Amount of heat transfer through Radiation :

Heat loss from bare steel surfaces = 1135 Btu/hr ft2 ….from table, North American Combusti
At 150 Deg C to 27 Deg C ambt. 0.855 Kcal / m2 sec

Diameter = 1.800 m
Length = 1.842 m

Area Exposed = 10.418 m2

Heat Loss Due to steel surface = 8.910 Kcal / m2 sec

32075 Kcal /hr

Case 2
Heat loss from bare steel surfaces = 4250 Btu/hr ft2
At 400 Deg C 3.202 Kcal / m2 sec

Diameter = 2.200 m
Length = 1.839 m

Area Exposed = 12.712 m2

Heat Loss Due to steel surface = 40.709 Kcal / m2 sec

146554.1 Kcal / m2hr

Water Required = 29311

Amount of Water Required to cool the surface =

6415 Kg/hr

But

Amount of heat transfer through conduction :

Inside temperature = 1000 Deg C 1832 F

Assumed Skin temperature 50 Deg C 122 F

FBF
B
Lining

Fire Bricks = 150 mm

( 60 % Alumina)

Insulyte 13 Castable 50 mm

MS Plate 6 mm
 Conduction through composite cylindrical wall

Q = 2π L( To - Tw )
ln(r2/r1) + ln(r3/r2) + ln( r4/r3)
k1 K2 K3

Q is Heat transfer through walls

K1, k2, K3 wall conductivities

R1 = ln(r2/r1)
K1

R2 = ln(r3/r2)
K2

R3 = ln(r4/r3)
K3

K FB = 1.1424 Btu/hr ft F

K I 13 = 0.08064 Btu/hr ft F

K MS = 37.5 Btu/hr ft F

r1 = ` m #VALUE! ft
r2 = #VALUE! m #VALUE! ft
r3 = #VALUE! m #VALUE! ft
r4 = #VALUE! m #VALUE! ft

R1 = #VALUE!
R2 = #VALUE!
R3 = #VALUE!

Q/L= #VALUE! Btu/hr Ft

Q= #VALUE! Btu/hr
#VALUE! Kcal/ hr

At bottom :

Lining

WHYHEAT K 100 mm
( 60 % Alumina)

Insulyte 13 Castable 150 mm

 MS Plate 6 mm

Conduction through composite cylindrical wall

Q = ( To - Tw )
x1 + X2 + x3
k1 . A1 K2. A2 K3 . A3

Q is Heat transfer through walls

K1, k2, K3 wall conductivities

x1 = 0.3281 ft

x2 = 0.49215 ft

x3 = 0.019686 ft

K WK = -0.08064 Btu/hr ft F

K I 13 = 0.08064 Btu/hr ft F

K MS = 37.5 Btu/hr ft F

A1 = 2.54502 m2 8.350 ft2

A2 = 2.54502 m2 8.350 ft2
A3 = 2.54502 m2 8.350 ft2

R1 = -0.487257218
R2 = 0.730885827
R3 = 6.286788E-05

Q= 7017.06938 Btu/hr

Q Total = #VALUE! Btu/hr

#VALUE! Kcal/ hr

Water Required = #VALUE! kg/hr

Let Cooling Water flowrate in Channels 6000 kg/hr

6 m3/hr

Channel Selection:
ISMC 75 X 40
W= 75 mm 2.953 inch 0.246 ft
 t= 5 mm 0.197 inch 0.016 ft
B= 40 mm 1.575 inch 0.131 ft

Velocity through Channel = 0.73 m/s

Cross Flow Area for one channel = 0.002275 m2

Mass velocity = 2637362.64 kg/hr m2

732.60 kg/sec m2

Water Properties At outlet temp. = 35 Deg C

Density of Cold fluid = 994 Kg/m³ 62.0087 lb/ft³

Viscosity of Cold Fluid = 0.719 cP 1.7400 lb/hr -ft

Conductivity , K = 0.356 Btu/hr °F ft 0.5297 Kcal/hr °C m

Specific Heat capacity Cp = 1 Btu/lb° F 1 kcal/kg° C

Mass Velocity in tube will be = 536573.2 lb/hr ft²

2619331 kg/hr m2

Reynold's No. = D * V*ρ / μ = D *G /μ

Therefore ,NRe = 40470

Prantle No. Npr = Cp* μ / K 4.888

( Npr )^1/3 = 1.697

TO CALCULATE HEAT TRANSFER CO-EFFICIENT

TUBE SIDE :

hi = jH * K / De * Npr ^ (1/3)

jH = 120 ….from graph Kern

hi = 552.44 Btu/hr ft² ° F

2697.01 Kcal/ hr m² °C

hio = hi *ID/OD

hio = 294.63 Btu/ft² Hr ° F

1438.40 Kcal/ hr m² °C

heat transfer through convection is given by = h * A *∆T

where , h = heat transfer co-efficient
A = heat transfer area
∆T = Temperature Difference
 A = n* pi *Dhydra * H

Gap between two Channels = 26 mm

Hydraulic Dia = 4* Flow area
No.of Channels accomdated in given Ht = 55.74 nos. hydraulic Dia =
56

Q Convect = 48221.6224 Kcal/hr

This Means QConvect is the amount of heat removed by the water thru convection mode of heat tra
ble, North American Combustion Handbook
Kcal/hr °C m

kcal/kg° C

….from graph Kern

2786.52

1486.14
 Hydraulic Dia = 4* Flow area/(wetted perimeter)
hydraulic Dia = 0.0455 m

48221.62

convection mode of heat transfer