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05 Connections
6 Connections
WARNING
The converters are operated at high voltages.
Disconnect the power supply before making any connections!
Only qualified personnel who are thoroughly familiar with all safety notices contained in the
operating instructions as well as erection, installation, operating and maintenance instructions
should be allowed to work on these devices.
Non-observance of the safety instructions can result in death, severe personal injury or
substantial property damage.
Failure to make the correct connections may result in irreparable damage to the unit.
Voltage may be present at the power and control terminals even when the motor is stopped.
The snubber capacitors might still be carrying hazardous voltage after isolation from the
supply. For this reason, the converter must not be opened for at least two minutes after switch-
off.
When working on the open converter, remember that live parts are exposed. The unit must
always be operated with the standard front covers in place.
The user is responsible for ensuring that the motor, SIMOREG converter and other devices are
installed and connected up in accordance with the approved codes of practice of the country
concerned and any other regional or local codes that may apply. Special attention must be paid
to proper conductor sizing, fusing, grounding, isolation and disconnection measures and to
overcurrent protection.
These converters contain hazardous rotating machinery (fans) and control rotating mechanical
components (drives). Death, serious bodily injury or substantial property damage may occur if
the instructions in the relevant operating manuals are not observed.
The successful and safe operation of this equipment is dependent on careful transportation,
proper storage and installation as well as correct operation and maintenance.
NOTE
These installation instructions do not purport to handle or take into account all of the equipment
details or versions or to cover every conceivable operating situation or application. If you require
more detailed information, or if special problems occur, which are not handled in enough detail
in this document, please contact your local Siemens office.
The contents of these installation instructions are not part of an earlier or existing agreement or
legal contract and neither do they change it. The actual purchase contract represents the
complete liability of the A&D Variable-Speed Drives Group of Siemens AG. The warrant
conditions, specified in the contract between the two parties, is the only warranty which will be
accepted by the A&D Variable-Speed Drives Group. The warranty conditions specified in the
contract are neither expanded nor changed by the information provided in the installation
instructions.
Noise immunity defines the behaviour of a piece of equipment when subjected to electromagnetic
disturbance. The Product Standard regulates the requirements and assessment criteria for the
behaviour of equipment in industrial environments. The converters in this description comply with
this Standard (Section 6.1.2.3).
6.1.2.1 General
Since drives can be operated in a wide range of differing environments and the electrical
components used (controls, switched-mode power supplies, etc.) can widely differ with respect to
noise immunity and radiation, any mounting/installation guideline can only represent a practical
compromise. For this reason, EMC regulations do not need to be implemented to the letter,
provided that measures are checked out on a case by case basis.
In order to guarantee electromagnetic compatibility in your cabinets in rugged electrical
environments and fulfil the standards specified by the relevant regulatory bodies, the following
EMC regulations must be observed when designing and installing cabinets.
Rule 9
The shields of digital signal cables must be connected to ground at both ends (source and
destination). If there is poor potential bonding between the shield connections, an additional
potential bonding cable of at least 10 mm² must be connected in parallel to the shield to reduce the
shield current. Generally speaking, the shields can be connected to the cabinet housing (ground 2))
at several points. The shields may also be connected at several locations outside the cabinet.
Foil-type shields should be avoided. Their shielding effect is poorer by a factor of 5 as compared to
braided shields.
Rule 10
The shields of analog signal cables may be connected to ground at both ends (conductively over a
large area) if potential bonding is good. Potential bonding can be assumed to be good if all metal
parts are well connected and all the electronic components involved are supplied from the same
source.
The single-ended shield connection prevents low-frequency, capacitive noise from being coupled
in (e.g. 50 Hz hum). The shield connection should then be made in the cabinet. In this case, the
shield may be connected by means of a sheath wire.
The cable to the temperature sensor on the motor (X174:22 and X174:23) must be shielded and
connected to ground at both ends.
Rule 11
The RI suppression filter must always be mounted close to the suspected noise source. The filter
must be mounted over the largest possible area with the cabinet housing, mounting plate, etc.
Incoming and outgoing cables must be routed separately.
Rule 12
To ensure adherence to limit value class A1, the use of RI suppression filters is obligatory.
Additional loads must be connected on the line side of the filter.
The control system used and the other wiring in the cubicle determines whether an additional line
filter needs to be installed.
Rule 13
A commutating reactor must be installed in the field circuit for controlled field supplies.
Rule 14
A commutating reactor must be installed in the converter armature circuit.
Rule 15
Unshielded motor cables may be used in SIMOREG drive systems.
The line supply cable must be routed at a distance of at least 20 cm from the motor cables (field,
armature). Use a metal partition if necessary.
Footnotes:
1) Signal cables are defined as:
Digital signal cable: Analog signal cable.:
Pulse encoder cables e.g. + 10 V setpoint cable
Serial interfaces, e.g. PROFIBUS-DP
2) The term "Ground" generally refers to all metallic, conductive components which can be
connected to a protective conductor, e.g. cabinet housing, motor housing, foundation grounder,
etc.
Figures 2a -2d show details of different shield connection techniques with ordering source
information.
Control trans-
former for fan
s SIMOREG DC Master
Fig. 1c or 1d
Circuit-breakers Shield connection
Fuse-links/miniature
circuit-breakers
Commutating
reactor for field Main contactor
Fig. 1e
Circuit breaker
Line filter
Converter filter
Fig. 1b 3AC
Shield rail
Connecting terminals
Shield rail
Fuse-links
Fuse-links
Connecting terminals Main switch
Cable duct
Shield rail
Fig. 1a
Commutating reactor
Cable duct
Terminals
XF2
XF1
X161
X171
XP
XR
XS
XT
X162
X172
X163
X173
X164
X174
X175
XP
XR
XS
XT
X171
X172
X173
X174
X175
L1
L1
L2
L2
L3
L3
Mains connection
NETZ/LINE LAST/LOAD
Connect the
PE conduct
Fig. 1e: Line filter for SIMOREG DC Master 6RA70 electronics power supply
Shield connections:
Variant 1: Variant 2:
Fig. 2a: Terminal on a copper busbar, max. Fig. 2b: Terminal on copper busbar, max. cable
cable diameter 15 mm diameter 10 mm
Caution!
Note: Note:
Terminals: Terminals:
5 mm busbar thickness Order No. 8HS7104,
Order No. 8US1921-2AC00 8HS7104, 8HS7174, 8HS7164
10 mm busbar thickness
Order No. 8US1921-2BC00
Variant 3: Variant 4:
Fig. 2c: Metallized tubing or cable ties on a bare Fig. 2d: Clamp and metallic mating piece on a
metal comb-type/serrated rail cable clamping rail
Note: Note:
5) 4)
3)
NC
1) 2)
5N1 5U1 5W1 5N1 5U1 5W1 3U1 3W1 1U1 1V1 1W1
Power supply input Field Armature
either 230V or 400V
1) The commutating reactor in the field circuit is dimensioned for the rated motor field current.
2) The commutating reactor in the armature circuit is dimensioned for the motor rated current in
the armature.
The line current equals DC times 0.82.
3) The RI suppression filter for the armature circuit is dimensioned for the motor rated current in
the armature.
The line current equals DC times 0.82
4) The RI suppression filter for the electronics power supply alone with 400 V is dimensioned
for ≥1A.
The RI suppression filter for the field circuit and electronics power supply with 400 V is
dimensioned for the rated current of the motor field plus 1A.
5) The RI suppression filter for the electronics power supply with 230 V is dimensioned for ≥2A.
CAUTION
When RI suppression filters are installed, commutating reactors must always be inserted
between the filter and device input to decouple the surge suppression circuits and protect the X
capacitors.
The commutating reactors must be selected from Catalog DA93.1. The RI suppression filters
must be selected from Catalog DA93.1 or according to the table of EPCOS filters below.
Terminal Dimensions
Rated current
RI suppression filter cross-section Weight HxWxD
RI suppression (mm²)
Order number (kg) (mm)
filter (A)
Holes for M . .
8 B84143-G8-R11* 4 mm² 1,3 80 x 230 x 50
20 B84143-G20-R11* 4 mm² 1,3 80 x 230 x 50
36 B84143-G36-R11* 6 mm² 2,8 150 x 280 x 60
50 B84143-G50-R11* 16 mm² 3,3 150 x 60 x 330
66 B84143-G66-R11* 25 mm² 4,4 150 x 330 x 80
90 B84143-G90-R11* 25 mm² 4,9 150 x 330 x 80
120 B84143-G120-R11* 50 mm² 7,5 200 x 380 x 90
150 B84143-G150-R11* 50 mm² 8,0 200 x 380 x 90
220 B84143-G220-R11* 95 mm² 11,5 220 x 430 x 110
For further technical data about RI suppression filters, please refer to the Operating Instructions:
SIMOVERT Master Drives RI Suppression Filters EMC Filters, Order number:
6SE7087-6CX87-0FB0.
I 1 = g × 0.817 × I d
where Id DC current of operating point under investigation
where g Fundamental factor (see above)
The harmonic currents calculated from the above tables are valid only for
Uv2 0
SK =
XN
(VA )
where
U v0
X N = X K − X D = 0.03536 × − 2πf N × LD (Ω )
Id
and
Uv0 No-load voltage in V at the converter supply connection point
Id DC current in A of operating point under investigation
fN Line frequency in Hz
LD Inductance in H of commutating reactor used
XD Impedance of the commutating reactor
XN Impedance of the network
XK Impedance at the converter terminals
A separate calculation must be performed if the actual values for short-circuit power SK and/or
armature inductance La deviate from the values calculated on the basis of the above equations.
