Sop For Flushing Water Pump

KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL/OPR/FWP/01

Power from knowledge
SOP For Flushing Water Pump
Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 1 of 6
STANDARD OPERATING INSTRUCTION
FOR
FLUSHING WATER
PUMP
Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:

STANDARD OPERATING PROCEDURE FOR FLUSHING WATER PUMP

OBJECTIVE: For Smooth Operation of flushing water pump.
SCOPE: Flushing water pump is required for flushing the slurry discharge line.
INTRODUCTION: It is obtained by 04 nos of flushing water pump for 06 units. For 03 units 01 no flushing
water pump is running and another one is standby).
PRE CHECKS:
FLUSHING WATER PUMP TECHNICAL DATA:-
Make Zhenjiang Auxilary Quantity 04 Nos
Machinery
Type 65ZGB Discharge Capacity 54m³/h
Discharge 0.62mpa Rotating speed r/min
Pressure
Flushing water pump motor
Type Y200L-4 Power 30kW
Voltage 11KV Current
Rotating speed r/min
RESPONSIBILITY: Unit Control Engineer, Field Engineer and Desk Engineer.

SAFTEY PRECAUTIONS:
1. Ensure no permit to work is pending on regarding this system by checking with EE/MRSE.
SAFTEY PPE’s: Ear Plugs, Safety Goggles, Hand Gloves, etc.

Name: Name: Name:

SPECIAL TOOLS/ EQUIPMENTS: NIL
PRECHECKS AND ACTION BY FIELD ENGINEER

S Description Ok Not Ok Remarks
No
1 All permits and cross permits have been returned.  
2 Area is clear of any other materials.
 
3 Check all the foundation bolt should be tight properly.  
4 Check whether base frame is grouted properly.  
5 Check the coupling bolt should be tight properly.  
6 Check coupling guard is not touching with coupling.  
7 Check the lubrication of pump & its accessories.  
8 Check Pump is not rotate in reverse direction.  
9 Check all pipe line flange & coupling nut bolt properly tight.  
10 Check water tank discharge valve open.  
11 Check pump discharge valve closed.  
PRECHECKS AND ACTION BY DESK ENGINEER

S Description Ok Not Ok Remarks
No
1 Check MCC panel feeder is ready.  
2 Check control supply is healthy.  
4 Check local push button released.  
OPERATING PROCEDURE -
Sr. RESPONSIBILITY
No Description UCE DE FE E
. E
PRE- START CHECKS:
1 All permits and cross permits have been returned.
2 Power supply and control power supply available.

Name: Name: Name:

3 Pump suction & discharge valve closed.
4 Buffer water tank level is normal.

START PERMISSIVE :
1 Pump suction & discharge valve closed.
2 Emergency push button is in release condition.
3 Buffer water tank level is normal.
FLUSHING WATER PUMP START UP SEQUENCE :
1 Open the flushing water pump suction valve.
2 Start the flushing water pump.
3 Open the flushing water pump discharge valve.
SHUTDOWN SEQUENCE:
1.PLANNED SHUTDOWN :
1 Insure that stand by flushing water pump is running condition.
2 Stop the flushing water pump, closed the suction & discharge valve.
3 Rectify the probable problem, if any.
2.TRIPPING OF FLUSHING WATER PUMP: If suddenly pump trips

1 Closed the pump suction & discharge valve.
2 Try to start stand by flushing water pump.
3. EMERGENCY SHUT DOWN:

1 There is the apparent abnormal noise after starting the pump.
2 The pump & motor bearing temperature is feeling very high.
3 When discharge line is leakage.
4 When endangering the safety of person and equipment.
INTERLOCKS : Remarks
1 Buffer water tank level is danger low.
2 Pump suction & discharge open feedback.

Name: Name: Name:

 ABRIVIATIONS / NOTATIONS:-
o SOP: Standard Operating Procedure
o UCE: Unit Control Engineer
o DE: Desk Engineer
o FE: Field Engineer
o DCS: Distributed Control System
o EE: Electrical Shift Engineer
o MFT: Main Fuel Trip.
o RB : Run Back
DO’s & DONT’s :

Name: Name: Name:

DO’s :
1. Ensure that Service Water (Buffer Water Tank Make-up) is available.
2. Ensure Discharge is closed before stating of Pump.
3. Before starting, ensure that nozzles are clean and the valves are in open condition.
DONT’s :
1. Don’t run the Pump if Buffer Water Tank level is low.
2. Don’t run the Pump if Cooling Oil level is low.

Name: Name: Name:

Sop For Flushing Water Pump

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KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL/OPR/FWP/01

STANDARD OPERATING INSTRUCTION

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/OPR/FWP/01

STANDARD OPERATING PROCEDURE FOR FLUSHING WATER PUMP

RESPONSIBILITY: Unit Control Engineer, Field Engineer and Desk Engineer.

SAFTEY PPE’s: Ear Plugs, Safety Goggles, Hand Gloves, etc.

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/OPR/FWP/01

SPECIAL TOOLS/ EQUIPMENTS: NIL

PRECHECKS AND ACTION BY FIELD ENGINEER

PRECHECKS AND ACTION BY DESK ENGINEER

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/OPR/FWP/01

3 Pump suction & discharge valve closed.

4 Buffer water tank level is normal.

2.TRIPPING OF FLUSHING WATER PUMP: If suddenly pump trips

3. EMERGENCY SHUT DOWN:

2 Pump suction & discharge open feedback.

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/OPR/FWP/01

DO’s & DONT’s :

Prepared by: Reviewed by: Approved by:

6 X 600 MW Power Plant KMPCL/OPR/FWP/01

1. Ensure that Service Water (Buffer Water Tank Make-up) is available.

2. Ensure Discharge is closed before stating of Pump.

1. Don’t run the Pump if Buffer Water Tank level is low.

2. Don’t run the Pump if Cooling Oil level is low.

Prepared by: Reviewed by: Approved by:

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