3.

DISASSEMBLY AND REASSEMBLY

3-1. TOOLS FOR DISASSEMBLY AND REASSEMBLY

Tool Type Remarks
Heater(1),Tub(12), Fixer screw(5), Motor(2),
10mm
Balance(9)

Box driver Shock Absorber (2 holes each in left/right),

13mm
Damper(2), Damper(friction 2)

19mm Pulley(1)

10mm
Double-ended Replaced by box driver
13mm
spanner Leg
19mm

A Tool for protecting empty turning of bolt or

Vice pliers abrasion from using box driver
For disassembly of Spin drum

Others
(screwdriver, nipper, Common tools for servicing
long nose pliers)

Disassembly and Reassembly _ 12

3-2. STANDARD DISASSEMBLY DRAWINGS

Use this material as a reference when disassembling and reassembling the product.

Part Name Disassembly Picture Description

1. Remove the Cover Screw on the Control

Panel using a (-) screw driver, remove the 2EA

screw driver.

2. Lift the Control Panel slightly and separate it

3. Turn the Control Panel Assy over and remove

4. Lift it in the direction of the screw when it is

MAIN PCB ASSY removed and separate it.

5 . Remove the connector from the Assy PCB.

Caution
Take care when pulling the wires when
disassembling the Control Panel as they may

When assembling the PCB, make sure to

check that the PCB is properly hooked by
the Control Panel catch and then fasten the

S/W will not work properly.)

Replace the PCB Assy and check the

operation of each part (use TEST mode)

1. Remove the 2EA screws holding the Cover-

T.C(at the back).

COVER-T.C ASSY
2 . Open the Door fully. At the status, holding the
door by using one hand, hit slightly the back
surface of the Cover-T.C in the direction of the

Caution
Do not disassemble the Cover-T.C when the
door is not fully opened.

13 _ Disassembly and Reassembly

 Part Name Disassembly Picture Description

1. Remove the 3 lead wire terminals frome the

Water Valve.

2. Remove the 1EA screws and 7+¿[LQJWKH

Water Valve of the $VV\'HWHUJHQWWKDWLV
WATER VALVE LQVWDOOHGLQVLGHRIWKH'HWHUJHQWGUDZHUWKDW
ASSY LVLQWHJUDWHGZLWKWKH Top-Cover and then
separate the Assy Water Valve.

3. Pull the Water Valve from the Guide Water.

:KHQDVVHPEOLQJWKHWater Valve, make

VXUHWRFKHFNLIWKH&DS5LQJLVLQVWDOOHGDQG
WKHQ¿[WKHWater Valve.
,IWKH&DS5LQJLVQRWLQVWDOOHGZDWHUZLOO
leak and may cause a short circuit.)

Disassembly and Reassembly _ 14

 Part Name Disassembly Picture Description

1. Remove the lead wire terminal from the

Checker-S/W. (Remove the lead wire while
pressing the catch.)
Checker-S/W
2. Remove the 2 screws holding the Checker-
S/W.

15 _ Disassembly and Reassembly

Part Name Disassembly Picture Description

1. Remove the terminal housing from the

Pressure Sensor.

2. Open up the catch to separate the Pressure

Sensor.

PRESSURE-
SENSOR

3. Before pulling out the hose, remove the clip

by using tools.

hen assembling the Pressure Sensor,

make sure to check that the Air-Hose is not
broken and is properly connected, and then
assemble the Pressure Sensor.

Disassembly and Reassembly _ 16

 Part Name Disassembly Picture Description

1. Disassemble the Main and Sub Wire

Harness.

2. Remove the Cover Screw on the Control

Panel using a (-) screw driver, remove the

driver.

3. Remove the screws holding the Top-Cover

(2EA at the back and 2EA at the front),
separate the screw holding the Ground
Wire.

TOP-COVER
/LID-SWITCH

4 . Lift up the Top-Cover toward the arrow

(If the Checker is not removed, must be

careful that the checker assembled with the
Top Cover hits frame, tub and corner-angle.)

5 . Remove the lead wire terminal from the Lid

Switch and then remove the 2EA screws
holding the Lid Switch.

17 _ Disassembly and Reassembly

Part Name Disassembly Picture Description

1 . Remove the 4EA screws holding the Cover

Back.

2 . Remove the 6EA screws holding the Pump.

(2EA at the back and 4EA at the bottom.)

PUMP-ASSY

3 . Remove 2EA clips holding the Pump hose

and the Drain Hose.

4. Remove the 2EA lead wire terminals from

the Pump.

Disassembly and Reassembly _ 18

 Part Name Disassembly Picture Description

1. Remove the Cover Screw on the Control

Panel using a (-) screw driver, remove the

driver.

2. Remove the screws holding the Top-Cover

(2EA at the back and 2EA at the front),
separate the screw holding the Ground Wire
and then lift the rear of the Top-Cover Assy
upwards.
SHAFT-ASSY
(continued) 3. Remove the 4 screws holding the Cover-Tub
and remove the Cover-Tub.

4. Disassemble the Pulsator-Cap.

Insert the (-) screw driver between the
Pulsator-Cap and the Pulsator and push it

To assemble it, align it with groove and

press .

(-) Screw Driver

19 _ Disassembly and Reassembly

 Part Name Disassembly Picture Description

10mm Box Driver

5. Remove the bolt holding the Pulsator with a

Jig Box Driver 10mm box driver and separate the Pulsator.

6. Remove the nut (1) holding the Assy-Spin

Basket and the Shaft with a Jig box driver
and then remove the Assy Spin Basket.

To loosen a nut, turn it left

(Counterclockwise)
SHAFT-ASSY To fasten a nut, turn it right (Clockwise)

7. Place the main body so that the front of the

Outer-Case faces upwards and remove the
4 bolts holding the Saddle using a 10mm
box driver.

Caution
When placing the washing machine down
10mm Box Driver
scratching the product.

8. Remove the 4 bolts holding the Shaft using

a 10mm box driver and remove the Shaft-
Assy. (Check the Shaft status referring to
the picture on the left.)

10mm Box Driver

Disassembly and Reassembly _ 20

 Part Name Disassembly Picture Description

<Checklist after Replacing the Assy Shaft>

1. Check if the TOOTH is engaged with the

Sleeve Wing at a depth of 3.5mm ~ 5.5m
during the wash operation. (When the Drain
Motor is off)

If the depth of the engagement is not deep

enough, a binding symptom may occur
during the washing operation.
SHAFT-ASSY
2. Check if the TOOTH is separated from the
end of the wings of the Sleeve by at least
1.0 mm during the spinning operation.
(When the Drain Motor is off)

If the separation distance is too short, noise

and binding symptoms may occur during the
spinning operation.

1. Pull the Assy-Motor Housing to separate it.

ASSY-MOTOR 2. Remove the 4 bolts holding the Assy-Motor

using a box driver and then remove the
motor. (10mm box driver).

For reassembly, follow the disassembly steps in reverse order.

21 _ Disassembly and Reassembly