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Cement Reaction and Resultant Physical Properties of Cement Paste

Article  in  Journal of Advanced Concrete Technology · June 2014


DOI: 10.3151/jact.12.200

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Cement reaction and resultant physical properties of cement
paste
Ippei Maruyama , Go Igarashi
Journal of Advanced Concrete Technology, volume 12 ( 2014 ), pp. 200-213

Characterization and Modeling of Pores and Surfaces in Cement Paste: Correlations to Processing and
Properties
Hamlin Jennings, Jeffrey W. Bullard , Jeffrey J. Thomas, Jose E. Andrade-HIIUH\-&KHQ*HRUJH:6FKHUHU
Journal of Advanced Concrete Technology, volume 6 ( 2008 ), pp. 5-29

Mechanical, electrical and microstructural properties of cement-based materials in conditions of stray


current flow
Agus Susanto, Dessi A. Koleva , 2JX]KDQ Copuroglu, Kees van Beek.ODDVYDQ%UHXJHO
Journal of Advanced Concrete Technology, volume 11 ( 2013 ), pp. 119-134

Early age hydration, micro-structure and micro-mechanical properties of cement paste modified with
polymeric vesicles
Jie Hu, Dessi Koleva, Yuwei Ma , Erik Schlangen.ODDVYDQ%UHXJHO
Journal of Advanced Concrete Technology, volume 11 ( 2013 ), pp. 291-300
Journal of Advanced Concrete Technology Vol. 12, 200-213, June 2014 / Copyright © 2014 Japan Concrete Institute 200

Scientific paper

Cement Reaction and Resultant Physical Properties of Cement Paste


Ippei Maruyama1 and Go Igarashi2

Received 25 Janyuary 2014, accepted 20 May 2014 doi:10.3151/jact.12.200

Abstract
The body of data about the reaction kinetics of cement has greatly grown in recent years, and in terms of techniques for the
prediction of the resulting hydrate formation phases, databases contributing to thermodynamic equilibrium calculations
have been developed and are growing increasingly sophisticated. On the other hand, though many studies on cement aim
to contribute to concrete engineering and numerical model researchers have pointed out the necessity of shedding light on
the relationship between the microstructures generated by hydration and physical properties, such data remains scarce.
This study investigated Portland cements using two commonly used water-cement ratios and three types of mineral
compositions in the material age range of up to one year. The phase composition in relation to cement hydration was
determined by X-ray powder diffraction and Rietveld analysis. In terms of physical properties, compressive strength and
Young's modulus were measured through loading tests, and Young's modulus and Poisson's ratio were also obtained from
the ultrasonic pulse propagation velocity of longitudinal and transverse waves. Further, water vapor adsorption tests to
shed light on moisture behavior were conducted, yielding the BET specific surface area. Thermal conductivity, an im-
portant determinant of thermal behavior, was measured using the transient hot wire method. On the premise of the ap-
plication of these physical properties to numerical calculations, their correlation with the information obtained from the
phase composition was considered, leading to the proposal of simple and relatively high-accuracy empirical formulas.
Further, background information about raising the correlation of these empirical formulas was also discussed.

1. Introduction 1982; Beaudoin 1994; Shimomura and Maekawa 1997).


Extensive research has been conducted by Powers and
A discussion of the structural performance of reinforced Brownyard in terms of the microstructure and properties
concrete structures and its time dependence requires of cement paste (Powers and Brownyard 1947; Powers
consideration of the time dependence of the properties of 1958). A gel-space ratio theory allowing quantitative
concrete, taking into account the concreting and curing prediction of the compressive strength of mortar from the
processes, with the hydration of cement from the time of microstructure has been proposed (Powers 1958). Based
water supply as the starting point (Sato et al. 2008). on the study of water vapor adsorption behavior, a high
Cement hydration kinetics models have been proposed correlation between the water vapor adsorption BET
for a long time (Taplin 1959; Kondo and Ueda 1968; specific surface area and chemically bound water has
Tomosawa 1974; Jennings and Johnson 1986), and in been pointed out (Powers 1946).
recent years many studies have been proposed as the Subsequently, as various numerical models were
scale and speed of numerical calculations have increased proposed reflecting the increasing availability of nu-
(Thomas et al. 2011). For the phase composition result- merical calculation power, experimental studies to asso-
ing from the hydration reaction, an experiment-based ciate physical properties and hydrated (cured) cement
hydration reaction formula was proposed quite some information have been conducted (Powers and Brown-
time ago (Osbaeck 1992), and more recently, the de- yard 1947; Osbaeck 1992, Boumiz 1996; Haecker 2005).
velopment of data for thermodynamic equilibrium cal- As analytical techniques have improved and thermo-
culations has been progressing, leading to more sophis- dynamic equilibrium calculation databases are now
ticated prediction methods (Lothenbach and Winnefeld available in the field of cement chemistry, further de-
2006; Blanc et al. 2010; Nonat 2004). With regard to the velopment of fundamental data for the quantitative
pore structure in cement paste, although a sufficient evaluation of the physical properties of hardened cement
scientific foundation is not yet in place due to the com- paste generated as the result of hydration is essential
plexity of C-S-H behavior, various engineering models from the perspective of concrete engineering.
have been proposed, and there are many methods to From this perspective, this study consolidates data
predict properties based thereon (Jons and Osbaeck about the hydration reaction and resultant physical
properties, using two different water-cement ratios and
three different Portland cement pastes. Further, it selects
1
Assoc. Professor, Graduate School of Environmental among the indices indicating the microstructure of ce-
Studies, Nagoya University, Nagoya, Japan. ment paste those with the highest correlation and pro-
E-mail: ippei@dali.nuac.nagoya-u.ac.jp poses engineering formulas for predicting physical
2
Graduate School of Environmental Studies, Nagoya properties.
University, Nagoya, Japan.
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 201

