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TECHNICAL
DATE October 2018
REPORT
Rev. 12
GAL-VISION
REFERENCE METROLOGICAL SYSTEM
Produced by
LTF
A division of SpA
Via Cremona 10 - 24051 Antegnate (BG) - ITALY
Tel. +39 363 94901 (15 linee R.A.) Fax +39 363 914770 E-Mail: ltf@ltf.it
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CONTENTS
1. DOCUMENT SUBJECT ................................................................................................. Page 3
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GAL – VISION
THE REFERENCE METROLOGICAL SYSTEM
1. DOCUMENT SUBJECT
This document describes the main technical features of the LTF System for
Vickers and Brinell measurements, generated by LTF Standardizing Machine or by other
conformed Hardness Testers Machine aimed at Primary and Secondary Laboratories,
according to the relevant ISO Standards.
In particular, the document describes the following information about the
aforementioned equipment:
functional features;
general technical specifications;
acquired references;
Metrological performances.
This equipment can be also considered as a Primary Device usable with the
Hardness Standardization Machine too.
2. REFERENCE STANDARDS
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3. EQUIPMENT DESCRIPTION
3.1 Introduction
Practical experience has shown that there are several sources of uncertainty,
which affect the results of a Vickers and Brinell hardness test. In particular, the subjectivity
of the indentation diagonal or diameter measurement is the determining part of the
uncertainty and thus requires a special approach.
In the past, numerous research studies were carried out /1,2/ to quantify the
uncertainty in measuring the dimensions of a Vickers indentation: the results
demonstrated that it is not possible to make a complete and significant evaluation of the
effects of human factors such as concentration, fatigue, capacity to estimate the
collimation conditions, etc. in order to take them into account in some way and eventually
correct them.
The only reasonable solution is to eliminate these influences by not allowing the
operator to carry out this unproductive task and providing him with an automatic image
processing System that can objectively measure the hardness indentations.
In 1984, Barbato and Grattoni of the Istituto di Metrologia “G. Colonnetti” (IMGC)
of the C.N.R. (National Research Council) patented (Patent no. 67181 - A/84) a
computerized System that automatically measures the Vickers hardness, based on
applying to the image the image processing algorithm indentations.
This System eliminates any and all subjectivity by the operator when measuring
the indentation, and thus attains a precision level that complies with the ISO Standard
requirements.
LTF acquired the exclusive license from C.N.R. to exploit this patent, based on
which it has developed an entire family of computerized hardness and microhardness
systems. In particular, one version is specifically designed for use as a metrological
reference.
Further, LTF in cooperation with IMGC modified that version in order to carry out
Brinell indentation measurements by automatic procedure.
The features and performances of this version are described in the following
paragraphs.
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As described at point 3.1 of this Technical Report, on the base of effective sizes
of each indentation and to get the best accuracy, the System can carry out the
aforementioned measurements by two different methods:
Indirect method: when the size of the indentation is less of the visual field captured
by the camera, the System generally works with the indirect method; the System
automatically looks for the indentation in the visual field and its diagonal or diameter
measurement, and calculates the corresponding hardness value; the user can
arrange himself the sizes of the research screen in the visual field for each
measurement. Several software regulations can be to allow in order to get the best
conditions of the readout. With the indirect method, the system is able to measure
Vickers (and Brinell) indentations with diagonal (or diameter) lengths starting from
0.02 mm (using the proper lens) on the screen of the computer.
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calculates the value of the diagonal or the diameter, by the two positions of the vertex
respect to the centre of the visual field and the difference of the two coordinates of
the probe. The maximum stroke of the probe is 12 mm, so that it is possible to carry
out even measurements on large Brinell indentations, without any problem. A virtual
Joystick is available in order to allow the User can move the test block along the x-
axis without any software commands too.
With the Direct method, the system is able to measure Brinell indentations realized in
all scales; with ball indenters with 1-2-2,5-5-10 mm diameter, and Vickers
indentations up to HV100 which may not be measured in the indirect method. For
both aforementioned methods, the accuracy are according to the relevant ISO part 3,
and guaranteed by calibrated stage micrometers. On request, a special version can
be assembled using a laser head instead of the probe, in order to obtain more
accuracy and performances.
Of course with the direct method it is possible to find all the indentations measurable
with the indirect method.
3.3 Composition
The System consists of two main units, which are strictly interrelated:
a measurement station
a control and processing unit
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Fig. 2a – The multi cross tables with Heidenhain version Fig. 2b – The multi cross tables with Laser Head version
This unit, located next to the measurement station, is responsible for controlling and
driving the measurement cycle, data acquisition and processing, display, printing and filing
of test results, as well as any interfacing with a laboratory management information
System. The control and processing unit consists of:
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System control and processing software. the software utilizes one dedicated
algorithm, thus ensuring an objective and reliable measurement of the indentations:
based on the information contained in the image acquired from the camera, the
positions are determined of the vertices of the indentation and thus the length of the
two diagonals. The operator interfacing based on a window menu, is extremely easy to
use and does not require any programming knowledge. Archive management,
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integrated in the program, is designed for a local network connection and for access to
data by data base management software.
