4423 Magnetsonde 108-010 PDF

Magnetic Sonde
Operator and Service Manual
Type: 108-010.NG001 E01

Type: 108-010.NG002 E01
Type: 108-010.NG003 E01
Type: 108-010.NG004 E01
Edition:004
4423
Copyright
Dieses Dokument sowie dessen Inhalt sind urheberrechtlich This document and its content are copyright protected. Distribution,
geschützt. Die Weitergabe, Vervielfältigung und Speicherung sowie reproduction and storage as well as translation and exploitation of
die Übersetzung wie auch Verwendung dieses Dokuments oder this document and its content, in whole or in parts and regardless of
dessen Inhalts, als Ganzes oder in Teilen und egal in welcher Form, what form, are prohibited without prior express written permission.
ist ohne vorherige ausdrückliche schriftliche Genehmigung nicht Offenders will be held liable for the payment of damages.
gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Änderungen dieses Dokuments und dessen Inhalt bleiben vorbehal- Changes and modification to this document and its content re-
ten. served.
Magnetic Sonde
Table of Contents
Table of Contents
List of Figures......................................................................................................................................................III
List of Tables........................................................................................................................................................ V
List of Abbreviations......................................................................................................................................... VII
Introduction........................................................................................................................................................ 1
Preliminary Remarks..................................................................................................................................... 1
Safety............................................................................................................................................................. 1
General Safety Regulations.....................................................................................................................1
General Safety Instructions..................................................................................................................... 2
Electrostatic Discharge............................................................................................................................ 3
List of Annex Drawings................................................................................................................................. 3
1 Description....................................................................................................................................................... 5
1.1 Purpose.....................................................................................................................................................5
1.2 Hardware Breakdown of the System / Equipment................................................................................... 5
1.3 Labeling Position...................................................................................................................................... 5
1.4 Technical Data..........................................................................................................................................6
1.5 Technical Description............................................................................................................................... 6
1.6 Operating Elements and Indicators..........................................................................................................7
1.7 Functional Description.............................................................................................................................. 7
1.7.1 Normal Operation.............................................................................................................................7
1.7.2 Emergency Operation...................................................................................................................... 7
1.8 Outfit and Accessories............................................................................................................................. 7
2 Operation.......................................................................................................................................................... 8
2.1 Safety Instructions for Operation............................................................................................................. 8
2.2 Setting Into Operation.............................................................................................................................. 8
2.2.1 Pre-Operation Procedures............................................................................................................... 8
2.2.2 Pre-Operation Procedures After Longer Time Setting Out of Operation.........................................8
2.2.3 Setting Into Operation Procedures.................................................................................................. 8
2.3 Normal Operation Procedures..................................................................................................................8
2.4 Setting Out of Operation.......................................................................................................................... 9
2.4.1 Setting Out of Operation Procedures..............................................................................................9
2.4.2 Post-Operation Procedures............................................................................................................. 9
2.4.3 Procedures for Longer Time Setting Out of Operation................................................................... 9
2.5 Emergency Operation Procedures........................................................................................................... 9
3 Troubleshooting.............................................................................................................................................10
3.1 Troubleshooting Table............................................................................................................................ 10
4 Installation and Maintenance....................................................................................................................... 11

4.1 Safety Instructions for Installation and Maintenance............................................................................. 11
4.2 General Information................................................................................................................................ 11
4.2.1 Reference to ISPC.........................................................................................................................11
4.2.2 Special Tools, Measurement and Test Equipment....................................................................... 12
4.2.3 List of Consumables...................................................................................................................... 12
4.3 Installation............................................................................................................................................... 12
4.3.1 Install Magnetic Sonde.................................................................................................................. 12
4.3.2 Install Junction Box........................................................................................................................14
Edition:004 I 4423
Magnetic Sonde
Table of Contents
4.3.3 Connect Magnetic Sonde to Related System or Equipment.........................................................17

4.3.4 Change Sense of Rotation............................................................................................................ 18
4.3.5 Adjust Magnetic Sonde..................................................................................................................20
4.4 Repair......................................................................................................................................................22
4.4.1 Functional Test of Magnetic Sonde.............................................................................................. 22
4.4.2 Remove Magnetic Sonde.............................................................................................................. 24
4.4.3 Replace Magnetic Sondes.............................................................................................................25
4.4.3.1 Replace Magnetic Sonde 108-010.NG001 E01................................................................... 25
4.4.4 Replace Holders of Magnetic Sonde............................................................................................ 28
4.4.4.1 Replace Holder for 108-010.NG001, 108-010.NG002 and 108-010.NG004........................ 28
4.4.4.2 Replace Holder for 108-010.NG003..................................................................................... 30
4.4.4.3 Replace Holder for 108-010.NG001 E01, 108-010.NG002 E01 and 108-010.NG004
E01..................................................................................................................................................33
4.4.4.4 Replace Holder for 108-010.NG003 E01............................................................................. 35
4.4.4.5 Install Holder......................................................................................................................... 37
4.4.5 Replace Junction Box....................................................................................................................39
5 Transport and Storage..................................................................................................................................42

5.1 Preservation, Packing and Storage....................................................................................................... 42
5.2 Transport.................................................................................................................................................42
4423 II Edition:004
Magnetic Sonde
List of Figures
List of Figures
Fig. 1: Electrostatic Discharge, Protected Area..................................................................................................... 3
Fig. 2: Hardware Breakdown of the System/Equipment........................................................................................ 5
Fig. 3: Magnetic Sonde, Labeling Position.............................................................................................................6
Fig. 4: Install Magnetic Sonde.............................................................................................................................. 13
Fig. 5: Install Junction Box................................................................................................................................... 15
Fig. 6: Drilling Scheme, Junction Box.................................................................................................................. 16
Fig. 7: Terminal Assignments of Junction Box CP 500JB................................................................................... 16
Fig. 8: Change Sense of Rotation........................................................................................................................19
Fig. 9: Adjust Magnetic Sonde............................................................................................................................. 21
Fig. 10: Measuring Points of Magnetic Sonde..................................................................................................... 23
Fig. 11: Remove Holder with Magnetic Sonde.................................................................................................... 24
Fig. 12: Replace Holder for 108-010.NG001, 108-010.NG002 and 108-010.NG004...........................................29
Fig. 13: Replace Holder for 108-010.NG003........................................................................................................31
Fig. 14: Replace Holder for 108-010.NG001 E01, 108-010.NG002 E01 and 108-010.NG004 E01.....................34
Fig. 15: Replace Holder for 108-010.NG003 E01................................................................................................ 36
Fig. 16: Install Holder............................................................................................................................................38
Fig. 17: Replace Junction Box..............................................................................................................................40
Fig. 18: Terminal Assignments of Junction Box CP 500JB................................................................................. 41
Edition:004 III 4423