Example
Let us assume that a drive has the following data:
Uv0 = 400 V
Id = 150 A
fN = 50 Hz
LD = 0.169 mH (4EU2421-7AA10 where ILn = 125 A)
When
400
X N = 0.03536 × − 2π × 50 × 0.169 × 10 −3 = 0.0412Ω
150
the required system short-circuit power at the converter supply connection point is as follows:
400 2
SK = = 3.88MVA
0.0412
and the required motor armature inductance as follows:
400
La = 0.0488 × = 2.60mH
50 × 150
The harmonic currents Iν listed in the tables above (where I1 = g x 0.817 x Id for firing angles α =
20° and α = 60°) apply only to the values SK and La calculated by the above method. If the
calculated and actual values are not the same, the harmonics must be calculated separately.
For the purpose of dimensioning filters and compensation circuits with reactors, the harmonic
values calculated by these equations can be applied only if the values calculated for SK and La tally
with the actual values of the drive. If they do not, they must be calculated separately (this is
especially true when using compensated motors as these have a very low armature inductance).
6.2.1
210 1) S_IMP Rx+/Tx+
P24_S 3AC 50-60Hz, 400V-575V
BA
211 Rx-/Tx-
Binary 212 1AC 50-60Hz, 230V
select inputs T/R Rx+/Tx+
213 BA
Rx-/Tx- X165 Parallel switch
214 interface
R/T Rx+/Tx+
215 BA (2x)
Rx-/Tx- K1
216
1
217 Clk Rx+/Tx+
NC
M BA
X161 Rx-/Tx-
X166
or
1V1
1U1
1W1
103
104
5U1
5W1
5N1
5U1
5W1
5N1
105
106
107
108
204 X164 Tx+ 61
Motor
temperature 205 Tx- 62
M
# XT XS XP XP
BA ES/
Siemens AG 6RX1700-0AD76
KTY84 / PTC + Rx+/Tx+ 63
X164 P24
8-270V
8 Rx-/Tx- 64
9 # RS485 BA
M E-Stop
M 65
∼ =
10 M
X162 Analog
11 # D 18 tacho XR
M
A 109
M 19 E-Stop
44 1) D 20 Power ON 110
P24_S
K1
A
45 21
51 X7
42 M
52 X3.4
43
M M 53 X3.1
X163 P24 Armature current Load
X110 / X111 X163
CUD2 (optional) C98043-A7006 X3.2
X3.3
Supply voltage
∼ X11-X16
1 CUD1 Tx+ 56 armature
∼ X21-X26
M X110 / X111 ∼
10k 2 Tx-
P10 ± 1% / 10 mA 57 ∼ 3U1 3W1
Main +
BA Armature voltage
setpoint 3 Rx+/Tx+ 58 =
N10 ± 1% / 10 mA
= C98043-A7010 /
4 Rx-/Tx- 59
U/I
Gating pulses armature C98043-A7014+15 XF1
M X101
5 # RS485 BA 60
M
6 X172 Supply voltage field X102
U/I I act 12
∼
7 # ∼
KTY84 / PTC M 13 Gating pulses field
22
D 14
23 # A
M 15 Field current actual value
Open- and f Shunt
24 M D 16 U
closed-loop
X174 A
control for M 17 Fan control and monitoring
34 1)
P24_S armature X175
35 and field
M 46 X102
36
M 47
Switch-on/ 37
shutdown 48 C98043-A7002 / A7003 - +
Enable signal 38 X101 XF2
54
Block diagram with recommended connection
39 P24 M
X171 3D 3C 1C1 1D1
X171 M Selection
Analog tacho # C98043-A7005 (1D1) (1C1)
5/15V
26 P15 2)
=
Supply Armature current
27 200mA max.
M
∼
28 & M
Track 1 > COMP RS232 / RS485 to X300 PMU
29 X>Y
1) P24_S total max. 200mA G
30 RS485
COMP 2) is required for 4Q converters 1
Track 2 > X109 X108 BA
31 X>Y +
EEPROM BA = electronically switchable bus termination
32 RS232 U/I = electronically switchable voltage / current input
Zero mark > COMP M
33 X>Y BA
C98043-A7009
X173 X107 Rear panel wiring 2
C98043-A7001 X300
2
TB and CB boards to OP1S
6-17
Connections
1 2 3 4 5 6 7 8 9 10 11 12
6-18
210 P24_S
1) S_IMP Rx+/Tx+ 3AC 50-60Hz, 400V-575V
6.2.2
BA
211 Rx-/Tx-
Binary 212 1AC 50-60Hz, 230V
select inputs T/R Rx+/Tx+
213 BA
Rx-/Tx- Parallel switch
Connections
X165
214 interface
R/T Rx+/Tx+
215 BA (2x)
Rx-/Tx- K1
216
1
217 Clk Rx+/Tx+
NC
M BA
X161 Rx-/Tx-
X166
or
1V1
1U1
1W1
103
104
5U1
5W1
5N1
5U1
5W1
5N1
105
106
107
108
204 X164 Tx+ 61
Motor
temperature 205 Tx- 62
M
# XT XS XP XP
BA ES/
KTY84 / PTC + Rx+/Tx+ 63
X164 P24
8-270V
8 Rx-/Tx- 64
9 # RS485 BA
M E-Stop
M 65
∼ =
10 M
X162 Analog
11 # D 18 tacho XR
M
A 109
M 19 E-Stop
44 1) D 20 Power ON 110
P24_S
K1
A
45 21
M M Electronics power supply K1
40 X164
Binary 50 X6
41
Converters: 210A to 280A
6.2.3
NC
M BA
X161 Rx-/Tx-
X166
or
1V1
1U1
1W1
4V1
4W1
4U1
103
104
5U1
5W1
5N1
5U1
5W1
5N1
105
106
107
108
204 X164 Tx+ 61
Motor
temperature Tx- 62
Siemens AG 6RX1700-0AD76
205
M
# XT XS XP XP
BA ES/
KTY84 / PTC + Rx+/Tx+ 63
X164 P24
8-270V
8 Rx-/Tx- 64
9 # RS485 BA
M E-Stop ∼
M 65 =
10 M
X162 Analog
11 # D 18 tacho XR
M M
A 109
M 19 E-Stop 3~
D 110
K1
A
45 21
M M Electronics power supply K1
40 X164
Binary 50 X6
select inputs 41 Temperature monitoring
51 X7
42 M
52 X3.4
43
M M 53 X3.1
X163 P24 Armature current Load
X110 / X111 X163
CUD2 (optional) C98043-A7006 X3.2
X3.3
Supply voltage
∼ X11-X16
1 CUD1 Tx+ 56 armature
∼ X21-X26
M X110 / X111 ∼
10k 2 Tx-
P10 ± 1% / 10 mA 57 ∼ 3U1 3W1
Main +
setpoint 3 BA Armature voltage
N10 ± 1% / 10 mA Rx+/Tx+ 58 =
= C98043-A7004 /
4 Rx-/Tx- 59 XF1
U/I
Gating pulses armature C98043-A7014+15
5 M X101
# RS485 BA 60
M
6 X172 Supply voltage field X102
U/I I act 12
∼
7 # ∼
KTY84 / PTC M 13 Gating pulses field
Converters: 400A to 3000A with a 3-phase fan
22
D 14
23 # A
M 15 Field current actual value
Open- and f Shunt
24 M D 16 U
closed-loop
X174 A
control for M 17 Fan control and monitoring
34 1)
P24_S armature X175
35 and field X75
M 46 X102 Fan control
36 and monitoring or
M 47
Switch-on/ air flow monitoring
37 48
shutdown C98043-A7002 / A7003 - +
Enable signal 38 X101 XF2
M 54
39 P24
X171 3D 3C 1C1 1D1
X171 M Selection
Analog tacho # C98043-A7005 (1D1) (1C1)
5/15V
26 P15 2)
=
Supply Armature current
27 200mA max.