Special calibrated stage micrometer, in order to allow the verification of
measurement devices, including routines to calibrate the entire measurement System,
thus guaranteeing the traceability of the system to length references. The Calibration
Certificate will be issue by an accredited laboratory whose measurements are
traceable to an European national length measurement standard.
The System is designed for use in a laboratory environment, with the following limits
for environmental conditions:
temperature: 21 ± 2 °C
Therefore, when the System is turned on, it displays the menu of the possible
operating phases. A summary of these phases is presented below.
Parameter Change: used to set the test parameters (load, dwell time, objective,
number of tests, etc.) and of some personal data (operator, block serial number,
archive file, etc.);
Indentation Position: used to observe the visual field of the indentation and the
block test surface, luminosity control, contrast and focusing;
Indentation Measure: used to measure the indentation based on different operating
procedures: direct method and Direct method as described in previous paragraphs.
Archives: used to record on the disk and call files containing test parameters and/or
the results of the tests performed; it is also possible to store and recall on the disk
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the images acquired from the camera for reporting purposes; further, it is possible to
export the results directly into Word package by customized template.
After the indentation process, once the operator has selected the test parameters
(load, number of tests, dwell-time), the System is used to observe the test surface of the
block to ensure proper focusing and to choose the position on which to make the
measurements.
Once this choice has been made, the operator observes the indentation generated
and makes the System measures it, using the direct or Direct method, described in the
previous paragraphs.
When the combine method is used, the System calculates only one diameter or
diagonal, in the direction of the X axis. In order to carry out the measurement for the
second orthogonal length, a semi-automatic apparatus allows to turn round the block and
repeat the same procedure.
After this cycle is repeated for the number of indentations required by the calibration
cycle (5 according to ISO Standards), the System displays the following results:
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With a modification to the software package, the System can also measure Knoop
indentations. The same operating procedures described above for the Vickers tests are
also valid for the Knoop tests. Since no metrological reference is currently available in
Italy for the Knoop tests, given the minimum industrial diffusion with respect to the Vickers
tests, it was not possible to carry out exhaustive metrological comparisons to determine
the traceability of the System for such a test.
As required by ISO Standards, the System has been designed to be checked with a
direct method. In particular, the measurement devise can be easily checked using the
calibration software (included in the System) with reference to a special stage micrometer
calibrated against a length reference, with a Calibration Certificate issue by an accredited
laboratory whose measurements are traceable to an European national length
measurement standard, as INRIM, the Italian National Primary Metrological Institute in
Turin.
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VNIIFTRI
National Metrological GAL-INDENT Reference Metrological System for
2009
diamond Rockwell and Vickers indenters
Institute of Russia - MOSCOW
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b) transport of the system to the installation at Customer’s site as/if defined in the offer;
c) as/if defined in the offer, installation and commissioning of the system c/o
Customer’s laboratory with training for two of Customer’s technicians on site by
LTF’s technicians for a total duration of four days;
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Operation Manual and Technical Manual, with the roughly mechanical and electrical
schemes of the machine, will be available in English language.
6. SUPPLIES
The System has an electric power supply with a single-phase voltage rating of 110-
220V at 50-60 Hz.
The System is equipped with a 2 pole + ground power supply cable with a socket
that complies with CEE 17 (other solutions on request).
Unless specifically indicated in the offer, the standard supply does not include the
following parts and/or services:
LTF may be requested for any changes with respect to what is described in
this Technical Report. LTF reserves the right to review and evaluate such changes
from technical point of view.
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8 BIBLIOGRAPHY
2. BARBATO, G., DESOGUS, S.: “Problems in the measurement of Vickers and Brinell
indentations”, Measurement, Vol. 4 No. 4 Oct-Dec, 1986, 137-147.
3. BARBATO, G. , CHIOSTRI, A., GORI, G., LIVI, S.: “ISOSCAN: a modular solution for
Vickers and Knoop microhardness testing”, VDI-Berichte No. 804, 1990, 111-128.
6. STANBURY, G.C., DAVIS F.A.: “Provision of hardness standards - Final report”, NPL
REPORT CMAM 53, April 2000.
8. LIGUORI, A., TUROTTI, F., GORI, G.: “LTF Spa Contribution to the Standardization
of Hardness Measurements”, proceeding of XIV IMEKO World Congress, Beijing,
China, 1998.
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