It is noteworthy that there are companion papers mediately sealed with aluminum adhesive tape.
showing the physical data of cement paste made with the For thermal conductivity measurement, cement was
same Portland cement. Drying shrinkage (Maruyama poured in disposable trays made of polypropylene and
2010) as well as the development of autogenous measuring 100 × 150 × 20 mm. Immediately after
shrinkage and linear expansion coefficient (Maruyama et pouring, the specimens were sealed by wrapping them in
al. 2013) for the cements used in this study have been plastic film made of polyvinylidene chloride (PVC), then
reported elsewhere. The results for ordinary Portland covering them with adhesive aluminum tape, and further
cement subjected to initial high temperature curing sealing them in a zippered aluminum bag.
simulating mass concrete temperature history were also All the samples were allowed to stand in a 20±1°C
reported (Maruyama and Igarashi 2010). constant temperature chamber.

2. Experimental methodology 2.2 Cement hydration evaluation


Samples whose hydration was stopped at the designated
2.1 Preparation of test specimens ages (0.5, 0.75, 1, 3, 7, 14, 28, 91, 182, and 364 days)
The cements used in the experiments in this study con- were used. The samples of each material age were
sisted of ordinary Portland cement (symbol N), moderate crushed into pieces of 20 mm or less with a hammer, and
heat Portland cement (symbol M), and low heat Portland then finely ground using a high speed vibrating sample
cement (symbol L). The test results of chemical analysis crusher. The milled sample powder was immediately
according to JIS R 5202 and JIS R 5204 are given in immersed for about 30 minutes in acetone, after which
Table 1, and the mineral composition obtained through the powder sample and acetone were separated by suc-
X-ray powder diffraction (XRD) and Rietveld analysis tion filtration. Then, the powder sample was again im-
are given in Table 2. The specimens were fabricated mersed in acetone for an additional six hours, after which
using cement paste with water-binder ratios of 0.55 and the acetone was again separated. After the hydration
0.40 (symbols 55 and 40, respectively). Hereinafter, reaction was stopped by acetone, the samples were dried
specimens will be designated with a symbol-based nota- for two weeks in a desiccator using circulated air
tion such as N55, indicating the binder type and the wa- scrubbed using carbon dioxide absorbent and a saturated
ter-binder ratio. The OM30-SA omni mixer (Chiyoda lithium chloride aqueous solution at the constant tem-
Machinery, 30 liter capacity, hydraulic motor drive) was perature of 20°C. After drying, the samples were graded
used for mixing. After three minutes mixing followed by with a 150 μm sieve, and only the powder under the sieve
scraping, mixing was done for an additional three min- was used for the various measurements.
utes. The mixing volume was 25 L. After remixing for 4 Measurement of powder X-ray diffraction was con-
to 6 hours until bleeding stopped, the cement was poured ducted using a D8 ADVANCE X-ray diffractometer
to a thickness of 5 mm in aluminum foil bags the inner (Bruker AXS) under the following conditions:
surfaces of which were covered by a polyester film for Cu-KαX-ray source, 40 kV tube voltage, 40 mA tube
the purpose of hydration reaction analysis. The alumi- current, 2θ =5~65° scanning range, 0.02° step width, and
num bags were then sealed with aluminum adhesive tape. 0.5°/min scanning speed. The samples used for meas-
For compression loading test, specimens were fabri- urement consisted of powder samples whose hydration
cated using lightweight molds of φ50 × 100mm. was stopped and which underwent humidity conditioning
For ultrasonic wave propagation measurement, to which corundum (α-Al2O3) was admixed at the rate of
specimens of 40 × 40 × 160 mm were fabricated. At the 10 wt% in terms of inner percentage as an internal
age of 0.5 days, the specimens were demolded and im- standard. Rietveld analysis was done for the entire chart

Table 1 Properties of used cements.


Blaine
Density Composition (mass%)
Type value
3
(g/cm ) (cm2/g) LOI SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O Cl- Total
Ordinary Portland cement (N) 3.16 3110 0.64 21.8 4.49 2.90 63.9 1.84 2.26 0.20 0.38 0.007 98.4
Moderate heat Portland
3.20 3210 0.80 23.3 3.80 3.90 63.3 0.90 2.40 0.30 0.35 0.000 99.1
cement (M)
Low heat Portland cement (L) 3.22 3400 0.70 26.3 2.80 3.20 62.9 0.70 2.40 0.15 0.41 0.005 99.6

Table 2 Mineral composition of used cements.