M
∼
28 & M
Track 1 > COMP RS232 / RS485 to X300 PMU
29 X>Y
1) P24_S total max. 200mA
30 RS485 2) is required for 4Q converters G
COMP 1
Track 2 > X109 X108 BA
31 X>Y + BA = electronically switchable bus termination
EEPROM
32 RS232 U/I = electronically switchable voltage / current input
Zero mark > COMP M
33 X>Y BA
C98043-A7009
X173 X107 Rear panel wiring 2
C98043-A7001 X300
2
TB and CB boards to OP1S
6-19
Connections
1 2 3 4 5 6 7 8 9 10 11 12
6-20
210 P24_S
1) S_IMP Rx+/Tx+ 3AC 50-60Hz, 400V-690V
6.2.4
BA
211 Rx-/Tx-
Binary 212 1AC 50-60Hz, 230V
select inputs T/R Rx+/Tx+
213 BA
Rx-/Tx- Parallel switch
Connections
X165
214 interface
R/T Rx+/Tx+
215 BA (2x)
Rx-/Tx- K1
216
1
217 Clk Rx+/Tx+
NC
M BA
X161 Rx-/Tx-
X166
or
1V1
1U1
1W1
4U1
4N1
103
104
5U1
5W1
5N1
5U1
5W1
5N1
105
106
107
108
204 X164 Tx+ 61
Motor
temperature 205 Tx- 62
M
# XT XS XP XP
BA ES/
KTY84 / PTC + Rx+/Tx+ 63
X164 P24
8-270V
8 Rx-/Tx- 64
9 # RS485 BA
M E-Stop
M 65
∼ =
10 M
X162 Analog
11 # D 18 tacho XR
M
A 109
M 19 E-Stop M
44 1) D 20 Power ON 110
P24_S 1~
K1
A
45 21
M M Electronics power supply K1
40 X164
Binary 50 X6
select inputs 41 Temperature monitoring
51 X7
42 M
52 X3.4
43
M M 53 X3.1
X163 P24 Armature current Load
X110 / X111 X163
CUD2 (optional) C98043-A7006 X3.2
X3.3
Supply voltage
∼ X11-X16
1 CUD1 Tx+ 56 armature
∼ X21-X26
M X110 / X111 ∼
10k 2 Tx-
P10 ± 1% / 10 mA 57 ∼ 3U1 3W1
Main +
setpoint 3 BA Armature voltage
N10 ± 1% / 10 mA Rx+/Tx+ 58 =
= C98043-A7014+15
4 Rx-/Tx- 59 XF1
U/I
Gating pulses armature
5 M X101
# RS485 BA 60
M
6 X172 Supply voltage field X102
U/I I act 12
∼
7 # ∼
Converters: 450A to 850A with a 1-phase fan
NC NC NC
1) 1) 1)
L1 L2 L3 5N1 5W15U1 3U13W1 1U1 1V1 1W1 L1 L2 L3 5N1 5W15U1 3U13W1 1U1 1V1 1W1 L1 L2 L3 5N1 5W15U1 3U13W1 1U1 1V1 1W1
Fan Power Field Armature Fan Power Field Armature Fan Power Field Armature
supply supply supply
3) 2) 3) 2) 3) 2)
5) 5) 5)
Master Slaves
U800 = 1 Paralleling interface active U800 = 2 Paralleling interface active
U800 = 2 if a SIMOREG CCP is Use master firing pulses
used
U803 = 0 "N+1 mode" not active
U804.01 = 30 control word 1 U804.01 = 32 status word 1
U804.02 = 31 control word 2
U804.03 = 167 Actual speed value
U805 = 1 (bus termination) on the two end units
(at both physical ends of the bus cable)
0 (no bus termination) on all other units
U806 = 12 master for one slave U806 = 2 1 slave
13 master for 2 slaves U806 = 2 and 3 2 slaves
14 master for 3 slaves U806 = 2, 3 and 4 3 slaves
15 master for 4 slaves U806 = 2,3,4 and 5 4 slaves
16 master for 5 slaves U806 = 2,3,4,5 and 6 5 slaves
Set U806.02 like U806.01 Set U806.02 like U806.01
P082 <> 0 operating mode for field P082 = 0 internal field is not used
Set P083 depending on the source of the P083 = 4 Freely connected actual speed value
actual speed value
P609 = 6023 Use actual speed value of master
Rated motor current Rated motor current
P100 = P100 =
Number of SIMOREG units Number of SIMOREG units
Set P648, P649 depending on the source P648 = 6021 Use control word 1 from master
of the control word
P649 = 6022 Use control word 2 from master
P821.01 = 31 Suppress alarm A031
P110 = Actual armature resistance P110 = set as on master
x no. of SIMOREG converters
P111 = set as on master
P111 = Actual armature inductance
x no. of SIMOREG converters
The optimization run for current controller
and precontrol (P051 = 25) sets these
parameters correctly.
For further details about the operating principle of parallel connections between SIMOREG
converters, please refer to Section 8, Function Diagrams, Sheet G195 (paralleling interface).
Notes:
• Control commands "Switch-on/Shutdown", "Enable operation", "Emergency stop" etc. must be
connected to a group of parallel-connected SIMOREG converters via the master device.
Terminals 37 and 38 must be permanently connected to terminal 34 on the slave !
• Optimization runs must be started on the master device. All slaves must be connected and
ready to run when optimization is started.
6.3.2.2 Operating mode "N+1 mode" (Redundancy mode of the armature supply)
NOTE
An intact paralleling connection is essential for the redundancy mode of the armature supply. The
“master” function cannot be transferred if the paralleling cable is interrupted.
If the electronics supply for one unit fails, the complete drive must be shut down before it is
restored.
When the master is active, it sends the values set in accordance with U804.01 to 05. If a fault
occurs on the master (i.e. after the “master” function has been transferred to the standby master), it
sends the values set in accordance with U804.06 to 10.
When the standby master operates as a slave (i.e. when the master is active and functioning
correctly), it sends the values set in accordance with U804.01 to 05. When the standby master is
operating as the master (i.e. after the “master” function has been transferred owing to a fault on the
master), it sends the values set in accordance with U804.06 to 10.
For further details about the operating principle of SIMOREG units connected in parallel, see
Section 8, Function diagrams, Sheet G195 (Paralleling interface).
Notes:
• Control commands “Switch-on/Shutdown”, “Enable operation”, “Emergency stop” etc. must be
connected to a group of parallel-connected SIMOREG converters via the master device AND
the “standby” master device.
Terminals 37 and 38 must be permanently connected to terminal 34 on the slaves.
• The speed setpoint and the actual speed must be connected to a group of parallel-connected
SIMOREG converters via the master device AND the “standby” master device.
• All parameters except for those in the above list must be set identically on the master and the
standby master.
• Optimization runs must be started on the master device. All slaves must be connected and
ready to run when optimization is started.
The parameters described above enable the armature current to continue flowing without
interruption if a fuse blows in the armature or field power section (on any one power section), a
fault message appears on any one device or the electronics supply fails on any one device
(master, standby master or slave).
CAUTION
As soon as the paralleling connection is interrupted (either by unplugging the paralleling cable or
if the electronics supply voltage for the master fails), the master/slave assignment can no longer
be guaranteed to function correctly.
The electronics supply voltage for the standby master must be switched off before the
electronics supply voltage for the master is restored (in order to prevent two masters from being
simultaneously active).
NOTE
An intact paralleling connection is essential for the redundancy mode of the field supply and the
electronics supply voltage for the master and the standby master must likewise be intact.
If redundancy of the field supply needs to be maintained even if the electronics supply voltage for
the master or the standby master fails, the total actual motor field current must be externally
sensed. This value must be fed to the master and the standby master by means of P612.
Notes on commissioning:
• The following parameters must be identically set on the master and the standby master in
addition to the above-mentioned parameters, after all the necessary connections have been
made: P076.02, P078.02.
• The field supply must be optimized on the master. Optimization runs must be started on the
master device for this purpose (current controller optimization run, …, recording of field
characteristics). All slaves must be connected and ready to run when optimization is started.
After the field supply for the master has been optimized, the following master parameters must be
read and set to the same values on the standby master: P081, P102, P103, P112, P115 to P139,
P255, P256, P275, P276 as well as all field-specific settings that may have been made (see
Section 8, Function diagrams, Sheets G165 and G166).