Magnetic Sonde
List of Figures
4423 IV Edition:004
Magnetic Sonde
List of Tables
List of Tables
Tab. 1: Dimensional Drawings................................................................................................................................4
Tab. 2: Wiring Drawings......................................................................................................................................... 4
Tab. 3: Special Tools, Measurement and Test Equipment.................................................................................. 12
Tab. 4: Consumables............................................................................................................................................12
Edition:004 V 4423
Magnetic Sonde
List of Tables
4423 VI Edition:004
Magnetic Sonde
List of Abbreviations
EPA ESD Protected Area
ESD Electrostatic Discharge
ISPC Illustrated Spare Parts Catalog
Edition:004 VII 4423

Magnetic Sonde
4423 VIII Edition:004

Magnetic Sonde
Introduction
Introduction
Preliminary Remarks
The present manual is a description and reference book only. It is intended to answer
questions and to solve problems in the quickest possible manner.
Read and follow the instructions and notes in this manual before operating the equipment.
For this purpose, refer to the table of contents and read the corresponding chapters
thoroughly.
If you have any further questions, contact us under the following address:
Raytheon Anschütz GmbH Tel. +49 431 / 3019 - 0

Zeyestr. 16 - 24 Fax +49 431 / 3019 - 291
D-24106 Kiel Email:
anschuetz.service@raytheon.com
Germany www.raytheon-anschuetz.com
All rights reserved. It is not allowed to copy any part of this manual, neither mechanically,
electronically, magnetically, manually nor otherwise. It is not allowed to store it in a
database, or distribute or forward it without written permission of Raytheon Anschütz
GmbH.
Copyright:
Raytheon Anschütz GmbH
Zeyestr. 16 - 24
D-24106 Kiel
Germany
Errors can hardly be avoided in the documentation despite all efforts. Therefore, we
appreciate any remarks and suggestions.
Subject to alterations.
Safety
General Safety Regulations

The following safety symbols are used in this manual:
WARNING!
Warning statements indicate a hazardous situation that, if not avoided,
could result in minor, moderate or serious injury, or death
Consequence
• Preventive action
Edition:004 1 4423
Magnetic Sonde
Introduction
CAUTION!
Caution statements indicate a hazardous situation that, if not avoided,
could result in material damage
Consequence
• Preventive action
Note
Notes indicate information considered important but not hazard-related.
General Safety Instructions
WARNING!
Danger due to nonadherence to general rules and regulations
Risk of death or serious injury and material damage
• Observe all national and regional rules and regulations.
• Observe all general rules and regulations that are specified for the work
area.
• Observe all instructions that are placed on the components or described
in related documentation.
WARNING!
Danger due to improper operation and use for other than the intended
purpose
Risk of serious injury and material damage
• Use the product only for the intended purpose.
• Perform operation steps according to this manual.
• Do not make any product modifications without authorization.
WARNING!
Danger due to voltage-regulated devices
Risk of death or serious injury that is caused by electrical shock
• Switch off voltage supply if the wires have damaged insulation.
• Only skilled electricians must perform work on the electric system.
• Keep moisture away from live parts.
• Keep the system closed.
• Do not attempt to bypass or disable fuses.
4423 2 Edition:004
Magnetic Sonde
Introduction
Electrostatic Discharge
Fig. 1: Electrostatic Discharge, Protected Area
1 Table Mat
2 Ground Cord
3 Dissipative Shoes
4 Floor Mat
5 Wrist Band
6 Wrist Strap
7 Common Ground
8 Ground Point
Any product which is labeled as shown is electrostatic sensitive.

If proper Electrostatic Discharge (ESD) precautions are not taken, handling or working on
this product results in damage. Every action must be done under ESD protection.
The product and all electronic parts of the product are susceptible to ESD. The product
must be handled with ESD protection especially when removing the covers, touching the
connectors or handling the product components.
All ESD sensitive parts must be packed in metallized protective bags during shipping and
handling outside any ESD Protected Area (EPA). ESD protected spare parts packages
must not be opened / closed out of an EPA.
All necessary equipment for these protective measures can be supplied (on special order)
by Raytheon Anschütz.
Edition:004 3 4423
Magnetic Sonde
Introduction
List of Annex Drawings

Tab. 1: Dimensional Drawings
Drawing No. Designation

108-010.HP005 MAGNETIC SONDE (Single)
108-010.HP026 MAGNETIC SONDE (Double)
108-010.HP028 VORLAGE (Centering mask)
Tab. 2: Wiring Drawings
Drawing No. Designation

108-010.HP007 MAGNETIC SONDE
4423 4 Edition:004
Magnetic Sonde
1 Description
1 Description
1.1 Purpose
The magnetic sonde converts the visual display of the magnetic compass into an electrical
signal.
1.2 Hardware Breakdown of the System / Equipment
Fig. 2: Hardware Breakdown of the System/Equipment
1 108-010.NG001 E01
2 108-010.NG002 E01
3 108-010.NG003 E01
4 108-010.NG004 E01
Edition:004 5 4423
Magnetic Sonde
1 Description
1.3 Labeling Position
Fig. 3: Magnetic Sonde, Labeling Position
1.4 Technical Data

Dimensions Height 29.5 mm
Width 58.5 mm
Depth 58.5 mm
Weight approx. 0.16 kg
Protection Class IP 65
Voltage Supply acc. to the connected equipment
Power Consumption n/a
Operation Temperature -25 °C to +55 °C
1.5 Technical Description

The magnetic sonde consists of a halfround aluminum body with a screened connection
cable.
It receives the power supply via the connection cable. The magnetic sonde signal is
transmitted via the connection cable.
Type 108-010. NG001 E01