Mineral composition (mass%)
Type
C3S C2S C3A C4AF M CsH0.5 CsH2 Total
N 62.2±1.0 18.3±0.8 5.6±0.5 9.8±0.9 1.3±0.2 1.2±0.2 1.5±0.1 100±1.7
M 41.6±1.0 38.6±1.4 3.7±0.3 12.7±0.3 0.8±0.2 2.4±0.3 0.2±0.1 100±1.8
L 24.5±0.6 61.3±1.6 2.2±0.3 8.3±0.3 0.7±0.2 2.4±0.3 0.6±0.1 100±1.8
where C:CaO, S:SiO2, A:Al2O3, F:Fe2O3, M:MgO, s:SO3, H:H2O.
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 202

obtained using the TOPAS ver. 4.2 software (Bruker A={100×SR-S)}/SR×(100-S)/100} (1)
AXS). Alite (C3S), belite (C2S), aluminate phase (C3A),
ferrite phase (C4AF), periclase (MgO (M)), lime where A = amorphous material mass, S = mixing ratio
(Free-CaO), calcite (CaCO3 (CĈ)), gypsum (CaSO4 · (%) of α-Al2O3, and SR = quantitative value (%) of
2H2O (CŜH2)), bassanite (CaSO4 · 0.5H2O (CŜH0.5)), α-Al2O3. The maximum error in XRD/Rietveld analysis
portlandite (Ca(OH)2 (CH)), ettringite (C3A · 3CaSO4 · was calculated from the analytical error in pattern fitting
32H2O (Ett)), monosulfate (C3A · CaSO4 · 12H2O (Ms)), of Rietveld analysis and the measurement error of the
and hydrogarnet (C3AH6 (Hg)), as minerals and cement quantitative values obtained from three measurements.
hydration products, and α-Al2O3 (10wt%) admixed to the The standard deviation of quantitative values for the
analysis sample as the internal standard, were chosen to cement materials in unhydrated cement was ±1.0 mass%
be quantified. As the parameters related to the crystal for C3S, ±1.6 mass% for C2S, ±0.5 mass% for C3A, and
structure of the C3S, C2S, C3A, and C4AF crystalline ±0.9 mass% for C4AF.
phases of the minerals for quantification, those in the In assessing the reaction rates of the minerals in the
NIST Technical Report (Stutzman and Leigh 2002) were various cements and the phase composition including the
used, and as the parameters for M, CŜH2, CŜH0.5, Cc, CH, solid phase as affected by humidity conditioning, the
Ett,Ms, Hg, α-Al2O3, those in the ICSD Database (ICSD H2O/CaO ratio under different drying states was
2006) were used. The mass of amorphous materials was considered, and the hydration rate was assessed by
calculated according to Equation (1) based on the converting all components into anhydrous matter by
quantitative value of internal standard α-Al2O3 (Bish and using the chemical composition shown in Table 3 and the
Howard 1988). chemically bound water values. Here, the humidity after

Table 3 Chemical composition of cement hydrates under different drying conditions.


Molar mass Density
Hydrates Drying state H/C Composition formula Note
(g/mol) (g/cm3)
1000℃ 0 CxSH0 155 ―
1) 105℃ 0.88 CxSH1.5 182 2.60 2)
C-S-H
11%RH,20℃ 1.47 CxSH2.5 193 2.41 3)
Saturated 1.47 CxSH2.5 193 2.41 4)
1000℃ 0 C3A・3(CŜ)・H0 679 ―
105℃ 2.00 C3A・3(CŜ)・H12 895 2.38 5)
Ett
11%RH,20℃ 5.33 C3A・3(CŜ)・H32 1255 1.78 6)
Saturated 5.33 C3A・3(CŜ)・H32 1255 1.78
1000℃ 0 C3A・CŜ・H0 406 ―
105℃ 2.00 C3A・CŜ・H8 550 2.40
Ms
11%RH,20℃ 3.00 C3A・CŜ・H12 623 1.99
Saturated 3.00 C3A・CŜ・H12 623 1.99
1000℃ 0 C3AH0 270 ―
105℃ 0.88 C3AH6 378 2.52 7)
HG
11%RH,20℃ 0.88 C3AH6 378 2.52
Saturated 0.88 C3AH6 378 2.52 8)
1000℃ 0 C4AH0 326 ―
105℃ 1.75 C4AH7 452 2.52 7)
C-A-H
11%RH,20℃ 3.25 C4AH13 561 2.05
Saturated 3.25 C4AH13 561 2.05 8)
1000℃ 0 C4FH0 384 ―
105℃ 1.75 C4FH7 510 2.84 9)
C-F-H
11%RH,20℃ 3.25 C4FH13 618 2.16 10)
Saturated 3.25 C4FH13 618 2.16 8), 10)
1) The molecular weight of C-S-H when x is assumed to be 1.7 is listed.
2) References : Jennings (2000), Taylor (1986)
3) Reference : Feldman and Ramachandran (1982)
4) In the present study, the adsorbed water at the condition above 11% RH is assumed to behaves like a bulk water.
5) References : Zhou and Glasser (2001). Tennis and Jennings (2000)
6) References : Tennis and Jennings (2000), Poellmann et al. (1993)
7) References : Fischer and Kuzel (1982), Brouwers (2005)
8) This has been reported to become C4AH19 at relative humidity of 88% or higher, but it was decided to consider it to be stable
C4AH13 as a crystal in consideration of the easy dehydration condition.
9) Because of missing data, the density was calculated by assuming the same crystal structure as C4AH7.
10) It is generally accepted that Fe forms a liquid solution partly substituting with Al in C-A-H, while they are separated for con-
venience in this study.
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 203