6-26
6.4.1
AC 380 to 460V or AC 190 to 230V
Connections
NC
1U1 1V1 1W1 3 2 1 3 2 1
XP XP
XU1 XV1 XW1 5N1 5W1 5U1 5N1 5W1 5U1
R100 ϑ a
F2 F1 F2 F1
M1A M1A M1A M1A
X7 T2, T3 X3-1 B600
X102 Primary conductor on K k K k X3-4 B603
X6 L1: 15A-converters
fed through 2x T2 T3 X3-3
R76
R75
L2: 30A-converters L l L l X3-2
fed through 1x
a = Rheytherm 120 2.5mm2 B602 B601
All cables are Betatherm 145 1mm2 unless otherwise designated
XU2 XV2 XW2
Converters: 30A, 1Q
to A7009 - X101
X14 X11 X16 X13 X12 X15
G2 G1 G2 G1 G2 G1
A A A X13
X13-2 K
13 1 G1
V1+V4 V3+V6 V5+V2 X13-1
K K K V3
AK
2 G2
+
X16-1 V6
AK AK AK 16 X16
X16-2
A
XC2 XD2
a a
C98043-A7002 XC1 C98043-A7010 XD1 C98043-A7002
1U1 1D1 1V1 1C1 1W1
1C1 1D1
X75-1 F2 F1 F2 F1
M1A M1A M1A M1A
a = copper busbar 20 x 3 B600
X3-1
b = copper busbar 20 x 5 X102 B603
K k K k X3-4
Siemens AG 6RX1700-0AD76
c = Raychem 44A0311-20-9
All cables are Betatherm 145 1mm2 unless otherwise designated T2 T3 X3-3
R76
R75
L l L l X3-2
G (Gate) leads ⇒ yellow
B602 B601
K (cathode) leads ⇒ red
11 1
X11-1 X14-1
X6 K A
V1 + V4
X101
13 1
X16-2
X13-1 X16-1
G1 AK G2 2 16
X13-2
to A7009 - X101
K A
V3 + V6
A A A K A
X25-1
X25-2 Tacho ± 270V
V5 + V2 103
Tacho XT
K K K Tacho ground
104
C
V1 + V4 V3 + V6 V5 + V2 105 ES/S
AK AK AK 106 P24/ES
c X_AC c XS
C (L+) D (L-) ES/P
107
108 ES/P_Reset
C98043-A7007
T2 T3 109 NS
XR
C (L+) X_AC D (L-) 110 NS
1C1 1D1
6-27
Connections
a = copper busbar 20 x 3
6-28
1U1 1V1 1W1
b = copper busbar 20 x 5 6.4.3
c = Raychem 44A0311-20-9 X92-2 E302 AC 380 to 460V or AC 190 to 230V
All cables are Betatherm 145 1mm2 unless otherwise designated X75-4
M NC
G (Gate) leads ⇒ yellow X75-3 3 2 1
Connections
3 2 1
K (cathode) leads ⇒ red C98043- C98043- X92-1
a XP XP
A7014 A7015 X91-2 E301
5N1 5W1 5U1 5N1 5W1 5U1
Cables are designed as specified at ends X75-2
M
X75-1 F2 F1 F2 F1
Arrangement of thyristor modules X91-1 M1A M1A M1A M1A
Top-mounted fad from D... / 210 only X3-1 B600
Converters: 400V / 90A, 125A and 210A X102
K k K k X3-4 B603
460V / 90A and 125A
575V / 125A and 210A T2 T3 X3-3
R76
R75
X14 X11 X16 X13 X12 X15 L l L l X3-2
R100 B602 B601
K2 G2 K1 G1 K2 G2 K1 G1 K2 G2 K1 G1
A A A 11 1
ϑ X11-1 X14-2
X11-2 X14-1
K1 G1 AK K2 G2 2 14
K K K
X7
V1 + V4 V3 + V6 V5 + V2 K A
X6
AK AK AK
V1 + V4
X101
Converters: 90A to 280A, 1Q
T2 T3
13 1
X13-1 X16-2
X13-2 X16-1
1U1 1D1 1V1 1C1 1W1 K1 G1 AK K2 G2 2 16
to A7009 - X101
Converters: 460V / 210A K A
X14 X11 X16 X13 X12 X15
K2 K1 K2 K1 K2 K1 V3 + V6
G2 G1 G2 G1 G2 G1
A A A
15 1
X15-1 X12-2
K K K
X15-2 X12-1
K1 G1 AK K2 G2 2 12
V1 + V4 V3 + V6 V5 + V2
AK AK AK K A
X25-1
X25-2 Tacho ± 270V
V5 + V2 103
Tacho XT
T2 T3 104 Tacho ground
C
105 ES/S
1U1 1D1 1V1 1C1 1W1 106 P24/ES
c X_AC c XS
C (L+) D (L-) ES/P
107
Converters: 460V and 575V / 280A 108 ES/P_Reset
C98043-A7007
X14 X11 X16 X13 X12 X15 109 NS
G2 G1 G2 G1 G2 G1
XR
C (L+) X_AC D (L-) 110 NS
K2 K1 K2 K1 K2 K1
A A A
C98043-A7007
K K K
C (L+) X_AC D (L-)
V1 + V4 V3 + V6 V5 + V2
AK AK AK
C98043-A7002 C98043-A7002
C98043-A7007
b b
T2 T3
1C1 1D1
1U1 1D1 1V1 1C1 1W1
a = copper busbar 30 x 5
6.4.4
Siemens AG 6RX1700-0AD76
X14 X11 X16 X13 X12 X15 R100
T2 T3 X3-3
G2 G1 G2 G1 G2 G1
R75
R76
K2 K1 K2 K1 K2 K1 L l L l X3-2
A A A ϑ B602 B601
11 1
K K K X7 X11-1 X14-2
V1 + V4 V3 + V6 V5 + V2 X11-2 X14-1
K A
T2 T3
V1 + V4
X101
13 1
Converters: 400A to 600A, 1Q
15 1
K K K X15-1 X12-2
V1 + V4 V3 + V6 V5 + V2 X15-2 X12-1
K1 G1 AK K2 G2 2 12
AK AK AK
K A
X25-1
T2 T3 X25-2
V5 + V2 Tacho ± 270V
103
Tacho XT
C 104 Tacho ground
1U1 1D1 1V1 1C1 1W1
105 ES/S
C
R10 R11 106 P24/ES
Converters: 460V / 450A XS
107 ES/P
400V to 575V / 600A R12 R13
108 ES/P_Reset
X14 X11 X16 X13 X12 X15
R14 R15 109 NS
K2 G2 G1 K1 K2 G2 G1 K1 K2 G2 G1 K1 XR
U1 V1 W1 U2 V2 W2 110 NS
A A A
95 96 97 92 93 94
K K K c c
V1 + V4 V3 + V6 V5 + V2
AK AK AK C 91 90 D
C98043-A7002 C98043-A7011 C98043-A7002
b
b
T2 T3
1C1 1D1
6-29
Connections
4U1 4V1 4W1 1U1 1V1 1W1
6-30
6.4.5
AC 380 to 460V or AC 190 to 230V
NC
C98043-A7014 M 3 2 1 3 2 1
Connections
a = copper busbar 60 x 5
3~
b = Raychem 44A0311-20-9 E301 a XP XP
All cables are Bettherm 145 1mm2 unless otherwise designated Fan 5N1 5W1 5U1 5N1 5W1 5U1
T2 T3 X3-3
R76
R75
L l L l X3-2
B602 B601
11 1
R100 ϑ X11-1 X14-2
X11-2 X14-1
K1 G1 AK K2 G2 2 14
Converters: 720A, 1Q
X7
K A
X6
V1 + V4
X101
13 1
X13-1 X16-2
X13-2 X16-1
K1 G1 AK K2 G2 2 16
V3 + V6
AK AK AK
V1 + V4 V3 + V6 V5 + V2
15 1
K K K X15-1 X12-2
X15-2 X12-1
K1 G1 AK K2 G2 2 12
A A A
K1 G1 G2 K2 K1 G1 G2 K2 K1 G1 G2 K2
K A
X25-1
X25-2
X11 X14 X13 X16 X15 X12 V5 + V2
103 Tacho ± 270V
Tacho XT
b Tacho ground
104
105 ES/S
106 P24/ES
XS
107 ES/P
T2 T3 R10 R12 R14 R11 R13 R15
108 ES/P_Reset
U V W U V W
b b 109 NS
91 99 98 91 99 98 XR
1U1 1D1 1V1 1C1 1W1 110 NS
90 90
C98043-A7003 C98043-A7003
a
a
C98043-A7011 C98043-A7011
1C1 1D1
6.4.6
NC
C98043-A7014 M or M 3 2 1 3 2 1
a = copper bar 60 x 5
1~ 3~
b = Raychem 44A0311-20-9 a XP XP
All cables are Betatherm 145 1mm2 unless otherwise designated 5N1 5W1 5U1 5N1 5W1 5U1
C98043-A7015 E301
G (Gate) leads ⇒ yellow Fan
K (Kathoden) leads ⇒ red F2 F1 F2 F1
M1A M1A M1A M1A
X3-1 B600
Cables are sesignated as specified at ends X102
K k K k X3-4 B603
Siemens AG 6RX1700-0AD76
T2 T3 X3-3
R76
R75
L l L l X3-2
B602 B601
11 1
R100 ϑ X11-1 X14-2
X11-2 X14-1
V1 + V4
Converters: 800 to 850A, 1Q
X101
13 1
X13-1 X16-2
X13-2 X16-1
K1 G1 AK K2 G2 2 16
V3 + V6
AK AK AK
V1 + V4 V3 + V6 V5 + V2
15 1
K K K X15-1 X12-2
X15-2 X12-1
K1 G1 AK K2 G2 2 12
A A A
K1 G1 G2 K2 K1 G1 G2 K2 K1 G1 G2 K2
K A
X25-1
X25-2
X11 X14 X13 X16 X15 X12 V5 + V2
103 Tacho ± 270V
Tacho XT
b Tacho ground
104
105 ES/S
106 P24/ES
XS
107 ES/P
T2 T3 R10 R12 R14 R11 R13 R15
108 ES/P_Reset
U V W U V W
b b 109 NS
92 93 94 92 93 94 XR
1U1 1D1 1V1 1C1 1W1 110 NS
90 90