Type 108-010. NG001 E01 has a connection cable with a 7-pole connector. It has to be
connected to the related equipment via a junction box Type 134-089.
4423 6 Edition:004
Magnetic Sonde
1 Description
Type 108-010. NG002 E01

Type 108-010. NG002 E01 has a connection cable with stranded wires that are fitted
with plug-in terminals. It has to be connected directly to the terminal strips of the related
equipment.
Type 108-010. NG003 E01

Type 108-010. NG003 E01 has a connection cable with a 5-pole metal connector. It has to
be connected to the related equipment via a junction box Type CP 500JB.
Type 108-010. NG004 E01

Type 108-010. NG004 E01 has a connection cable with a 5-pole metal connector. It has to
be connected to the related equipment via a junction box Type CP 500JB.
1.6 Operating Elements and Indicators

This system or equipment has no operating elements and indicators.
1.7 Functional Description
1.7.1 Normal Operation

The magnetic sonde scans the angular position of the magnetic field of the magnetic
compass and converts it into a 3-phase course reference signal.
This 3-phase signal is used by the connected system or equipment to generate a digital
heading value.
1.7.2 Emergency Operation

This system or equipment has no emergency operation function.
1.8 Outfit and Accessories

This system or equipment comprises no outfit or accessories.
Edition:004 7 4423
Magnetic Sonde
2 Operation
2 Operation
2.1 Safety Instructions for Operation

WARNING!
Danger due to improper operation and use for other than the intended
purpose
• Use the product only for the intended purpose.
• Perform operation steps according to this manual.
• Do not make any product modifications without authorization.
WARNING!
Danger due to operation by unskilled personnel
• Keep all unskilled personnel away from the operation area.
• Perform all operation only by skilled personnel.
2.2 Setting Into Operation
2.2.1 Pre-Operation Procedures
Procedure
1. Switch on the power supply of the connected system or equipment.
2.2.2 Pre-Operation Procedures After Longer Time Setting Out of

Operation
This system or equipment requires no special pre-operation procedures after longer time
setting out of operation.
2.2.3 Setting Into Operation Procedures

The magnetic sonde is not a stand-alone system.
The setting into operation is performed via the connected system or equipment.
2.3 Normal Operation Procedures

The normal operation is performed via the connected system or equipment.
4423 8 Edition:004
Magnetic Sonde
2 Operation
2.4 Setting Out of Operation
2.4.1 Setting Out of Operation Procedures

The setting out of operation is performed via the connected system or equipment.
2.4.2 Post-Operation Procedures
Procedure
1. Switch off the power supply of the connected system or equipment.
2.4.3 Procedures for Longer Time Setting Out of Operation

This system or equipment requires no special procedures for longer time setting out of
operation.
2.5 Emergency Operation Procedures

This system or equipment has no emergency operation function.
Edition:004 9 4423
Magnetic Sonde
3 Troubleshooting
3 Troubleshooting
3.1 Troubleshooting Table

No. Failure Possible Cause Remedy
1 The connected sys- Connected sys- Set the connected

tem or equipment re- tem or equipment is system or equipment
ceives no data. switched off. into operation.
Cable connection Check the cable

between the junction connection between
box and the connect- junction box and the
ed system or equip- connected system
ment is interrupted. or equipment. If re-
quired, establish a
proper electrical con-
nection.
Cable of the mag- Replace the magnet-

netic sonde is dam- ic sonde, see chap-
aged. ter 4.4.3.
Magnetic sonde is Perform a function

defective. test of the magnet-
ic sonde, see chap-
ter 4.4.1.
Junction box is de- Replace the junc-

fective. tion box, see chap-
ter 4.4.5.
2 The course indica- Magnetic sonde is Adjust the magnet-

tion of the connected not adjusted. ic sonde, see chap-
system or equipment ter 4.3.5.
does not match the
course on the mag- Sense of rotation is Change the sense of
netic compass card. wrong. rotation, see chap-
ter 4.3.4.
4423 10 Edition:004
Magnetic Sonde
4 Installation and Maintenance
4.1 Safety Instructions for Installation and Maintenance

WARNING!
Danger due to maintenance and service by unskilled personnel
• Keep all unskilled personnel away from the working area.
• Perform all maintenance and service only by skilled personnel.
WARNING!
Danger due to electrical current
Risk of death or serious injury that is caused by electrical shock
• Switch off voltage supply before starting work.
• Secure against switching on again.
• Perform work on the electric system only by skilled electricians.
CAUTION!
Hazard due to wrong disposal of harmful substances
Risk of environmental damage that is caused by wrong disposal
• Observe all national and regional disposal rules and regulations.
• Observe all disposal instructions that are placed on the components or
described in related documentation.
4.2 General Information
4.2.1 Reference to ISPC

All maintenance tasks comprise information about the support equipment, consumables
and spare parts that are used in this task.
Besides the designation and the quantity, a reference to the Illustrated Spare Parts
Catalog (ISPC) is given. The format of the reference is as follows:
aa-aaaa bb
Value Description
aa-aaaa Reference to the illustration in the ISPC
bb Position number on the illustration in the
ISPC
Edition:004 11 4423
Magnetic Sonde
Note
All spare parts that are produced by Raytheon Anschütz GmbH are identified in the ISPC
by a seven-digit part number. This part number is included in the serial number on the
type plate of the equipment. The first 7 digits of the serial number are formed by the part
number.
4.2.2 Special Tools, Measurement and Test Equipment

Tab. 3: Special Tools, Measurement and Test Equipment
Designation Reference to Quantity

ISPC
Tool, operating 05-0000 02 1
Mask, centering 05-0000 03 1
4.2.3 List of Consumables

Tab. 4: Consumables
Designation Reference to Quantity

ISPC
Loctite 648 06-0000 02 As required
Tie, cable 06-0000 04 As required
4.3 Installation
4.3.1 Install Magnetic Sonde
Requirements
Required Conditions
No conditions
Support Equipment
Mask, centering 05-0000 03 1 EA
Consumables, Materials and Expendables
Tie, cable 06-0000 04 As required
4423 12 Edition:004
Magnetic Sonde
Safety Conditions
WARNING!
Danger due to nonadherence to safety instructions
• Observe all general safety instructions.
• Observe all safety instructions for maintenance.
CAUTION!
Hazard due to magnetic mounting material on the magnetic compass
Risk of differing course display of the magnetic compass
• Use only nonmagnetic materials.
Procedure
Fig. 4: Install Magnetic Sonde
1 Glass Pane
2 Centering Mask
3 Adhesive Rings
4 Magnetic Sonde
1. Turn the magnetic compass upside down, see related documentation.