humidity conditioning is assumed to be 11%RH. Further, achieved and the calculation is completed. It should be
in this study, in view of the changes in the Ca/Si atomic noted that in the scope of this study, differences in mo-
ratio due to the hydration reaction, we identified the lecular weight due to differences in the Ca/Si atomic ratio
phase composition through the following iterative of C-S-H were taken into account, but owing to the lim-
calculation process from the values obtained by Rietveld ited amount of data available, it was assumed that there
analysis. are no changes in the H/Si ratio and density of C-S-H.
(1) Each phase in cement paste is converted into anhy- Figure 1 shows an overview of the above-described
dride. Then, the C-S-H amount value is assigned by iteration algorithm. The amount of matter of each phase
using a temporary Ca/Si atomic ratio of C-S-H, such is identified through that calculation flow. Furthermore,
as 1.7. the phase composition in terms of equivalent volume was
(2) The hydration reaction rate of each anhydrous phase obtained by using the amount of chemically bound water
is calculated. and density of each hydration product in the sealed state
(3) The amounts of Al2O3 and Fe2O3 in unhydrated ce- described in Table 3.
ment minerals and crystalline hydrates are calculated In this study, we measured the ignition loss for sam-
based on the Rietveld analysis results. The difference ples after humidity conditioning, for the purpose of
in the amounts of Al2O3 and Fe2O3 between cement verifying the XRD/Rietveld method and examining the
minerals and hydrates is considered to have been possibility of developing a physical property assessment
used in the formation of C-A-H or C-F-H in amor- index system. Measurements were performed using a
phous material (Collepardi et al. 1978). TG-DTA 2010 SA (Bruker AXS). Samples of mass 20±2
(4) The amounts of CaO and SiO2 in unhydrated cement mg were subjected to thermogravimetric (TG) analysis in
minerals, crystalline hydrates, and C-A-H and the temperature range from room temperature to 1000°C
C-F-H are calculated based on the Rietveld analysis with a rate of temperature increase of 10 °C/min under an
results and the results of step 3) above. The differ- N2 flow. The amount of chemically bound water was
ence in the amount of CaO and SiO2 between the calculated from ignition loss.
hydrated cement minerals and hydrates C-A-H and
C-F-H are considered to have been used in the for- 2.3 Compression loading test
mation of C-S-H. The compressive strength and Young's modulus were
(5) The Ca/Si atomic ratio of C-S-H is calculated and all measured using φ50 × 100 mm specimens fabricated
amorphous material is converted into anhydride. from cement paste at the ages of 1, 3, 7, 14, 28, 91, 182,
(6) The phase composition can be identified as the value and 364 days. The sealed samples were demolded im-
at convergence through repetition of the above cal- mediately prior to testing, and their loading face was
culations. polished. The tests were conducted on three specimens
Through the iterative calculation of 1) through 6), and the results were averaged. Young's modulus was
convergence of the Ca/Si atomic ratio of C-S-H is determined by measuring vertical strain with a com-

Calculate mass-ratio of each


1) Calculate mass-balance of
phase in cement paste based on
Al2 O3 and Fe2 O3 between
XRD/Rietveld analysis.
reacted cement minerals and
(All amorphous is assumed to
hydrates.
be C-S-H.)
2) Estimate amount of Al2 O3
and Fe2O3 in amorphous.
Convert each calculated phase
to anhydrates.
(Temporary C/S ratio is Calculate amount of C-A-H
Convergence of C/S ratio

applied.) and C-F-H in amorphous.


(C4AH13 and C4FH13 are
Calculate degree of hydration of assumed.)
each cement mineral.
Calculate balance of CaO and
SiO2 between reacted cement
minerals and hydrates.

Renew C/S ratio of C-S-H

Re-convert amorphous phase to


anhydrates and re-calculate
degree of hydration of each
cement mineral.
Fig. 1 Flowchart of convergence calculation for phase composition.
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 204

pressometer (50 mm rating interval, 1/1000 mm accu- modulus (GPa), G = shear modulus (GPa),and K =
racy) at the lording one-third of the maximum, and then bulk modulus (GPa).
using least squares approximation to calculate Young's Because no change in mass should occur in a sealed
modulus as the ratio of compressive stress to vertical condition, the apparent density of the hardened cement
strain. Because the compressive strength results varied paste was assumed to be a constant value from immedi-
widely from the age of 91 days for L40 and M40, and at ately after water supply, and was calculated from the
the age of 364 days for L55 and M55, compressive cement density indicated in Table 1 and the wa-
strength was not evaluated. ter-cement ratio.
Equations (2) and (3) are based on the elasticity theory.
2.4 Ultrasonic wave velocity test Data supporting their applicability to hardened cement
Prismatic specimens of 40 × 40 × 160 mm made of ce- paste at an early material age when plastic deformation
ment paste were demolded at the age of 0.5 days, the due to fine cracks is most likely to occur is limited.
ultrasonic wave arrival time was measured at the ages of However, given the experimental confirmation of the
0.5, 0.75, 1, 1.5, 2, 3, 5, 7, 14, 28, 91, and 182 days, and tendency of a value with no volume change such as water
Poisson's ratio was calculated as an average of the values (ν = 0.5 ) to change over time to a value that converges
obtained for three specimens. After demolding, the closely toward Poisson's ratio for concrete, which is
specimens were sealed at all times with aluminum ad- generally known, as the result of curing, as predicted and
hesive tape except at the measurement points, and the confirmed by previous studies (Kawasumi 1994; Abeele
measurement points were also sealed when measurement et al. 2009), these equations were judged capable of
were not being performed to prevent as much as possible yielding the elastic Poisson's ratio of hardened cement
the escape of moisture. paste.
Measurement of the ultrasonic wave arrival time was
done using Panametrics-NDT™ ultrasonic transducers 2.5 Water vapor adsorption test
(V103-RM, V153-RM), Panametrics-NDT™ pulser- Water vapor adsorption tests were carried out on samples
receiver 5077PR Olympus), and digital scope graded between 25 μm and 75 μm after humidity condi-
oscilloscope TDS2012B (Tektronix). Using pulsed tioning. A Hydrosorb 1000 (Quantachrome) was used for
voltage of -400 V, probe frequency of 1.0 MHz, and pulse measurement based on the volume method. As a pre-
repetition frequency (PRF) of 100 Hz as the processing condition for the samples, the samples were
measurement conditions, the longitudinal wave arrival heated for one hour at 105°C using a mantle heater under
time and transverse wave arrival time were respectively the condition of vacuum degassing by a rotary pump
measured at the middle of each specimen by the (ultimate pressure performance: 6.7 × 10-2 Pa). During
transmission method from the difference between the measurement, a sample cell was placed in a controlled
reference waveform and the transmitted waveform. The temperature environment of 20±0.1°C using constant
results were converted into longitudinal wave temperature water tank control. Allowable pressure dif-
propagation speed and transverse wave propagation ferential of 0.05 mmHg and equilibrium time of 120 s
speed. Determination of the arrival time was done at the were adopted for measurement, and in terms of meas-
maximum peak waveform by using the time showing the urement points, 5% increments from 5% RH to 95% RH
maximum value. The thickness of the specimen s used were used, with 98%RH as the final point. Based on the
for this calculation was 40 mm throughout. results of the water vapor adsorption test, we calculated
Poisson's ratio was calculated from these data with the BET specific surface area using the data in the region
Equation (2), based on elastic theory, using the speed of 5%RH to 30%RH. At that time, we used the value of
ratio of the longitudinal and transverse waves. 0.114 nm2 as the area occupied by one water molecule
(Mikhail and Selim 1966).
1 − 2 (Vs V p )
2