C98043-A7002 C98043-A7002
a
a
C98043-A7011 C98043-A7011
1C1 1D1
6-31
Connections
4U1 4V1 4W1 1U1 1V1 1W1
6-32
6.4.7
AC 380 to 460V or AC 190 to 230V
a = copper busbar 60 x 10 NC
b = Raychem 44A0311-20-9 M 3 2 1 3 2 1
Connections
3~
All cables are Betatherm 145 1mm2 unless otherwise designated XP XP
E301 a
G (Gate) leads ⇒ yellow Fan 5N1 5W1 5U1 5N1 5W1 5U1
K (cathode) leads ⇒ red
F2 F1 F2 F1
Cables are designated as specified at ends M1A M1A M1A M1A
X3-1 B600
K k K k X3-4 B603
T2 T3 X3-3
R76
R75
L l L l X3-2
C98043-A7003 X101
B602 B601
11 1
R100 ϑ X11-1 X14-2
X11-2 X14-1
K1 G1 AK K2 G2 2 14 to A7009 - X101
X7
F1 K A
F4
X6
C98043-A7003
V1 + V4
13 1
Converters: 900A to 950A, 1Q
X13-1 X16-2
X13-2 X16-1
K1 G1 AK K2 G2 2 16
F3 K A
F6
103 Tacho ± 270V
Tacho XT
V3 + V6 104 Tacho ground
Arrangement of thyristor modules
105 ES/S
15 1
X14 X11 X16 X13 X12 X15 X15-1 X12-2 106 P24/ES
XS
X15-2 X12-1 107 ES/P
K1 G1 AK K2 G2 2 12
K2 G2 G1 K1 K2 G2 G1 K1 K2 G2 G1 K1
108 ES/P_Reset
A A A
F5 K A
F2 109 NS
X25-1 XR
110 NS
K K K X25-2
V5 + V2
V1 + V4 V3 + V6 V5 + V2
b
AK AK AK
W2 X102
U2 W1
U1 V2
V1
F1 F4 F3 F6 F5 F2 R10 R12 R14 R11 R13 R15
U V W U V W
b b
91 99 98 91 99 98
90 90
C98043-A7004 C98043-A7004
T2 T3
1C1 1D1
6.4.8
Siemens AG 6RX1700-0AD76
T2 T3 X3-3
R76
L l L l X3-2 R75
C98043-A7002 X101
B602 B601
11 1
R100 ϑ X11-1 X14-2
X11-2 X14-1
K1 G1 AK K2 G2 2 14 to A7009 - X101
13 1
X13-1 X16-2
Converters: 1000 to 1200A, 1Q
X13-2 X16-1
K1 G1 AK K2 G2 2 16
F3 K A
F6
103 Tacho ± 270V
Tacho XT
V3 + V6 104 Tacho Ground
Arrangement of thyristor modules
105 ES/S
15 1
X14 X11 X16 X13 X12 X15 X15-1 X12-2 106 P24/ES
XS
X15-2 X12-1 107 ES/P
K1 G1 AK K2 G2 2 12
K2 G2 G1 K1 K2 G2 G1 K1 K2 G2 G1 K1
108 ES/P_Reset
A A A
F5 K A
F2 109 NS
X25-1 XR
X25-2 110 NS
K K K
V5 + V2
V1 + V4 V3 + V6 V5 + V2
AK AK AK
b
W2 X102
U2 W1
U1 V2
V1
F1 F4 F3 F6 F5 F2 R10 R12 R14 R11 R13 R15
U V W U V W
b b
92 93 94 92 93 94
90 90
C98043-A7004 C98043-A7004
T2 T3
1C1 1D1
6-33
Connections
4U1 4V1 4W1 1U1 1V1 1W1
6-34
a = copper busbar 80 x 10 AC 380 to 460V or AC 190 to 230V 6.4.9
b = copper busbar 50 x 10
c = Raychem 44A0311-20-9 NC
M 3 2 1 3 2 1
All cables are Betatherm 145 1mm2 unless otherwise designated 3~
Connections
E301 a XP XP
G (Gate) leads ⇒ yellow Fan 5N1 5W1 5U1 5N1 5W1 5U1
K (cathode) leads ⇒ red
F2 F1 F2 F1
Cables are designated as specified at ends M1A M1A M1A M1A
X3-1 B600
K k K k X3-4 B603
T2 T3 X3-3
R76
R75
l X101
Converters D485/... and D690/... L L l X3-2
B602 B601
C98043-A7002
Converters D830/... and D1000/...
to A7009 - X101
C98043-A7003
K1 K2
X11-2 X14-2
F112
F111
F141
F142
G1 V1 V4 G2
X11-1 X14-1
11 1 V11 V14 2 14
K1 K2
X13-2 X16-2
F132
F131
F161
F162
G1 V3 V6 G2 Tacho ± 270V
X13-1 X16-1 103
11 1 V13 V16 2 14 Tacho XT
104 Tacho ground
105 ES/S
106 P24/ES
XS
107 ES/P
Converters: 1500 to 2000A, 575V/2200A, 1Q
108 ES/P_Reset
109 NS
XR
K1 K2 110 NS
X15-2 X12-2
F152
F151
F121
F122
G1 V5 V2 G2
X15-1 X12-1
11 1 V15 V12 2 14
c X25-1
X25-2
X7 X6
X102
U1 U2
ϑ V1 V2
W1 W2
R100
b
b
C98043-A7004 C98043-A7004
1C1 1D1
At rear
At front
6-36
a = copper busbar 80 x 10 AC 380 to 460V or AC 190 to 230V
b = copper busbar 50 x 10
c = Raychem 44A0311-20-9 NC
M 3 2 1 3 2 1
All cables are Betatherm 145 1mm2 unless otherwise designated 3~
Connections
E301 a XP XP
G (Gate) leads ⇒ yellow Fan 5N1 5W1 5U1 5N1 5W1 5U1
K (cathode) leads ⇒ red
F2 F1 F2 F1
Cables are designated as specified at ends M1A M1A M1A M1A
X3-1 B600
K k K k X3-4 B603
T2 T3 X3-3
R76
R75
l X101
Converters D485/... and D690/... L L l X3-2
B602 B601
C98043-A7002
Converters D830/... and D1000/...
to A7009 - X101
C98043-A7003
2 K1 K2 2
X11-2 X14-2
F112
F111
F141
F142
1 G1 V1 V4 G2 1
X11-1 X14-1
1 V11 V14 1 4 14
11 1
2 K1 K2 2
X13-2 X16-2
F132
F131
F161
F162
1 G1 V3 V6 G2 1 Tacho ± 270V
X13-1 X16-1 103
1 V13 V16 1 Tacho XT
13 3 6 16
104 Tacho ground
105 ES/S
106 P24/ES
XS
X90 X90 107 ES/P
108 ES/P_Reset
C98043-A7017 C98043-A7017
109 NS
XR
2 K1 K2 2 110 NS
X15-2 X12-2
F152
F151
F121
F122
1 G1 V5 V2 G2 1
X15-1 X12-1
1 V15 V12 1 2 12
15 5
c X25-1
X25-2
X90 X90 D 25
C98043-A7017 C98043-A7017
X7 X6
X102
U1 U2
ϑ V1 V2
W1 W2
R100
6.4.10 Converters: 400V/3000A, 575V/2800A, 690V/2600A, 950V/2200A 1Q
b
b
C98043-A7004 C98043-A7004
1C1 1D1
At rear
At front
NC
1U1 1V1 1W1 3 2 1 3 2 1
Connections
XP XP
XU1 XV1 XW1 5N1 5W1 5U1 5N1 5W1 5U1
R100 ϑ a
F2 F1 F2 F1
M1A M1A M1A M1A
X7 T2, T3 X3-1 B600
X102 Primary conductor on K k K k X3-4 B603
X6 L1: 15A converters
fed through 2x T2 T3 X3-3
R76
R75
L2: 30A converters L l L l X3-2
2
fed through 1x B602 B601
a = Rheytherm 120 2.5mm
All cables are Betatherm 145 1mm2 unless otherwise designated
XU2 XV2 XW2
G (Gate) leads ⇒ yellow
K (cathode) leads ⇒ red
V4 2 24
AK G2
X24-1
2 G2
X14-1 AK X101
14 X14 1
X14-2 G1 X21-1
X21 21
Arrangement of thyristor modules A K X21-2
to A7009 - X101
X14 X11 X16 X13 X12 X15
G2 G1 G2 G1 G2 G1
A A A X13
X13-2 K A
13 1 G1 X26
V1 V3 V5 X13-1 V3 V6 X26-2
K K K G2 2 26
AK X26-1
2 G2
X16-1 AK
AK AK AK 16 X16 1
X16-2 G1
X23-1
AK X23 23
AK AK A X23-2
K
XC2 XD2
a a
C98043-A7002 XC1 C98043-A7010 XD1 C98043-A7002
1U1 1D1 1V1 1C1 1W1
(1C1) (1D1)
1C1 1D1
(1D1) (1C1)
X75-1 F2 F1 F2 F1
a = copper busbar 20 x 3 M1A M1A M1A M1A
b = copper busbar 20 x 5 B600
X3-1
c = Raychem 44A0311-20-9 X102 k k B603
K K X3-4
Siemens AG 6RX1700-0AD76
All cables are Betatherm 145 1mm2 unless otherwise designated
T2 T3 X3-3
R76
G (Gate) leads ⇒ yellow L l L l X3-2 R75
K (cathode) leads ⇒ red B602 B601
G1 V1 V4 G2 X14-1
X11-1
K K K
X15-2 X12-2
G1 V5 V2 G2
AK AK AK X15-1 X12-1
15 1 K A 2 12
V1 V3 V5 AK
A AK K
22 2 G2 G1 1 25
X22-1 X25-1
Tacho ± 270V
X22-2 X25-2 Tacho 103
V4 V6 V2 XT
Tacho ground
AK AK AK
104
C ES/S
105
K K K P24/ES
106
c X_AC c XS
C (L+) D (L-) ES/P
107
A A A ES/P_Reset