2. Protect the magnetic compass from turning back.
3. Clean and degrease the glass pane (Fig. 4/1) of the magnetic compass with a suitable
agent.
4. Cut out the centering mask (Fig. 4/2) and use it to mark the center of the glass pane.
Edition:004 13 4423
Magnetic Sonde
5. Remove the protective papers (Fig. 4/3) from the adhesive rings.
Note
Do not touch the adhesive surface with your fingers.
6. Install the magnetic sonde (Fig. 4/4) exactly to the marked center of the glass pane.
7. Press for 15 s.
CAUTION!
Hazard due to premature strain of the adhesive bond
Risk of material damage
• Do not strain the adhesive bond during the first 24 hours excessively.
8. Fix the connecting cable for traction relief with a cable tie.
CAUTION!
Hazard due to buckling the connecting cable
• Install the connecting cable without buckling.
Close Up
1. Connect the magnetic sonde to the related system or equipment, see chapter 4.3.3.
4.3.2 Install Junction Box
Requirements
Required Conditions
No conditions
Support Equipment
No support equipment

No consumables, materials and expendables
Spares
No spares
4423 14 Edition:004
Magnetic Sonde
Safety Conditions
WARNING!
Procedure
Fig. 5: Install Junction Box
1 Junction Box
2 Cover
3 Screw
1. Drill 2 holes (M4 thread or 4.5 mm) to the installation position in accordance to the
drilling scheme.
Edition:004 15 4423
Magnetic Sonde
Fig. 6: Drilling Scheme, Junction Box

2. Loosen the 4 screws (Fig. 5/3).
3. Remove the cover (Fig. 5/2).
4. Install the junction box (Fig. 5/1) with 2 suitable screws.
5. Connect the cable of the responding system or equipment to the terminal strip, see
attached wiring diagram.
Fig. 7: Terminal Assignments of Junction Box CP 500JB
4423 16 Edition:004
Magnetic Sonde
Note
The terminal assignment of the vessel cable connection in the junction box depends on
the connection diagrams of the responding system or equipment.
6. Install the cover.

7. Tighten the 4 screws.
Close Up
1. Connect magnetic sonde to responding system or equipment, see chapter 4.3.3.
4.3.3 Connect Magnetic Sonde to Related System or Equipment
Requirements
Required Conditions
1. The magnetic sonde is installed, see chapter 4.3.1.
2. The junction box is installed, see chapter 4.3.2.
Support Equipment

Spares
No spares
Safety Conditions
WARNING!
CAUTION!
Procedure
1. Connect the connecting cable of the magnetic sonde.
a) 108-010.NG001 E01 - Connect the connecting cable of the magnetic sonde to
junction box Type 134-089.
b) 108-010.NG002 E01 - Connect the connecting cable of the magnetic sonde directly
to the related system or equipment.
Edition:004 17 4423
Magnetic Sonde
c) 108-010.NG003 E01 - Connect the connecting cable of the magnetic sondes to

junction box Type CP 500JB.
CAUTION!
Hazard due to interchange the cable connection of the magnetic
sondes
Risk of false course display at the connected system or equipment
• Observe the correct installation of the cables.
Note
The upper magnetic sonde is mirror-inverted to the lower magnetic sonde. Due to
the opposed sense of rotation of the lower magnetic sonde, the Signals S1 and S3
must be interchanged, see chapter 4.3.4.
d) 108-010.NG004 E01 - Connect the connecting cable of the magnetic sonde to

junction box Type CP 500JB.
2. Install the connecting cable without buckling.
CAUTION!
Hazard due to buckling the connecting cable
• Install the connecting cable without buckling.
Close Up
1. Adjust the magnetic sonde, see chapter 4.3.5.
4.3.4 Change Sense of Rotation
Requirements
Required Conditions
No conditions
Support Equipment

Spares
No spares
4423 18 Edition:004
Magnetic Sonde
Safety Conditions
WARNING!
Procedure
Fig. 8: Change Sense of Rotation
1 Screw
2 Cover
3 Terminal Strip
3. Loosen the screws number 2 and number 4 of terminal strip (Fig. 8/3).
4. Interchange wires of terminal strip number 2 (Signal S3) and number 4 (Signal S1).
5. Tighten the screws number 2 and number 4 of terminal strip.
6. Install the cover.
7. Tighten the 4 screws.
Close Up
No close up
Edition:004 19 4423
Magnetic Sonde
4.3.5 Adjust Magnetic Sonde
Requirements
Required Conditions
1. The magnetic sonde is connected to the related system or equipment.
Support Equipment
Label, AHEAD 05-0000 04 1 EA
Spares
No spares
Safety Conditions
WARNING!
Note
The adjustment of the magnetic sonde is only possible if it is installed on a magnetic
compass.
4423 20 Edition:004
Magnetic Sonde
Procedure
Fig. 9: Adjust Magnetic Sonde
1 Screw
2 Magnetic Sonde
3 Label
1. Switch the course indication on the gyro operator unit to Uncorrected Heading, see
related documentation.
2. Loosen the 3 screws (Fig. 9/1) slightly.
3. Check the sense of rotation.
a) Turn the magnetic sonde (Fig. 9/2) slowly towards increasing angular degree value
on the magnetic compass card.
Note
The display of the connected system or equipment must show the increasing
angular degree value as well.
b) If the sense of rotation is not correct, interchange the phases S1 and S3 of magnetic
sonde, see Fig. 9.
4. Turn the magnetic sonde slowly until the course indication of the connected system or
equipment matches the course indication of the magnetic compass.
Note
Repeat the procedure 3 to 4 times so the highest accuracy is achieved.
5. Deflect the magnetic compass, e.g with an iron key and check the course.
Edition:004 21 4423
Magnetic Sonde
► The course indication of the connected system or equipment must match the course
indication of the magnetic compass.
Note
Repeat the deflection of the magnetic compass and check the course 3 to 4 times.
6. Tighten the 3 screws carefully.