ν= (2) 2.6 Thermal conductivity measuring device


2 − 2 (Vs V p )
2
A Kemtherm QTM-D3 (Kyoto Electronics Manu-
facturing), a box-type probe meter using the transient hot
where ν = Poisson's ratio ( - ) , V p = Longitudinal wire method was used for measurement. Thermal con-
wave propagation speed (km/s), Vs = transverse wave ductivity was obtained by Equation (4).
propagation speed (km/s).
Further, from Poisson's ratio and the apparent density, I 2 ln (T2 T1 )
Young's modulus (longitudinal elastic modulus) is ob- λ = K⋅ −H (4)
V2 − V1
tained by Equation (3).
where λ = thermal conductivity of the hardened cement
(1 + ν )(1 − 2ν ) 2
E= Vp ρ paste (W/(m・K)), K, H = constants determined by the
1 −ν 2 (3)
probe, V1, V2 = electromotive force of the thermocouples
= 2(1 +ν )Vs ρ
at times T1 and T2, respectively (mV), and I = current
where ρ = apparent density (g/cm3) , E = Young's flowing through the heating wire (A). In this experiment,
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 205

Fig.2 Degree of hydration of each cement minerals and their average.

I = 2.00 A, and the measurement time is 60 s.


The specimens described in section 2.1 were removed
from their tray at the time of measurement, covered with
a PVC film, turned upside down to make their bottom
side face up, and fitted with the probe used for meas-
urement. The film served to control moisture escape
caused by heating during measurement, and the fact that
it did not affect measurements was confirmed during
preliminary tests. The materials ages were 0.5, 0.75, 1,
1.5, 2, 3, 5, 7, 14, 21, 28, 91, and 182 days, and the
measurement value was the average for five specimens.

3. Experimental results and discussion


3.1 Hydration analysis Fig.3 Calculated phase compositions.
Figure 2 shows the relationship between the hydration
reaction rate of the cement minerals and the material age
of each cement paste. The error bars represent 1 standard
deviation of variability during measurement and ana-
lytical error during Rietveld analysis. Figure 3 shows the
development of phase composition, calculated from the
composition of the unhydrated cement, the reaction rate
in Fig. 2, and the analysis flow shown in Fig. 1. In order
to verify the validity of this development, the comparison
of chemically bound water measured by TG and the
chemically bound water calculated from the phase
composition is shown in Fig. 4. As shown in this figure,
there is a good correlation between the two, thus confer-
ring a certain degree of validity to the calculated phase
compositions. Fig. 4 Comparison of measured chemically bound water
and estimated chemically bound water from the phase
3.2 Strength, Young's modulus, and Poisson's compositions shown in Fig. 3.
ratio
Figures 5 to 8 show the development in compressive As shown in Fig. 5, development of compressive
strength (compression test), Young's modulus (compres- strength shows sign of almost completely leveling off at
sion test), Young's modulus (ultrasonic test), and the age of 1 year for N55. M and L show slow strength
Poisson's ratio (ultrasonic test), respectively. development, reflecting the hydration rate. Figures 6
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 206

Fig.5 Development of compressive strength of cement Fig.8 Development of Poisson’s ratio of cement pastes
pastes. calculated by using the results of ultrasonic pulse velocity
measurements.