C98043-A7007 108
G1 G2 G1 G2 G1 G2 109 NS
XR
C (L+) X_AC D (L-) 110 NS
X21 X14 X23 X16 X25 X12
C98043-A7007
6-39
Connections
a = copper busbar 20 x 3
b = copper busbar 20 x 5
6-40
c = Raychem 44A0311-20-9 1U1 1V1 1W1
All cables are Betatherm 145 1mm2 unless otherwise designated
X92-2 E302 AC 380 to 460V or AC 190 to 230V
G (Gate) leads ⇒ yellow
X75-4
K (cathode) leads ⇒ red
M NC
Connections
X75-3 3 2 1 3 2 1
Cables are designated as specified at ends
C98043- C98043- X92-1
a XP XP
A7014 A7015 X91-2 E301
Arrangement of thyristor modules 5N1 5W1 5U1 5N1 5W1 5U1
X75-2
Converters: 400V / 90A, 125A and 210A M
X75-1 F2 F1 F2 F1
460V / 90A and 125A X91-1 M1A M1A M1A M1A
575V / 125A and 210A Top-mounted FanD... / 210 only X3-1 B600
X102 k k B603
X24 X11 X26 X13 X22 X15 K K X3-4
K2 G2 K1 G1 K2 G2 K1 G1 K2 G2 K1 G1 T2 T3 X3-3
R76
R75
L l L l X3-2
A A A
R100 B602 B601
K K K
ϑ K1 K2
X11-2 V1 X14-2
G1 G2
AK AK AK X11-1 X14-1
11 1 K A 2 14
V1 V3 V5 X7 AK AK
A K
V4 V6 V2 X6
24 2 G2 G1 1 21
AK AK AK
X24-1 X21-1
K2 V4 K1
X24-2 X21-2
6.4.13 Converters: 90A to 210A, 4Q
K K K X101
K1 K2
X13-2 V3 X16-2
A A A G1 G2
X13-1 X16-1
13 1 K A 2 16
G1 K1 G2 K2 G1 K1 G2 K2 G1 K1 G2 K2 AK AK
to A7009 - X101
A K
X21 X14 X23 X16 X25 X12
26 2 G2 G1 1 23
X26-1 X23-1
K2 V6 K1
T2 T3 X26-2 X23-2
K K K C98043-A7007
C (L+) X_AC D (L-)
A A A
G1 G2 G1 G2 G1 G2 C98043-A7002 C98043-A7002
K1 K2 K1 K2 K1 K2 C98043-A7007
X21 X14 X23 X16 X25 X12 b b
T2 T3
1C1 1D1
(1D1) (1C1)
1U1 1D1 1V1 1C1 1W1
(1C1) (1D1)
Siemens AG 6RX1700-0AD76
All cables are Betatherm 145 1mm2 unless otherwise designated
T2 T3 X3-3
R76
L l L l X3-2 R75
G (Gate) leads ⇒ yellow
K (cathode) leads ⇒ red B602 B601
K K K
K1 K2
X15-2 V5 X12-2
G1 G2
AK AK AK X15-1 X12-1
15 1 K A 2 12
V1 V3 V5
AK AK
A K
22 2 G2 G1 1 25
X22-1 X25-1
K2 V2 K1 103 Tacho ± 270V
X22-2 X25-2 Tacho
V4 V6 V2 XT
104 Tacho ground
AK AK AK C
105 ES/S
K K K P24/ES
106
c X_AC c XS
C (L+) D (L-) ES/P
107
A A A ES/P_Reset
108
K1 K2 K1 K2 K1 K2 C98043-A7007
G1 G2 G1 G2 G1 G2 109 NS
X21 X14 X23 X16 X25 X12 X_AC NS XR
C (L+) D (L-) 110
C98043-A7007
6-41
Connections
a = copper busbar 20 x 3
b = copper busbar 20 x 5 4U1 4V1 4W1 1U1 1V1 1W1
6-42
c = Raychem 44A0311-20-9
All cables are Betatherm 145 1mm2 unless otherwise designated AC 380 to 460V or AC 190 to 230V
G (Gate) leads ⇒ yellow NC
K (cathode) leads ⇒ red C98043-A7014 M 3 2 1 3 2 1
Connections
3~
Cables are designated as specified at ends E301 a XP XP
Fan 5N1 5W1 5U1 5N1 5W1 5U1
C98043-A7015
Arrangement of thyristor modules F2 F1 F2 F1
M1A M1A M1A M1A
Converters: 400V / 400A
X3-1 B600
X24 X11 X26 X13 X22 X15 X102 k k B603
K K X3-4
G2 G1 G2 G1 G2 G1
K2 K1 K2 K1 K2 K1 T2 T3 X3-3
R76
R75
A A A L l L l X3-2
R100 B602 B601
K K K
ϑ K1 K2
X11-2 V1 X14-2
AK AK AK G1 G2
X11-1 X14-1
V1 V3 V5 11 1 K A 2 14
6.4.15 Converters: 400A, 4Q
X7 AK AK
A K
V4 V6 V2 X6
24 2 G2 G1 1 21
AK AK AK X24-1 X21-1
K2 V4 K1
X24-2 X21-2
K K K
X101
K1 K2
A A A X13-2 V3 X16-2
G1 G2
X13-1 X16-1
K1 K2 K1 K2 K1 K2 13 1 K A 2 16
G1 G2 G1 G2 G1 G2
AK AK
X21 X14 X23 X16 X25 X12 to A7009 - X101
A K
26 2 G2 G1 1 23
X26-1 X23-1
T2 T3 K2 V6 K1
X26-2 X23-2
105 ES/S
K K K C
R10 R11 106 P24/ES
AK AK AK XS
107 ES/P
V1 V3 V5 R12 R13
108 ES/P_Reset
R14 R15 109 NS
V4 V6 V2 XR
U1 V1 W1 U2 V2 W2 110 NS
AK AK AK
95 96 97 92 93 94
K K K
c c
A A A
G1 G2 G1 G2 G1 G2 C 91 90 D
K1 K2 K1 K2 K1 K2 C98043-A7002 C98043-A7011 C98043-A7002
X21 X14 X23 X16 X25 X12 b
b
T2 T3
1C1 1D1
(1D1) (1C1)
1U1 1D1 1V1 1C1 1W1
(1C1) (1D1)
Siemens AG 6RX1700-0AD76
K K X3-4
T2 T3 X3-3
R76
R75
L l L l X3-2
B602 B601
R100 ϑ K1 K2
X11-2 V1 X14-2
G1 G2
K1 K2
Arrangement of thyristor modules X13-2 V3 X16-2
G1 G2
X13-1 X16-1
13 1 K A 2 16
X24 X11 X26 X13 X22 X15 AK AK
to A7009 - X101
A K
K2 G2 G1 K1 K2 G2 G1 K1 K2 G2 G1 K1
26 2 G2 G1 1 23
X26-1 X23-1
A A A K2 V6 K1
X26-2 X23-2
K K K
V1 V3 V5 K1 K2
X15-2 V5 X12-2
G1 G2
AK AK AK X15-1 X12-1
15 1 K A 2 12
AK AK
A K
22 2 G2 G1 1 25
X22-1 X25-1
K2 V2 K1 Tacho ± 270V
X22-2 X25-2 Tacho 103
C XT
104 Tachoground
AK AK AK
V4 V6 V2 105 ES/S
C
K K K R10 R11 106 P24/ES
XS
107 ES/P
R12 R13
A A A ES/P_Reset
108
K1 G1 G2 K2 K1 G1 G2 K2 K1 G1 G2 K2
R14 R15 109 NS
NS XR
X21 X14 X23 X16 X25 X12 U1 V1 W1 U2 V2 W2 110
95 96 97 92 93 94
c c
T2 T3 C 91 90 D
C98043-A7002 C98043-A7011 C98043-A7002
b
b
1U1 1D1 1V1 1C1 1W1
(1C1) (1D1)
1C1 1D1
(1D1) (1C1)
6-43
Connections
4U1 4V1 4W1 1U1 1V1 1W1
6-44
AC 380 to 460V or AC 190 to 230V
a = copper busbar 60 x 5 NC
C98043-A7014 M 3 2 1 3 2 1
b = Raychem 44A0311-20-9 3~
Connections
All cables are Betatherm 145 1mm2 unless otherwise designated E301 a XP XP
Fan 5N1 5W1 5U1 5N1 5W1 5U1
G (Gate) leads ⇒ yellow C98043-A7015
K (cathode) leads ⇒ red F2 F1 F2 F1
M1A M1A M1A M1A
X3-1 B600
Cables are designated as specified at ends X102
K k K k X3-4 B603
T2 T3 X3-3
R76
R75
L l L l X3-2
B602 B601
R100 ϑ K1 K2
X11-2 V1 X14-2
G1 G2
X11-1 X14-1
11 1 K A 2 14
6.4.17 Converters: 760A, 4Q
X7 AK AK
A K
X6
24 2 G2 G1 1 21
X24-1 X21-1
K2 V4 K1
X24-2 X21-2
X101
K1 K2
Arrangement of thyristor modules X13-2 V3 X16-2
G1 G2
X13-1 X16-1
13 1 K A 2 16
X24 X11 X26 X13 X22 X15 AK AK to A7009 - X101
A K
K2 G2 G1 K1 K2 G2 G1 K1 K2 G2 G1 K1
26 2 G2 G1 1 23
X26-1 X23-1
A A A K2 V6 K1
X26-2 X23-2
K K K
V1 V3 V5 K1 K2
X15-2 V5 X12-2
AK AK AK X15-1 G1 G2 X12-1
15 1 K A 2 12
AK AK
A K
22 2 G2 G1 1 25
X22-1 X25-1
K2 V2 K1 Tacho ± 270V
X22-2 b X25-2 Tacho 103
XT
104 Tacho ground
AK AK AK
V4 V6 V2 105 ES/S
K K K P24/ES
106
ES/P XS
107
A A A R10 R12 R14 R11 R13 R15 ES/P_Reset
108
U V W U V W
K1 G1 G2 K2 K1 G1 G2 K2 K1 G1 G2 K2 b b 109 NS
91 99 98 91 99 98 XR
NS
X21 X14 X23 X16 X25 X12 110
90 90
T2 T3
C98043-A7003 C98043-A7003
a
a
1U1 1D1 1V1 1C1 1W1 C98043-A7011 C98043-A7011
(1C1) (1D1)
1C1 1D1
(1D1) (1C1)
a = copper busbar 60 x 5 or NC