7. Check that the course indication of the connected system or equipment still matches
the course indication of the magnetic compass.
8. Secure the screws with Loctite 243.
9. Install the label "AHEAD" (Fig. 9/3) to the magnetic sonde in the vessels ahead
direction.
Note
Adjust the double magnetic sonde like the single magnetic sonde.
Close Up
No close up
4.4 Repair
4.4.1 Functional Test of Magnetic Sonde
Requirements
Required Conditions
No conditions
Support Equipment

Spares
No spares
Safety Conditions
WARNING!
4423 22 Edition:004
Magnetic Sonde
Procedure
Fig. 10: Measuring Points of Magnetic Sonde

1. Disconnect the magnetic sonde from related system or equipment.
2. Connect a resistance measuring device to measuring points 1 (SIGNAL R2) and 2
(SIGNAL R1) of the magnetic sonde.
3. Check the resistance between the 2 measuring points.
► The nominal resistance must be 151 Ohms.
4. Connect the resistance measuring device to measuring points 4 (SIGNAL S2) and 5
(SIGNAL S1) of the magnetic sonde.
Close Up
1. If the measured resistances deviate from the nominal values, replace the magnetic
sonde, see chapter 4.4.3.
Edition:004 23 4423
Magnetic Sonde
4.4.2 Remove Magnetic Sonde
Requirements
Required Conditions
No conditions
Support Equipment
Tool, operating 05-0000 02 1 EA

Spares
No spares
Safety Conditions
WARNING!
Procedure
Fig. 11: Remove Holder with Magnetic Sonde
1 Gap
4423 24 Edition:004
Magnetic Sonde
2 Glass Pane
3 Holder Plate

3. Disconnect the magnetic sonde from the related system or equipment.
4. Position the operating tool to the gap (Fig. 11/1) between glass pane (Fig. 11/2) and
holder plate (Fig. 11/3).
CAUTION!
Hazard due to too much pressure on the glass pane
• Avoid too much pressure to the glass pane.
CAUTION!
Hazard due to damage the magnetic sonde
• Take care the holder with the magnetic sonde does not fall down.
5. Remove the holder from the glass pane by moving the operating tool carefully towards
the center of the magnetic compass.
Close Up
No close up
4.4.3 Replace Magnetic Sondes
4.4.3.1 Replace Magnetic Sonde 108-010.NG001 E01
Requirements
Required Conditions
No conditions
Support Equipment

Spares
Sonde, magnetic 01-0000 02 1 EA
Edition:004 25 4423
Magnetic Sonde
Safety Conditions
WARNING!
Procedure
1. Provide a new magnetic sonde.
2. Remove the magnetic sonde, see chapter 4.4.2.
Close Up
1. Install the magnetic sonde, see chapter 4.3.1.
Requirements
Required Conditions
No conditions
Support Equipment

Spares
Safety Conditions
WARNING!
Procedure
Close Up
4423 26 Edition:004
Magnetic Sonde
Requirements
Required Conditions
No conditions
Support Equipment

Spares
Safety Conditions
WARNING!
Procedure
Close Up
Requirements
Required Conditions
No conditions
Support Equipment

Spares
Edition:004 27 4423
Magnetic Sonde
Safety Conditions
WARNING!
Procedure
Close Up
4.4.4 Replace Holders of Magnetic Sonde
4.4.4.1 Replace Holder for 108-010.NG001, 108-010.NG002 and

108-010.NG004
Requirements
Required Conditions
1. The holder with the magnetic sonde is removed from the magnetic compass, see
chapter 4.4.2.
Support Equipment
Spares
Holder 02-0000 02 1 EA
Kit, installation 03-0000 01 1 SE
4423 28 Edition:004
Magnetic Sonde
Safety Conditions
WARNING!
Procedure
Fig. 12: Replace Holder for 108-010.NG001, 108-010.NG002 and 108-010.NG004
1 Plate
2 Ground Plate
3 Screw
4 Washer
5 Magnetic Sonde
6 Nut
7 Washer
8 Spacer
9 Thread Bar
1. Measure and note the distance between the plate (Fig. 12/1) and the ground plate
(Fig. 12/2).
2. Remove the 3 screws (Fig. 12/3) with washers (Fig. 12/4).
3. Remove the magnetic sonde (Fig. 12/5).
4. Provide a new holder.
Edition:004 29 4423
Magnetic Sonde
5. Dispose of the defective holder.

6. Check the distance between the plate (Fig. 12/1) and the ground plate of the new
holder.
7. If necessary, correct the length with the installation kit.
a) Remove the 3 nuts (Fig. 12/6) with washers (Fig. 12/7).
b) Remove the plate (Fig. 12/1).
c) Correct the length with the spacers (Fig. 12/8) and the thread bars (Fig. 12/9) from
the installation kit.
CAUTION!
Hazard due to thread bars protrude through the ground plate
Risk of damaging the glass pane of magnetic compass
• Ensure the thread bars do not protrude through the ground plate.
d) Secure the spacers with Loctite 648.

8. Install the plate.
9. Install the 3 nuts with washers.
10.Secure the 3 nuts with Loctite 243.
11.Install the holder to the magnetic compass, see Fig. 12.
12.Remove the 3 screws (Fig. 12/3) with washers (Fig. 12/4).
13.Place the magnetic sonde in the new holder.
14.Install the 3 screws with washers.
Close Up
4.4.4.2 Replace Holder for 108-010.NG003
Requirements
Required Conditions
chapter 4.4.2.
Support Equipment
Spares
Holder 02-0000 03 1 EA
Kit, installation 03-0000 01 1 SE
4423 30 Edition:004
Magnetic Sonde
Safety Conditions
WARNING!
Procedure
Fig. 13: Replace Holder for 108-010.NG003
1 Lower Plate
2 Ground Plate
3 Screw
4 Washer
5 Upper Magnetic Sonde
6 Screw
7 Washer
8 Lower Magnetic Sonde
9 Nut
10 Washer
11 Upper Plate
12 Spacer
13 Thread bar
Edition:004 31 4423
Magnetic Sonde
1. Measure and note the distance between the lower plate (Fig. 13/1) and the ground plate
(Fig. 13/2).
3. Remove the upper magnetic sonde (Fig. 13/5).
4. Remove the 3 nuts (Fig. 13/9) with washers (Fig. 13/10).
5. Remove the upper plate (Fig. 13/11).
6. Remove the lower plate (Fig. 13/1).
8. Remove the lower magnetic sonde (Fig. 13/8).
10.Dispose of the defective holder.
11.Check the distance between the lower plate (Fig. 13/1) and the ground plate (Fig. 13/2)
of the new holder.
12.If necessary, correct the length with the installation kit.
a) Remove the 3 nuts (Fig. 13/9) with washers (Fig. 13/10).
b) Remove the upper plate (Fig. 13/11).
c) Remove the lower plate (Fig. 13/1).
d) Correct the length with the spacers (Fig. 13/12) and the thread bars (Fig. 13/13)
from the installation kit.
CAUTION!
Hazard due to thread bars protrude through the ground plate
Risk of damaging the glass pane of magnetic compass
• Ensure the thread bars do not protrude through the ground plate
e) Secure the spacers with Loctite 648.