Fig.6 Development of Young’s modulus of cement pastes


measured by loading test. Fig.9 Comparison of Young’s modulus obtained by load-
ing test with Young’s modulus obtained by ultrasonic
pulse velocity measurement.

this figure, while some variation can be seen, overall


there is good agreement. With regard to Poisson's ratio
shown in Fig. 8, it tends to converge around the age of 7
days toward the value of 0.26 regardless of the wa-
ter-cement ratio and cement mineral composition.
As described above, the physical properties show
some variation over time according to the water-cement
ratio and mineral composition, and in this study we at-
tempted to evaluate the various mechanical properties
with just one index encompassing these differences.
In this study, we calculated the gel-space ratio (g/s)
expressed by Equation (5) from the phase compositions
Fig.7 Development of Young’s modulus of cement pastes
in the sealed state shown in Fig. 3, and adopted the
calculated by using the results of ultrasonic pulse velocity
evaluation of strength based on the gel-space ratio the-
measurements.
ory of Powers expressed by Equation (6) (Powers
1958).
and 7 show the development of Young’s modulus, but
Vhyd
that behavior largely mirrors that of strength. For X= (5)
Young’s modulus, the data up to the age of 364 days is Vhyd + V pore
available. The correspondence between Young's
(6)
modulus obtained by loading test and Young's modulus σ = σ0 X N
obtained by ultrasonic pulse velocity measurement is
shown in Fig. 9 for verification purposes. As shown in where X = gel-space ratio (vol./vol.), V hyd = sum of
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 207

amounts of various hydration products (cm3), V pore = 2.0 to 3.0 in the studies of Powers (1960), Taylor (1997),
total void volume (cm3), σ = strength (MPa), σ 0 = Osbaeck (1992), and Sakai (1998), but in this study, the
ultimate strength (MPa), and N = material constant. value of N is 3.9, which is higher than for any of the
The gel-space ratio is the ratio of the amount of hy- above-mentioned studies. This is due to the fact that
dration product to the sum of the total void volume and because of differences in the preparation of the paste,
amount of hydration product. In the present study, the the loading conditions, and the values used in the phase
skeleton of C-S-H in the saturated or sealed condition is composition assessment, direct comparison of consis-
assumed to be the same as that dired dried under at 11% tency with the constants in this study is not possible.
RH, even though some additional adsorption in the in- But the assumption that the C-S-H in sealed condition is
ter-layer is possible. This assumption is reflecteds by the the same as that dried under 11% RH affects the amount
fact that the water above 11% RH is easily evaporate of the solid volume and resultantly, may pose a large
under the drying process and can not be considered as a impact on the N value.
part of C-S-H structure (Allen et al. 2010). Corre- Next, we examined Young's modulus. While a pri-
spondingly, the density of water in C-S-H above 11% mary correlation between Young's modulus and g/s is
RH is considered as 1.0 g/cm3 by Young & Hansen obtained for each mix proportion, there was no univer-
(1986) and Setzer & Liebrecht (2007). Based on these sal relationship with regard to W/C and cement type. By
resultsstudies, we take adopted such assumption. In ad- considering the interior of hardened cement paste con-
dition, we will not show the impact of individual cement sisting of unhydrated particles, hydrates, and voids, de-
hydrates and cement minerals on the physical properties, formations in hardened cement paste are determined by
because we can not draw the significant results from the the volume of hydration products and voids. This is why
present data set. Nevertheless, the precise phase compo- Young's modulus and g/s have linear correlation.
sition in cement paste is necessary to obtain the value of Generally, Young's modulus and density are related
volume of solids, water, and voids. by the equation of motion (Equation (7)).
Under ideal conditions where all voids are filled by
gel (hydration product), σ becomes σ 0 , and the ∂ 2u ∂ 2u
ρ = E (7)
strength becomes either the theoretical ultimate strength ∂t 2 ∂x 2
or maximum ultimate strength. The N value represents
the dependence of strength on the gel-space ratio. In this Based on the fact that in a uniform body, Equation (7)
hypothesis, it is considered that unhydrated cement does holds true at any time and at any coordinates, density
not contribute to strength, or alternatively, to collapse of and Young's modulus have a linear correlation to each
the paste. This is reflected by the fact that hydration other.
product has lower strength compared to unhydrated ce- Thus, evaluation of Young's modulus by the index
ment. This means that the collapse of cement paste is consisting of density and g/s yielded the high correlation
initiated from the hydration products phase, namely, the shown in Fig. 11. As shown in that figure, the index
interfaces between cement hydrates, when as far as the obtained by multiplying density by g/s can predict
the system in the cement paste is assumed to be com- Young's modulus as a straight line regardless of the wa-
posed of three phases, such as voids, hydration product ter-cement ratio, material age, and mineral composition
phase, and unhydrated cement mineral phase. of the cement.
Figure 10 shows the results for compressive strength This straight line has an x-intercept and does not pass
as a function of the gel-space ratio. As shown in this through the origin. This is thought to be due to the fact
figure, the high correlation between g/s and strength Fp that even though hydration products are produced,
is reproduced. With regard to the relationship between Young's modulus is not expressed without the formation
g/s and strength, N is distributed in the value range of of a structure that serves as the stress transfer path. Re-
garding this point, it is believed that the validity of this

Fig. 10 Compressive strength as a function of g/s. Fig.11 Young’s modulus as a function of (g/s・ρ).
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 208