C98043-A7014 M M 3 2 1 3 2 1
b = Raychem 44A0311-20-9 1~ 3~
All cables are Betatherm 145 1mm2 unless otherwise designated a XP XP
5N1 5W1 5U1 5N1 5W1 5U1
E301
G (Gate) leads ⇒ yellow C98043-A7015 Fan
K (cathode) leads ⇒ red F2 F1 F2 F1
M1A M1A M1A M1A
X3-1 B600
Cables are designated as specified at ends X102
K k K k X3-4 B603
Siemens AG 6RX1700-0AD76
T2 T3 X3-3
R76
L l L l R75
X3-2
B602 B601
R100 ϑ K1 K2
X11-2 V1 X14-2
G1 G2
X11-1 X14-1
6.4.18 Converters: 850A, 4Q
K K K
V1 V3 V5 K1 K2
X15-2 V5 X12-2
AK AK AK X15-1 G1 G2 X12-1
15 1 K A 2 12
AK AK
A K
22 2 G2 G1 1 25
X22-1 X25-1
K2 V2 K1 103 Tacho ± 270V
X22-2 b X25-2 Tacho XT
104 Tacho ground
AK AK AK
V4 V6 V2 105 ES/S
K K K
106 P24/ES
ES/P XS
107
A A A R10 R12 R14 R11 R13 R15 ES/P_Reset
108
U V W U V W
K1 G1 G2 K2 K1 G1 G2 K2 K1 G1 G2 K2 b b 109 NS
92 93 94 92 93 94
NS XR
X21 X14 X23 X16 X25 X12 110
90 90
T2 T3
C98043-A7002 C98043-A7002
a
a
1U1 1D1 1V1 1C1 1W1 C98043-A7011 C98043-A7011
(1C1) (1D1)
1C1 1D1
(1D1) (1C1)
6-45
Connections
4U1 4V1 4W1 1U1 1V1 1W1
6-46
AC 380 to 460V or AC 190 to 230V
a =copper busbar 60 x 10
b = Raychem 44A0311-20-9 NC
All cables are Betatherm 145 1mm2 unless otherwise designated M 3 2 1 3 2 1
Connections
3~
E301 a XP XP
G (Gate) leads ⇒ yellow 5N1 5W1 5U1 5N1 5W1 5U1
Fan
K (cathode) leads ⇒ réd
F2 F1 F2 F1
Cables are designatedas specified at ends. M1A M1A M1A M1A
X3-1 B600
K k K k X3-4 B603
T2 T3 X3-3
R76
R75
L l L l X3-2
C98043-A7003 X101
B602 B601
R100 K1 K2
ϑ X11-2 X14-2
G1 V1 F1 F4 G2
X11-1 X14-1
11 1 K A 2 14 to A7009 - X101
X7 AK AK
A K
X6 24 2 G2 G1 1 21
X24-1 X21-1
K2 V4 K1
X24-2 X21-2
Arrangement of thyristor modules
K1 K2 X16-2 C98043-A7003
X13-2
G1 V3 G2
6.4.19 Converters: 950A to 1000A, 4Q
X13-1 F3 F6 X16-1
AK AK AK 13 1 K A 2 16
AK AK
V1 V3 V5
K K K A K
26 2 G1 1 23 103 Tacho ± 270V
G2 X23-1 Tacho XT
X26-1
K2 V6 K1 104 Tacho ground
A A A X26-2 X23-2
105 ES/S
K1 G1 G2 K2 K1 G1 G2 K2 K1 G1 G2 K2 P24/ES
K1 K2 106
X15-2 X12-2 XS
X24 X11 X26 X13 X22 X15 G1 V5 F5 F2 G2 107 ES/P
X15-1 X12-1
15 1 K A 2 12 ES/P_Reset
108
AK AK
109 NS
A K
NS XR
X21 X14 X23 X16 X25 X12 22 2 G2 G1 1 25 110
X22-1 X25-1
K2 b V2 K1
K2 G2 G1 K1 K2 G2 G1 K1 K2 G2 G1 K1 X22-2 X25-2
A A A
U1 U2 X102
V1 V2
K K K
W1 W2
V4 V6 V2
R10 R12 R14 R11 R13 R15
AK AK AK
U V W U V W
b b
91 99 98 91 99 98
90 90
F1 F4 F3 F6 F5 F2
C98043-A7004 C98043-A7004
T2 T3
a
a
C98043-A7011 C98043-A7011
1U1 1D1 1V1 1C1 1W1
(1C1) (1D1)
1C1 1D1
(1D1) (1C1)
a = copper bar 60 x 10 NC
b = Raychem 44A0311-20-9 M 3 2 1 3 2 1
3~
All cables areBetatherm 145 1mm2 unless otherwise designated XP XP
E301 a
G (Gate) leads ⇒ yellow Fan 5N1 5W1 5U1 5N1 5W1 5U1
K (cathode) leads ⇒ red
F2 F1 F2 F1
Cables arer designated as specified at ends M1A M1A M1A M1A
X3-1 B600
K k K k X3-4 B603
Siemens AG 6RX1700-0AD76
T2 T3 X3-3
R76
L l L l X3-2 R75
C98043-A7002 X101
B602 B601
R100 K1 K2
ϑ X11-2 X14-2
G1 V1 F1 F4 G2
X11-1 X14-1
11 1 K A 2 14 to A7009 - X101
G1 V3 F3 F6 G2
X13-1 X16-1
AK AK AK 13 1 K A 2 16
AK AK
V1 V3 V5
K K K A K
26 2 G2 G1 1 23 103 Tacho ± 270V
X26-1 X23-1 Tacho XT
K2 V6 K1 104 Tacho ground
A A A X26-2 X23-2
105 ES/S
K1 G1 G2 K2 K1 G1 G2 K2 K1 G1 G2 K2
K2 106 P24/ES
K1 XS
X15-2 X12-2
X24 X11 X26 X13 X22 X15 G1 V5 F5 F2 G2 107 ES/P
X15-1 X12-1
15 1 K A 2 12
108 ES/P_Reset
AK AK
A K 109 NS
XR
X21 X14 X23 X16 X25 X12 22 2 G2 G1 1 25 110 NS
X22-1 X25-1
K2 b V2 K1
K2 G2 G1 K1 K2 G2 G1 K1 K2 G2 G1 K1 X22-2 X25-2
A A A
U1 U2 X102
V1 V2
K K K
W1 W2
V4 V6 V2
R10 R12 R14 R11 R13 R15
AK AK AK
U V W U V W
b b
92 93 94 92 93 94
90 90
F1 F4 F3 F6 F5 F2
C98043-A7004 C98043-A7004
T2 T3
a
a
C98043-A7011 C98043-A7011
1U1 1D1 1V1 1C1 1W1
(1C1) (1D1)
1C1 1D1
(1D1) (1C1)
6-47
Connections
4U1 4V1 4W1 1U1 1V1 1W1
6-48
AC 380 to 460V or AC 190 to 230V
a = copper busbar 80 x 10
b = copper busbar 50 x 10 NC
c = Raychem 44A0311-20-9 M 3 2 1 3 2 1
Connections
3~
All cables are Betatherm 145 1mm2 unless otherwise designated XP XP
E301 a
G (Gate) leads ⇒ yellow Fan 5N1 5W1 5U1 5N1 5W1 5U1
K (cathode) leads ⇒ red
F2 F1 F2 F1
Cables are designated as specified at ends M1A M1A M1A M1A
X3-1 B600
K k K k X3-4 B603
Converters D420/... and D600/... T2 T3 X3-3
R76
R75
C98043-A7002 L l L l X3-2
X101
Converters D725/... and D875/... B602 B601
C98043-A7003
11 1 1 4
X11-1 V1 V4 X14-2
2 3 X14-1 to A7009 - X101
X11-2
V11 V14 3 14
F112
F111
F141
F142
24 3 3 V24 V21 2
X24-1 X21-2 Converters D420/... and D600/...
4 1 X21-1
X24-2
1 21 C98043-A7002
13 1 1 4 Converters D725/... and D875/...
X13-1 V3 V6 X16-2
2 3 X16-1 C98043-A7003
X13-2
V13 V16 3 16
F132
F131
F161
F162
103 Tacho ± 270V
Tacho XT
104 Tacho ground
26 3 3 V26 V23 2
X26-1 X23-2 ES/S
4 1 X23-1 105
X26-2
1 23 P24/ES
106
6.4.21 Converters: 1500 to 2000A, 575V/2200A, 4Q
ES/P XS
15 1 1 4 107
X15-1 V5 V2 X12-2 ES/P_Reset
2 3 X12-1 108
X15-2
V15 V12 3 12 NS
F152
F151
F121
F122
109
NS XR
110
22 3 3 V22 V25 2
X22-1 c X25-2
4 1 X25-1
X22-2
1 25
X7 X6
X102
XU1 XU2
ϑ XV1 XV2
XW1 XW2
R100
b
b
C98043-A7004 C98043-A7004
1C1 1D1
(1D1) (1C1)
At rear
At front
6-50
AC 380 to 460V or AC 190 to 230V
a = copper busbar 80 x 10
b = copper busbar 50 x 10 NC
c = Raychem 44A0311-20-9 M 3 2 1 3 2 1
Connections
3~
All cables are Betatherm 145 1mm2 unless otherwise designated XP XP
E301 a
G (Gate) leads ⇒ yellow Fan 5N1 5W1 5U1 5N1 5W1 5U1
K (cathode) leads ⇒ red
F2 F1 F2 F1
Cables are designated as specified at ends M1A M1A M1A M1A
X3-1 B600
K k K k X3-4 B603
Converters D420/... and D600/... T2 T3 X3-3
R76
R75
C98043-A7002 L l L l X3-2
X101
Converters D725/... and D875/... B602 B601
C98043-A7003
11 1 1 1 4
X11-1 G1 K2 X14-2
2 K1 V1 V4 G2 3 to A7009 - X101
X11-2 X14-1
V11 V14 3 14
F112
F111
F141
F142
C98043-A7017 C98043-A7017
24 3 3 V21 2
X24-1 G2 V24 K1 X21-2
4 1
Converters D420/... and D600/...