14.Place the lower magnetic sonde (Fig. 13/8) on the lower plate (Fig. 13/1).
15.Install the 3 screws (Fig. 13/6) with washers (Fig. 13/7).
16.Install the lower plate (Fig. 13/1).
17.Install the upper plate (Fig. 13/11).
18.Install the 3 nuts (Fig. 13/9) with washers (Fig. 13/10).
19.Secure the 3 nuts with Loctite 243.
20.Install the holder to the magnetic compass (see Fig. 13).
22.Place the upper magnetic sonde (Fig. 13/5) in the holder.
Close Up
1. Connect magnetic sondes to responding system or equipment, see chapter 4.3.3.
4423 32 Edition:004
Magnetic Sonde
4.4.4.3 Replace Holder for 108-010.NG001 E01, 108-010.NG002 E01

and 108-010.NG004 E01
Requirements
Required Conditions
chapter 4.4.2.
Support Equipment

Spares
Holder 02-0000 04 1 EA
Safety Conditions
WARNING!
Edition:004 33 4423
Magnetic Sonde
Procedure
Fig. 14: Replace Holder for 108-010.NG001 E01, 108-010.NG002 E01 and
108-010.NG004 E01
1 Screw
2 Washer
3 Plate
4 Magnetic Sonde

2. Remove the plate (Fig. 14/3).
3. Remove the magnetic sonde (Fig. 14/4).
5. Dispose of the defective holder.
6. Install new holder to magnetic compass, see Fig. 14.
9. Place the magnetic sonde in the holder.
10.Install the plate.
11.Replace the 3 screws with washers.
Close Up
4423 34 Edition:004
Magnetic Sonde
4.4.4.4 Replace Holder for 108-010.NG003 E01
Requirements
Required Conditions
chapter 4.4.2.
Support Equipment
Spares
Holder 02-0000 05 1 EA
Safety Conditions
WARNING!
Edition:004 35 4423
Magnetic Sonde
Procedure
Fig. 15: Replace Holder for 108-010.NG003 E01
1 Screw
2 Washer
3 Upper Plate
4 Upper Magnetic Sonde
5 Nut
6 Washer
7 Plate
8 Screw
9 Washer
10 Lower Plate
11 Lower Magnetic Sonde
2. Remove the upper plate (Fig. 15/3).
3. Remove the upper magnetic sonde (Fig. 15/4).
4. Remove the 3 nuts (Fig. 15/5) with washers (Fig. 15/6).
7. Remove the lower plate (Fig. 15/10).
8. Remove the lower magnetic sonde (Fig. 15/11).
10.Dispose of the defective holder.
4423 36 Edition:004
Magnetic Sonde
11.Remove the 3 nuts (Fig. 15/5) with washers (Fig. 15/6).

12.Remove the plate (Fig. 15/7).
14.Remove the lower plate (Fig. 15/10).
15.Place the lower magnetic sonde (Fig. 15/11) on the plate (Fig. 15/7).
16.Install the lower plate (Fig. 15/10).
18.Install the plate (Fig. 15/7).
19.Install the 3 nuts (Fig. 15/5) with washers (Fig. 15/6).
20.Secure the 3 nuts with Logtite 243.
21.Install the new holder to the magnetic compass, see Fig. 15.
23.Remove the upper plate (Fig. 15/3).
24.Place the upper magnetic sonde (Fig. 15/4) in the holder.
25.Install the upper plate(Fig. 15/3).
Close Up
4.4.4.5 Install Holder
Requirements
Required Conditions
No conditions
Support Equipment
Mask, centering 05-0000 03 1 EA

Spares
No spares
Safety Conditions
WARNING!
Edition:004 37 4423
Magnetic Sonde
CAUTION!
Procedure
Fig. 16: Install Holder
1 Glass Pane
2 Centering Mask
3 Adhesive Rings
4 Holder
3. Clean and degrease the glass pane (Fig. 16/1) of the magnetic compass with a suitable
agent.
4. Cut out the centering mask (Fig. 16/2) and use it to mark the center of the glass pane.
5. Remove the protective paper (Fig. 16/3) from the adhesive rings.
Note
Do not touch the adhesive surface with your fingers.
6. Install the holder (Fig. 16/4) exactly to the marked center of the glass pane.
7. Press for 15 s.
4423 38 Edition:004
Magnetic Sonde
CAUTION!
Hazard due to premature strain of the adhesive bond
• Do not strain the adhesive bond during the first 24 hours excessively.
Close Up
No close up
4.4.5 Replace Junction Box
Requirements
Required Conditions
1. The junction box is defective.
Support Equipment

Spares
Box, junction 04-0000 02 1 EA
Safety Conditions
WARNING!
Edition:004 39 4423
Magnetic Sonde
Procedure
Fig. 17: Replace Junction Box
1 Junction Box
2 Cover
3 Screw
1. Disconnect the junction box (Fig. 17/1) from the magnetic sonde and the connected
system or equipment.
4. Remove the 2 screws fixing the junction box.
5. Remove the junction box (Fig. 17/1).
6. Provide a new junction box.
7. Dispose of the defective junction box.
8. Loosen the 4 screws (Fig. 17/3) of the new junction box.
10.Install the junction box with 2 suitable screws.
11.Connect the magnetic sonde to the new junction box.
12.Connect the cable of the responding system or equipment to the terminal strip, see
attached wiring diagram.
4423 40 Edition:004
Magnetic Sonde
Fig. 18: Terminal Assignments of Junction Box CP 500JB
Note
The terminal assignment of the vessel cable connection in the junction box depends on
the connection diagrams of the responding system or equipment.
13.Install the cover.