equation can be further boosted in the development 3.3 Water vapor adsorption test
process of Young's modulus by accumulating data in the Figure 13 shows the water vapor adsorption process data,
vicinity of the intercept in the future. and Fig. 14 presents the development of BET specific
Next, let us consider Poisson's ratio. Plotting Pois- surface area of water vapor calculated from this data. The
son's ratio against g/s showed that evaluation on the relationship between chemically bound water and the
same curve is possible, as shown in Fig. 12. The fact specific surface area was also examined in order to pre-
that Poisson's ratio could be evaluated from the dict this trend from hydration. Figure 15 shows the data
gel-space ratio regardless of the water-cement ratio and verified with regard to the correlation of chemically
cement types is considered to be due to the significantly bound water at 11%RH and BET specific surface area of
higher rigidity of unhydrated cement particles than hy- water vapor adsorption SH2O. As shown in this figure, it
dration products and voids, resulting in a relatively was reconfirmed that the relationship between the BET
small amount of deformation that does not contribute to specific surface area of water vapor and chemically
Poisson's ratio of hardened cement paste. bound water amount is represented by a single curve,
irrespective of the cement type and water-binder ratio.
Moreover, from a different perspective, a bilinear trend
with 0.2 g/g of chemically bound water as the boundary
can be identified.
A discussion of the above follows. In this discussion,
based on the assumption that C-S-H of hardened cement
paste accounts for the greatest part of hydration products,
we will discuss the behavior of hardened cement paste
with a focus on C-S-H.
Based on the fact that the BET surface area of the
water vapor adsorption isotherms of C-S-H are higher
than that of nitrogen adsorption isotherms (Feldman and
Sereda 1968; Odler 2003), water vapor is considered to
be a highly hydrophilic chemical adsorption rather than
physical adsorption determined from the physical surface
structure of C-S-H (Feldman and Sereda 1968). On the
Fig. 12 Poisson’s ratio as a function of g/s. other hand, based on the fact that according to previously

Fig. 13 Sorption properties of cement pastes.


(Note: pre-treatment of sample is vacuumed and heated at 105 ºC for 1 h.)
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 209

Fig. 14 Development of BET surface area of water vapor Fig. 15 SH2O as a function of chemically bound water.
adsorption (SH2O). (Note: sample is equilibrium to the saturated lithium
chloride solution at 20 ºC.)
proposed structural models of C-S-H, structural water
constituting the molecular structure of C-S-H occurs as hardened cement paste is considered to be affected not
hydroxy groups (e.g. Nonat 2004; Richardson 2004), only by the amount of C-S-H in the hardened cement
adsorption sites for water vapor are considered to be paste, but also by the Ca/Si atomic ratio of C-S-H. The
located on the hydroxy groups of C-S-H, and thus there is change over time of average Ca/Si atomic ratio calcu-
a high correlation between the BET specific surface area lated from the phase composition is shown in Fig. 16,
of water vapor and the amount of chemically bound where the Ca/Si atomic ratio shows a tendency to decline
water as hydroxy groups in C-S-H. with time in all cases. The relationship between the BET
Given the results of these tests in this respect, while specific surface area of water vapor and the amount of
the amount of adsorbed water is determined by the chemically bound water when the Ca/Si atomic ratio
H2O/Si ratio as a number of adsorption sites in a dry state drops below 0.3 is considered below. For the relationship
at 105°C, which is the pre-treatment condition for the between the Ca/Si atomic ratio of C-S-H and the water
water vapor adsorption test, the amount of chemically vapor adsorption specific surface area SH2O (m2/g), we
bound water obtained from thermal analysis is deter- used the following equation obtained from previously
mined by the H2O/Si ratio, which is a function of the published work (Igarashi and Maruyama 2012). The
amount of desorption of adsorbed water at 11%RH and relationship between the Ca/Si atomic ratio of C-S-H and
the amount of desorption of structural water caused by SH2O obtained with the same technique as that of present
the production of siloxane bonds by the hydroxy groups. study is shown in Fig. 17.
The BET specific surface area of water vapor and amount
of chemically bound water are both considered to be SH2O = 234-297・ln(Ca/Si) (8)
functions of the hydroxy groups.
The relationship between chemically bound water and
If the adsorption potential exerted on water molecules
SH2O at 11%RH or lower when the Ca/Si atomic ratio
from the hydroxy groups at the C-S-H surface is constant,
differs by 0.3 is shown in Fig. 18. As shown in this figure,
the amount of adsorbed water is determined solely by the
the relationship between the two properties shifts toward
amount of hydroxy groups, and the relationship between
the upper right when the Ca/Si atomic ratio decreases.
the BET specific surface area of water vapor and the
When the effect of the decline of the Ca/Si atomic ratio
amount of chemically bound water is considered to be
linear. However, since the relationship between the two is
curvilinear and not proportional, the fact that the ad-
sorption potential from the hydroxy groups varies cannot
be ignored. Considering that the initial hydration occurs
in the interlayer spaces of C-S-H, it can be surmised that
this variation is caused by the variation in overlapping
effects of bonding (or adsorption) potential from both
sides resulting from changes in interlayer spacing due to
changes in the Ca/Si atomic ratio (Diamond 1964). It is
generally known that the Ca/Si atomic ratio of C-S-H
generated from synthesized C3S, C2S, and various ce-
ments varies depending on the hydration reaction (Kan-
tro et al. 1962; Nishikawa and Suzuki 1994), and that the
BET specific surface area increases as the Ca/Si atomic
ratio of C-S-H decreases (Kantro et al. 1961; Bentur and
Berger 1979). Based on this, the specific surface area of Fig. 16 Calculated Ca/Si atomic ratio of C-S-H.
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 210

Direction of Ca/Si decrease


Direction of
chemically bound water
increase

Fig. 18 Hypothetical study on the effect of Ca/Si change


in C-S-H over the relationship between chemically bound
Fig. 17 Relationship between Ca/Si atomic ratio of syn- water and SH2O .
thesized C-S-H and SH2O . (after Igarashi and Maruyama
2012) monic mean, the series-parallel model (hereinafter,
W&M model) (Woodside and Messmer 1961), and the
and the tendency for the specific surface area to increase geometric mean model (Deguchi model) (Deguchi et al.
due to hydration overlap, the slope becomes similar to 1995). The equations of each model are shown below
that seen when the amount of bound water is 0.2 g/g or (Eqs. (9) to 12)).
higher. Thus, it is considered possible to evaluate the
relationship between chemically bound water and SH2O λ = Vs λs + Vl λl + Vg λg (9)
on the same curve.
1
λ= (10)
3.4 Thermal conductivity
(V + V )
2

