 124

models. However, chassis 124.128 would apply
only to model 3000 2.5 Turbo.

03.9-320/l

Technical data, tightening torques and tools are

listed at the beginning of each job.

All dimensions are in metric units unless

otherwise indicated. Any part numbers given are
only used for identification and differentiation
between individual components, and are not
intended for ordering purposes.

Special Instructions

AWarning Appears throughout service instructions indicating the possiblity of personal injury
if procedures are not followed.

Caution! Indicates possible equipment or vehicle damage if procedures are not followed.

Note Provides helpful information for the described procedure.

Installation note Provides detailed information during assembly.

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00 ngine and vehicle identification

Model I Sales designation I Engine

201.126 190 D 2.5 602.911
126.125 300 SDL Turbo (Federal) 603.961
126.125 300 SDL Turbo (California) 603.961
201.126 190 D 2.5 602.911
201.128 190 D 2.5 Turbo (Federal) 602.961
124.133 300 D Turbo 603.960
124.193 300TD Turbo 603.960
126.125 300 SDL Turbo 603.961
201.126 I 190 D 2.5 (Federal) I 602.911
201.126 I 190 D 2.5 (Federal) I 602.911
124.128 300 D 2.5 Turbo (Federal) 602.962
126.135 350 SDL Turbo (Federal) 603.970
124.128 300 D 2.5 Turbo (Federal) 602.962
126.134 350 SD Turbo (Federal) 603.970
126.135 350 SDL Turbo (Federal) 603.970

00 - 010/l
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hick identification number locations 00

Model 201

When ordering spare parts, please

specify chassrs and engine numbers.

1 Certrfication Tag (left door pillar)

2 Identification Tag (left windshield post)
3 Vehicle Identificatron No.
4 Engine No.
5 Body No. and Paintwork No.
6 InformatIon Tag
California version
Vacuum line routing for emission
control system
7 Emrsslon Control Tag

Model 124

When ordering spare parts, please

specify chassis and engine numbers.

1 Certification Tag (left door pillar)

2 Identification Tag (left window post)
3 Vehicle Idenkficatron No.
4 Engine No.
5 Body No. and Paintwork No.
6 lnformatron Tag
California version
Vacuum line routing for emission
control system
7 Emission Control Tag
8 Emrssron Control Tag
Catalyst Information

00 - 015/l
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Vehicle identification number locations

Model 124 f

When ordering spare parts, please

specify chassrs and engine numbers.

1 Certrfication Tag (left door prllar)

2 ldentrftcatronTag (left wrndshreld post)
3 Vehicle ldentifrcatron No.
4 Engine No.
5 Body No. and Paintwork No.
6 lnformatron Tag
Caltfornia version
Vacuum line routing for emrssron
control system
7 Emrssron Control Tag

Model 126

When ordenng spare parts, please

specrfy chassis and engine numbers.

Certification Tag (left door pillar)

ldentlficatron Tag (left wrndow post)
Vehicle ldentrfication No.
Engrne No.
Body No. and PaMwork No.
Emrssron Control Tag
lnformatron Tag
California version
Vacuum lrne routing
for emrssron control system
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Technical data

Diesel engines

axlmum spee 4600 t 50

120/4600

G(multi-component, 6 (multi-component,

pump, thermosta pump, thermosta pump, thermosta pump, thermosta

with bypass line, fan with bypass line, fan with bypass line, fan with bypass line, fan
with visco fan clutch, with visco fan clutch, with visco fan clutch,

00 - 020/l
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00 Technical data

Gasoline engines
Model i 126.125 1126.125 1 126.134 I.135

4-cycle diesel, MB 4-cycle diesel, MB 4-cycle diesel, MB

arranqemen
Bore/stroke mm I 87.0184.0 I 87.Oi84.0 I 89.0192.4
Total effective 2996 2996
piston
displacement cc
Compression
ratio

Engine output 11 O/4600 1071’4600

(SAE)kW/rpm 14814600 143) 4600
net bhp/rpm
Maximum torque 27312400 265/2400 3 1 o/2000
Nmirpm 20112400 195/2400 22812000
net lb-ft./rpm
Crankshaft 7 (multi-component, 7 (multi-component, 7 (multi-component,
bearings anti-friction bearings) anti-friction bearings) anti-friction bearings)
Valve Overhead Overhead Overhead
arrangement
Camshaft 1 overhead camshaft 1 overhead camshaft 1 overhead camshaft
arrangment

Cooling Coolant circulating Coolant circulating Coolant circulating

pump, thermostat pump, thermostat pump, thermostat
with bypass line, fan with bypass line, fan with bypass line, fan
with visco fan clutch, with visco fan clutch, with visco fan clutch,
finned tube radiator finned tube radiator finned tube radiator
Lubrication Pressure lubrication Pressure lubrication Pressure lubrication
via gear type pump via gear type pump via gear type pump
Oil filter Combination full flow Combination full flow Combination full flow
1 and bypass filter 1 and bypass filter and bypass filter
Air cleaner Dry paper cartridge Dry paper cartridge Dry paper cartridge

00 - 02012
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Technical data cm
Filling capacities
Model 201.126 201.128 124.128 124.133, 126.125
I (Federal) (Federal) I 124.193 I (Federal)
Sales designation 190 D 2.5 190 D 2.5 300 D 2.5 300 D Turbo 300 SDL Turbo
Turbo Turbo 300 TD Turbo
Engine 602.911 602.961
-r-m ~ 602.962 I 603.960 I 603.961
~~~
Fuel tank/reserve
aoorox. I
7019.0
I 7019.0
72/l 0.0 I 90112.5

Engine oil initial filling 8.2 9.2 9.2

approx. I I I
During oil and filter 7.0 8.0 8.0
change approx. I I I
Marks on dipstick 5.513.5 6.0/4.0 6.Oi4.0 6.5i4.5 6.514.5
max./min. approx. I I I
Oil-to-air cooler with 0.7 1.1 0.65
hoses I I
Cooling system with 8.0 8.0 9.0 10.0 12.5
heater
approx. I

Filling capacities (continued)

~350 SDL Turbo

Engine 603.961 603.970
Fuel tan k/reserve 90/l 2.5 90/l 2.5
approx. I
Engine oil initial filling
approx. I
During oil and filter 8.0 7.5
change approx. I
Marks on dipstick 6.514.5 6.514.5
max./min. approx. I
Oil-to-air cooler with 0.65 0.65
hoses
Cooling system with
heater
aoorox. I

00 - 02013
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00 Technical data

Electrical system
Model 201.126 201.128 124.128 124.133, 126.125
(Federal) (Federal) 124.193 (Federal)
Sales designation 190 0 2.5 300 D 2.5 300 0 Turbo 300 SDL Turbo
Turbo Turbo 300 TD Turbo
Engine 602.911 602.961 602.962 603.960 603.961
Battery
Voltage 12v 12 v 12v 12v 12v
Capacity 62 Ah 92 Ah 92 Ah 92 Ah
(M.Y. 1986)
92 Ah (from
M. Y. 1987)
Starter Bosch 12 v 12V 12v
2.2 kW 2.2 kW 1.5 kW
Alternator 14V70A 14V70A 14V70A 14V70A 14v 80A

Electrical system
Model 126.125 126.134.1.135
I (California) (Federal)
Sales designation 300SDL Turbo 350 SD Turbo
350 SDL Turbo
603.970
Battery
Voltage 12v 12v
Capacity 62 Ah 62 Ah
Starter Bosch 12 v 12v
2.2 kW 1.7 kW
Alternator I 14V70A I 14v 80A

0 0 - 020/4