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T R A N S M IS S ION PART S

Instructions

Hyundai/Kia A6GF1, A6LF1/2/3, A6MF1/2


Oversized 3–5–R Pressure

3/5/Reverse &
Control Bore

Underdrive Pressure
Control Valve Kit Spring
Valve
Solenoid
TOOL Snout
Part No. Sleeve
R

102741-13K
EQ
D

UIRE

• Valve Spring
Underdrive Pressure
Control Bore
• Spring
Valve Solenoid
• Solenoid Snout Sleeve
Snout
NOTE: Kit can be used in either of two Sleeve
locations: 3/5/Reverse and Underdrive
pressure control bores. Tool
Kit
A6MF2 Outer
Valve Body

Tool Kit
Part No.
F-102741-TL13 
CAUTION: Prior to removal of spring adjustment plug, measure and record distance from
end of plug to the casting. This dimension must be matched during reassembly.
• Reamer CAUTION

• Reamer Jig 1. Disassembly Figure 1


• Guide Pin a. Remove and save OE adjustment plug
NOTE: Sonnax “F-Tool” kits designed to retaining clip.
service a specific bore require the VB-FIX, b. Measure and record adjustment plug-to-
a self-aligning valve body reaming fixture.
More information and instructions can be
casting distance, then remove and save
found online at www.sonnax.com. OE adjustment plug (Figure 1).
c. Remove OE solenoid retaining bracket
and solenoid. Set both aside for reuse.
d. Remove and discard OE valve and spring.

2. Bore Reaming
Ream 3-5-R pressure control valve bore or
Underdrive pressure control valve bore
(for reaming instructions/reamer care, please visit www.sonnax.com). Sonnax reaming tool kit
F-102741-TL13 and VB-FIX are required for this operation.

3. Installation & Assembly


a. Be
 certain all debris has been removed from valve bore and body.
b. R
 einstall OE spring adjustment plug and set to the reference dimension noted in disas-
sembly procedure, then reinstall OE adjustment plug retaining clip.

©2015 Sonnax Industries, Inc. 102741-13K-IN 01-21-15


800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
T R A N S M IS S ION PART S
3/5/REVERSE & UNDERDRIVE PRESSURE CONTROL VALVE KIT 102741-13K, F-102741-TL13 Instructions

3. Installation & Assembly continued Figure 2


Sonnax Solenoid

NOTE: To reduce pressure loss past the spring adjustment plug threads, an Snout Sleeve
ATF-compatible thread sealant can be used. Permatex® 24163 surface prep
activator combined with blue Threadlocker works well for this purpose. Chamfer facing
Compound used must not create a permanent set. away from the
solenoid body.
c. Install Sonnax spring, followed by Sonnax valve; ensure spring is secured in
valve spring pocket during installation. Installed
d. Clean solenoid snout and inside of Sonnax solenoid sleeve. Apply a drop of Sonnax Sleeve
Solenoid on Solenoid
green retaining compound (Loctite® 609 or equivalent)inside solenoid sleeve.


WARNING: Avoid applying retaining compound near feed holes in sleeve.
WARNING

e. Use arbor press to install solenoid sleeve onto solenoid snout, large OD cham-
fer facing away from the solenoid body. Use least force necessary, applied
smoothly, setting sleeve flush with end of snout (Figure 2).


CAUTION: Ensure holes are oriented over ports in the solenoid snout.
Carefully wipe away excess retaining compound.
CAUTION

f. Reinstall OE solenoid and solenoid retaining bracket.

4. Final Testing
Vacuum testing at the port(s) indicated holds the recommended minimum Sonnax solenoid snout sleeve installed on solenoid.
18 in-Hg (Figure 3).

18"-Hg Figure 3
15
20 10
25 5
30 0
VACUUM
TEST

3–5–R Pressure Underdrive Pressure


Control Bore Control Bore

A6MF2 Outer Valve Body

©2015 Sonnax Industries, Inc. 102741-13K-IN 01-21-15


800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2

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