14.Tighten the 4 screws.
Close Up
No close up
Edition:004 41 4423
Magnetic Sonde
5 Transport and Storage
5 Transport and Storage
5.1 Preservation, Packing and Storage
Preservation
All components / devices require no special preservation procedures.
Packing
All components / devices are packable in customary packing. Take special care when
packing electrostatic sensitive devices.
CAUTION!
Hazard to electrostatic discharge
• Take protective measures during installation and/or calibration.
• Pack device in suitable ESD packing for storage and transport.
Storage
During the storage of the components / devices, the following conditions have to be met:
• Store the equipment dry and dirt-/dust-free
• Protect the equipment by related packing material against damage
• Do not stack the components / devices
• No special storage regulations are applicable
• Observe the following environmental conditions:
Storage temperature -30 °C to +70 °C

Humidity <80% relative humidity, noncondensing
Atmospheric pressure 600 hPa to 1.400 hPa
5.2 Transport
During the transport of the components / devices, the following regulations have to be met:
• Protect the equipment by corresponding packing material against damage.
• Protect the equipment against dirt and dust by suitable means.
• Handle the equipment carefully by suitable means.
• Adhere the following environmental conditions:
Transport temperature -30 °C to +70 °C

Humidity <80% relative humidity, noncondensing
Atmospheric pressure 600 hPa to 1.400 hPa
• No special transport regulations are applicable.
4423 42 Edition:004
Magnetic Sonde
Illustrated Spare Parts Catalog

4423
108-010.NG001 E01
108-010.NG002 E01
108-010.NG003 E01
108-010.NG004 E01
Edition:002
Dieses Dokument sowie dessen Inhalt sind This document and its content are copyright
urheberrechtlich geschützt. Die Weitergabe, protected. Distribution, reproduction and
Vervielfältigung und Speicherung sowie die storage as well as translation and exploitation
Übersetzung wie auch Verwendung dieses of this document and its content, in whole or
Dokuments oder dessen Inhalts, als Ganzes in parts and regardless of what form, are
oder in Teilen und egal in welcher Form, ist prohibited without prior express written
ohne vorherige ausdrückliche schriftliche permission. Offenders will be held liable for
Genehmigung nicht gestattet. the payment of damages.
Zuwiderhandlungen verpflichten zu
Schadenersatz.
Änderungen dieses Dokuments und dessen

Changes and modification to this document
Inhalt bleiben vorbehalten.
and its content reserved.
Magnetic Sonde
Content
00-0000 Magnetic Sondes, Variants
01-0000 Magnetic Sondes
02-0000 Holders
03-0000 Installation Kit
04-0000 Junction Boxes
05-0000 Special Tools and Test Equipment
06-0000 Consumables
Edition:002 3 4423
Magnetic Sonde
Intentionally left blank
4423 4 Edition:002
Magnetic Sonde
Definitions
Col. Description
1 Fig. No.
The figure number gives the relation to the respective figure.
2 Item No.
The item number gives the relation to the position number on the respective
figure.
3 Designation
This column comprises the designation of a spare part.
4A Supplier
This column comprises the name of the manufacturer. If column 4A and 4b
contain only one name, then the supplier is also the manufacturer.
4B Manufacturer
This column comprises the name of the manufacturer. If column 4A and 4b
contain only one name, then the supplier is also the manufacturer.
5A Supplier Part No.

This column comprises the supplier part number of the spare part.
5B Manufacturer Part No.

This column comprises the manufacturer part number of the spare part.
6 UOI (Unit of Issue)

The unit of issue determines the measure-, weight-, count or the packing drum
units for the supply of the spare parts.
EA = Each, MR = Meter, SE = Set, GR = Gramm
7 QI (Quantity Installed)
This column gives the installed quantity of the spare part only for this unit or
subunit.
8 Remarks
This column gives more information about the spare part.
Edition:002 5 4423
Magnetic Sonde
Magnetic Sondes, Variants 00-0000, Sheet 1 of 1
4423 6 Edition:002
Magnetic Sonde
Fig. No. Item No. Designation Manufacturer Manufacturer Part No. UOI QI Remarks
Supplier Supplier Part No
00-0000 01 Magnetic Sonde, Variants Raytheon Anschütz
00-0000 02 Magnetic Sondes Raytheon Anschütz see Fig. Nr. 01-0000
00-0000 03 Holders Raytheon Anschütz see Fig. Nr. 02-0000
00-0000 04 Installation Kit Raytheon Anschütz see Fig. Nr. 03-0000
00-0000 05 Junction Boxes Various see Fig. Nr. 04-0000

Raytheon Anschütz
00-0000 06 Special Tools and Test Various see Fig. Nr. 05-0000
Equipment Raytheon Anschütz
00-0000 07 Consumables Various see Fig. Nr. 06-0000

Raytheon Anschütz
Edition:002 7 4423
Magnetic Sonde
Magnetic Sondes 01-0000, Sheet 1 of 1
4423 8 Edition:002
Magnetic Sonde
01-0000 01 Magnetic Sondes Raytheon Anschütz
01-0000 02 Sonde, Magnetic Raytheon Anschütz 4004077 EA 1 108-010.NG001 E01

Plastic Connector

Ferrules

Metal Connector

Double, Metal Connector
Edition:002 9 4423
Magnetic Sonde
Holders 02-0000, Sheet 1 of 1
4423 10 Edition:002
Magnetic Sonde
02-0000 01 Holders Raytheon Anschütz
02-0000 02 Holder Raytheon Anschütz 3609674 EA 1 Single, Version for NG001,

NG002, NG004
02-0000 03 Holder Raytheon Anschütz 3610884 EA 1 Double, Version for NG003
02-0000 04 Holder Raytheon Anschütz 3610885 EA 1 Single, Version for NG001 E01,
NG002 E01, NG004 E01
02-0000 05 Holder Raytheon Anschütz 3610886 EA 1 Double, Version for