X24-2 K2 G1 X21-1
1 4 21 C98043-A7002
13 3 1 1 4 Converters D725/... and D875/...
X13-1 G1 K2 X16-2
2 K1 V3 V4 G2 3
X13-2 X16-1 C98043-A7003
V13 V16 3 16
F132
F131
F161
F162
C98043-A7017 C98043-A7017 103 Tacho ± 270V
Tacho XT
104 Tacho ground
26 3 3 V23 2
X26-1 G2 V26 K1 X23-2
4 1 105 ES/S
X26-2 K2 G1 X23-1
1 6 23 P24/ES
106
ES/P XS
15 5 1 1 4 107
G1 K2 X12-2
X15-1 V5 V2 ES/P_Reset
2 K1 G2 3 X12-1 108
X15-2
V15 V12 3 12 NS
F152
F151
F121
F122
109
NS XR
110
C98043-A7017 C98043-A7017
22 3 3 V25 2
G2 V22 c K1 X25-2
X22-1
4 K2 G1 1 X25-1
X22-2
1 2 25
X7 X6
X102
XU1 XU2
ϑ XV1 XV2
XW1 XW2
R100
6.4.22 Converters: 400V/3000A, 575V/2800A, 690V/2600A, 950V/2200A 4Q
b
b
C98043-A7004 C98043-A7004
1C1 1D1
(1D1) (1C1)
At rear
At front
3U1 3W1
XF1-2 XF1-1
C98043-A7010
G2 AK G1
A K
V7
AK
A K
V8
R1
R2
XF2-1 XF2-2
3D 3C
3U1 3W1
XF1-2 XF1-1
C98043-A7014 C98043-A7015
G2 AK G1
X102
to A7002 - X102
A K
V7
AK
A K
V8
R1
R2
R3
R4
R5
XF2-1 XF2-2
3D 3C
3U1 3W1
XF1-2 XF1-1
C98043-A7004
a
G2 G1
AK X102
to A7002 - X102
A K
V7
AK U1
V1
W1
A K U2
V8 V2
W2
R1
R2
R3
R4
R5
R6
R7
R8
a a
XF2-1 XF2-2
3D 3C
A7004-L1/-L2 900A to 1200A 30A 0R04 0R04 0R04 0R04 0R04 0R04 0R04 0R04
A7004-L1/-L2 1500A to 2000A 40A 0R04 0R04 0R04 0R04 0R04 0R04 0R04 0R04
A7004-L3/-L4 2200A to 3000A 85A 0R01 0R01 0R01 0R01 0R01 0R01 0R01 0R01
6.6.2 Fuses
For technical data, configuring data and dimension drawings, please refer to Catalog DA94.1.
It is essential to use "UL-listed" or "UL-recognized" fuses for protection of devices in accordance
with UL standards.
1) UL-recognized
Branch fuses are included in converter, external semiconductor fuses are not needed.
FWH-... and FWP-... fuses are not mechanically compatible with the 3NE... or 170M... fuses.
Branch fuses are included in converter, external semiconductor fuses are not needed.
Branch fuses are included in converter, external semiconductor fuses are not needed.
FWH-... and FWP-... fuses are not mechanically compatible with the 3NE... or 170M... fuses.
1) Two fuses connected in parallel
Branch fuses are included in converter, external semiconductor fuses are not needed.
34
35
36
37
38
39
46
47 X107
48
54 X171
56
57
58
59
60 X172
26
27
28
29
30
31
32
33 X173
1
2
3
4
5
6
7
22 X109
23
24 X174
12
13
14
15
16
17 X175
C98043-A7001
210
211
212
213
214
215
216
217 X161
61
62
63
64
65 X162
44
45
40
41
42
43
50
51
52
53 X163
8
9
10
11
18
19
20
21
204
205 X164
C98043-A7006
X102
F2
103 104 105 106 107 108 109 110 5N1 5W1 5U1
F1
Module C98043-A7010
XF1 XF2
X102
3U1 3W1 3C 3D
Module C98043-A7014
XF1 XF2
3U1 3W1 3C 3D
WARNING
The converter might sustain serious or irreparable damage if connected incorrectly.
The power cables and/or busbars must be secured mechanically outside the converter.
NOTE
In the case of line voltages which exceed the tolerance range specified in Section 3.4, the
electronics supply voltage, field circuit mains supply connection and converter fan connection
must be adjusted by means of transformers to the permissible value stated in Section 3.4. It is
essential to use an isolating transformer for rated line voltages in excess of 460V.
The rated supply voltage for the armature circuit (index 001) and the field circuit (index 002)
must be set in parameter P078.
Fan
(for forced-cooled converters ≥ 400A)
Terminal type: DFK-PC4 plug-in terminal (screw-type)
Maximum connection cross-section 4mm2 , finely stranded
The insulation on the supply cables must be taken up to the terminal housing.
WARNING
The converter might overheat if the incorrect phase sequence is connected (incorrect direction
of rotation of fan).
Check:
• On converters up to 850A (fan at bottom), check whether fan is rotating in direction of arrow
• On converters of > 850A (fan at top), check whether fan is rotating in counter-clockwise
direction (to left) when viewed from above
Caution: Rotating parts can cause physical injuries!
Analog inputs - actual speed inputs, tacho inputs (see also Section 8, sheet G113)
Switching frequency:
The maximum frequency of the encoder pulses is 300kHz. To ensure correct evaluation of the encoder
pulses, the minimum distance Tmin between two encoder signal edges (tracks 1 and 2) specified in the table
must be observed:
Table 1:
Rated input voltage 5V Rated input voltage 15V
Differential voltage 1) 2V >2.5V 8V 10V >14V
Tmin 2) 630ns 380ns 630ns 430ns 380ns
1) Differential voltage at terminals of evaluation electronics
2) The phase error LG (deviating from 90°), which may occur as the result of encoder and cable, can be
calculated from Tmin :
LG= ± (90° – fp * Tmin * 360°)
LG = phase error
fp = pulse frequency
Tmin = minimum distance between edges
This formula applies only if the encoder pulse ratio is 1:1.
Siemens AG 6RX1700-0AD76 6-65
SIMOREG DC Master Operating Instructions
Connections 05.05
If the pulse encoder is incorrectly matched to the encoder cable, disturbing cable reflections will be produced
at the receive end. These reflections must be damped so that the encoder pulses can be correctly evaluated.
The limit values listed in the table below must be maintained to ensure that the resultant power loss in the
adapting element of the evaluation electronics is not exceeded.
Table 2:
fmax 50kHz 100kHz 150kHz 200kHz 300kHz
Differential voltage 3) Up to 27V Up to 22V Up to 18V Up to 16V Up to 14V
Temperature sensor inputs (motor interface 1) (see also Section 8, sheet G185)
Module C98043-A7001 (CUD1)
Function Terminal Connection values/Remarks
X174
Motor temperature 22 Sensor acc. to P490 index 1
Connection of the temperature 23 The cable to the temperature sensor on the motor must
sensor be shielded and connected to ground at both ends.
Ground analog M 24
Safety shutdown (E-STOP) (see also Section 9.8 and Section 8, sheet G117)
Module C98043-A7002 or A7003 power interface
Function Terminal Connection values/Remarks
XS
Supply for safety shutdown (output) 106 24V DC, max. load 50mA, short-circuit-proof
Overload response: Error signal F018
Warning signal A018
Safety shutdown switch 105 Ie = 20mA
Safety shutdown pushbutton 107 NC contact Ie = 30mA
Safety shutdown Reset 108 NO contact Ie = 10mA
NOTICE
Both 105 + 106 terminals or 106, 107 + 108 terminals can be used! Combined use of terminals
105 – 108 will result in a malfunction.
Terminal 105 is connected to terminal 106 in the state as delivered.
Activation of interface 1 or 2:
– Set the baud rate in parameter P783 or P793.
– Set the protocol in parameter P780 or P790.
Options:
Terminal expansion CUD2
Terminal type: Plug-in terminal (screw-type)
Max. connection cross-section 1.5mm2
Motor interface (see also function diagrams, Section 8, sheets G185 and G186)
Module C98043-A7006 CUD2
Function Terminal Connection values/Remarks
X164
Motor temperature 204 Sensor acc. to P490 index 2
(temperature sensor input) 205 The cable to the temperature sensor on the motor must
be shielded and connected to ground at both ends.
Activate interface 3:
– Set the baud rate in parameter P803.
– Set the protocol in parameter P800.