Figure 19 shows the development of thermal conduc- Vs l g


+
tivity of the hardened cement pastes. As shown in this λs (V λ + V λ )
l l g g
figure, the thermal conductivity of hardened cement
paste shows a tendency to slow down after increasing up
to around the age of 7 days for all parameters. Further,

⎪⎪λ =
a
+ bλs + c ⋅
(Vl λl + Vg λg )
after peaking around the age of 28 days, thermal con- ⎨
d 1− d
+ (Vl + Vg ) (11)
ductivity tends to decline for some of the parameters. ⎪ λs λl
Focusing on differences in water-cement ratio, the ⎩⎪a + b + c = 1, ad + b = Vs , b  0, d = 0.97
thermal conductivity of hardened cement paste was
Vg
confirmed to tend to be higher for W/C=0.40 compared
⎛ 1 ⎞Vg +Vl
with W/C=0.55. Moreover, looking at differences in ⋅ ⎡⎣Vs λs + (1 − Vs ) λl ⎤⎦ ⋅ λlVl ⋅ λg g
Vs
λ =⎜ ⎟
V
(12)
cement type, the thermal conductivity of hardened ce- V
⎝ s⎠
ment paste was found to be almost the same for N and M,
and tended to be lower for L. The possibility of evalu- where Vs = volume ratio of solid phase (vol./vol.), Vl =
ating the development of thermal conductivity of hard- volume ratio of liquid phase (vol./vol.), Vg = volume ratio
ened cement paste through previously proposed rules of of gas phase (vol./vol.), λs = thermal conductivity of
mixture was examined. Four rules of mixture were con- solid phase (W/(m ・ K)), λl = thermal conductivity of
sidered, namely the parallel model, which uses the liquid phase (=0.6W/(m・K)), λg = thermal conductivity
arithmetic mean, the series model, which uses the har- of gas phase (= 0.026W/(m・K)), and a to d = constants.
Rule of mixture evaluation using each of the
above-mentioned models for the solid, liquid, and gas
phases was attempted.
The evaluation procedure consisted in subtracting the
contributions of the liquid phase and the gas phase from
the experimental values of thermal conductivity of
hardened cement paste. With regard to the contribution to
thermal conductivity of the solid phase thus obtained, the
average of all the plots was used as the solid phase
thermal conductivity. Using the identified solid phase
thermal conductivity and the thermal conductivities of
the liquid phase and gas phase, the thermal conductivity
of hardened cement pastes was estimated and the results
were compared with the experimental values. Table 4
Fig. 19 Thermal conductivity of cement pastes. lists the estimated solid phase thermal conductivity val-
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 211

Fig. 20 Comparison of predicted thermal conductivity evaluated by different models with experimental results.

Table 4 Estimated thermal conductivity of solid phase in the resultant physical properties, i.e. compressive
cement past. strength, Young's modulus, Poisson's ratio, water vapor
Thermal conductivity λs adsorption specific surface area, and thermal conductiv-
Model ity. Further, beneficial empirical formulas correlating
(W/(m・K))
Parallel model 1.54 phase compositions with physical properties of hardened
Series model 5.81 cement paste at sealed condition were proposed, and the
W&Mmodel 1.58 backgrounds of these empirical formulas were discussed.
Deguchi model 3.04 Followings are the summary of the obtained experi-
mental results:
ues for each rule of mixture, and Figure 20 shows a − Compressive strength of hardened cement paste can be
comparison of the predicted thermal conductivity of evaluated as a function of gel to space ratio, which is
hardened cement paste using the obtained solid phase originally proposed by Powers.
thermal conductivity results with the experimental values. − Young’s modulus of hardened cement paste was a
As shown in Fig. 20, the parallel model and W&M function of the product of density and gel to space ra-
model are found to be well suited as mixture models tio.
owing to their high coefficient of determination. − Poisson’s ratio of hardened cement paste was also a
These results are thought to be attributable to the fact function of gel to space ratio.
that the thermal conductivity of hardened cement paste − Water vapor BET surface area of hardened cement
occurs mostly as parallel conductivity of the solid phase dried at the saturation to the equilibrium with saturated
and liquid phase (parallel model), and conductivity in LiCl solution for 2 weeks resulted in a function of
series of the solid phase and liquid phase (series model) chemically bound water.
does not occur to any great extent. Given that the struc- − Thermal conductivity of hardened cement paste at
ture of hardened cement paste is formed by the solid sealed condition is well-predicted by the parallel
phase, this can be said to be reasonable. For the purpose model considering the volume fraction of solid, void,
of simple evaluation, the parallel model appears to be a and liquid.
sufficiently useful evaluation method.
Acknowledgements
4. Conclusion This research was partially supported by Japan Society
for the Promotion of Science (Project Number: 21686052)
As a basic research for predicting the properties of con- and the framework of “Japan Ageing Management Pro-
crete, this study experimentally obtained the changes in gram on System Safety” project sponsored by the Nu-
phase composition for the hydration process in two wa- clear and Industrial Safety Agency, Japan (NISA) and
ter-cement ratios and three types of Portland cement and Nuclear Regulation Authority (NRA), Japan.
I. Maruyama and G. Igarashi / Journal of Advanced Concrete Technology Vol. 12, 200-213, 2014 212

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