NG003 E01
Edition:002 11 4423
Magnetic Sonde
Installation Kit 03-0000, Sheet 1 of 1
4423 12 Edition:002
Magnetic Sonde
03-0000 01 Kit, installation Raytheon Anschütz 3610926 SE 1 Only as a Set
03-0000 02 Bar, thread Raytheon Anschütz 3512666 EA 3 148-345.00-008 / 43 x M4
03-0000 03 Bar, thread Raytheon Anschütz 3500257 EA 3 108-010.00-007 / 65 x M4
03-0000 04 Standoff Raytheon Anschütz 3503223 EA 3 108-010.12-001 / 45 x 8 (M4)
03-0000 05 Standoff Raytheon Anschütz 3503281 EA 3 108-010.13-001 / 66 x 8 (M4)
03-0000 06 Ring, adhesive Raytheon Anschütz 1500088 EA 2 108-010.00-003 / Ø 60 mm
03-0000 07 Ring, adhesive (segments) Raytheon Anschütz 3513803 EA 3 108-010.00-005
03-0000 08 Spacer Ettinger 05.74.058 EA 6

Raytheon Anschütz 1743351
03-0000 09 Spacer Ettinger 05.74.108 EA 6

03-0000 10 Washer, flat DIN9021-3,2-140HV-A4 EA 3

03-0000 11 Washer, flat ISO7092-4-A4 EA 3

03-0000 12 Washer, spring DIN127-B4-A4 EA 6

Edition:002 13 4423
Magnetic Sonde
03-0000 13 Nut, hexagon ISO4032-M4-A4-70 EA 3

03-0000 14 Screw, machine ISO4762-M3x6-A4-70 EA 3

03-0000 15 Screw, machine ISO4762-M4x14-A4-70 EA 6

4423 14 Edition:002
Magnetic Sonde
Edition:002 15 4423
Magnetic Sonde
Junction Boxes 04-0000, Sheet 1 of 1
4423 16 Edition:002
Magnetic Sonde
04-0000 01 Junction Boxes Raytheon Anschütz
04-0000 02 Box, junction Cassens & Plath CB 500JB EA 1 For NG004, NG003 E01,
Raytheon Anschütz 2011376 NG004 E01
04-0000 03 Box, junction Raytheon Anschütz 134-089 EA 1 For NG001, NG001 E01
No longer available
Edition:002 17 4423
Magnetic Sonde
Special Tools and Test Equipment 05-0000, Sheet 1 of 1
4423 18 Edition:002
Magnetic Sonde
05-0000 01 Special Tool and Test Raytheon Anschütz

Equipment
05-0000 02 Tool, operating Wago 280-434 EA 1

05-0000 03 Mask, centering Raytheon Anschütz 5024230 EA 1 108-010.HP028
05-0000 04 Label, AHEAD Raytheon Anschütz 3500486 EA 1 135-079.90-002
Edition:002 19 4423
Magnetic Sonde
Consumables 06-0000, Sheet 1 of 1
4423 20 Edition:002
Magnetic Sonde
06-0000 01 Consumables Raytheon Anschütz
06-0000 02 Loctite 648 Henkel Typ 0648 EA 1 Not illustrated

06-0000 03 Loctite 243 Henkel Typ 0243 EA 1 Not illustrated

06-0000 04 Tie, cable Hellerman-TYTON 818-00032 EA 1 Not illustrated

Edition:002 21 4423
Magnetic Sonde
4423 22 Edition:002
Annex
Annex
Content
A Dimensional Drawings
 108-010.HP005
 108-010.HP026
 108-010.HP028
B Wiring Diagrams
 108-010.HP007
A
12.02.10
07.10.11 Lut
23.11.11
07.10.11 Lut
23.11.11
B
12.01.10

4423 Magnetsonde 108-010 PDF

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

4423 Magnetsonde 108-010 PDF

Загружено:

Авторское право:

Доступные форматы

Magnetic Sonde

Operator and Service Manual

Type: 108-010.NG001 E01

List of Abbreviations......................................................................................................................................... VII

4 Installation and Maintenance....................................................................................................................... 11

4.3.3 Connect Magnetic Sonde to Related System or Equipment.........................................................17

5 Transport and Storage..................................................................................................................................42

Edition:004 III 4423

Edition:004 VII 4423

4423 VIII Edition:004

Raytheon Anschütz GmbH Tel. +49 431 / 3019 - 0

General Safety Regulations

General Safety Instructions

Fig. 1: Electrostatic Discharge, Protected Area

Any product which is labeled as shown is electrostatic sensitive.

List of Annex Drawings

Drawing No. Designation

Tab. 2: Wiring Drawings

Drawing No. Designation

1.2 Hardware Breakdown of the System / Equipment

Fig. 2: Hardware Breakdown of the System/Equipment

1.3 Labeling Position

Fig. 3: Magnetic Sonde, Labeling Position

1.4 Technical Data

1.5 Technical Description

Type 108-010. NG001 E01

Type 108-010. NG002 E01

Type 108-010. NG003 E01

Type 108-010. NG004 E01

1.6 Operating Elements and Indicators

1.7 Functional Description

1.7.1 Normal Operation

1.7.2 Emergency Operation

1.8 Outfit and Accessories

2.1 Safety Instructions for Operation

2.2 Setting Into Operation

2.2.1 Pre-Operation Procedures

2.2.2 Pre-Operation Procedures After Longer Time Setting Out of

2.2.3 Setting Into Operation Procedures

2.3 Normal Operation Procedures

2.4 Setting Out of Operation

2.4.1 Setting Out of Operation Procedures

2.4.2 Post-Operation Procedures

2.4.3 Procedures for Longer Time Setting Out of Operation

2.5 Emergency Operation Procedures

3.1 Troubleshooting Table

1 The connected sys- Connected sys- Set the connected

Cable connection Check the cable

Cable of the mag- Replace the magnet-

Magnetic sonde is Perform a function

Junction box is de- Replace the junc-

2 The course indica- Magnetic sonde is Adjust the magnet-

4 Installation and Maintenance

4.1 Safety Instructions for Installation and Maintenance

4.2 General Information

4.2.1 Reference to ISPC

4.2.2 Special Tools, Measurement and Test Equipment

Designation Reference to Quantity

Tool, operating 05-0000 02 1

Mask, centering 05-0000 03 1

4.2.3 List of Consumables

Designation Reference to Quantity

Loctite 648 06-0000 02 As required